Injection molding machine convenient for mold disassembly
By designing an injection molding machine with a fixing mechanism, clamping mechanism and lifting mechanism, the gear box is used to drive the screw to rotate forward, separate the screw from the mold, and pull the mold upward through the crane, the mold is solved for the disassembly of the existing injection molding machine. The inconvenience problem has achieved automatic disassembly, improving efficiency and convenience.
Patent Information
- Application Number
- CN202310021420.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2043-01-07
AI Technical Summary
The existing injection molding machine that is easy to replace molds requires manual removal of the mold during disassembly, which leads to inconvenience and time-consuming and labor-intensive disassembly.
An injection molding machine including a fixing mechanism, a clamping mechanism and a lifting mechanism is designed. The gear box is driven by the motor to drive the screw forward, separate the screw from the mold, and pull the mold upward through the crane to realize the automatic disassembly of the mold. .
Automatic disassembly of the mold is realized, reducing the time and effort of manual operation, and improving the efficiency and convenience of disassembly.
Smart Images

Figure CN116100746B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an injection molding machine, in particular to an injection molding machine which is convenient for disassembling molds. Background Art
[0002] Injection molding machine is also called injection molding machine or injection machine. It is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting plastics. When manufacturing different plastic products, different molds need to be replaced, and people usually need to disassemble and replace the molds.
[0003] Patent application CN112829172A discloses an injection molding machine that is convenient for replacing molds, including a workbench, a protective cover and a movable cover. A rectangular through slot is provided between the two sides of one end of the workbench, a slide slot is fixedly installed on the bottom surface of the rectangular through slot, a motor placement plate is fixedly installed on the outside of the slide slot, a first motor is provided on the upper surface of the motor placement plate, a screw is fixedly connected to one side of the first motor, a slider is connected to the surface of the screw by a thread, a movable plate is fixedly connected to the upper end surface of the slider, the movable plate is fixedly connected to one end of the bottom of the protective cover, and installation slots are provided at both ends of the inner wall of both sides of the protective cover, and the movable cover is slidably connected to the installation slot through the installation sliders provided at both ends of the outer wall of both sides. The present invention pushes and pulls the push block by the cylinder, and adjusts the plugging position of the positioning bolt under the cooperation of the slider and the slide slot, so as to achieve the effect of facilitating the replacement of the mold. However, in the above patent, the mold can only be pushed out when disassembling, and then the mold is taken away manually. Due to the heavy weight of the mold, it is inconvenient to disassemble and it is time-consuming and laborious to take it away manually.
[0004] In view of the existing injection molding machines that are easy to replace molds, the mold can generally only be pushed out, and the mold needs to be removed manually. Disassembly is inconvenient and manual removal is time-consuming and laborious. Therefore, there is an urgent need for an injection molding machine that saves time and effort and is easy to disassemble the mold to solve the above problems. Summary of the invention
[0005] In order to overcome the shortcomings of existing injection molding machines that are easy to replace molds, which generally can only push out the mold and need to be manually removed, making disassembly inconvenient and time-consuming and labor-intensive, an object of the present invention is to provide an injection molding machine that saves time and effort and is easy to remove the mold.
[0006] The present invention is achieved through the following technical approaches:
[0007] An injection molding machine that is easy to disassemble a mold includes an injection molding machine, a first cylinder, a mold, a mounting plate, and a fixed plate. The front side of the upper part of the injection molding machine is connected to the fixed plate, and the first cylinder is connected to the fixed plate. Two mounting plates are arranged on the front side of the upper part of the injection molding machine, and the mounting plate is located behind the fixed plate. The front mounting plate is slidably connected to the injection molding machine, and the rear mounting plate is fixedly connected to the injection molding machine. The rear side of the telescopic rod of the first cylinder is connected to the front mounting plate. The molds are installed on the sides of the two mounting plates that are close to each other. It also includes a fixing mechanism, a clamping mechanism and a lifting mechanism. The fixing mechanism for disassembling the mold is arranged on the mounting plate, the clamping mechanism for limiting the mold is arranged on the mounting plate, and the lifting mechanism for lifting the mold is arranged on the mold.
[0008] In a preferred embodiment of the present invention, the fixing mechanism includes a gear box, a guide rod, a screw and a motor. Four guide rods are connected at intervals on the sides of the two mounting plates that are away from each other. A gear box is slidably arranged between the four guide rods on the front side, and a gear box is also slidably arranged between the four guide rods on the rear side. Motors are connected to the right sides of the upper parts of the two gear boxes. The output shafts of the two motors are respectively connected to the input ends of the adjacent gear boxes. Four screws are connected to the output ends of the two gear boxes. The screws are distributed in a rectangular shape. The screws are threadedly connected to the mounting plates and the mold, and the output shafts of the two motors are connected to the adjacent screws.
