Hose packing machine

Abstract

The present invention discloses a hose box handling device, a hose packing machine and an automatic pipe arranging machine; it relates to the technical field of hose packing; the hose box handling device comprises a box-in-box conveyor belt, a box-lifting mechanism is provided at the end of the box-in-box conveyor belt, a box-pushing mechanism and a box-pushing mechanism are staggeredly installed above the box-lifting mechanism, a box-forwarding mechanism is provided at the end of the box-pushing mechanism, the box-pushing mechanism can push the box onto the box-forwarding mechanism, the box-forwarding mechanism can drive the inclined box to move forward into a working position or backward into a transfer position, a box-out-box conveyor belt is provided above the box-in-box conveyor belt, and the box-pushing mechanism can push the box at the transfer position onto the box-out-box conveyor belt. The hose box handling device provided by the present invention and the hose packing machine and the automatic pipe arranging machine based on the device enable the hose box to be automatically carried to the working position, and can automatically pack the hose or convey the hose in the box to the hose output conveyor belt, thereby improving work efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of hose box packaging, in particular to a hose box conveying device, a hose box packaging machine and an automatic pipe arranging machine. Background Art

[0002] The production of hose packaging includes many processes, usually including tube drawing, injection, printing, hot stamping, capping, boxing and tube arrangement. Due to the large variety of products and small order volume, the line production will cause the whole line machine to stop when changing the model, the changeover time is long, and the production efficiency is low. At present, many adopt single machine production or partial line connection. Each process or each partial line connection needs to place the tube at the inlet and arrange the tube at the outlet. Small tubes with a diameter of less than D25 can be arranged without tube arrangement, and the tubes are arranged to the inlet conveyor belt through the tube sorting machine. However, large tubes with a diameter of more than D25 are easy to be squeezed and deformed and must be arranged. The efficiency of the tube sorting machine for large tubes is low. The production of large tubes still retains many manual operations, and the labor cost accounts for a high proportion. All finished products must be packed according to customer requirements. The box specifications and packing requirements will be different for each customer and each specification product. At present, many hose boxes are still manually transported and then packed manually.

[0003] In the existing cartoning machines, the packing action is to push the entire row of hoses row by row into the accommodating chamber of the pre-installation mechanism. During the pushing process, the two adjacent rows of hoses rub against each other, which can easily cause scratches on hoses with a large surface friction coefficient. After the pre-installation mechanism is full, it is transferred to the carton as a whole. This transfer process involves many actions and takes a long time. During this period, the row-by-row packing action needs to be paused, resulting in a backlog of incoming materials from the previous process, affecting work efficiency and packing results. Subsequent processes require that the full boxes of hoses be discharged in sequence. Currently, many of them are still manually transported and manually arranged, resulting in low work efficiency. Therefore, there is a need for a hose box handling device that can improve work efficiency, as well as a cartoning machine and an automatic tube arranging machine based on the hose box handling device. Summary of the invention

[0004] The object of the present invention is to provide a hose box handling device, a hose packing machine and an automatic pipe laying machine to solve the problems existing in the above-mentioned prior art, so that the hose box can be automatically transported to the work position, and the hoses can be automatically packed into the box or the hoses in the box can be transported to the hose output conveyor belt, thereby improving work efficiency.

[0005] To achieve the above object, the present invention provides the following solutions:

[0006] The present invention provides a hose box handling device, including a box-input conveyor belt, a box-lifting mechanism is provided at the end of the box-input conveyor belt, a box-pushing mechanism and a box-pushing mechanism are staggeredly installed above the box-lifting mechanism, a box-advancing mechanism is provided at the end of the box-pushing mechanism, the box-pushing mechanism can push the hose box body onto the box-advancing mechanism, the box-advancing mechanism can drive the inclined hose box body to move forward into a working position or backward into a transfer position, a box-out conveyor belt is provided above the box-input conveyor belt, and the box-pushing mechanism can push the hose box body at the transfer position onto the box-out conveyor belt.

[0007] Preferably, the box lifting mechanism comprises a lifting mechanism linear module, on which an L-shaped box placement plate is slidably provided, the box placement plate is used to place the box, and a box baffle is provided on one side of the bottom plate of the box placement plate.

[0008] Preferably, the box pushing mechanism includes a box pushing linear module, on which a push plate is slidably provided and arranged perpendicularly to the box pushing linear module; the box pushing mechanism has the same structure as the box pushing mechanism; the box pushing mechanism and the box pushing mechanism are arranged in parallel and staggered.

[0009] Preferably, the forward moving mechanism of the box includes a forward moving mechanism guide rail and a forward moving mechanism ball screw arranged in parallel, a forward moving mechanism bottom plate is slidably provided on the forward moving mechanism guide rail, the forward moving mechanism bottom plate is fixedly connected to the nut on the forward moving mechanism ball screw, a forward moving mechanism side plate is vertically fixedly installed on the forward moving mechanism bottom plate, a forward moving mechanism cylinder is installed on the top of the forward moving mechanism side plate, the end of the telescopic rod of the forward moving mechanism cylinder is fixedly connected to a forward moving mechanism pressure plate, and the forward moving mechanism pressure plate can be fixedly abutted against the end face of one end of the box.

