A digital coal sorting device based on the Internet of Things

By installing a uniform device inside the vibrating screen of the coal sorting device, the particle drop speed is controlled, and the problem of overlap in the raw material particles is solved, and the sorting accuracy and practicality are improved.

CN116116723BActive Publication Date: 2025-06-13HUANENG YIMIN COAL POWER CO LTD +1
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Patent Information

Application Number
CN202211088695.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-07
Publication Date
2025-06-13
Estimated Expiration
2042-09-07

AI Technical Summary

Technical Problem

Raw material particles are prone to overlap during the transportation process, affecting the sorting accuracy of coal and gangue.

Method used

A digital coal sorting device based on the Internet of Things is designed. By installing a uniform device inside the vibrating screen, the speed of particles falling is controlled, so that it can be laid in a single layer, which is convenient for X-ray detection and identification.

Benefits of technology

It improves the sorting accuracy of coal and gangue and enhances the practicality of the sorting device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a digital coal sorting device based on the Internet of Things, and the present invention relates to the technical field of coal separation equipment. The digital coal sorting device based on the Internet of Things includes a sorting machine main body, on the surface of which a vibrating screen is movably installed. The bottom of the vibrating screen is fixedly connected to a blanking box, and the bottom of the blanking box is fixedly installed with a discharge pipe. By installing a material leveling device, the present invention can control the falling speed of the particles inside the vibrating screen, enabling the particles to be laid flat in a single layer, facilitating X-ray detection and identification, enhancing the accuracy of coal and gangue sorting, and enhancing the practicability. By installing a first diversion plate, a first filter screen, a second diversion plate, etc., the present invention can separate the particles inside the vibrating screen by size, preventing the particles from getting stuck on the surface of the connecting block when contacting the abutting block due to a large difference in particle size, and preventing the normal blanking from being affected by material accumulation, thus enhancing the practicability.
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Description

Technical Field

[0001] The present invention relates to the technical field of coal separation equipment, and specifically relates to a digital coal sorting device based on the Internet of Things. Background Art

[0002] Intelligent dry separation of coal is an advanced lump coal gangue rejection process adopted in the domestic and foreign coal preparation fields in recent years. The intelligent dry separator uses X-ray detection and recognition technology to effectively separate coal and gangue through an intelligent control system. The intelligent dry separator for coal is an intelligent sorting device based on the Internet of Things. During operation, first, through high-frequency vibration, particles and powders are separated, and the powders are collected. Then, through big data processing, multi-dimensional technical analysis is carried out on the particles to obtain particle information. Then, coal gangue and coal are accurately sorted through air flow. However, when the raw materials are vibrating at high frequency inside the vibrating screen, although fine fragments in the raw materials can be separated, a large number of granular raw materials will directly roll onto the conveyor belt of the dry separator, causing the particles to overlap, and the X-ray detection cannot accurately identify them, thus affecting the sorting accuracy.

[0003] For example, in the screening equipment of the patent No. CN109499852A, specifically named "a vibrating screening device for an intelligent coal dry separator", after the raw materials are poured onto the vibrating screen and filtered by the vibrating screen, the granular raw materials will directly roll onto the conveyor belt of the dry separator, causing the particles to overlap and affecting the sorting. Summary of the Invention

[0004] Aiming at the deficiencies of the prior art, the present invention provides a digital coal sorting device based on the Internet of Things, which solves the problem that the overlapping of raw material particles during transportation affects the sorting accuracy.

[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: A digital coal sorting device based on the Internet of Things includes a sorting machine main body. A vibrating screen is movably installed on the surface of the sorting machine main body. A feeding box is fixedly connected to the bottom of the vibrating screen. A discharge pipe is fixedly installed at the bottom of the feeding box. An aggregate box is fixedly installed inside the sorting machine main body. A first diversion plate is fixedly connected inside the vibrating screen. A first filter screen is fixedly installed inside the vibrating screen. A second diversion plate is fixedly connected inside the vibrating screen. A second filter screen is fixedly connected inside the vibrating screen. A material leveling device is fixedly installed equidistantly inside the vibrating screen;

[0006] The material leveling device includes a fixed box fixedly connected inside the vibrating screen. A motor is fixedly installed inside the fixed box. The output end of the motor is rotationally connected to a threaded rod through a coupling. A sealing groove is formed inside the fixed box. A sealing block is slidably and sealingly connected inside the sealing groove. A sealing plate is slidably and sealingly connected inside the sealing groove. A connecting block is fixedly connected to the surface of the sealing plate, and a pressing block is fixedly connected to the surface of the connecting block.

