A fire polishing device for quartz cake-like components

Abstract

The present invention discloses a flame polishing device for quartz cake-like components, aiming to solve the deficiency of poor flame polishing effect of quartz cake-like components. The invention includes a workbench and a movable blowtorch. Two rotatably arranged rotating shafts are installed on the workbench, and turntables are installed on the rotating shafts. The turntables on the two rotating shafts are correspondingly arranged. A positioning ring groove is provided on the outer wall of the turntable. The quartz cake-like components are clamped between the positioning ring grooves on the two turntables. The blowtorch can fire towards the surface of the quartz cake-like components to perform the flame polishing operation on the quartz cake-like components. After the flame polishing operation of the quartz cake-like components is clamped, it can rotate to ensure that each position can be flame polished, and the flame polishing action is automatically completed, which is beneficial to improving work efficiency.

Description

Technical Field

[0001] The present invention relates to a processing technology for quartz products, and more specifically, to a flame polishing device for quartz cake-like components. Background Art

[0002] At present, surface flame polishing of quartz products is a common processing technology. Through the flame polishing process, the smoothness of the surface of quartz products can be improved, which is beneficial to improving the quality of products. When performing flame polishing on quartz cake-like components, they need to be installed on a fixture. After the commonly used fixture clamps the quartz cake-like components, the quartz cake components are fixed and immovable, and the clamping positions cannot be polished. Moreover, in many cases, manual flame polishing operations are required, resulting in low work efficiency and potential safety hazards. Summary of the Invention

[0003] In order to overcome the above deficiencies, the present invention provides a flame polishing device for quartz cake-like components. After the quartz cake-like components are clamped for flame polishing operations, they can rotate to ensure that each position can be flame polished, and the flame polishing action is automatically completed, which is beneficial to improving work efficiency.

[0004] To solve the above technical problems, the present invention adopts the following technical solutions: A flame polishing device for quartz cake-like components includes a workbench and a spray gun movably arranged. Two rotating shafts are installed on the workbench, and turntables are installed on the rotating shafts. The turntables on the two rotating shafts are correspondingly arranged. A positioning ring groove is provided on the outer wall of the turntable. The quartz cake-like components are clamped between the positioning ring grooves on the two turntables, and the spray gun can fire at the surface of the quartz cake-like components to perform the flame polishing operation on the quartz cake-like components.

[0005] During the flame polishing operation of the quartz cake-like components, the quartz cake-like components are clamped between the positioning ring grooves on the two turntables. The positioning ring groove not only plays a supporting role but also a positioning role. Then the rotating shaft rotates, driving the turntable to rotate, so that the quartz cake-like components rotate, and the spray gun ignites to fire at the surface of the quartz cake-like components for flame polishing. After the flame polishing is completed, the quartz cake-like components can be removed. After the quartz cake-like components are clamped for flame polishing operations, they can rotate to ensure that each position can be flame polished, and the flame polishing action is automatically completed, which is beneficial to improving work efficiency.

[0006] Preferably, two turntables are installed on each rotating shaft. This structural setting forms two flame polishing stations. When one station is performing the flame polishing operation, the quartz cake-like components are loaded on the other station. After the flame polishing of the quartz cake-like components at one station is completed, the spray gun moves to the other station to directly perform the flame polishing of the next quartz cake-like component, which is beneficial to improving work efficiency.

[0007] As a preferred embodiment, a mechanical arm is installed on the workbench, and a finishing flame spray head is installed on the mechanical arm. While the flame spray gun is performing fire polishing on the quartz cake-like components, the mechanical arm moves according to a programmed route, so that the flame spray head completes the fire polishing and finishing of the surface and grooves of the quartz cake-like components, thereby improving the fire polishing effect of the quartz cake-like components and further improving the product quality.

[0008] As a preferred embodiment, a driving motor is installed on the workbench, a belt transmission is provided between the two rotating shafts, and the output shaft of the driving motor is connected to a rotating shaft in a transmission manner. The driving motor drives the two rotating shafts to run, thereby ensuring the reliable operation of the quartz cake components.

[0009] Preferably, the width of the positioning ring groove increases gradually from the bottom to the opening. The positioning ring groove of this structure is convenient for loading quartz cake components.

[0010] Preferably, two pairs of flame spray guns are provided, one pair of flame spray guns is provided above each of the two turntables, and each pair of flame spray guns is respectively provided toward two sides of the quartz cake-like component. Two pairs of flame spray guns are provided to increase the polishing position, which is conducive to speeding up the fire polishing speed and improving the fire polishing effect.

