A multi-story assembled steel structure non-composite floor support system and construction method thereof
By adopting support systems of steel trusses, quick installation mechanisms and connection mechanisms in multi-high-rise prefabricated steel structure buildings, the problem of inconvenient installation of non-combined floor slab support systems in the existing technology is solved, rapid forming and efficient installation are achieved, and the forming efficiency of concrete floor slabs is improved.
Patent Information
- Application Number
- CN202211604077.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-13
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2042-12-13
AI Technical Summary
The existing multi-high-rise prefabricated steel structure non-combined floor slab support system and its construction methods are not convenient for rapid installation and connection, resulting in a reduced installation efficiency of pressed steel plates and affecting the forming of concrete floor slabs.
The support system including steel trusses, quick-loading mechanisms and connection mechanisms is adopted to support the pressed steel plates through steel trusses. The quick-loading mechanism realizes rapid fixation of the connection mechanism and improves construction efficiency.
The rapid forming and installation of the support system is realized, the installation efficiency of pressed steel plates is improved, and the rapid forming of concrete floor slabs is promoted.
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Figure CN116104295B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building construction, and in particular to a multi-story assembled steel structure non-composite floor support system and a construction method thereof. Background Art
[0002] Building construction is the process of constructing a building according to architectural drawings. Multi-story prefabricated steel structures are prefabricated buildings whose structural systems are composed of steel components. Currently, the beam-column joints of prefabricated steel structures are mainly connected by bolt welding, but bolted joints are recommended for prefabricated steel structures. Prefabricated steel structures have the following advantages: no on-site cast-in-place joints, faster installation, and easier to ensure construction quality. The floor slabs in high-rise building steel structures usually use composite slabs or non-composite slabs formed by pouring concrete on corrugated steel plates. The corrugated steel plates are combined with cast-in-place concrete (after reaching the required strength). The corrugated steel plates serve as a permanent formwork for pouring concrete during the construction phase, and fully or partially act as the tensile reinforcement at the bottom of the slab during normal use. Floor slabs designed in this way are called composite slabs. They only serve as a permanent formwork for pouring concrete during the construction phase and completely withdraw from service during normal use. Floor slabs designed in this way are called non-composite slabs.
[0003] The existing multi-story prefabricated steel structure non-composite floor support system and its construction method are not convenient for rapid installation and connection of the support system, which reduces the installation efficiency of the corrugated steel plate and affects the formation of the concrete floor in the steel structure building. Summary of the Invention
[0004] The purpose of the present invention is to provide a multi-story prefabricated steel structure non-composite floor support system and a construction method thereof, which has the advantage of rapid prototyping and solves the problem that the existing multi-story prefabricated steel structure non-composite floor support system and its construction method are not convenient for rapid installation and connection of the support system, reduce the installation efficiency of corrugated steel plates, and affect the forming of concrete floor slabs in steel structure buildings.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a multi-story assembled steel structure non-composite floor support system, comprising:
[0006] A steel truss, wherein a corrugated steel plate mounting mechanism for fixing the corrugated steel plate is fixedly mounted on the top of the steel truss;
[0007] A quick-install mechanism, which is fixedly installed at the bottom of the steel truss. The quick-install mechanism includes a housing, a cylindrical cam is provided inside the housing, a slider is movably connected to the cylindrical cam, a moving rod is fixedly connected to the slider, and a ring is fixedly connected to the top of the moving rod;
[0008] The connecting mechanism is arranged around the quick-install mechanism and is used to connect the steel truss. The connecting mechanism includes a first connecting member and a mounting cover. The inner wall of the first connecting member is fixedly mounted with a second connecting member. The second connecting member and one end of the first connecting member are fixedly connected with a plug plate.
[0009] As a preferred multi-story assembled steel structure non-composite floor support system of the present invention, the steel truss includes a plate body, one side of the plate body is fixedly connected to a steel column, one end of the steel column is fixedly connected to a frame, and the inner wall of the frame is fixedly connected to a reinforcing rib.
