sludge dredging machine
By designing a compact sludge excavator and utilizing components such as auger parts and guide plates, the problem of low sludge excavation efficiency in coal mine tunnels has been solved, achieving the effect of efficient and automatic sludge excavation in narrow spaces.
Patent Information
- Application Number
- CN202211625910.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-16
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-12-16
AI Technical Summary
In the prior art, clearing silt from coal mine tunnels is labor-intensive and difficult to do efficiently in a narrow space.
A compact sludge dredging machine is designed, which is equipped with at least two sets of auger components and drive components. The auger components rotate in different directions to realize spiral conveying of sludge and movement of the machine. The deflector and counterweight components are combined to improve the sludge dredging efficiency.
It realizes efficient and automatic dredging of silt in the tunnel, improves work efficiency and stability, reduces silt leakage and blockage problems, and enhances the applicability of the machine in narrow spaces.
Smart Images

Figure CN116104147B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sludge cleaning, and in particular to a sludge dredging machine. Background Art
[0002] Coal mines are areas where humans mine coal resources in coal-rich mining areas. They are generally divided into underground coal mines and open-pit coal mines. In existing technologies, coal mine tunnels often accumulate silt, which significantly affects construction. Manual excavation is labor-intensive and difficult to perform. Furthermore, using construction machinery for excavation is difficult to accommodate in the narrow spaces of the tunnels. Summary of the Invention
[0003] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.
[0004] To this end, an embodiment of the present invention provides a sludge dredging machine that has a compact structure, can travel in a tunnel, and automatically dredges sludge while traveling, with high working efficiency.
[0005] The sludge dredging machine of an embodiment of the present invention includes: a frame; a mud discharge assembly, the mud discharge assembly includes a mud discharge pipe, the mud discharge pipe has a mud inlet and a mud outlet, and the mud inlet is located at the lower end of the frame; a dredging assembly, the dredging assembly includes a connected driving component and an auger component, the driving component is arranged on the frame, the auger components are at least two groups, the two groups of auger components are arranged on both sides of the mud inlet along a first direction, the auger components extend along a second direction, the first direction, the second direction and the height direction of the frame are orthogonal to each other, the driving component is used to drive the auger component to rotate so that the sludge dredging machine can move in the tunnel, and the auger component can drive the sludge to converge into the mud discharge pipe and be discharged from the mud outlet.
[0006] According to an embodiment of the present invention, the sludge dredging machine can be operated by driving the auger assembly, which can spirally convey the sludge to the sludge inlet, where it can then be discharged through the sludge outlet of the sludge discharge pipe. Furthermore, since the auger assembly comprises at least two groups, the driving assembly can drive the auger assembly counterclockwise or clockwise, causing the auger assembly to drive the frame forward or backward, thereby facilitating the movement of the sludge dredging machine within the roadway. Therefore, the sludge dredging machine according to the embodiment of the present invention has a compact structure, can be operated within the roadway, and automatically dredges the sludge while operating, resulting in high operating efficiency.
[0007] In some embodiments, the auger component includes an auger shaft and auger blades, the auger blades are spirally wrapped around the auger shaft, and the driving components are at least two groups, and the two groups of driving components are respectively connected to the auger shafts of the two groups of auger components.
[0008] In some embodiments, each group of the auger components includes a first auger segment and a second auger segment, the first auger segment and the second auger segment are coaxially arranged, and the driving component is disposed between the first auger segment and the second auger segment.
[0009] In some embodiments, the mud discharge assembly also includes at least two first guide plates, which are located at the lower end of the frame and arranged between the two groups of the auger components. The two first guide plates are arranged on both sides of the mud inlet along the second direction, and the first guide plates protrude in the direction toward the mud inlet.
[0010] In some embodiments, a projection of the first guide plate along a direction perpendicular to the height of the frame is V-shaped, and a tip of the first guide plate is arranged toward the mud inlet.
[0011] In some embodiments, the mud discharge assembly also includes a second guide plate, which is located at the lower end of the frame and is arranged between the two groups of the auger components. The two second guide plates are arranged on both sides of the mud inlet along the first direction, and the second guide plates protrude in the direction toward the mud inlet.
[0012] In some embodiments, the projection of the second guide plate along the direction perpendicular to the frame height is V-shaped, the tip of the second guide plate is arranged toward the mud inlet, and the flared end of the second guide plate is arranged toward the driving component.
[0013] In some embodiments, the mud discharge assembly further includes a diverter plate, which is disposed in the mud discharge pipe and adjacent to the mud inlet. The diverter plate and the inner wall of the mud discharge pipe form a plurality of mud inlet areas.
[0014] In some embodiments, the mud discharge assembly further includes a mud guard, which is connected to the frame and is located above the auger component.
