A device for inspecting the internal diameter of a pipe
By designing a device that includes a base plate, a testing platform, a motor, an electric telescopic rod, a hydraulic rod, and a spotlight, the problem of the lack of standard testing equipment in pipeline production was solved, enabling stable testing and quality control of pipeline inner diameter, and improving the comprehensiveness of testing and the functionality of the equipment.
Patent Information
- Application Number
- CN202111518241.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-13
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2041-12-13
AI Technical Summary
The lack of standardized equipment for sampling and testing in pipeline production in existing technologies leads to inconsistent product quality.
A device was designed that includes components such as a base plate, a testing platform, a motor, an electric telescopic rod, a hydraulic rod, an airbag, and a spotlight to achieve internal and external clamping, rotation observation, pressure testing, and crack detection of pipelines.
This improved the stability and comprehensiveness of testing, ensured the consistency of pipeline quality, reduced production losses, and enhanced the practicality and functionality of the equipment.
Smart Images

Figure CN116067260B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of clothing fabric technology, specifically to a device for checking the inner diameter of pipes. Background Technology
[0002] Pipelines are devices made up of pipes, pipe fittings, and valves used to transport gases, liquids, or fluids containing solid particles. Currently, when manufacturers produce pipes, they need to sample and test each batch to prevent quality problems caused by cracks in the inner diameter of the pipes or material defects. However, most pipe inspections are conducted by the naked eye and experience of workers. This inspection method lacks standardized procedures, resulting in inconsistent pipe quality. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this invention provides a device for inspecting the inner diameter of pipes, solving the problem of inconsistent product quality caused by the lack of convenient equipment for sampling and testing during current pipe production.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a device for inspecting the inner diameter of a pipe, comprising a base plate, a device box fixedly connected to the top of the base plate, a testing platform fixedly connected to the bottom of the inner cavity of the device box, a placement groove formed on the top of the testing platform, a drive groove formed inside the testing platform, a first motor fixedly connected to the bottom of the inner cavity of the drive groove via a fixing plate, a rotating rod fixedly connected to the output shaft of the first motor via a coupling, the top end of the rotating rod penetrating the drive groove and extending to the inner side of the placement groove, a mounting frame fixedly connected to one end of the rotating rod extending to the inner side of the placement groove, pressing grooves formed on both sides of the lower part of the mounting frame, a pressing block slidably connected to the top of the inner cavity of the pressing groove through an opening, a spring sleeved on the surface of the pressing block and located outside the pressing groove, and a button fixedly connected to the bottom of the inner cavity of the pressing groove via a connecting plate.
[0005] Preferably, a linkage seat is fixedly connected to the bottom of the inner cavity of the mounting frame. A first telescopic groove is provided on both sides of the inner cavity of the linkage seat. A first electric telescopic rod is fixedly connected to the side of the two adjacent first telescopic grooves. The opposite ends of the two first electric telescopic rods pass through the first telescopic grooves and extend to the outside of the linkage seat. A limit plate is fixedly connected to the end of the first electric telescopic rod extending to the outside of the linkage seat. A second telescopic groove is provided on the upper part of both sides of the inner cavity of the placement groove. A second electric telescopic rod is fixedly connected to one side of the inner cavity of the second telescopic groove. The opposite ends of the two second electric telescopic rods are connected to ball bearings by a fixing block.
[0006] Preferably, a square threaded cylinder is slidably connected to the top of the device box through an opening, and a drive box is fixedly connected to the top of the device box through a bracket. A second motor is fixedly connected to the top of the inner cavity of the drive box through a fixing plate. The output shaft of the second motor is fixedly connected to a threaded rod that cooperates with the square threaded cylinder through a coupling. The bottom end of the threaded rod passes through the drive box and extends to the inner side of the square threaded cylinder, and the threaded rod and the square threaded cylinder are threadedly connected.