[0010] The present invention also provides a hose packing machine that can meet all packing requirements of hose packing, including the above-mentioned hose box handling device; a box positioning mechanism is provided at the working position of the box forward moving mechanism, and a box mouth opening mechanism is installed on the box positioning mechanism; a hose grouping mechanism is provided on the side of the box mouth opening mechanism away from the box forward moving mechanism, and a hose pushing mechanism is provided on the side of the hose grouping mechanism close to the box mouth opening mechanism, and a robot is provided on the side of the hose grouping mechanism away from the hose pushing mechanism, and a hose clamping mechanism is installed on the robot, and the hose clamping mechanism can clamp the hose and transport it into the box.

[0011] Preferably, the box positioning mechanism includes two first positioning plates arranged in parallel, first positioning guide rods are movably sleeved on both ends of the first positioning plates, a first positioning screw rod is respectively provided on the outer side of the two first positioning guide rods, nuts on the first positioning screw rods are connected to the first positioning plates, a first hand wheel is fixedly connected to the head end of one of the first positioning screw rods, a first synchronous pulley is fixedly provided at the ends of the two first positioning screw rods, and the two first synchronous pulleys are connected by a closed synchronous belt transmission; a second positioning plate is provided on the side of the first positioning plate away from the box forward moving mechanism and is perpendicular to the first positioning plate, and the second positioning A second positioning guide rod is movably sleeved on both ends of the plate, a second positioning screw rod is respectively provided on the outer side of the two second positioning guide rods, the nuts on the second positioning screw rods are connected to the second positioning plate, the head end of one of the second positioning screw rods is fixedly connected to a second hand wheel, the ends of the two second positioning screw rods are fixedly provided with a second synchronous pulley, and the two second synchronous pulleys are connected by a closed synchronous belt transmission; the box mouth opening mechanism is provided on the first positioning plate and the second positioning plate, and the box mouth opening mechanism includes an opening cylinder fixedly arranged on the first positioning plate and the second positioning plate, and the end of the telescopic rod of the opening cylinder is fixedly connected to the opening plate.

[0012] Preferably, the hose grouping mechanism includes two groups of staggered tube grooves, the tube grooves are used to place hoses, the bottoms of the two groups of tube grooves are respectively connected to a closed grouping mechanism transmission belt, the two grouping mechanism transmission belts are respectively connected to a driving device, the hose pushing mechanism is arranged on one side above the tube grooves, the hose pushing mechanism includes a pushing mechanism push plate, one end of the pushing mechanism push plate is movably connected to a pushing mechanism guide rod through a linear bearing, the other end of the pushing mechanism is connected to a pushing mechanism ball screw through a screw nut, and one end of the pushing mechanism ball screw is transmission-connected to a driving motor.

[0013] Preferably, the hose clamping mechanism comprises a clamping mechanism mounting plate fixedly connected to the robot, a clamping mechanism cylinder is fixedly mounted on the clamping mechanism mounting plate, the end of the telescopic rod of the clamping mechanism cylinder is connected to a clamping mechanism push plate, the end of the clamping mechanism push plate away from the clamping mechanism cylinder is fixedly connected to a clamping mechanism guide rod, the end of the clamping mechanism guide rod is fixedly connected to a core rod mounting plate, a plurality of core rods are mounted on the core rod mounting plate, one end of the hose can be inserted on the core rod; a scraper mounting plate is provided on the sliding sleeve of the clamping mechanism guide rod, a scraper is fixedly connected above the scraper mounting plate, and the scraper is located above the core rod; a suction cup assembly is provided at the outermost core rod, and the vacuum air hole of the suction cup assembly is connected to a vacuum suction device through an air pipe; an interlayer paper storage position is provided at one end of the box opening mechanism, and the suction cup assembly can adsorb the interlayer paper at the interlayer paper storage position.

[0014] The present invention also provides an automatic pipe laying machine, which can realize the automation of pipe laying production by a single machine, including the above-mentioned hose box handling device; a box positioning mechanism is provided at the working position of the box forward moving mechanism; a hose output conveyor belt is provided on the side of the box positioning mechanism away from the box forward moving mechanism, a robot is provided on the outside of the hose output conveyor belt, a hose clamping mechanism is installed on the robot, and the hose clamping mechanism can clamp the hose in the box and convey it to the hose output conveyor belt.

[0015] Preferably, the hose output conveyor belt comprises a chain roller conveyor belt, and the chain roller conveyor belt is connected to a transmission device; a sensor is provided on one side of the chain roller conveyor belt.