[0015] In some embodiments, the sludge dredging machine further includes a counterweight assembly, wherein the counterweight assembly includes a counterweight block and a counterweight frame, the counterweight frame is mounted on the frame, and the counterweight block is detachably disposed in the counterweight frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic diagram of a sludge dredging machine according to an embodiment of the present invention.
[0017] Figure 2 2 is a schematic diagram of a sludge dredging machine according to an embodiment of the present invention from another perspective.
[0018] Reference numerals:
[0019] 1. Frame;
[0020] 2. Mud discharge assembly; 21. Mud discharge pipe; 211. Mud inlet; 212. Mud outlet; 213. Mud inlet area; 22. First guide plate; 23. Second guide plate; 24. Diverter plate; 25. Mud guard;
[0021] 3. Dredging assembly; 31. Driving component; 311. Driving motor; 312. Reducer; 32. Auger component; 321. Auger shaft; 322. Auger blade; 323. First auger section; 324. Second auger section;
[0022] 4. Counterweight assembly; 41. Counterweight frame; 42. Counterweight block; 43. Counterweight plate. DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0024] Please refer to the following Figure 1 and Figure 2 A sludge dredging machine according to an embodiment of the present invention is described.
[0025] like Figure 1 and Figure 2 As shown, the sludge dredging machine according to an embodiment of the present invention includes: a frame 1, a sludge discharge assembly 2, and a dredging assembly 3. The sludge discharge assembly 2 includes a sludge discharge pipe 21, which has a sludge inlet 211 and a sludge outlet 212. The sludge inlet 211 is located at the lower end of the frame 1. The dredging assembly 3 includes a connected driving component 31 and an auger component 32. The driving component 31 is provided on the frame 1. The auger components 32 are at least two groups. The two groups of auger components 32 are provided on both sides of the sludge inlet 211 along a first direction. The auger components 32 extend along a second direction. The first direction, the second direction, and the height direction of the frame 1 are orthogonal to each other. The driving component 31 is used to drive the auger components 32 to rotate so that the sludge dredging machine can move in the roadway. The auger components 32 can drive the sludge to flow into the sludge discharge pipe 21 and be discharged from the sludge outlet 212.
[0026] It can be understood that the first direction is the left and right direction of the sludge dredging machine, the second direction can be the front and back direction of the sludge dredging machine, and the height direction of the frame 1 is the up and down direction of the sludge dredging machine.
[0027] According to the sludge dredging machine of the embodiment of the present invention, when the sludge dredging machine is in operation, the driving component 31 can drive the auger component 32 to rotate. The auger component 32 can spirally convey the sludge to the sludge inlet 211, and then the sludge can be discharged through the sludge outlet 212 of the sludge discharge pipe 21. Moreover, because the auger components 32 are at least two groups, the driving component 31 can drive the auger components 32 to rotate counterclockwise or clockwise, so that the auger components 32 drive the frame 1 forward or backward, thereby facilitating the movement of the sludge dredging machine in the roadway. Therefore, the sludge dredging machine of the embodiment of the present invention can be compact in structure, can move in the roadway, and automatically remove sludge while moving, with high working efficiency.
[0028] In some embodiments, as Figure 1 and Figure 2 As shown, the auger assembly 32 includes an auger shaft 321 and auger blades 322, which are spirally wound around the auger shaft 321. The auger blades 322 are spirally wound around the auger shaft 321. The auger assembly 32 comprises at least two sets of drive components 31, each connected to the auger shafts 321 of the two sets of auger components 32. Specifically, the drive component 31 includes a drive motor 311 and a reducer 312. The drive motor 311 is mounted on the frame 1 and connected to the auger shaft 321 via the reducer 312. When the sludge dredging machine is clearing sludge, the drive motor 311 drives the reducer 312 to rotate, which in turn drives the auger shaft 321 to rotate. The auger blades 322 on the auger shaft 321 can rotate synchronously, allowing the sludge to move to the sludge inlet 211 as the auger blades 322 spirally rotate. The sludge outlet 212 of the sludge discharge pipe 21 can then be connected to a sludge discharge pump, which can drive the sludge at the sludge inlet 211 to be discharged through the sludge discharge pipe 21.
[0029] Optionally, each set of auger components 32 includes a first auger section 323 and a second auger section 324, which are coaxially arranged. The drive component 31 is disposed between the first and second auger sections 323, 324, and is positioned adjacent to the mud inlet 211. The first and second auger sections 323, 324 each consist of an auger shaft 321 and auger blades 322. For example, each set of drive components 31 corresponds to two sets of drive motors 311 and reducers 312. It will be understood that the first auger section 323 is driven by one set of drive motors 311 and reducers 312, while the second auger section 324 is driven by another set of drive motors 311 and reducers 312.