[0007] Preferably, hydraulic rods are fixedly connected to both sides of the inner cavity of the device box, and connecting plates are fixedly connected to the top of the hydraulic rods. An explosion-proof cylinder is fixedly connected between the two connecting plates. An opening is provided at the top of the explosion-proof cylinder, and the bottom end of the square threaded cylinder extends to the inner side of the explosion-proof cylinder through the opening. A retaining plate is fixedly connected to the surface of the square threaded cylinder and located inside the explosion-proof cylinder. A sealing cap that mates with the opening is slidably connected to the surface of the square threaded cylinder and located below the retaining plate. A high-pressure spring is sleeved between the retaining plate and the sealing cap on the surface of the square threaded cylinder.
[0008] Preferably, an anti-slip ring is fixedly connected to the surface of the square threaded cylinder and below the sealing cover. An air bladder is fixedly connected to the bottom of the anti-slip ring. A measuring frame is fixedly connected to the bottom of the air bladder through a fixing block. Thrust springs are fixedly connected to both sides of the measuring frame through openings.
[0009] Preferably, a measuring rod is fixedly connected to one end of each of the two thrust springs facing away from each other, a spotlight is fixedly connected to the bottom of the measuring frame, and a fan is fixedly connected to the upper left side of the device box via a fixing plate.
[0010] Preferably, the air outlet of the fan is fixedly connected to an air guide pipe, one end of the air guide pipe passes through the device box and extends into the inside of the device box, the bottom of the air supply pipe and located inside the device box are fixedly connected to an air supply pipe, and the bottom end of the air supply pipe passes through the air guide pipe and the sealing cover in sequence and is connected to the top of the airbag.
[0011] Preferably, a tempered glass strip is fixedly installed on the surface of the explosion-proof cylinder by opening an opening.
[0012] Beneficial effects
[0013] This invention provides a device for inspecting the inner diameter of pipes. Compared with existing technologies, it has the following advantages:
[0014] (1) The device for checking the inner diameter of the pipe has a test platform installed inside the device box, and a placement slot is opened on the top of the test platform. An installation frame, a second electric telescopic rod and a first electric telescopic rod are installed on the inner side of the placement slot. The cooperation of these two structures can double clamp the pipe inside and outside when pressing different pipes, ensuring the stability during the test. At the same time, the first motor at the bottom can drive the pipe to rotate under the action of the ball, which facilitates a more comprehensive observation and improves the practicality of the equipment.
[0015] (2) The device for checking the inner diameter of the pipe is equipped with an explosion-proof cylinder connected to a hydraulic rod inside the device box. When the explosion-proof cylinder covers the pipe, the measuring frame and spotlight can be inserted into the pipe. The two measuring rods can measure the length, and when the spotlight is turned on, the staff can observe whether there are cracks in the pipe surface and light transmission through the external tempered glass strip. This makes it convenient for the staff to use and also greatly improves the quality of the product.
[0016] (3) The device for checking the inner diameter of the pipe has an air bladder installed on the surface of a square threaded cylinder and is connected to an external fan through an air guide pipe and an air delivery pipe. When the fan is started, the air bladder can be inflated, thereby applying pressure to the inner wall of the pipe, which facilitates the detection of the pressure-bearing capacity of the pipe material. This can indirectly reduce production losses for the manufacturer and improve the overall functionality of the equipment. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the present invention;
[0018] Figure 2 This is a cross-sectional view of the structure of the device housing and drive housing of the present invention;
[0019] Figure 3 For the present invention Figure 2 A magnified view of a section at point A in the middle;
[0020] Figure 4 For the present invention Figure 2 A magnified view of a section at point B in the middle;
[0021] Figure 5 For the present invention Figure 2 A magnified view of a section at point C;
[0022] Figure 6 For the present invention Figure 2 A magnified view of a section at point D;
[0023] Figure 7 For the present invention Figure 2 A magnified view of a section at point E in the middle;
[0024] Figure 8This is a schematic diagram of the explosion-proof cylinder and tempered glass strip structure of the present invention.