[0007] Preferably, a threaded hole is formed at the center of the surface of the sealing block, and limiting grooves are equidistantly formed on the surface of the sealing block.

[0008] Preferably, the number of the material leveling devices is two, and the outer surface of the threaded rod is rotationally and threadedly connected inside the threaded hole.

[0009] Preferably, limiting rods are fixedly connected equidistantly inside the sealing groove, and the surface of the limiting rod is slidably connected inside the limiting groove.

[0010] Preferably, the pressing block is a rubber block, and the pressing block is conical. Both the sealing groove and the sealing block are square.

[0011] Preferably, the pore diameters on the surfaces of the first filter screen and the second filter screen are equal, and one end of the connecting block extends to the outer surface of the fixed box.

[0012] Beneficial Effects

[0013] The present invention provides a digital coal sorting device based on the Internet of Things. Compared with the prior art, it has the following beneficial effects:

[0014] 1. For the digital coal sorting device based on the Internet of Things, by installing the material leveling device, the falling speed of the particles inside the vibrating screen can be controlled, enabling the particles to be laid flat in a single layer, facilitating X-ray detection and identification, enhancing the accuracy of coal and gangue sorting, and enhancing the practicability.

[0015] 2. For the digital coal sorting device based on the Internet of Things, by installing the first diversion plate, the first filter screen, the second diversion plate, and the second filter screen, the particles inside the vibrating screen can be separated by size, preventing the situation that due to a large difference in particle size, when contacting the pressing block, they will get stuck on the surface of the connecting block, affecting normal blanking due to material accumulation, and enhancing the practicability. Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of the present invention;

[0017] Figure 2 is a cross-sectional view of the vibrating screen in the present invention;

[0018] Figure 3 is a top view of the vibrating screen in the present invention;

[0019] Figure 4 It is a schematic structural diagram of the material leveling device in the present invention;

[0020] Figure 5 It is a schematic structural diagram of the sealing block in the present invention.

[0021] In the figure: 1, the main body of the sorting machine; 2, the vibrating screen; 3, the feeding box; 4, the discharge pipe; 5, the aggregate box; 6, the first diversion plate; 7, the first filter screen; 8, the second diversion plate; 9, the second filter screen; 10, the material leveling device; 101, the fixed box; 102, the motor; 103, the threaded rod; 104, the sealing groove; 105, the sealing block; 106, the sealing plate; 107, the connecting block; 108, the abutting block; 1051, the threaded hole; 1052, the limiting groove. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-3 , the present invention provides a technical solution: a digital coal sorting device based on the Internet of Things, including the main body 1 of the sorting machine, a vibrating screen 2 is movably installed on the surface of the main body 1 of the sorting machine, a feeding box 3 is fixedly connected to the bottom of the vibrating screen 2, a discharge pipe 4 is fixedly installed at the bottom of the feeding box 3, an aggregate box 5 is fixedly installed inside the main body 1 of the sorting machine, a first diversion plate 6 is fixedly connected inside the vibrating screen 2, a first filter screen 7 is fixedly installed inside the vibrating screen 2, a second diversion plate 8 is fixedly connected inside the vibrating screen 2, a second filter screen 9 is fixedly connected inside the vibrating screen 2, and the pore diameters on the surfaces of the first filter screen 7 and the second filter screen 9 are equal. By installing the first diversion plate 6, the first filter screen 7, the second diversion plate 8 and the second filter screen 9, the particles inside the vibrating screen 2 can be separated by size.

[0024] Please refer to Figures 2-5, a material leveling device 10 is fixedly installed at equal intervals inside the vibrating screen 2. The number of the material leveling devices 10 is two. The material leveling device 10 includes a fixed box 101 fixedly connected inside the vibrating screen 2. A motor 102 is fixedly installed inside the fixed box 101. The output end of the motor 102 is rotationally connected with a threaded rod 103 through a coupling. A sealing groove 104 is opened inside the fixed box 101. A sealing block 105 is hermetically slidably connected inside the sealing groove 104. Both the sealing groove 104 and the sealing block 105 are square. A threaded hole 1051 is opened at the center of the surface of the sealing block 105. The outer surface of the threaded rod 103 is threadedly rotated inside the threaded hole 1051. Limiting grooves 1052 are opened at equal intervals on the surface of the sealing block 105. Limiting rods are fixedly connected at equal intervals inside the sealing groove 104, and the surfaces of the limiting rods are slidably connected inside the limiting grooves 1052. A sealing plate 106 is hermetically slidably connected inside the sealing groove 104. A connecting block 107 is fixedly connected to the surface of the sealing plate 106. One end of the connecting block 107 extends to the outer surface of the fixed box 101. A resisting block 108 is fixedly connected to the surface of the connecting block 107. The resisting block 108 is a rubber block and is conical. By installing the material leveling device 10, the falling speed of the particles inside the vibrating screen 2 can be controlled, so that the particles can be laid flat in a single layer, which is convenient for X-ray detection and identification, enhances the sorting accuracy of coal and gangue, and enhances the practicability.