[0011] As a preferred embodiment, a mounting seat that can move along the X-axis and the Y-axis is installed on the workbench, and the flamethrower is installed on the mounting seat. The flamethrower is installed on the mounting seat, and the movement is stable and reliable.

[0012] Preferably, a partition is installed on the workbench, and the partition is placed between two axially adjacent turntables. The partition has a good heat insulation effect, and when a fire polishing operation is performed at one station, quartz cake parts are removed or loaded at another station, no burns will occur.

[0013] Preferably, positioning columns are installed on both sides of the partition on the workbench, and extension columns are provided on the partition corresponding to the positioning columns. The extension columns extend toward the positioning columns. The gap between the extension columns and the positioning columns forms a positioning groove for positioning quartz cake-like components, and the upper part of the quartz cake-like components is placed in the positioning groove.

[0014] The setting of the positioning groove adds a positioning point for the quartz cake components, improves the stability of the quartz cake components during operation, and prevents the quartz cake components from tipping over during the fire polishing process.

[0015] Preferably, a connecting seat is provided on the partition and the extension column correspondingly, a sliding rod that can move along the X-axis is installed on the connecting seat, a positioning spring is installed between the sliding rod and the connecting seat, the extension column is connected to the sliding rod, and the end of the sliding rod is connected to the pushing block; the flamethrower can move along the X-axis and the Y-axis, and the flamethrower can abut against the pushing block during the movement to push the sliding rod to move, and after the flamethrower moves into place, it abuts against the pushing block so that the end of the extension column is aligned with the positioning column; after the flamethrower and the pushing block are separated, under the action of the positioning spring, the extension column and the positioning column are staggered.

[0016] The extension column and the positioning column can approach and align with each other, or separate and stagger from each other. After loading a quartz cake-like component between the positioning column and the extension column, the blowtorch moves to this station. During the movement, the blowtorch abuts against the pushing block to push the sliding rod to move. After the blowtorch moves into place, it abuts against the pushing block so that the end of the extension column aligns with the positioning column. At this time, the positioning groove reliably positions the quartz cake-like component. After the fire polishing of the quartz cake-like component is completed, the blowtorch moves to another fire polishing station. Under the action of the positioning spring, the extension column and the positioning column stagger. At this time, during the blanking process of the quartz cake-like component, the constraint of the positioning groove on the quartz cake-like component disappears, facilitating the removal of the quartz cake-like component and avoiding interference.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: (1) After the fire polishing operation of the quartz cake-like component is clamped, it can rotate, ensuring that every position can be fire polished, and the fire polishing action is automatically completed, which is beneficial to improving work efficiency; (2) The quartz cake-like component is reliably positioned after loading, and will not tilt during operation, and there will be no interference during the blanking process of the quartz cake-like component, facilitating the removal of the quartz cake-like component. Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of Embodiment 1 of the present invention;

[0019] Figure 2 is a schematic structural diagram of Embodiment 2 of the present invention;

[0020] In the figure: 1, workbench; 2, blowtorch; 3, rotating shaft; 4, turntable; 5, fence plate; 6, positioning ring groove; 7, robotic arm; 8, flame nozzle; 9, support; 10, mounting seat; 11, Y-axis guide rail; 12, X-axis guide rail; 13, Y-axis sliding seat; 14, X-axis sliding seat; 15, quartz cake-like component; 16, partition board; 17, positioning column; 18, extension column; 19, positioning groove; 20, protrusion; 21, connecting seat; 22, sliding rod; 23, pushing block; 24, gun head; 25, ventilation pipe. Detailed Embodiments

[0021] The technical solutions of the present invention will be further specifically described below through specific embodiments and in conjunction with the drawings:

[0022] Embodiment 1: A fire polishing device for a quartz cake-like component (see the attached Figure 1),(including a workbench 1 and a movable blowtorch 2. Two rotatably arranged rotating shafts 3 are installed on the workbench, and turntables 4 are installed on the rotating shafts. The turntables are arranged vertically, and the turntables on the two rotating shafts are correspondingly arranged. Two turntables are installed on each rotating shaft. A U-shaped fence plate 5 is arranged below the turntable. A positioning ring groove 6 is provided on the outer wall of the turntable, and the width of the positioning ring groove gradually increases from the bottom to the opening direction. Quartz cake-like components are clamped between the positioning ring grooves on the two turntables, and the blowtorch can fire towards the surface of the quartz cake-like components to perform the fire polishing operation on the quartz cake-like components. A robotic arm 7 is installed on the workbench, and a trimming blowtorch head 8 is installed on the robotic arm.)