[0010] As a preferred multi-story assembled steel structure non-composite floor support system of the present invention, the corrugated steel plate installation mechanism includes a mounting plate, the bottom of the mounting plate is fixedly connected to a support seat, and the support seat is provided with an arc-shaped support rod.
[0011] As a preferred multi-story assembled steel structure non-composite floor support system of the present invention, a mounting cover is provided on the top of the shell, the top of the mounting cover is fixedly connected to the bottom of the steel truss, and the top of the cylindrical cam is rotatably connected to the bottom of the mounting cover through a bearing.
[0012] As a preferred multi-story assembled steel structure non-composite floor support system of the present invention, a spiral groove is provided on the cylindrical cam, and the slider is located in the inner cavity of the spiral groove and is slidably connected to the inner wall thereof.
[0013] As a preferred multi-story assembled steel structure non-combined floor support system of the present invention, the bottom of the cylindrical cam passes through the bottom of the shell and is fixedly connected to a handwheel, and the bottom of the moving rod extends to the bottom of the shell.
[0014] As a preferred embodiment of the multi-story assembled steel structure non-composite floor support system of the present invention, a plurality of latches are provided on the top of the circular ring.
[0015] As a preferred multi-story assembled steel structure non-composite floor support system of the present invention, the first connecting member and the second connecting member are both provided with arc grooves, and the top of the installation cover is fixedly connected to the bottom of the steel truss.
[0016] As a preferred embodiment of the present invention, a multi-story assembled steel structure non-composite floor support system is provided with a steel beam at the bottom of the steel truss.
[0017] A construction method for a multi-story prefabricated steel structure non-composite floor support system comprises the following steps:
[0018] Step 1: Install the corrugated steel plate installation mechanism on the top of the steel truss, and then install the corrugated steel plate on the top of the corrugated steel plate installation mechanism. The thickness of the corrugated steel plate is 120-150mm. Install the steel beam in advance and install the steel beam on the assembled steel structure.
[0019] Step 2: Measure and calculate the position of the steel truss according to the size of the corrugated steel plate. After determining the installation position of the steel truss, fix the steel truss on the top of the steel beam;
[0020] Step 3: Connect multiple steel trusses through a connecting mechanism to form an integrated support system to firmly support the bottom of the corrugated steel plate;
[0021] Step 4: During the installation of the connection mechanism, the connection mechanism is quickly fixed by the quick-install mechanism, thereby increasing the construction efficiency of the support system and enabling the concrete floor slab to be manufactured quickly;
[0022] Step 5. After the support system is installed, the corrugated steel plates on the corrugated steel plate installation mechanism are processed for gaps. After the processing is completed, steel bars are laid on the corrugated steel plates. After the steel bars are laid, concrete is poured. After the concrete solidifies on the steel bars, a concrete floor slab is formed. After the concrete floor slab is made, the support system is disassembled.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The present invention sets a steel truss, which can support the bottom of the corrugated steel plate installation mechanism and increase the support strength of the support system. The steel truss is installed on the steel beam, and the steel beam is assembled on the steel structure building to support the bottom of the steel truss. The steel truss includes a plate body, a steel column and a frame set at the bottom of the plate body, which can support the bottom of the plate body. The reinforcing ribs set on the frame can increase the use strength of the frame.
[0025] 2. The present invention provides a corrugated steel plate mounting mechanism, which is installed on the steel truss to support the formed steel plate. The mounting plate is installed at the bottom of the formed steel plate to support the formed steel plate. The support seat is provided at the bottom of the mounting plate to support the bottom of the mounting plate. The arc-shaped support rod provided on the support seat can increase the strength of the support seat.
[0026] 3. The present invention provides a quick-installation mechanism that can fix multiple connecting mechanisms at one time to achieve rapid installation of the support system. The user only needs to rotate the handwheel, and the handwheel will synchronously drive the cylindrical cam to rotate. The spiral groove on the cylindrical cam will drive the slider to move upward. The slider moves upward through the moving rod and the ring, and the ring drives the pin to be inserted into the mounting cover and the plug plate to achieve rapid installation of the connecting mechanism.