[0016] Compared with the prior art, the present invention has achieved the following technical effects:

[0017] The present invention arranges the box body at an angle, and the open end of the box body is tilted upward at a certain angle, so that the hoses will not slide down from the top during packing; each row of hoses is grouped by two groups of pipe grooves, and the auxiliary sensor counts, so that the number of hoses in each row can be flexibly controlled, the number of each row in the packing is accurate and reliable, and the packing process is smooth without tube backlog; multiple layers can be loaded in the box body, and a layer of paper can be automatically placed between each layer of hoses; during the packing process, the tubes can be packed with the tail facing upward or the head facing upward, and the packing method is more flexible; the number of hoses in each row can be the same or the number of hoses in two adjacent rows can differ by one; thus, the present invention can basically meet all packing requirements for hose packing; in addition to being used for packing, the present invention can also be used for automatic pipe arrangement. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the hose box handling device of the present invention;

[0020] Figure 2 It is a schematic diagram of the hose packing machine of the present invention;

[0021] Figure 3 This is a schematic diagram of the automatic pipe laying machine of the present invention;

[0022] Figure 4 It is a schematic diagram of the hose grouping mechanism and the hose pushing mechanism of the present invention;

[0023] Figure 5 It is a schematic diagram of the hose clamping mechanism of the present invention;

[0024] Figure 6 It is a schematic diagram of the box positioning mechanism and the box opening opening mechanism of the present invention;

[0025] Figure 7 It is a schematic diagram of the box forward moving mechanism of the present invention;

[0026] Figure 8 It is a schematic diagram of the box pushing mechanism of the present invention;

[0027] Fig. 9 It is a schematic diagram of the box lifting mechanism of the present invention;

[0028] Fig.10 This is a schematic diagram of the hose output conveyor belt of the present invention;

[0029] Fig.11 This is a schematic diagram of a hose clamping mechanism according to a fourth embodiment of the present invention;

[0030] Fig.12 This is a schematic diagram of a hose clamping mechanism according to a fifth embodiment of the present invention;

[0031] Explanation of reference numerals: 1-box feeding conveyor belt, 2-box lifting mechanism, 201-lifting mechanism linear module, 202-box placing plate, 203-box baffle, 3-box pushing mechanism, 301-box pushing linear module, 302-push plate, 4-box pushing mechanism, 5-box forward mechanism, 501-forward mechanism guide rail, 502-forward mechanism ball screw, 503-forward mechanism bottom plate, 504-forward mechanism side plate, 505-forward mechanism air Cylinder, 506-forward mechanism pressure plate, 6-out box conveyor belt, 7-box positioning mechanism, 701-first positioning plate, 702-first positioning guide rod, 703-first positioning screw rod, 704-first hand wheel, 705-first synchronous pulley, 706-synchronous belt, 707-second positioning plate, 708-second positioning guide rod, 709-second positioning screw rod, 710-second hand wheel, 711-second synchronous pulley, 8-box opening mechanism, 801-opening air Cylinder, 802-opening plate, 9-hose grouping mechanism, 901-tube groove, 902-grouping mechanism transmission belt, 10-hose pushing mechanism, 1001 pushing mechanism push plate, 1002-pushing mechanism guide rod, 1003-pushing mechanism ball screw, 11-robot, 12-hose clamping mechanism, 1201-clamping mechanism mounting plate, 1202-clamping mechanism cylinder, 1203-clamping mechanism push plate, 1204-clamping mechanism guide rod, 1205-core Rod mounting plate, 1206-core rod, 1207-scraper mounting plate, 1208-scraper, 1209-suction cup assembly, 1210-vacuum air hole, 1211-clamping mechanism pressure plate, 1212-pressing cylinder, 1213-first clamping mechanism clamping plate, 1214-second clamping mechanism clamping plate, 1215-clamping cylinder, 1216-clamping mechanism connecting rod, 13-interlayer paper storage position, 14-hose output conveyor belt, 1401-chain roller conveyor belt. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] The object of the present invention is to provide a hose box handling device, a hose packing machine and an automatic pipe laying machine to solve the problems existing in the above-mentioned prior art, so that the hose box can be automatically transported to the work position, and the hoses can be automatically packed into the box or the hoses in the box can be transported to the hose output conveyor belt, thereby improving work efficiency.

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0035] Embodiment 1

[0036] This embodiment provides a hose box handling device, refer to the attached Figure 1 , Attachment Figure 7 , Attachment Figure 8 and attached Fig. 9 As shown, it includes a box-input conveyor belt 1, at the end of which is provided a box lifting mechanism 2, which is arranged on a frame, and above the box-lifting mechanism 2 are staggeredly installed a box-pushing mechanism 3 and a box-pushing mechanism 4, at the end of which is provided a box-forwarding mechanism 5, which can push the box onto the box-forwarding mechanism 5, which can drive the inclined box to move forward into a working position or backward into a transfer position, and above the box-input conveyor belt 1 is provided a box-outlet conveyor belt 6, which can push the box at the transfer position onto the box-outlet conveyor belt 6. During the box handling process, the empty box enters from the box inlet conveyor belt 1, is lifted to the height of the packing position by the box lifting mechanism 2, and is pushed to the packing position by the box pushing mechanism 3. Then the box lifting mechanism 2 and the box pushing mechanism 3 return to their original positions in turn to prepare for the next box handling, and then is moved to the front packing position by the box forward moving mechanism 5. After the packing is completed, it is pushed out by the box pushing mechanism 4, and the full box of products is arranged and output from the box outgoing conveyor belt 6.