[0030] It is understood that when the sludge dredging machine is dredging sludge, the first auger section 323 and the second auger section 324 can rotate in the counterclockwise and clockwise directions respectively, so that the sludge dredging machine can dredge sludge in both the forward and backward directions at the same time, further improving the efficiency of sludge dredging. When the sludge dredging machine is moving in the roadway, the first auger section 323 and the second auger section 324 can rotate in the same direction, so that the sludge dredging machine can move forward and backward with greater power, thereby improving the stability of the sludge dredging machine.
[0031] In some embodiments, as Figure 2 As shown, the mud discharge assembly 2 also includes at least two first guide plates 22, which are located at the lower end of the frame 1 and arranged between the two groups of auger components 32. The two first guide plates 22 are arranged on both sides of the mud inlet 211 along the second direction, and the first guide plates 22 protrude in the direction toward the mud inlet 211.
[0032] When the sludge dredging machine is working, the auger blade 322 can be driven to rotate by the auger shaft 321, so that the sludge around the auger component 32 is pushed toward the mud inlet 211. Since the first guide plate 22 protrudes in the direction toward the mud inlet 211, it can provide guidance for the movement of the sludge, so that the sludge can enter the mud discharge pipe 21 more smoothly, thereby improving the working efficiency of the sludge dredging machine.
[0033] Alternatively, as Figure 2 As shown, the projection of the first guide plate 22 along the direction perpendicular to the height of the frame 1 is V-shaped, and the tip of the first guide plate 22 is arranged toward the mud inlet 211. It can be understood that the two side plates of the first guide plate 22 can respectively guide the silt around the two groups of auger components 32. Since the tip of the first guide plate 22 is directed toward the mud inlet 211, it can constrain the flow direction of the silt, thereby accelerating the speed at which the silt flows to the mud inlet 211, making the silt dredging machine more efficient.
[0034] Furthermore, if Figure 2 As shown, the mud discharge assembly 2 further includes a second deflector 23, which is located at the lower end of the frame 1 and disposed between the two sets of auger components 32. The two second deflectors 23 are disposed on both sides of the mud inlet 211 along the first direction, and the second deflectors 23 protrude toward the mud inlet 211. It is understandable that the two second deflectors 23 are respectively disposed on the left and right sides of the mud inlet 211.
[0035] When the sludge dredging machine is working, the auger blade 322 can be driven to rotate by the auger shaft 321, so that the sludge around the auger component 32 is pushed toward the mud inlet 211. Since the first guide plate 22 and the second guide plate 23 both protrude in the direction toward the mud inlet 211, they can provide guidance for the movement of the sludge, so that the sludge can enter the mud discharge pipe 21 more smoothly.
[0036] Alternatively, as Figure 2 As shown, the second guide plate 23 has a V-shape when projected along a direction perpendicular to the height of the frame 1. The tip of the second guide plate 23 is arranged toward the mud inlet 211, and the flared end of the second guide plate 23 is arranged toward the reducer 312. By configuring the second guide plate 23 with the above-described structure, the sludge dredging machine according to the embodiment of the present invention can prevent the sludge removed by the auger component 32 from leaking from the gap between the first auger section 323 and the second auger section 324, thereby improving the working efficiency of the sludge dredging machine.
[0037] In some embodiments, as Figure 2 As shown, the mud discharge assembly 2 further includes a diverter plate 24, which is disposed within the mud discharge pipe 21 and adjacent to the mud inlet 211. The diverter plate 24 and the inner wall of the mud discharge pipe 21 define a plurality of mud inlet areas 213. For example, the diverter plate 24 can be generally cross-shaped, thereby dividing the mud discharge pipe 21 into four mud inlet areas 213. By providing the diverter plate 24, the mud dredging machine according to the embodiment of the present invention can divert the mud within the mud discharge pipe 21, thereby reducing the problem of mud discharge pipe 21 blockage and improving the reliability of the mud dredging machine.
[0038] Alternatively, as Figure 1 As shown, the mud discharge assembly 2 further includes a mud guard 25, which is connected to the frame 1 and is located above the auger component 32. It is understood that the mud guard 25 can be an upwardly convex arc-shaped plate, and the mud guard 25 can cover the auger component 32, thereby reducing the problem of mud being flipped out from the upper side of the auger component 32 when the auger component 32 rotates, thereby improving the dredging efficiency of the mud dredging machine.