[0025] In the diagram: 1. Base plate; 2. Device box; 3. Testing table; 4. Placement slot; 5. Drive slot; 6. First motor; 7. Rotating rod; 8. Mounting frame; 9. Pressing slot; 10. Pressing block; 11. Spring; 12. Button; 13. Linkage seat; 14. First telescopic slot; 15. First electric telescopic rod; 16. Limiting plate; 17. Second telescopic slot; 18. Second electric telescopic rod; 19. Ball bearing; 20. Square thread. 21. Cylinder; 22. Drive box; 23. Threaded rod; 24. Hydraulic rod; 25. Connecting plate; 26. Explosion-proof cylinder; 27. Through port; 28. Recessing plate; 29. Sealing cover; 30. High-pressure spring; 31. Anti-slip ring; 32. Airbag; 33. Measuring frame; 34. Measuring rod; 35. Thrust spring; 36. Spotlight; 37. Fan; 38. Air guide pipe; 39. Air delivery pipe; 40. Second motor; 51. Tempered glass strip. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] Please see Figure 1-8 The present invention provides a technical solution: a device for checking the inner diameter of a pipe, comprising a base plate 1, a device box 2 fixedly connected to the top of the base plate 1, a detection platform 3 fixedly connected to the bottom of the inner cavity of the device box 2, a placement groove 4 opened on the top of the detection platform 3, a drive groove 5 opened inside the detection platform 3, a first motor 6 fixedly connected to the bottom of the inner cavity of the drive groove 5 through a fixing plate, the first motor 6 being a servo motor, a rotating rod 7 fixedly connected to the output shaft of the first motor 6 through a coupling, the top end of the rotating rod 7 penetrating the drive groove 5 and extending to the inner side of the placement groove 4, a mounting frame 8 fixedly connected to one end of the rotating rod 7 extending to the inner side of the placement groove 4, a pressing groove 9 opened on both sides of the lower part of the mounting frame 8, a pressing block 10 slidably connected to the top of the inner cavity of the pressing groove 9 through an opening, a spring 11 sleeved on the surface of the pressing block 10 and located outside the pressing groove 9, and a button 12 fixedly connected to the bottom of the inner cavity of the pressing groove 9 through a connecting plate.
[0028] As an optional embodiment, in order to enable double clamping of the pipe from both inside and outside, in this invention, a linkage seat 13 is fixedly connected to the bottom of the inner cavity of the mounting frame 8. A first telescopic groove 14 is provided on both sides of the inner cavity of the linkage seat 13. A first electric telescopic rod 15 is fixedly connected to the side of the two adjacent first telescopic grooves 14. The opposite ends of the two first electric telescopic rods 15 pass through the first telescopic grooves 14 and extend to the outside of the linkage seat 13. A limit plate 16 is fixedly connected to the end of the first electric telescopic rod 15 extending to the outside of the linkage seat 13. A second telescopic groove 17 is provided on the upper part of both sides of the inner cavity of the placement groove 4. A second electric telescopic rod 18 is fixedly connected to one side of the inner cavity of the second telescopic groove 17. A ball bearing 19 is rolledly connected to the opposite ends of the two second electric telescopic rods 18 through a fixing block.
[0029] Furthermore, in order to enable the square threaded cylinder 20 to be raised and lowered, the top of the device box 2 is slidably connected to the square threaded cylinder 20 through an opening. The top of the device box 2 is fixedly connected to the drive box 21 through a bracket. The top of the inner cavity of the drive box 21 is fixedly connected to the second motor 39 through a fixing plate. The second motor 39 is a servo motor. The output shaft of the second motor 39 is fixedly connected to a threaded rod 22 that cooperates with the square threaded cylinder 20 through a coupling. The bottom end of the threaded rod 22 passes through the drive box 21 and extends to the inner side of the square threaded cylinder 20. The threaded rod 22 and the square threaded cylinder 20 are threadedly connected.
[0030] In order to make the sealing cap 28 more secure when sealing the pipeline, in this invention, hydraulic rods 23 are fixedly connected to both sides of the inner cavity of the device box 2. The top of the hydraulic rods 23 is fixedly connected to the connecting plate 24. An explosion-proof cylinder 25 is fixedly connected between the two connecting plates 24. The top of the explosion-proof cylinder 25 has an opening 26. The bottom end of the square threaded cylinder 20 extends to the inside of the explosion-proof cylinder 25 through the opening 26. A retaining plate 27 is fixedly connected to the surface of the square threaded cylinder 20 and located inside the explosion-proof cylinder 25. A sealing cap 28 that cooperates with the opening 26 is slidably connected to the surface of the square threaded cylinder 20 and located below the retaining plate 27. A high-pressure spring 29 is sleeved between the retaining plate 27 and the sealing cap 28 on the surface of the square threaded cylinder 20.