[0037] Specifically, the box lifting mechanism 2 includes a lifting mechanism linear module 201, on which an L-shaped box placing plate 202 is slidably provided. The box placing plate 202 is used to place the box. A box baffle 203 is provided on one side of the bottom plate of the box placing plate 202. The box placing plate 202 is tilted and tilted at a certain angle toward the lifting mechanism linear module 201 to prevent the box from falling during the lifting process. The box baffle 203 cooperates with the box baffle to ensure reliable positioning when the box is lifted without slipping. At the same time, the box baffle 203 is located on the side of the bottom plate of the box placing plate 202 and will not cause any obstruction to the box pushing mechanism 3 when transferring the box.

[0038] The box pushing mechanism 3 includes a box pushing linear module 301, on which a push plate 302 is slidably provided and arranged vertically to the box pushing linear module 301; the box pushing mechanism 4 has the same structure as the box pushing mechanism 3; the box pushing mechanism 3 and the box pushing mechanism 4 are arranged in parallel and staggered, and the box pushing mechanism 4 is arranged closer to one end of the box outgoing conveyor belt 6, and the two will not interfere with each other when working, and the slider on the linear module can drive the push plate to move horizontally, and then the push plate can push the box to move horizontally.

[0039] The box forward movement mechanism 5 comprises a forward movement mechanism guide rail 501 and a forward movement mechanism ball screw 502 arranged in parallel, a forward movement mechanism bottom plate 503 is slidably provided on the forward movement mechanism guide rail 501, the forward movement mechanism bottom plate 503 is fixedly connected with the nut on the forward movement mechanism ball screw 502, a forward movement mechanism side plate 504 is vertically fixedly installed on the forward movement mechanism bottom plate 503, the forward movement mechanism has a certain inclination angle, so that the box body also has a certain inclination angle after being placed on the forward movement mechanism, and the opening end of the box body is inclined upward, and the end away from the opening end can abut against the box body forward movement mechanism side plate 504, a forward movement mechanism cylinder 505 is installed on the top of the forward movement mechanism side plate 504, The end of the telescopic rod of the forward moving mechanism cylinder 505 is fixedly connected to the forward moving mechanism pressure plate 506, which can be fixedly abutted against the end face of one end of the box, and the bottom plate can be adjusted forward and backward as needed to meet the needs of different box heights; the forward moving mechanism side plate 504 is in contact with the end of the box away from the open end, and when the box is transferred to the forward moving mechanism side plate 504, the upper forward moving mechanism cylinder 505 controls the forward moving mechanism pressure plate 506 to press the box tightly to ensure that the forward moving mechanism side plate 504 does not separate from the bottom of the box when moving; the motor drives the ball screw to displace the forward moving mechanism bottom plate 503 and the forward moving mechanism side plate 504, and the forward distance can be flexibly controlled according to different box heights.

[0040] Embodiment 2

[0041] This embodiment provides a hose packing machine. Figure 2 , Attachment Figure 3 , Attachment Figure 4 , Attachment Figure 5 and attached Figure 6 As shown, all packing requirements for hose packing can be met, including the hose box handling device in Example 1; a box positioning mechanism 7 is provided at the working position of the box forward moving mechanism 5, and a box mouth opening mechanism 8 is installed on the box positioning mechanism 7; a hose grouping mechanism 9 is provided on the side of the box mouth opening mechanism 8 away from the box forward moving mechanism 5, and a hose pushing mechanism 10 is provided on the side of the hose grouping mechanism 9 close to the box mouth opening mechanism 8, and a robot 11 is provided on the side of the hose grouping mechanism 9 away from the hose pushing mechanism 10, and a hose clamping mechanism 12 is installed on the robot 11, and the hose clamping mechanism 12 can clamp the hose and transport it into the box. The box positioning process is as follows: the box forward moving mechanism 5 moves the box to the front loading position, the box positioning mechanism 7 corrects the left and right positions of the box, and then the box opening mechanism 8 opens the box opening to the standard size. After the box is full, the box forward moving mechanism 5 moves the box down to the bottom position, and the box is pushed out by the box pushing mechanism 4. The box pushing mechanism 4 returns to its original position after the next box is moved to the front loading position by the box forward moving mechanism 5.