[0027] 4. The present invention provides a connecting mechanism that can connect multiple steel trusses to form a whole, thereby increasing the bearing capacity of the support system. The connecting mechanism includes a first connecting member and a second connecting member. The first connecting member and the second connecting member are used in conjunction to adjust the length of the connecting mechanism to meet different spacing conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is the main axonometric drawing of the present invention;
[0029] Figure 2 This is a bottom-up axonometric drawing of the present invention;
[0030] Figure 3 This is a schematic diagram of the assembly state of the present invention;
[0031] Figure 4 This is a schematic diagram of the steel truss structure of the present invention;
[0032] Figure 5 This is a structural schematic diagram of the profiled steel plate mounting frame of the present invention;
[0033] Figure 6 This is an exploded front view of the quick-install mechanism of the present invention;
[0034] Figure 7 This is an exploded bottom view of the quick-install mechanism of the present invention;
[0035] Figure 8 This is a main axonometric view of the connecting mechanism of the present invention;
[0036] Figure 9 This is a bottom axonometric view of the connecting mechanism of the present invention.
[0037] In the figure: 1. Steel truss; 101. Plate; 102. Steel column; 103. Frame; 104. Reinforcement rib; 2. Corrugated steel plate mounting mechanism; 201. Mounting plate; 202. Arc support rod; 203. Support seat; 3. Quick-install mechanism; 301. Shell; 302. Spiral groove; 303. Cylindrical cam; 304. Mounting cover; 305. Latch; 306. Ring; 307. Moving rod; 308. Handwheel; 309. Slider; 4. Connecting mechanism; 401. First connecting piece; 402. Mounting cover; 403. Second connecting piece; 404. Insert plate; 5. Steel beam. DETAILED DESCRIPTION
[0038] Example 1
[0039] See also Figure 1-9, a multi-story assembled steel structure non-combined floor support system, including a steel truss 1, a steel beam 5 is provided at the bottom of the steel truss 1, and a corrugated steel plate mounting mechanism 2 for fixing the corrugated steel plate is fixedly installed on the top of the steel truss 1, the steel truss 1 includes a plate body 101, one side of the plate body 101 is fixedly connected to a steel column 102, one end of the steel column 102 is fixedly connected to a frame 103, and the inner wall of the frame 103 is fixedly connected to a reinforcing rib 104. By arranging the steel truss 1, the steel truss 1 can support the bottom of the corrugated steel plate mounting mechanism 2, thereby increasing the supporting strength of the support system, the steel truss 1 is installed on the steel beam 5, and the steel beam 5 is assembled on the steel structure building, which can support the bottom of the steel truss 1, the steel truss 1 includes a plate body 101, a steel column 102 and a frame 103 provided at the bottom of the plate body 101, which can support the bottom of the plate body 101, and the reinforcing rib 104 provided on the frame 103 can increase the service strength of the frame 103.
[0040] Furthermore, the corrugated steel plate mounting mechanism 2 includes a mounting plate 201, the bottom of the mounting plate 201 is fixedly connected to a support seat 203, and an arc-shaped support rod 202 is provided on the support seat 203. By setting the corrugated steel plate mounting mechanism 2, the corrugated steel plate mounting mechanism 2 is installed on the steel truss 1, which can support the formed steel plate. The mounting plate 201 is installed at the bottom of the formed steel plate to support the formed steel plate. The support seat 203 is set at the bottom of the mounting plate 201 to support the bottom of the mounting plate 201. The arc-shaped support rod 202 provided on the support seat 203 can increase the use strength of the support seat 203.
[0041] Furthermore, it also includes a quick-loading mechanism 3, which is fixedly installed at the bottom of the steel truss 1. The quick-loading mechanism 3 includes a shell 301, and a cylindrical cam 303 is provided inside the shell 301. A slider 309 is movably connected to the cylindrical cam 303, and a moving rod 307 is fixedly connected to the slider 309. The top of the moving rod 307 is fixedly connected to the ring 306, and a plurality of latches 305 are provided on the top of the ring 306. By providing the quick-loading mechanism 3, the quick-loading mechanism 3 can fix multiple connecting mechanisms 4 at one time to achieve rapid installation of the support system. The user only needs to rotate the handwheel 308, and the handwheel 308 will synchronously drive the cylindrical cam 303 to rotate. The spiral groove 302 on the cylindrical cam 303 will drive the slider 309 to move upward. The slider 309 moves upward through the moving rod 307 and the ring 306, and the ring 306 drives the latch 305 to be inserted into the mounting cover 402 and the plug plate 404 to achieve rapid installation of the connecting mechanism 4.