[0031] In order to perform pressure tests on the inside of the pipe, in this invention, an anti-slip ring 30 is fixedly connected to the surface of the square threaded cylinder 20 and below the sealing cover 28. An air bladder 31 is fixedly connected to the bottom of the anti-slip ring 30. A measuring frame 32 is fixedly connected to the bottom of the air bladder 31 through a fixing block. Thrust springs 34 are fixedly connected to both sides of the measuring frame 32 through openings.
[0032] In order to pressurize the airbag 31, in this invention, measuring rods 33 are fixedly connected to the opposite ends of the two thrust springs 34, spotlights 35 are fixedly connected to the bottom of the measuring frame 32, and a fan 36 is fixedly connected to the upper left side of the device box 2 through a fixing plate.
[0033] Among them, the air outlet of the fan 36 is fixedly connected to the air guide pipe 37. One end of the air guide pipe 37 passes through the device box 2 and extends into the inside of the device box 2. The bottom of the air supply pipe 38 and located inside the device box 2 are fixedly connected to the air supply pipe 38. The bottom end of the air supply pipe 38 passes through the air guide pipe 37 and the sealing cover 28 in sequence and is connected to the top of the airbag 31.
[0034] In order to facilitate observation by staff, tempered glass strips 40 are fixedly installed on the surface of the explosion-proof cylinder 25 by opening.
[0035] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0036] In use, open the sliding door on the surface of the device box 2, and then place the pipe inside the placement slot 4. When the bottom end of the pipe presses against the top of the pressing block 10, the pressing block 10 will descend and trigger the button 12. At this time, the first electric telescopic rod 15 and the second electric telescopic rod 18 respectively push the ball bearing 19 and the limiting plate 16 to clamp the pipe from both the outside and inside. Then, the second motor 39 starts, driving the threaded rod 22 to rotate, causing the square threaded cylinder 20 to push the measuring frame 32 into the pipe. The measuring rods 33 on both sides of the measuring frame 32 will automatically retract and adjust when they encounter the pipe. The operator can determine the inner diameter length through the scale on the surface of the measuring rod 33. Then, the operator starts the hydraulic rod 23 to drive the explosion-proof cylinder 25 to descend and cover the pipe. Then, the second motor 39 continues to start, causing the square threaded cylinder to descend. As the cylinder 20 continues to descend, the sealing cap 28 will cover the top of the pipe through the opening 26. When the square threaded cylinder 20 continues to descend, the sealing cap 28 will be firmly pressed against the top of the pipe by the action of the high-pressure spring 29. At this time, the airbag 31, measuring frame 32 and spotlight 35 are all inside the pipe. At this time, the spotlight 35 is turned on, and the strong light of the spotlight 35 will illuminate the inside of the pipe. At this time, the first motor 6 starts, and the pipe is rotated by the rotating rod 7. The staff can observe whether there are light-transmitting points on the surface of the pipe through the tempered glass strip 40 to find whether there are any damaged points on the inner diameter. After the crack detection is completed, the blower 36 can be started. Through the action of the air guide pipe 37 and the air supply pipe 38, the gas is injected into the inside of the airbag 31. The airbag 31 inflates and squeezes the inner wall of the pipe to test its pressure resistance.