[0042] The packing process is as follows: the hose grouping mechanism 9 groups the hoses from the previous process and sequentially separates a specific number of hoses from each row; the hose clamping mechanism 12 is fixed on the robot 11, and the hose pushing mechanism 10 pushes the entire row of hoses into the hose clamping mechanism 12, and the robot 11 controls the displacement of the hose clamping mechanism 12, thereby clamping each row of hoses and packing them row by row; when one layer is filled, the robot 11 controls the hose clamping mechanism 12 to go to the interlayer paper storage position 13 to absorb the interlayer paper, and pad the interlayer paper flat on the full layer of hoses, and then packs the second layer; and so on, until the box is full.

[0043] Preferably, the box positioning mechanism 7 includes two first positioning plates 701 arranged in parallel, and the first positioning guide rods 702 are movably sleeved at both ends of the first positioning plates 701, and a first positioning screw rod 703 is respectively provided on the outer side of the two first positioning guide rods 702, and the nuts on the first positioning screw rods 703 are connected to the first positioning plate 701, and the head end of one of the first positioning screw rods 703 is fixedly connected to the first hand wheel 704, and the ends of the two first positioning screw rods 703 are fixedly provided with a first synchronous pulley 705, and the two first synchronous pulleys 705 are connected by a closed synchronous belt 706 for transmission; a second positioning plate 707 arranged perpendicular to the first positioning plate 701 is provided on the side of the first positioning plate 701 away from the box forward moving mechanism 5, and second positioning guide rods 708 are movably sleeved at both ends of the second positioning plate 707, and a second positioning screw rod 709 is respectively provided on the outer side of the two second positioning guide rods 708, and the nuts on the second positioning screw rods 709 are connected to the first positioning plate 701. It is connected to the second positioning plate 707, one of the second positioning screw rods 709 has a head end fixedly connected to a second hand wheel 710, the ends of the two second positioning screw rods 709 are fixedly provided with a second synchronous pulley 711, the two second synchronous pulleys 711 are connected by a closed synchronous belt 706 transmission connection, the movement of the positioning plate can be adjusted by the hand wheel, the distance between the positioning plates can be adjusted, and then the box body is clamped between the positioning plates to position the box body, an angled guide plate is designed under the positioning plate, and the box body is automatically corrected when the box body moves forward; the first positioning plate 701 and the second positioning plate 707 are both provided with a box mouth opening mechanism 8, the box mouth opening mechanism 8 includes an opening cylinder 801 fixedly arranged on the first positioning plate 701 and the second positioning plate 707, the end of the telescopic rod of the opening cylinder 801 is fixedly connected with an opening plate 802, and the opening cylinder 801 controls the opening plate 802 to open the box mouth from the inside to the outside to the standard size to prevent the box mouth from deforming and causing the packing failure.

[0044] Preferably, the hose grouping mechanism 9 includes two groups of staggered tube grooves 901, and the tube grooves 901 are used to place hoses. The bottoms of the two groups of tube grooves 901 are respectively connected to a closed grouping mechanism transmission belt 902, and the two grouping mechanism transmission belts 902 are respectively connected to a driving device. The number of tube grooves in each group of tube grooves 901 is consistent with the number of hoses in two adjacent rows. When one group of tube grooves stays at the packing position and is clamped and packed by the hose clamping mechanism 12, the other group of tube grooves is docking with the tubes from the previous process. The two groups of tube grooves act alternately, and there is no tube accumulation during the packing process. Pressure; a hose pushing mechanism 10 is arranged on one side above the pipe groove, and the hose pushing mechanism 10 includes a pushing mechanism pushing plate 1001, one end of the pushing mechanism pushing plate 1001 is movably connected with a pushing mechanism guide rod 1002 through a linear bearing, and the other end of the pushing mechanism is connected with a pushing mechanism ball screw 1003 through a screw nut, and one end of the pushing mechanism ball screw 1003 is transmission-connected with a driving motor; the motor drives the ball screw to cause the pushing mechanism push plate to move, and the forward distance of the push plate can be flexibly controlled to adapt to different lengths of hoses to be pushed into the hose clamping mechanism.