[0039] In some embodiments, as Figure 1 As shown, the sludge dredging machine further includes a counterweight assembly 4, which includes a counterweight block 42 and a counterweight frame 41. The counterweight frame 41 is provided on the frame 1, and the counterweight block 42 is detachably provided in the counterweight frame 41. It is understood that the sludge dredging machine of the embodiment of the present invention can sink to the bottom of the sludge faster by providing the counterweight block 42, so that the auger blade 322 can dig deeper to facilitate cleaning of the sludge at the bottom.
[0040] Specifically, if Figure 1As shown, the counterweight assembly 4 further includes a counterweight plate 43, which is mounted on the frame 1. The counterweight block 42 is detachably mounted on the counterweight plate 43. The counterweight frame 41 is arranged around the counterweight block 42 to prevent the counterweight block 42 from falling. For example, there may be multiple counterweight blocks 42, which can be assembled according to actual needs, thereby increasing the flexibility of the sludge dredging machine during use.
[0041] In summary, the working principle of the sludge dredging machine of the present invention is as follows.
[0042] like Figure 1 and Figure 2 As shown, when the sludge dredging machine is working, the drive motor 311 is controlled to rotate, and the drive motor 311 drives the auger shaft 321 to rotate through the reducer, and the spiral auger blades 322 arranged on the periphery of the auger shaft 321 rotate synchronously. The rotation of the auger blades 322 causes the sludge around the sludge dredging machine to be pushed toward the mud inlet 211.
[0043] The first guide plate 22 guides the silt to the mud inlet 211 of the mud discharge pipe 21, where it can be pushed out from the upper end of the mud discharge pipe 21 or connected to a suction pump to extract the silt. A diverter plate 24 is provided at the lower end of the mud discharge pipe 21 to divert the silt output from the multiple diverter plates 24, preventing blockage of the mud discharge pipe 21. The second guide plate 23 is provided to divert the silt and prevent it from leaking out of the reducer. The mud guard 25 reduces the outward movement of the silt, improving the efficiency of silt removal. The counterweight 42 enables the silt excavator to dig deeper, facilitating the removal of silt from the bottom.
[0044] In addition, the driving component 31 can control the different rotation directions of the multiple auger shafts 321, so that the sludge excavator can automatically move in different directions, thereby facilitating the cleaning of sludge in the tunnel.
[0045] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0047] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0048] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0049] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0050] Although the above embodiments have been shown and described, it is understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those skilled in the art are all within the scope of protection of the present invention.
Claims
1. A sludge dredging machine, characterized in that: include: frame; A mud discharge assembly, the mud discharge assembly comprising a mud discharge pipe having a mud inlet and a mud outlet, the mud inlet being located at the lower end of the frame; A dredging assembly, the dredging assembly comprising a connected driving component and an auger component, the driving component being arranged on the frame, the auger components being at least two groups, the two groups of auger components being arranged on both sides of the mud inlet along a first direction, the auger components extending along a second direction, the first direction, the second direction, and the height direction of the frame being orthogonal to each other, the driving component being used to drive the auger components to rotate so that the sludge excavator moves in the lane, the auger components driving the sludge to flow into the mud discharge pipe and be discharged from the mud outlet; 18. The foldable bucket sled of claim 17, wherein the at least one first and second guide plates are located adjacent to the bottom bracket of the sled, and the at least one second guide plates are located adjacent to the bottom bracket of the sled. When the sludge excavator is excavating sludge, the first auger section and the second auger section rotate counterclockwise and clockwise respectively; when the sludge excavator is moving in a tunnel, the first auger section and the second auger section rotate in the same direction.
2. The sludge dredging machine according to claim 1, characterized in that: The projection of the first guide plate along the direction perpendicular to the height of the frame is V-shaped, and the tip of the first guide plate is arranged toward the mud inlet.
3. The sludge dredging machine according to claim 1, characterized in that: The projection of the second guide plate along the direction perpendicular to the height of the frame is V-shaped, the tip of the second guide plate is arranged toward the mud inlet, and the flared end of the second guide plate is arranged toward the driving component.
4. The sludge dredging machine according to claim 1, characterized in that: The mud discharge assembly further includes a diverter plate, which is arranged in the mud discharge pipe and adjacent to the mud inlet. The diverter plate and the inner wall of the mud discharge pipe form a plurality of mud inlet areas.
5. The sludge dredging machine according to claim 1, characterized in that: The mud discharge assembly further comprises a mud guard, which is connected to the frame and is located above the auger component.
6. The sludge dredging machine according to claim 1, characterized in that: It also includes a counterweight assembly, which includes a counterweight block and a counterweight frame. The counterweight frame is installed on the frame, and the counterweight block is detachably arranged in the counterweight frame.
Citation Information
Patent Citations
Drainage channel sludge cleaning device
CN213773550U
Quick-response screw propulsion excavator
WO2021000473A1