[0009] In a preferred embodiment of the present invention, the clamping mechanism includes a second cylinder, a first clamping plate and a second clamping plate. The second cylinder is symmetrically connected to the front side of the rear mounting plate, and the first clamping plate is connected to the telescopic rods of the second cylinder on the sides close to each other. The second clamping plates are slidably arranged on the two first clamping plates, and the second clamping plate is slidably connected to the rear mounting plate. The second clamping plate is located in front of the first clamping plate, and the rear mold is located between the two first clamping plates.
[0010] In a preferred embodiment of the present invention, the lifting mechanism includes a rotating shaft, a hanging ring, a full gear, a spiral spring and a contact block. The upper parts of the two molds are rotatably provided with a rotating shaft, the middle parts of the two rotating shafts are connected with a hanging ring, the left sides of the two rotating shafts are connected with a full gear, the bottom right side of the front rotating shaft is connected with a contact block, the second clamping plate on the right side moves forward and contacts with the contact block, and a spiral spring is connected between the front rotating shaft and the front mold.
[0011] In a preferred embodiment of the present invention, a locking mechanism for fixing the two molds is also included, and the locking mechanism includes a slide plate, a first elastic member, a clamping block, and a second elastic member. Slide plates are symmetrically slidably arranged on both sides of the rear mold, and the front side of the second clamping plate is in contact with the slide plate. The first elastic member is connected between the rear sides of the four slide plates and the rear mold, and clamping blocks are symmetrically slidably arranged on both sides of the front mold, and the second elastic member is connected between the side where the four clamping blocks are close to each other and the front mold.
[0012] In a preferred embodiment of the present invention, a guiding mechanism for guiding the mold is also included, the guiding mechanism includes a guide plate and a magnet, the two first clamping plates are slidably provided on one side close to each other, the two second clamping plates are slidably provided on one side close to each other, and the upper parts of the four guide plates are connected to magnets.
[0013] In a preferred embodiment of the present invention, the first clamping plate and the second clamping plate are both L-shaped.
[0014] In a preferred embodiment of the present invention, soft pads are provided on the inner sides of the first splint and the second splint.
[0015] Compared with the prior art, the present invention has the following advantages:
[0016] 1. The present invention uses a motor as a driving force and can drive the screw to rotate forward through a gear box, so that the screw moves outward and separates from the mold. Then the hook of the crane can be hung on the hanging ring, and the mold can be pulled up by the crane to complete the disassembly of the mold, instead of manually taking away the mold. The disassembly is more convenient, saving time and effort.
[0017] 2. When the slide plate of the present invention moves forward and passes over the clamping block, the second elastic member returns to its original state, driving the clamping block to move outward to clamp the slide plate, thereby fixing the two molds. When the molds rise upward, the two molds can be prevented from shaking.
[0018] 3. When the first clamp and the second clamp move inward, they will drive the guide plate and the magnet to move inward, so that the magnet attracts the mold. When the mold moves upward, it will drive the magnet to move upward. The upward movement of the magnet drives the guide plate to move upward. The guide plate plays a guiding role, thereby preventing the mold from shaking. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the fixing mechanism of the present invention.
[0021] Figure 3 It is a three-dimensional structural schematic diagram of components such as the gear box and the screw rod of the present invention.
[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping mechanism of the present invention.
[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the lifting mechanism of the present invention.
[0024] Figure 6It is a schematic diagram of the three-dimensional structure of the locking mechanism of the present invention.
[0025] Figure 7 It is a schematic diagram of the three-dimensional structure of the guide mechanism of the present invention.
[0026] The markings of the components in the accompanying drawings are as follows: 1. injection molding machine, 2. first cylinder, 3. mold, 4. mounting plate, 11. fixing plate, 5. fixing mechanism, 51. gear box, 52. guide rod, 53. screw, 54. motor, 6. clamping mechanism, 61. second cylinder, 62. first clamping plate, 63. second clamping plate, 7. lifting mechanism, 71. rotating shaft, 72. hanging ring, 73. full gear, 74. scroll spring, 75. contact block, 8. locking mechanism, 81. slide plate, 82. first elastic member, 83. block, 84. second elastic member, 10. guiding mechanism, 101. guide plate, 102. magnet. DETAILED DESCRIPTION
[0027] Although the present invention may be described with respect to a particular application or industry, those skilled in the art will recognize the broader applicability of the present invention. Those of ordinary skill in the art will recognize that terms such as above, below, upward, downward, etc. are used to describe the drawings and do not represent limitations on the scope of the present invention as defined by the appended claims. Any numerical designations such as first or second are merely exemplary and are not intended to limit the scope of the present invention in any way.