[0045] Preferably, the hose clamping mechanism 12 is a hose clamping mechanism with the same number of boxes per row, which can be loaded with multiple layers, including a clamping mechanism mounting plate 1201 fixedly connected to the robot 11, a clamping mechanism cylinder 1202 is fixedly mounted on the clamping mechanism mounting plate 1201, a clamping mechanism push plate 1203 is connected to the end of the telescopic rod of the clamping mechanism cylinder 1202, and a clamping mechanism guide rod 1204 is fixedly connected to the end of the clamping mechanism push plate 1203 away from the clamping mechanism cylinder 1202, and a mandrel mounting plate 1205 is fixedly connected to the end of the clamping mechanism guide rod 1204, and a plurality of mandrels 1206 are installed on the mandrel mounting plate 1205, and one end of the hose can be inserted into the mandrel 1206, and the number of mandrels 1206 is consistent with the number of hoses in a row of boxes; the mandrel 120 Two planes are symmetrically milled on both sides of 6, so that the scraper can scrape the hose from the core rod; the diameter of the core rod 1206 is slightly larger than the inner diameter of the hose, so that the hose clamping mechanism will not slide naturally when the box is tilted; a scraper mounting plate 1207 is provided on the sliding sleeve of the guide rod 1204 of the clamping mechanism, and a scraper 1208 is fixedly connected above the scraper mounting plate 1207, and the scraper 1208 is located above the core rod 1206; a suction cup assembly 1209 is provided at the outermost core rod 1206, and the vacuum air hole 1210 of the suction cup assembly 1209 is connected to a vacuum suction device through an air pipe, and a vacuum is generated when the interlayer paper is sucked, which is used to pad the interlayer paper; an interlayer paper storage position 13 is provided at one end of the box opening mechanism 8, and the suction cup assembly 1209 can absorb the interlayer paper at the interlayer paper storage position 13. The core rod mounting plate, the clamping mechanism push plate and the clamping mechanism guide rod are all fixedly connected, and the cylinder pushes the clamping mechanism push plate to make the core rod assembly telescopic, so that the hose is scraped off the core rod and falls into the box; the clamping mechanism mounting plate is installed on the robot 11, and the robot 11 and the hose clamping mechanism jointly complete the row-by-row boxing and interlayer paper padding actions; the clamping mechanism connecting rod 1216 is fixedly connected to the clamping mechanism mounting plate 1201 and the scraper mounting plate assembly (including the scraper), and the scraper mounting plate is slidably connected to the clamping mechanism guide rod, and the scraper is stationary when the core rod assembly telescopes.

[0046] Embodiment 3

[0047] This embodiment provides an automatic pipe laying machine. Figure 3 and attached Fig.10As shown, the single-machine production pipe arrangement automation can be realized, including the hose box handling device of the first embodiment; the box forward movement mechanism 5 is provided with a box positioning mechanism 7 at the working position; the box positioning mechanism 7 is provided with a hose output conveyor belt 14 on the side away from the box forward movement mechanism 5, and a robot 11 is provided outside the hose output conveyor belt 14, and a hose clamping mechanism 12 is installed on the robot 11, and the hose clamping mechanism 12 can clamp the hose in the box and convey it to the hose output conveyor belt 14. During operation, full boxes enter from the box inlet conveyor belt 1, and empty boxes are arranged and output from the box outlet conveyor belt 6, and the remaining box handling actions are consistent with the case packing machine. The pipe laying process is as follows: the robot 11 controls the displacement of the hose clamping mechanism 12, starting from the top row of hoses on the top layer of the box, and places the hoses row by row on the hose output conveyor belt 14; through sensor recognition, the next row of hoses is laid after the previous row of hoses on the hose output conveyor belt 14 leaves the robot's pipe laying position; when one layer of tubes in the box is laid, the robot 11 controls the hose clamping mechanism 12 to suck the interlayer paper into the interlayer paper storage position 13; then the next layer of tubes is laid, and so on, until all the tubes in the box are laid; the box forward moving mechanism withdraws the empty box, and then it is pushed out to the box outlet conveyor belt 6 by the box pushing mechanism; then it switches to the pipe laying of the next box tube.

[0048] The hose clamping mechanism 12 is a hose clamping mechanism with the same number of hoses packed in each row, which can be loaded with multiple layers, including a clamping mechanism mounting plate 1201 fixedly connected to the robot 11, a clamping mechanism cylinder 1202 is fixedly mounted on the clamping mechanism mounting plate 1201, the end of the telescopic rod of the clamping mechanism cylinder 1202 is connected to a clamping mechanism push plate 1203, the end of the clamping mechanism push plate 1203 away from the clamping mechanism cylinder 1202 is fixedly connected to a clamping mechanism guide rod 1204, the end of the clamping mechanism guide rod 1204 is fixedly connected to a mandrel mounting plate 1250, a plurality of mandrels 1206 are mounted on the mandrel mounting plate 1205, one end of the hose can be inserted into the mandrel 1206, and the number of mandrels 1206 is consistent with the number of hoses packed in a row; the two ends of the mandrel 1206 Two planes are milled symmetrically on the side so that the scraper can scrape the hose off the core rod; the diameter of the core rod 1206 is slightly larger than the inner diameter of the hose, so that the hose clamping mechanism will not slide naturally when the box is tilted for packing; a scraper mounting plate 1207 is provided on the sliding sleeve of the guide rod 1204 of the clamping mechanism, and a scraper 1208 is fixedly connected above the scraper mounting plate 1207, and the scraper 1208 is located above the core rod 1206; a suction cup assembly 1209 is provided at the outermost core rod 1206, and the vacuum air hole 1210 of the suction cup assembly 1209 is connected to a vacuum suction device through an air pipe, and a vacuum is generated when the interlayer paper is sucked, which is used to pad the interlayer paper; an interlayer paper storage position 13 is provided at one end of the box opening mechanism 8, and the suction cup assembly 1209 can absorb the interlayer paper at the interlayer paper storage position 13. The core rod mounting plate, the clamping mechanism push plate and the clamping mechanism guide rod are all fixedly connected, and the cylinder pushes the clamping mechanism push plate to make the core rod assembly telescopic, so that the hose is scraped off the core rod and falls into the box; the clamping mechanism mounting plate is installed on the robot 11, and the robot 11 and the hose clamping mechanism jointly complete the row-by-row boxing and interlayer paper padding actions; the clamping mechanism connecting rod is fixedly connected to the clamping mechanism mounting plate and the scraper mounting plate assembly (including the scraper), and the scraper mounting plate is slidably connected to the clamping mechanism guide rod, and the scraper is stationary when the core rod assembly telescopes.