[0023] A driving motor is installed on the workbench. The two rotating shafts are belt-driven, and the output shaft of the driving motor is in transmission connection with one of the rotating shafts. A support 9 is installed on the workbench, the driving motor is installed on the support, one end of the rotating shaft is rotatably installed on the support, the other end of the rotating shaft is suspended, drive shafts are connected to both ends of the two rotating shafts, pulleys are installed on the drive shafts, and the two pulleys are belt-driven. Both drive shafts are rotatably installed on the support, and one drive shaft is connected to the output of the driving motor.)

[0024] There are two pairs of blowtorches. A pair of blowtorches is arranged above each of the two turntables, and each pair of blowtorches is arranged towards the two side surfaces of the quartz cake-like components respectively. An installation base 10 that can move along the X-axis and Y-axis is installed on the workbench, and the blowtorch is installed on the installation base. Two Y-axis guide rails 11 and two X-axis guide rails 12 are installed on the workbench. The two X-axis guide rails are movably installed on the two Y-axis guide rails in a cross shape; a Y-axis slide 13 is installed between the Y-axis guide rail and the X-axis guide rail. The Y-axis slide is firmly installed on the X-axis guide rail. A Y-axis chute adapted to the Y-axis guide rail is provided on the Y-axis slide, and the Y-axis slide is slidably installed on the Y-axis guide rail through the Y-axis chute. An X-axis slide 14 is installed at the bottom of the installation base. An X-axis chute is provided on the X-axis slide, and the X-axis slide is slidably installed on the X-axis guide rail through the X-axis chute. A bottom plate is installed between the two X-axis guide rails. A Y-axis cylinder for pushing the bottom plate to move is installed on the workbench. The telescopic rod of the Y-axis cylinder is connected to the bottom plate, and an X-axis cylinder is installed on the bottom plate. The telescopic rod of the X-axis cylinder is connected to the installation base. Mounting seats are installed on both the left and right sides of the fence plate, and a pair of blowtorches is arranged on each mounting seat.)

[0025] When performing the fire polishing operation on the quartz cake-like component 15, the quartz cake-like component is clamped between the positioning ring grooves on the two turntables. The positioning ring groove not only plays a supporting role but also plays a positioning role. Then the rotating shaft rotates, driving the turntable to rotate, thereby driving the quartz cake-like component to rotate. The blowtorch ignites and fires towards the surface of the quartz cake-like component for fire polishing. After the fire polishing is completed, the quartz cake-like component can be removed. The quartz cake-like component can rotate after being clamped during the fire polishing operation, ensuring that every position can be fire polished, and the fire polishing action is automatically completed, which is beneficial to improving work efficiency.)

[0026] Embodiment 2: A fire polishing device for quartz cake-like components (see the appendix Figure 2), the structure of which is similar to that of embodiment 1, the main difference being that in this embodiment, a partition 16 is installed on the workbench, and the partition is placed between two axially adjacent turntables. Positioning posts 17 are installed on both sides of the partition on the workbench, and extension posts 18 are provided on the partition corresponding to the positioning posts, and the extension posts extend toward the positioning posts, and the gap between the extension posts and the positioning posts forms a positioning groove 19 for positioning quartz cake-like components, and a protrusion 20 protruding toward the partition is provided on the upper end of the positioning post, and a positioning groove is formed between the protrusion and the extension post, and the upper part of the quartz cake-like component is placed in the positioning groove. A connecting seat 21 is provided on the partition and the extension column correspondingly. A slide bar 22 that can move along the X axis is installed on the connecting seat. A positioning spring is installed between the slide bar and the connecting seat. The extension column is connected to the slide bar, and the end of the slide bar is connected to the push block 23. The flamethrower can move along the X axis and the Y axis. The flamethrower includes a gun head 24 and a vent pipe 25. The vent pipe is an L-shaped structure with an obtuse angle at the corner position. One end of the vent pipe is installed on the mounting seat, and the other end of the vent pipe is vertically connected to the gun head, and the gun head faces the side of the quartz cake-like component. The connection position between the gun head and the vent pipe abuts against the push block, and the push block moves with the movement of the flamethrower. During the movement of the flamethrower, it can abut against the push block to push the slide bar to move. After the flamethrower moves into place, it abuts against the push block so that the end of the extension column is aligned with the positioning column. After the flamethrower and the push block are separated, under the action of the positioning spring, the extension column and the positioning column are staggered. Other structures are the same as those in Example 1.