[0028] Example 1
[0029] An injection molding machine that facilitates mold disassembly, see Figure 1-Figure 5 As shown, it includes an injection molding machine 1, a first cylinder 2, a mold 3, a mounting plate 4, a fixing plate 11, a fixing mechanism 5, a clamping mechanism 6 and a lifting mechanism 7. A fixing plate 11 is welded to the front side of the upper portion of the injection molding machine 1, and the first cylinder 2 is bolted to the fixing plate 11. Two mounting plates 4 are connected to the front side of the upper portion of the injection molding machine 1. The mounting plates 4 are located behind the fixing plates 11. The front mounting plate 4 is slidably connected to the injection molding machine 1, and the rear mounting plate 4 is fixedly connected to the injection molding machine 1. The rear side of the telescopic rod of the first cylinder 2 is connected to the front mounting plate 4. The mold 3 is installed on the sides of the two mounting plates 4 that are close to each other. The fixing mechanism 5 is arranged on the mounting plate 4, the clamping mechanism 6 is arranged on the mounting plate 4, and the lifting mechanism 7 is arranged on the mold 3.
[0030] See also Figure 1-Figure 3As shown, the fixing mechanism 5 includes a gear box 51, a guide rod 52, a screw 53 and a motor 54. Four guide rods 52 are connected at intervals on the sides of the two mounting plates 4 that are away from each other. The gear box 51 is slidably arranged between the four guide rods 52 on the front side, and the gear box 51 is also slidably arranged between the four guide rods 52 on the rear side. Motors 54 are bolted to the right sides of the upper parts of the two gear boxes 51. The output shafts of the two motors 54 are respectively connected to the input ends of the adjacent gear boxes 51. Four screws 53 are connected to the output ends of the two gear boxes 51. The screws 53 are distributed in a rectangular shape. The screws 53 are threadedly connected to the mounting plate 4 and the mold 3. The output shafts of the two motors 54 are connected to the adjacent screws 53. The output shafts of the motors 54 rotate forward through the gear box 51 to drive the screws 53 to rotate forward, so that the screws 53 move outward and separate from the mold 3.
[0031] See also Figure 1 and Figure 4 As shown, the clamping mechanism 6 includes a second cylinder 61, a first clamping plate 62 and a second clamping plate 63. The second cylinder 61 is symmetrically bolted to the front side of the rear mounting plate 4. The first clamping plate 62 is connected to the side of the telescopic rod of the second cylinder 61 that is close to each other. The second clamping plate 63 is slidably arranged on the two first clamping plates 62. The second clamping plate 63 is slidably connected to the rear mounting plate 4. The second clamping plate 63 is located in front of the first clamping plate 62. The rear mold 3 is located between the two first clamping plates 62. The first clamping plate 62 and the second clamping plate 63 are both L-shaped. Soft pads are arranged on the inner sides of the first clamping plate 62 and the second clamping plate 63. The first clamping plate 62 and the second clamping plate 63 move inward to limit the mold 3.
[0032] See also Figure 1 and Figure 5 As shown, the lifting mechanism 7 includes a rotating shaft 71, a hanging ring 72, a full gear 73, a volute spring 74 and a contact block 75. The upper part of the two molds 3 is rotatably provided with a rotating shaft 71, and the middle part of the two rotating shafts 71 is welded with a hanging ring 72. The rotation of the rotating shaft 71 will drive the hanging ring 72 to rotate upward, and then people can hang the hook of the crane on the hanging ring 72, and then lift the mold 3 by the crane. The left side of the two rotating shafts 71 is connected with a full gear 73, and the right side of the bottom of the front rotating shaft 71 is connected with a contact block 75. The second clamping plate 63 on the right side moves forward and contacts with the contact block 75. A volute spring 74 is connected between the front rotating shaft 71 and the front mold 3.