[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for inspecting the inner diameter of a pipe, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a device box (2), and the bottom of the inner cavity of the device box (2) is fixedly connected to a testing platform (3). The top of the testing platform (3) is provided with a placement groove (4), and the inside of the testing platform (3) is provided with a drive groove (5). The bottom of the inner cavity of the drive groove (5) is fixedly connected to a first motor (6) through a fixing plate. The output shaft of the first motor (6) is fixedly connected to a rotating rod (7) through a coupling. The top of the rotating rod (7) passes through the drive groove (5) and extends to the inner side of the placement groove (4). The end of the rotating rod (7) extending to the inner side of the placement groove (4) is fixedly connected to a mounting frame (8). The two sides of the lower part of the mounting frame (8) are provided with pressing grooves (9). 9) A pressing block (10) is slidably connected to the top of the inner cavity through an opening. A spring (11) is sleeved on the surface of the pressing block (10) and outside the pressing groove (9). A button (12) is fixedly connected to the bottom of the inner cavity of the pressing groove (9) through a connecting plate. A square threaded cylinder (20) is slidably connected to the top of the device box (2) through an opening. A drive box (21) is fixedly connected to the top of the device box (2) through a bracket. A second motor (39) is fixedly connected to the top of the inner cavity of the drive box (21) through a fixing plate. A threaded rod (22) that cooperates with the square threaded cylinder (20) is fixedly connected to the output shaft of the second motor (39) through a coupling. The bottom end of the threaded rod (22) penetrates the drive box (21). 1) Extends to the inside of the square threaded cylinder (20), and the threaded rod (22) is threadedly connected to the square threaded cylinder (20). Hydraulic rods (23) are fixedly connected to both sides of the inner cavity of the device box (2). A connecting plate (24) is fixedly connected to the top of the hydraulic rod (23). An explosion-proof cylinder (25) is fixedly connected between the two connecting plates (24). An opening (26) is provided at the top of the explosion-proof cylinder (25). The bottom end of the square threaded cylinder (20) extends to the inside of the explosion-proof cylinder (25) through the opening (26). A retaining plate (27) is fixedly connected to the surface of the square threaded cylinder (20) and located inside the explosion-proof cylinder (25). A sliding connection is provided to the surface of the square threaded cylinder (20) and located below the retaining plate (27). A sealing cap (28) is connected to the opening (26). A high-pressure spring (29) is sleeved on the surface of the square threaded cylinder (20) between the retaining plate (27) and the sealing cap (28). An anti-slip ring (30) is fixedly connected to the surface of the square threaded cylinder (20) below the sealing cap (28). An airbag (31) is fixedly connected to the bottom of the anti-slip ring (30). A measuring frame (32) is fixedly connected to the bottom of the airbag (31) through a fixing block. Thrust springs (34) are fixedly connected to both sides of the measuring frame (32) through openings. A measuring rod (33) is fixedly connected to the opposite ends of the two thrust springs (34). A spotlight (35) is fixedly connected to the bottom of the measuring frame (32).A fan (36) is fixedly connected to the upper left side of the device box (2) via a fixing plate.
2. The device for checking the inner diameter of a pipe according to claim 1, characterized in that: The bottom of the inner cavity of the mounting frame (8) is fixedly connected to a linkage seat (13). The two sides of the inner cavity of the linkage seat (13) are provided with first telescopic grooves (14). The two sides of the first telescopic grooves (14) are fixedly connected with first electric telescopic rods (15). The two ends of the first electric telescopic rods (15) are respectively passed through the first telescopic grooves (14) and extended to the outside of the linkage seat (13). The end of the first electric telescopic rod (15) extending to the outside of the linkage seat (13) is fixedly connected with a limit plate (16). The upper part of both sides of the inner cavity of the placement groove (4) is provided with second telescopic grooves (17). The side of the inner cavity of the second telescopic groove (17) is fixedly connected with a second electric telescopic rod (18). The opposite ends of the two second electric telescopic rods (18) are respectively connected with ball bearings (19) by a fixed block.
3. The device for checking the inner diameter of a pipe according to claim 1, characterized in that: The air outlet of the fan (36) is fixedly connected to the air guide pipe (37). One end of the air guide pipe (37) passes through the device box (2) and extends into the inside of the device box (2). The bottom of the air guide pipe (37) and located inside the device box (2) is fixedly connected to the air supply pipe (38). The bottom end of the air supply pipe (38) passes through the air guide pipe (37) and the sealing cover (28) in sequence and is connected to the top of the airbag (31).
4. The device for checking the inner diameter of a pipe according to claim 1, characterized in that: The surface of the explosion-proof cylinder (25) is fixedly fitted with a tempered glass strip (40) through an opening.
Citation Information
Patent Citations
Wheel space detecting device
CN109282771A