Integrated Inserting and Bagging Machine
By designing a bag-picking machine, using robotics and conveying mechanisms to realize automatic bag-picking and bag-picking, the existing bag-picking machine has solved the problem of narrow application scope and low success rate, improving production efficiency and reducing workers' contact with dust.
Patent Information
- Application Number
- CN202310157124.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-23
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2043-02-23
AI Technical Summary
The existing bag insertion machine has a narrow scope of application and a low success rate of bag insertion, which leads to workers working in dusty environments for a long time, which can easily cause health problems.
A bag-picking integrated machine is designed, including a rack, a transverse base, a bag swing transmission mechanism and a printer. Automatic bag insertion and bag swing transmission mechanism are realized through components such as robots, conveying mechanism, bag end pressing mechanism, folding rod and bag swing transmission mechanism.
The device can automatically complete bag insertion and bag handling tasks, reduce workers' contact with dust, improve bag insertion success rate, and is suitable for various packaging bags, and is easy to install, use and maintain.
Smart Images

Figure CN116119112B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of inserted bag packaging, specifically an integrated inserting and arranging bag machine. Background Art
[0002] In the dust production workshops of cement plants and flour mills, it is necessary to quantitatively package materials with soft packaging bags such as chemical fiber bags and snake skin bags. On traditional production lines, it is necessary for workers to manually grab empty material bags, tear open the openings of the material bags and then put them on the discharge nozzles of filling machines. Due to work requirements, workers in the production workshop are in long-term contact with dust, which can cause skin diseases, respiratory diseases, adverse reactions in the digestive system, etc.
[0003] Currently, a few cement plants are trying to use automatic bag inserting machines. Although there are already bag inserting machines on the market, their application scope is narrow and the success rate of bag inserting is low. Therefore, we propose an integrated inserting and arranging bag machine. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the existing defects, provide an integrated inserting and arranging bag machine, which can automatically insert and arrange bags, reduce the contact between workers and dust, and at the same time improve the success rate of bag inserting, and can effectively solve the problems in the background art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: an integrated inserting and arranging bag machine, including a frame, a transverse moving base, a bag swinging and transferring mechanism and a coding machine;
[0006] Frame: A conveying mechanism is provided on the outside of the feeding end. The frame is provided with a bag separating table and a belt conveyor, and a manipulator is provided on the frame at the top of the bag separating table.
[0007] Transverse moving base: It is horizontally slidably arranged on the frame above the belt conveyor. A following air cylinder for driving the transverse moving base to move is provided on the frame. A loading table is arranged at the top of the transverse moving base. A bag end pressing mechanism is arranged at the rear side of the loading table, a transverse folding rod is arranged at the front side, the folding rod is above the middle of the bag, and a bag end lifting mechanism is arranged on the left side.
[0008] Bag swinging and transferring mechanism: It is arranged on the side of the frame and cooperates with the bag end lifting mechanism.
[0009] Coding machine: It is arranged on the frame above the belt conveyor and is located between the bag separating table and the transverse moving base.
[0010] Furthermore, the conveying mechanism includes a working table, a bag storage assembly and a bag feeding assembly connected in sequence. The conveying mechanism is used for storing and putting whole bundles of bags.
[0011] Further, the bag storage assembly includes a vertical frame, on both sides of which there are relatively slidable bag storage plates, and a hoist is installed at the top of the vertical frame to drive the bag storage plates on both sides to slide vertically synchronously. A whole bundle of bags is placed on the bag storage plates, and the bag storage plates can drive the bags to move up and down, so as to receive multiple layers of bags and reduce the frequency of manual placement.
[0012] Further, the bag feeding assembly includes a base and a top seat slidably fitted therewith. A first cylinder for driving the top seat to move is installed on the base. A pusher plate is slidably arranged in a chute in the middle of the top seat table surface, and a second cylinder for driving the pusher plate to move is arranged in the middle of the top seat. The bag feeding assembly transfers the bags of the bag storage assembly to the bag splitting table.
[0013] Further, the bag end pressing mechanism includes a vertical pressing cylinder, on the cylinder arm of which there is a fixed horizontal mounting frame, and pressing rods are linearly distributed on the mounting frame. When the bag is turned over, the pressing rods press one end of the bag.
[0014] Further, the bag end lifting mechanism includes a horizontal adjusting motor and a connecting rod. A swing arm is fixed on the output shaft on the side of the adjusting motor. One end of the swing arm far from the adjusting motor is rotatably connected with a horizontal frame. The two ends of the connecting rod are respectively rotatably connected with the frame and the loading table. The connecting rod is parallel to the swing arm and they are of equal length. Suction cups are linearly distributed on the lower side of the frame. When the bag is turned over, the other end of the bag is lifted to facilitate the grasping of the bag swinging transmission mechanism.
[0015] Further, the loading table is rotatably connected with the transverse moving base. A toothed platform is fixed on the transverse moving base, and a deviation correcting motor is fixed on the loading table. A gear meshing with the toothed platform is fixed on the output shaft of the deviation correcting motor. The loading table can rotate. When the bag is conveyed and deviated, the loading table drives the bag end lifting mechanism and the bag swinging transmission mechanism on its upper side to rotate so as to have an angle convenient for folding.
[0016] Further, the bag swinging transmission mechanism includes a column. An upper part of the column is rotatably provided with a cantilever. A swinging motor is arranged on the column, and the output shaft of the swinging motor is fixedly connected with the rotation center of the cantilever. One end of the cantilever far from the column is fixed with a vertical lifting cylinder. A suspension seat is arranged on the cylinder arm of the lifting cylinder. Two clamping rods are rotatably arranged in the suspension seat. A grasping cylinder for driving the two clamping rods to approach or separate from each other is arranged in the suspension seat. Horizontal clamping strips are fixed at the lower ends of the two clamping rods. The bag swinging transmission mechanism transfers the bag to the rotary cement packaging machine.