[0027] The partition has a good heat insulation effect. When one station is performing fire polishing operation, there will be no scalding when removing or loading quartz cake-like components at another station. The setting of the positioning groove adds a positioning point for the quartz cake-like components, improves the stability of the operation process of the quartz cake-like components, and prevents the quartz cake-like components from tipping over during the fire polishing process. The extension column and the positioning column can be aligned close to each other, and can also be separated and staggered. After the quartz cake-like components are loaded between the positioning column and the extension column, the flamethrower moves to the station. During the movement, the flamethrower abuts against the push block to push the slide bar to move. After the flamethrower moves to the position, it abuts against the push block so that the end of the extension column is aligned with the positioning column. At this time, the positioning groove reliably positions the quartz cake-like components. After the fire polishing of the quartz cake-like components is completed, the flamethrower moves to another fire polishing station. Under the action of the positioning spring, the extension column and the positioning column are staggered. At this time, during the unloading process of the quartz cake-like components, the constraint of the positioning groove on the quartz cake-like components disappears, which facilitates the removal of the quartz cake-like components and avoids interference.

[0028] The above-described embodiments are only preferred solutions of the present invention and are not intended to limit the present invention in any form. Other variations and modifications are possible without exceeding the technical solutions described in the claims.

Claims

1. A fire polishing device for quartz cake-like components, characterized in that, The invention comprises a workbench and a movably arranged flamethrower. Two rotating shafts are arranged on the workbench, and a turntable is arranged on the rotating shaft. The turntables on the two rotating shafts are arranged correspondingly. Positioning ring grooves are arranged on the outer walls of the turntables. Quartz cake-like components are clamped between the positioning ring grooves on the two corresponding turntables. The flamethrower can spray fire toward the surface of the quartz cake-like components to perform a fire polishing operation on the quartz cake-like components. Two turntables are arranged on each rotating shaft. A partition plate arranged between axially adjacent turntables is arranged on the workbench. Positioning columns are arranged on both sides of the partition plate on the workbench. An extension column extending toward the corresponding positioning column is arranged on the partition plate. The space between the extension column and the positioning column is The gap forms a positioning groove for positioning quartz cake-like components, and the upper part of the quartz cake-like components is placed in the positioning groove; a connecting seat is correspondingly provided on the partition plate and the extension column, a slide bar moving along the X-axis is installed on the connecting seat, a positioning spring is installed between the slide bar and the connecting seat, the extension column is connected to the slide bar, and the end of the slide bar is connected to the push block; the flamethrower can move along the X-axis and the Y-axis, and the flamethrower can abut against the push block during the movement to push the slide bar to move, and after the flamethrower moves into place, it abuts against the push block to align the end of the extension column with the positioning column; after the flamethrower and the push block are separated, the extension column and the positioning column are staggered under the action of the positioning spring.

2. The fire polishing device for quartz cake-like components according to claim 1, characterized in that, The upper end of the positioning column is provided with a protrusion protruding toward the partition plate, and a positioning groove is formed between the protrusion and the extension column.

3. The fire polishing device for quartz cake-like components according to claim 1, characterized in that, A mechanical arm is installed on the workbench, and a trimming flame head is installed on the mechanical arm.

4. The fire polishing device for quartz cake-like components according to claim 1, characterized in that, A driving motor is installed on the workbench, a belt transmission is provided between the two rotating shafts, and an output shaft of the driving motor is drivingly connected with a rotating shaft.

5. The fire polishing device for quartz cake-like components according to claim 1, characterized in that, The width of the positioning ring groove gradually increases from the bottom to the opening.

6. The fire polishing device for quartz cake-like components according to claim 1, characterized in that, Two pairs of flamethrowers are provided, and a pair of flamethrowers is provided above the two corresponding turntables, and each pair of flamethrowers is respectively provided toward two side surfaces of the quartz cake-like components.

7. The fire polishing device for quartz cake-like components according to any one of claims 1 to 6, characterized in that, A mounting base capable of moving along the X-axis and the Y-axis is installed on the workbench, and the flamethrower is installed on the mounting base.

8. The fire polishing device for quartz cake-like components according to claim 1, characterized in that, A U-shaped fence plate is arranged under the turntable.

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