[0042] Furthermore, a mounting cover 304 is provided on the top of the shell 301. The top of the mounting cover 304 is fixedly connected to the bottom of the steel truss 1. The top of the cylindrical cam 303 is rotatably connected to the bottom of the mounting cover 304 through a bearing. The mounting cover 304 closes the top of the shell 301 and firmly supports the top of the cylindrical cam 303.
[0043] Specifically, a spiral groove 302 is provided on the cylindrical cam 303 , and the slider 309 is located in the inner cavity of the spiral groove 302 and is slidably connected to the inner wall thereof. The spiral groove 302 provided on the cylindrical cam 303 can drive the slider 309 to move up and down.
[0044] Preferably, the bottom of the cylindrical cam 303 passes through the bottom of the shell 301 and is fixedly connected to a handwheel 308. The bottom of the moving rod 307 extends to the bottom of the shell 301. By setting the handwheel 308, the user can easily rotate the cylindrical cam 303. The bottom of the moving rod 307 passes through the bottom of the shell 301, and a movable hole is opened on the shell 301 for use with the moving rod 307.
[0045] The connecting mechanism 4 is arranged around the quick-install mechanism 3 and is used to connect the steel trusses 1. The connecting mechanism 4 includes a first connecting member 401 and a mounting cover 402. The inner wall of the first connecting member 401 is fixedly installed with a second connecting member 403. The second connecting member 403 and one end of the first connecting member 401 are fixedly connected with a plug plate 404. By setting the connecting mechanism 4, the connecting mechanism 4 can connect multiple steel trusses 1, so that the multiple steel trusses 1 are connected into a whole, thereby increasing the bearing capacity of the support system. The connecting mechanism 4 includes a first connecting member 401 and a second connecting member 403. The coordinated use of the first connecting member 401 and the second connecting member 403 can adjust the length of the connecting mechanism 4 to meet the needs of different spacing.
[0046] Example 2
[0047] See also Figures 1-9 A construction method for a multi-story prefabricated steel structure non-composite floor support system comprises the following steps:
[0048] Step 1: Install the profiled steel plate installation mechanism 2 on the top of the steel truss 1, and then install the profiled steel plate on the top of the profiled steel plate installation mechanism 2. The thickness of the profiled steel plate is 120-150mm. Install the steel beam 5 in advance and install the steel beam 5 on the assembled steel structure.
[0049] Step 2: Measure and calculate the position of the steel truss 1 according to the size of the corrugated steel plate. After determining the installation position of the steel truss 1, fix the steel truss 1 on the top of the steel beam 5.
[0050] Step 3: Connect multiple steel trusses 1 through the connecting mechanism 4 to form an integrated support system to firmly support the bottom of the corrugated steel plate;
[0051] Step 4: During the installation of the connection mechanism 4, the connection mechanism 4 is quickly fixed by the quick-installation mechanism 3, thereby increasing the construction efficiency of the support system and enabling the concrete floor slab to be manufactured quickly;
[0052] Step 5: After the support system is installed, the corrugated steel plates on the corrugated steel plate installation mechanism 2 are processed for gaps. After the processing is completed, steel bars are laid on the corrugated steel plates. After the steel bars are laid, concrete is poured. After the concrete solidifies on the steel bars, a concrete floor slab is formed. After the concrete floor slab is made, the support system is disassembled.