[0033] When the device is needed, people first place the device in the designated position, then start the first cylinder 2, control the extension of the telescopic rod of the first cylinder 2, drive the front mounting plate 4 and the mold 3 to move backward, the front mounting plate 4 moves backward and drives the front gear box 51 to move backward, so that the front mold 3 fits with the rear mold 3, and the two full gears 73 mesh with each other, and then close the first cylinder 2, and then pull the second clamping plate 63 forward, so that the two second clamping plates 63 are respectively located on the left and right sides of the front mold 3, and at the same time, the second clamping plate 63 on the right side moves forward and contacts with the contact block 75, and the second clamping plate 63 squeezes the contact block 75 to rotate upward, and the contact block 75 rotates upward to drive the front rotating shaft 71 to rotate, and the volute spring 74 is deformed, and the front rotating shaft 71 can drive the rear rotating shaft 71 to rotate through the meshing of the full gear 73, and the rotating shaft 71 drives the hanging ring 72 to rotate upward, and then start the second cylinder 61, control the second cylinder The telescopic rod 61 is extended, driving the first clamping plate 62 and the second clamping plate 63 to move inward, so that the mold 3 can be limited by the first clamping plate 62 and the second clamping plate 63, and then the second cylinder 61 is closed, and then people start the motor 54 and control the output shaft of the motor 54 to rotate forward. The forward rotation of the output shaft of the motor 54 drives the screw 53 to rotate forward through the gear box 51, so that the screw 53 moves outward, and the screw 53 moves outward and drives the gear box 51 to move outward. The guide rod 52 plays a guiding role. When the screw 53 is separated from the mold 3, the motor 54 is turned off, and people can hang the hook of the crane on the hanging ring 72, and pull the mold 3 up by the crane, so that the mold 3 rises up, thereby completing the disassembly of the mold 3, and then start the second cylinder 61, control the telescopic rod of the second cylinder 61 to shorten, drive the first clamping plate 62 and the second clamping plate 63 to move outward and reset, and then close the second cylinder 61, and then push the second clamping plate 63 to the rear side to reset.
[0034] Example 2
[0035] Based on Example 1, see Figure 1 and Figure 6 As shown, a locking mechanism 8 is also included, and the locking mechanism 8 includes a slide plate 81, a first elastic member 82, a clamping block 83 and a second elastic member 84. The left and right sides of the rear mold 3 are symmetrically slidably arranged with slide plates 81, and the front side of the second clamping plate 63 is in contact with the slide plate 81. The first elastic member 82 is connected between the rear sides of the four slide plates 81 and the rear mold 3. The left and right sides of the front mold 3 are symmetrically slidably arranged with clamping blocks 83. The clamping blocks 83 can be moved outward to clamp the slide plate 81, thereby fixing the two molds 3 to prevent the two molds 3 from shaking. The second elastic member 84 is connected between the side where the four clamping blocks 83 are close to each other and the front mold 3.
[0036] When people pull the second clamping plate 63 forward, the second clamping plate 63 will squeeze the slide plate 81 to move forward, and the first elastic member 82 will be stretched. When the slide plate 81 contacts the block 83, the slide plate 81 will squeeze the block 83 to move inward, and the second elastic member 84 will be compressed. When the slide plate 81 passes over the block 83, the second elastic member 84 will return to its original state, driving the block 83 to move outward and reset. The block 83 can clamp the slide plate 81, thereby fixing the two molds 3. When the molds 3 rise upward, the two molds 3 can be prevented from shaking. When the two molds 3 need to be removed, people first push the slide plate 81 backward. The slide plate 81 will squeeze the block 83 to move inward, and the second elastic member 84 will be compressed. When the slide plate 81 passes over the block 83, the second elastic member 84 will return to its original state, driving the block 83 to move outward and reset. At the same time, the first elastic member 82 will return to its original state, driving the slide plate 81 to move backward and reset, so that the slide plate 81 releases the mold 3.
[0037] See also Figure 1 and Figure 7 As shown, it also includes a guide mechanism 10, which includes a guide plate 101 and a magnet 102. The two first clamps 62 are slidably provided with a guide plate 101 on one side close to each other, and the two second clamps 63 are slidably provided with a guide plate 101 on one side close to each other. The upper parts of the four guide plates 101 on one side close to each other are connected to the magnet 102. The upward movement of the mold 3 will drive the magnet 102 and the guide plate 101 to move upward. The guide plate 101 plays a guiding role, thereby preventing the mold 3 from shaking.
[0038] When the first clamping plate 62 and the second clamping plate 63 move inward, they will drive the guide plate 101 and the magnet 102 to move inward, so that the magnet 102 attracts the mold 3. When the mold 3 moves upward, it will drive the magnet 102 to move upward. The upward movement of the magnet 102 drives the guide plate 101 to move upward. The guide plate 101 plays a guiding role, thereby preventing the mold 3 from shaking. When the mold 3 continues to move upward and separates from the magnet 102, under the action of gravity, the guide plate 101 can move downward and reset, driving the magnet 102 to move downward and reset.