[0025] During operation, first adjust the resisting block 108 to a suitable height. When adjusting, start the motor 102. The motor 102 drives the threaded rod 103 to rotate, so that the sealing block 105 slides inside the sealing groove 104. By controlling the air pressure inside the sealing groove 104, the sealing plate 106 drives the connecting block 107 to slide up and down. After adjusting the position of the resisting block 108, put the raw material into the top inside the vibrating screen 2. Through the vibration of the vibrating screen 2, the powder material passes through the vibrating screen 2 and is collected inside the aggregate box 5 through the feeding box 3 and the discharge pipe 4. After the granular raw material inside the vibrating screen 2 is filtered by the first filter screen 7 and the second filter screen 9, the particles are classified. The classified particles roll down through two channels and are blocked by the material leveling device 10, so that the particles can fall at a uniform speed and in a uniform quantity. By installing the first diversion plate 6, the first filter screen 7, the second diversion plate 8 and the second filter screen 9, the particles inside the vibrating screen 2 can be separated by size, which can prevent the particles from getting stuck on the surface of the connecting block 107 when contacting the resisting block 108 due to too large a difference in particle size, and affecting the normal feeding due to material accumulation, thus enhancing the practicability.

[0026] At the same time, the content not detailedly described in this specification belongs to the prior art well-known to those skilled in the art.

Claims

1. A digital coal sorting device based on the Internet of Things, comprising a sorting machine main body (1), Characterized in that: A vibrating screen (2) is movably installed on the surface of the sorting machine main body (1), a feeding box (3) is fixedly connected to the bottom of the vibrating screen (2), a discharge pipe (4) is fixedly installed at the bottom of the feeding box (3), an aggregate box (5) is fixedly installed inside the sorting machine main body (1), a first drainage plate (6) is fixedly connected inside the vibrating screen (2), a first filter screen (7) is fixedly installed inside the vibrating screen (2), a second drainage plate (8) is fixedly connected inside the vibrating screen (2), a second filter screen (9) is fixedly connected inside the vibrating screen (2), and a material leveling device (10) is fixedly installed at equal intervals inside the vibrating screen (2); The material leveling device (10) includes a fixed box (101) fixedly connected inside the vibrating screen (2), a motor (102) is fixedly installed inside the fixed box (101), the output end of the motor (102) is rotationally connected to a threaded rod (103) through a coupling, a sealing groove (104) is opened inside the fixed box (101), a sealing block (105) is hermetically slidably connected inside the sealing groove (104), a sealing plate (106) is hermetically slidably connected inside the sealing groove (104), a connecting block (107) is fixedly connected to the surface of the sealing plate (106), and a resisting block (108) is fixedly connected to the surface of the connecting block (107).

2. The digital coal sorting device based on the Internet of Things according to claim 1, Characterized in that: A threaded hole (1051) is opened at the center of the surface of the sealing block (105), and limiting grooves (1052) are opened at equal intervals on the surface of the sealing block (105).

3. The digital coal sorting device based on the Internet of Things according to claim 2, Characterized in that: The number of the material leveling devices (10) is two, and the outer surface of the threaded rod (103) is rotationally connected inside the threaded hole (1051).

4. The digital coal sorting device based on the Internet of Things according to claim 2, Characterized in that: Limiting rods are fixedly connected at equal intervals inside the sealing groove (104), and the surface of the limiting rods is slidably connected inside the limiting grooves (1052).

5. The digital coal sorting device based on the Internet of Things according to claim 1, Characterized in that: The resisting block (108) is a rubber block, and the resisting block (108) is conical, and both the sealing groove (104) and the sealing block (105) are square.

6. The digital coal sorting device based on the Internet of Things according to claim 1, Characterized in that: The pore diameters on the surfaces of the first filter screen (7) and the second filter screen (9) are equal, and one end of the connecting block (107) extends to the outer surface of the fixed box (101).

Citation Information

Patent Citations

  • Vibratory screening device for intelligent coal dry-separating machine

    CN109499852A

  • Layered vibration screening machine

    CN112354850A

  • Bone grain multistage sorting device

    CN209034873U