Claims
1. A multi-story prefabricated steel structure non-composite floor support system, characterized in that: include: A steel truss (1), wherein a corrugated steel plate mounting mechanism (2) for fixing the corrugated steel plate is fixedly mounted on the top of the steel truss (1); A quick-installation mechanism (3), the quick-installation mechanism (3) being fixedly mounted on the bottom of the steel truss (1), the quick-installation mechanism (3) comprising a housing (301), the housing (301) being provided with a cylindrical cam (303) inside, the cylindrical cam (303) being movably connected to a slider (309), the slider (309) being fixedly connected to a moving rod (307), and the top of the moving rod (307) being fixedly connected to a ring (306); A connecting mechanism (4) is arranged around the quick-installation mechanism (3) and is used to connect the steel truss (1). The connecting mechanism (4) comprises a first connecting member (401) and a mounting cover (402). A second connecting member (403) is fixedly mounted on the inner wall of the first connecting member (401). A plug plate (404) is fixedly connected to one end of the second connecting member (403) and the first connecting member (401).
2. A multi-story prefabricated steel structure non-composite floor support system according to claim 1, characterized in that: The steel truss (1) comprises a plate body (101), one side of the plate body (101) is fixedly connected to a steel column (102), one end of the steel column (102) is fixedly connected to a frame (103), and the inner wall of the frame (103) is fixedly connected to a reinforcing rib (104).
3. The multi-story assembled steel structure non-composite floor support system according to claim 1 is characterized by: The corrugated steel plate mounting mechanism (2) comprises a mounting plate (201), the bottom of the mounting plate (201) is fixedly connected to a support seat (203), and an arc-shaped support rod (202) is arranged on the support seat (203).
4. The multi-story assembled steel structure non-composite floor support system according to claim 1 is characterized by: A mounting cover (304) is provided on the top of the housing (301); the top of the mounting cover (304) is fixedly connected to the bottom of the steel truss (1); and the top of the cylindrical cam (303) is rotatably connected to the bottom of the mounting cover (304) via a bearing.
5. The multi-story prefabricated steel structure non-composite floor support system according to claim 1 is characterized by: The cylindrical cam (303) is provided with a spiral groove (302), and the sliding block (309) is located in the inner cavity of the spiral groove (302) and is slidably connected to the inner wall thereof.
6. The multi-story assembled steel structure non-composite floor support system according to claim 1 is characterized by: The bottom of the cylindrical cam (303) penetrates the bottom of the housing (301) and is fixedly connected to a hand wheel (308), and the bottom of the moving rod (307) extends to the bottom of the housing (301).
7. The multi-story assembled steel structure non-composite floor support system according to claim 1 is characterized by: A plurality of latch pins (305) are arranged on the top of the circular ring (306).
8. The multi-story prefabricated steel structure non-composite floor support system according to claim 1 is characterized by: The first connecting member (401) and the second connecting member (403) are both provided with arc-shaped grooves, and the top of the mounting cover (402) is fixedly connected to the bottom of the steel truss (1).
9. The multi-story assembled steel structure non-composite floor support system according to claim 1, characterized in that: A steel beam (5) is provided at the bottom of the steel truss (1).
10. A construction method for a multi-story prefabricated steel structure non-composite floor support system according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1, install the corrugated steel plate installation mechanism (2) on the top of the steel truss (1), and then install the corrugated steel plate on the top of the corrugated steel plate installation mechanism (2), the thickness of the corrugated steel plate is 120-150 mm, install the steel beam (5) in advance, and install the steel beam (5) on the assembled steel structure; Step 2: Measure and calculate the position of the steel truss (1) according to the size of the corrugated steel plate, and after determining the installation position of the steel truss (1), fix the steel truss (1) on the top of the steel beam (5); Step 3, connecting the plurality of steel trusses (1) through a connecting mechanism (4) so that the steel trusses (1) form an integral supporting system to stably support the bottom of the corrugated steel plate; Step 4: During the installation of the connection mechanism (4), the connection mechanism (4) is quickly fixed by the quick-installation mechanism (3), thereby increasing the construction efficiency of the support system and enabling the concrete floor slab to be manufactured quickly; Step 5: After the support system is installed, the corrugated steel plate on the corrugated steel plate installation mechanism (2) is processed for gaps. After the processing is completed, steel bars are laid on the corrugated steel plate. After the steel bars are laid, concrete is poured. After the concrete solidifies on the steel bars, a concrete floor slab is formed. After the concrete floor slab is formed, the support system is disassembled.
Citation Information
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