[0039] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. An injection molding machine that facilitates mold disassembly, comprising an injection molding machine (1), a first cylinder (2), a mold (3), a mounting plate (4), and a fixed plate (11), wherein the front side of the upper portion of the injection molding machine (1) is connected to the fixed plate (11), the first cylinder (2) is connected to the fixed plate (11), the front side of the upper portion of the injection molding machine (1) is provided with two mounting plates (4), the mounting plates (4) are located behind the fixed plate (11), the front mounting plate (4) is slidably connected to the injection molding machine (1), the rear mounting plate (4) is fixedly connected to the injection molding machine (1), the rear side of the telescopic rod of the first cylinder (2) is connected to the front mounting plate (4), and the mold (3) is installed on the sides of the two mounting plates (4) close to each other, characterized in that: The invention also comprises a fixing mechanism (5), a clamping mechanism (6) and a lifting mechanism (7); the fixing mechanism (5) for disassembling the mold (3) is arranged on the mounting plate (4); the clamping mechanism (6) for limiting the position of the mold (3) is arranged on the mounting plate (4); and the lifting mechanism (7) for lifting the mold (3) is arranged on the mold (3); the fixing mechanism (5) comprises a gear box (51), a guide rod (52), a screw rod (53) and a motor (54); four guide rods (52) are connected to each other at intervals on the sides of the two mounting plates (4) which are away from each other; four guide rods (52) on the front side are connected to each other at intervals; A gear box (51) is slidably arranged between the guide rods (52), and a gear box (51) is also slidably arranged between the four guide rods (52) on the rear side. The upper right sides of the two gear boxes (51) are connected to motors (54). The output shafts of the two motors (54) are respectively connected to the input ends of the adjacent gear boxes (51). Four screw rods (53) are connected to the output ends of the two gear boxes (51). The screw rods (53) are distributed in a rectangular shape. The screw rods (53) are threadedly connected to the mounting plate (4) and the mold (3). The output shafts of the two motors (54) are connected to the adjacent screw rods (53). The clamping mechanism (6) comprises a second cylinder (61), a first clamping plate (62) and a second clamping plate (63); the front side of the rear mounting plate (4) is symmetrically connected to the second cylinder (61); the telescopic rods of the second cylinder (61) are connected to the first clamping plates (62) on the sides close to each other; the second clamping plates (63) are slidably arranged on the two first clamping plates (62); the second clamping plates (63) are slidably connected to the rear mounting plate (4); the second clamping plates (63) are located in front of the first clamping plates (62); and the rear mold (3) is located between the two first clamping plates (62); the lifting The mechanism (7) comprises a rotating shaft (71), a hanging ring (72), a full gear (73), a scroll spring (74) and a contact block (75); the upper parts of the two moulds (3) are both rotatably provided with a rotating shaft (71); the middle parts of the two rotating shafts (71) are both connected to a hanging ring (72); the left sides of the two rotating shafts (71) are both connected to a full gear (73); the right side of the bottom of the front rotating shaft (71) is connected to a contact block (75); the second clamping plate (63) on the right side moves forward and contacts the contact block (75); and a scroll spring (74) is connected between the front rotating shaft (71) and the front mould (3).
2. An injection molding machine for easy mold disassembly as claimed in claim 1, characterized in that: The invention also comprises a locking mechanism (8) for fixing the two moulds (3), the locking mechanism (8) comprising a slide plate (81), a first elastic member (82), a clamping block (83) and a second elastic member (84), the left and right sides of the rear mould (3) are both provided with slide plates (81) in a sliding manner symmetrically up and down, the front side of the second clamping plate (63) is in contact with the slide plates (81), the rear sides of the four slide plates (81) are connected to the rear mould (3) with the first elastic member (82), the left and right sides of the front mould (3) are both provided with clamping blocks (83) in a sliding manner symmetrically up and down, and the sides of the four clamping blocks (83) close to each other are connected to the front mould (3) with the second elastic member (84).
3. An injection molding machine for easy mold disassembly as claimed in claim 2, characterized in that: It also includes a guide mechanism (10) for guiding the mold (3), the guide mechanism (10) including a guide plate (101) and a magnet (102), the guide plate (101) being slidably disposed on the sides of the two first clamping plates (62) close to each other, the guide plate (101) being slidably disposed on the sides of the two second clamping plates (63) close to each other, and the magnet (102) being connected to the upper parts of the sides of the four guide plates (101) close to each other.
4. An injection molding machine for easy mold disassembly as claimed in claim 1, characterized in that: The first clamping plate (62) and the second clamping plate (63) are both L-shaped.
5. The injection molding machine for easy mold disassembly as claimed in claim 1, characterized in that: Soft pads are provided on the inner sides of the first clamping plate (62) and the second clamping plate (63).
Citation Information
Patent Citations
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CN112829172A
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