[0049] Preferably, the hose output conveyor belt 14 includes a chain roller conveyor belt 1401, which is connected to a transmission device; a sensor is provided on one side of the chain roller conveyor belt 1401. The robot 11 takes out the entire row of hoses from the box and lays them flat on the hose output conveyor belt 14. The robot 11 recognizes through the sensor that if there is no hose at the hose output conveyor belt 14, it will proceed to lay the next row of hoses.

[0050] Embodiment 4

[0051] In this embodiment, the hose clamping mechanism 12 is modified to some extent. Fig.11As shown, in this embodiment, the hose clamping mechanism 12 includes a clamping mechanism mounting plate 1201 fixedly connected to the robot 11, and a clamping mechanism pushing cylinder is provided on the clamping mechanism mounting plate 1201, that is, the above-mentioned clamping mechanism cylinder, and the end of the telescopic rod of the clamping mechanism pushing cylinder is connected to a clamping mechanism push plate 1203, and a row of core rods 1206 are provided on the clamping mechanism push plate 1203, and a clamping mechanism pressure plate 1211 is provided above the core rod 1203, and the clamping mechanism pressure plate 1211 is fixedly connected to a clamping cylinder 1212 through a connecting piece, and the core rods 1206 do not enter the box mouth, and the number of each row can be equal or differ by one from the number of adjacent rows; when working, the tube tail is loaded into the box with the tube tail facing upward, and the tube tail is inserted into the core rod, and the clamping cylinder 1212 controls the clamping plate to be tightened. When the entire row is to be pushed into the box, the pressure plate is released, and the clamping mechanism pushing cylinder controls the clamping mechanism pushing plate to push the hose out.

[0052] Embodiment 5

[0053] This embodiment further makes some changes to the hose clamping mechanism 12 on the basis of the fourth embodiment. Fig.12 As shown, in this embodiment, the hose clamping mechanism 12 includes a clamping mechanism mounting plate 1201 fixedly connected to the robot 11; a clamping mechanism pushing cylinder is provided on the clamping mechanism mounting plate 1201, and a clamping mechanism pushing plate 1203 is provided at the end of the telescopic rod of the clamping mechanism pushing cylinder. The clamping mechanism pushing plate 1203 is symmetrically provided with a first clamping mechanism clamping plate 1213 and a second clamping mechanism clamping plate 1214 at the upper and lower ends, and the two are used to clamp the hose. The first clamping mechanism clamping plate 1213 and the second clamping mechanism clamping plate 1214 are respectively connected to a clamping cylinder 1215; when working, the clamping plates do not enter the box opening, and the number of each row can be equal or differ by one from the number of adjacent rows; the tube head is loaded into the box with the first clamping mechanism clamping plate 1213 not moving, and the tube head or the cover is pressed by the second clamping mechanism clamping plate 1214 controlled by the pressing cylinder. When the entire row is to be pushed into the box, the second clamping mechanism clamping plate 1214 is released, and the clamping mechanism pushing cylinder controls the clamping mechanism pushing plate to push the hose out.

[0054] The present invention uses two groups of tube grooves to alternately divide the hoses into rows, and the box is placed at an angle. The robot clamps and packs the hoses row by row. After each layer is packed, it automatically absorbs the interlayer paper and pads it on top of each layer. The empty box is automatically transported in, and the full box is automatically pushed out. The empty box entering the packing position has a box positioning mechanism and a box opening mechanism, which solves various problems of automatic packing of hoses and has stable and reliable operation. Through the reverse operation of the packing machine, an automatic hose pipe arranging machine is also proposed. The full box pipes are automatically transported in, and the pipes are arranged on the output conveyor belt row by row and layer by layer. When the pipes in the box are used up, the empty box is automatically pushed out, and the next box is automatically replaced for automatic pipe arranging in sequence.

[0055] In the description of the present invention, it should be noted that the terms "center", "top", "bottom", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0056] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. Hose packing machine, characterized by: The box-lifting mechanism is a device for lifting and lowering the boxes, and the box-lifting mechanism is a device for lifting and lowering the boxes. The box-lifting mechanism is a device for lifting and lowering the boxes, and the box-lifting mechanism is a device for lifting and lowering the boxes. The box-lifting mechanism is a device for lifting and lowering the boxes, and the box-lifting mechanism is a device for lifting and lowering the boxes. The box-lifting mechanism is a device for lifting and lowering the boxes, and the box-lifting mechanism is a device for lifting and lowering the boxes. A hose clamping mechanism is installed on the person, and the hose clamping mechanism can clamp and transport the hose into the box; the hose clamping mechanism includes a clamping mechanism mounting plate fixedly connected to the robot, a clamping mechanism cylinder is fixedly installed on the clamping mechanism mounting plate, a clamping mechanism push plate is connected to the end of the telescopic rod of the clamping mechanism cylinder, and one end of the clamping mechanism push plate away from the clamping mechanism cylinder is fixedly connected to the clamping mechanism guide rod, and the end of the clamping mechanism guide rod is fixedly connected to a core rod mounting plate, and a plurality of core rods are installed on the core rod mounting plate, and one end of the hose can be inserted into the core rod; a scraper mounting plate is provided on the sliding sleeve of the clamping mechanism guide rod, and a scraper is fixedly connected above the scraper mounting plate, and the scraper is located above the core rod; a suction cup assembly is provided at the outermost core rod, and the vacuum air hole of the suction cup assembly is externally connected to a vacuum suction device through an air pipe; an interlayer paper storage position is provided at one end of the box opening mechanism, and the suction cup assembly can absorb the interlayer paper at the interlayer paper storage position.

2. The hose packing machine according to claim 1, characterized in that: The box lifting mechanism comprises a lifting mechanism linear module, on which an L-shaped box placement plate is slidably provided. The box placement plate is used to place the box, and a box baffle is provided on one side of the bottom plate of the box placement plate.

3. The hose packing machine according to claim 1, characterized in that: The box pushing mechanism comprises a box pushing linear module, on which a push plate is slidably provided and arranged vertically with the box pushing linear module; the box pushing mechanism has the same structure as the box pushing mechanism; the box pushing mechanism and the box pushing mechanism are arranged in parallel and staggered.

4. The hose packing machine according to claim 1, characterized in that: The forward moving mechanism of the box body includes forward moving mechanism guide rails and forward moving mechanism ball screws arranged in parallel, a forward moving mechanism bottom plate is slidably provided on the forward moving mechanism guide rails, the forward moving mechanism bottom plate is fixedly connected to the nut on the forward moving mechanism ball screw, a forward moving mechanism side plate is vertically fixedly installed on the forward moving mechanism bottom plate, a forward moving mechanism cylinder is installed on the top of the forward moving mechanism side plate, and a forward moving mechanism pressure plate is fixedly connected to the end of the telescopic rod of the forward moving mechanism cylinder, and the forward moving mechanism pressure plate can be fixedly abutted against the end face of one end of the box body.

5. The hose packing machine according to claim 1, characterized in that: The box positioning mechanism includes two first positioning plates arranged in parallel, first positioning guide rods are movably sleeved at both ends of the first positioning plates, a first positioning screw rod is respectively provided on the outer side of the two first positioning guide rods, nuts on the first positioning screw rods are connected to the first positioning plates, a first hand wheel is fixedly connected to the head end of one of the first positioning screw rods, first synchronous pulleys are fixedly provided at the ends of the two first positioning screw rods, and the two first synchronous pulleys are connected by a closed synchronous belt transmission; a second positioning plate is provided on the side of the first positioning plate away from the box forward moving mechanism and is perpendicular to the first positioning plate, and the second positioning plate has two The ends are respectively movably sleeved with a second positioning guide rod, the outer sides of the two second positioning guide rods are respectively provided with a second positioning screw rod, the nuts on the second positioning screw rods are connected to the second positioning plate, the head end of one of the second positioning screw rods is fixedly connected to a second hand wheel, the ends of the two second positioning screw rods are fixedly provided with a second synchronous pulley, and the two second synchronous pulleys are connected by a closed synchronous belt transmission; the first positioning plate and the second positioning plate are provided with the box mouth opening mechanism, the box mouth opening mechanism includes an opening cylinder fixedly arranged on the first positioning plate and the second positioning plate, and the end of the telescopic rod of the opening cylinder is fixedly connected to the opening plate.

6. The hose packing machine according to claim 1, characterized in that: The hose grouping mechanism includes two groups of staggered tube grooves, and the tube grooves are used to place hoses. The bottoms of the two groups of tube grooves are respectively connected to a closed grouping mechanism transmission belt, and the two grouping mechanism transmission belts are respectively connected to a driving device. The hose pushing mechanism is arranged on one side above the tube grooves. The hose pushing mechanism includes a pushing mechanism push plate, one end of the pushing mechanism push plate is movably connected to a pushing mechanism guide rod through a linear bearing, and the other end of the pushing mechanism is connected to a pushing mechanism ball screw through a screw nut, and one end of the pushing mechanism ball screw is transmission-connected to a driving motor.

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