[0017] Further, the cross section of the clamping strip is in the shape of ">", and the opening parts of the two clamping strips face each other. When the clamping strips clamp, the cavity part at the end of the bag is not extruded, ensuring that the cavity part is inserted on the nozzle.
[0018] Further, an adjusting shaft is rotatably arranged on the frame above the belt conveyor, and a rotating cylinder for driving the adjusting shaft to rotate along its own axis is provided. A pressing arm is fixed in the middle of the adjusting shaft, and a pressing wheel is rotatably arranged at one end of the pressing arm away from the adjusting shaft. The pressing wheel is used to press the bags conveyed on the belt conveyor.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: This inserting and bag arranging integrated machine has the following advantages:
[0020] 1. Automatic bag inserting and arranging can reduce the contact between workers and dust, replace the manual bag arranging station of the existing bag inserting machine, convert manual bag arranging into automatic bag arranging by the equipment, and increase production efficiency. In the same working platform area, one person can operate the bag placing work in this area; the main function of the supporting automatic bag inserting machine is to steadily put the cement valve empty bag on the nozzle, and at the same time seamlessly dock with the rotary cement packaging machine synchronously to achieve automatic bag inserting instead of manual operation; the automatic bag inserting machine is applicable to cement valve bags of various packaging bags, the bag sleeving speed is set at 1600 - 2800 bags per hour, the bag inserting success rate is not less than 97%, and the bags that are not inserted can be put back on the bag feeding machine for use without waste; optimize the existing manual bag inserting work process, adopt a modular structure design, and it is very convenient for installation, use and maintenance;
[0021] 2. When turning the bag, the pressing rod presses one end of the bag and lifts the other end of the bag, so that the bag is bent into an "L" shape along the folding rod, and a cavity corresponding to the spraying port is formed at the grabbed end of the bag, which is also convenient for the bag swinging transfer mechanism to grab after folding;
[0022] 3. The loading platform can rotate. When the bag is conveyed and offset, the loading platform drives the bag end lifting mechanism and the bag swinging transfer mechanism on its upper side to rotate, so that it has a convenient folding angle;
[0023] 4. When the clamping strip clamps, the cavity part at the end of the bag is located in the depression of the clamping strip and is not squeezed, ensuring that the cavity part is inserted on the spraying port. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is an overall axonometric structure schematic diagram of the present invention;
[0025] Figure 2 It is a structure schematic diagram of the frame part of the present invention;
[0026] Figure 3 It is a structure schematic diagram of the bag end pressing mechanism of the present invention;
[0027] Figure 4 It is a structure schematic diagram of the bag swinging transfer mechanism of the present invention;
[0028] Figure 5 It is a structure schematic diagram of the bag feeding assembly of the present invention;
[0029] Figure 6 Schematic diagram of the local structure of the present invention
[0030] Figure 7 Enlarged schematic diagram of the structure at position A of the present invention;
[0031] Figure 8 Enlarged schematic diagram of the structure at position B of the present invention;
[0032] Figure 9 Enlarged schematic diagram of the structure at position C of the present invention;
[0033] Figure 10 Enlarged schematic diagram of the structure at position D of the present invention;
[0034] Figure 11 Enlarged schematic diagram of the structure at position F of the present invention;
[0035] Figure 12 Enlarged schematic diagram of the structure at position G of the present invention;
[0036] Figure 13 Enlarged schematic diagram of the structure at position J of the present invention;
[0037] Figure 14 Enlarged schematic diagram of the structure at position K of the present invention;
[0038] Figure 15 Enlarged schematic diagram of the structure at position L of the present invention;
[0039] Figure 16 Enlarged schematic diagram of the structure at position M of the present invention.
[0040] In the figure: 1 frame, 2 workbench, 3 bag storage assembly, 301 vertical frame, 302 bag storage board, 303 elevator, 4 bag feeding assembly, 401 base, 402 top seat, 403 first cylinder, 404 pusher plate, 405 second cylinder, 5 transverse movement base, 6 bag end pressing mechanism, 601 pressing cylinder, 602 mounting bracket, 603 pressing rod, 7 folding rod, 8 bag end lifting mechanism, 801 adjusting motor, 802 swing arm, 803 frame, 804 connecting rod, 805 suction cup, 9 bag swinging transmission mechanism, 901 column, 902 cantilever, 903 swing motor, 904 lifting cylinder, 905 clamping rod, 906 grasping cylinder, 907 clamping strip, 10 following cylinder, 11 loading table, 13 inkjet printer, 14 toothed table, 15 deviation correction motor, 16 gear, 17 adjusting shaft, 18 rotating cylinder, 19 pressing arm, 20 pressing wheel, 21 bag separating table, 22 belt conveyor, 23 manipulator. Detailed implementation manners
[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0042] Please refer to Figure 1-16 , this embodiment provides a technical solution: an inserting and bagging integrated machine, including a frame 1, a transverse moving base 5, a bag swinging and transferring mechanism 9, and an inkjet printer 13;
[0043] Frame 1: A conveying mechanism is provided on the outer side of the feeding end. The frame 1 is provided with a bag separating table 21 and a belt conveyor 22, and a manipulator 23 is provided on the frame 1 at the top of the bag separating table 21;
[0044] The grasping part of the manipulator 23 can adopt a matrix of suction cups, and the entire upper side of the bag is adsorbed by the suction cups to transfer the bag to the belt conveyor 22;
[0045] The conveying mechanism includes a working station table 2, a bag storage assembly 3, and a bag feeding assembly 4 connected in sequence;
[0046] The conveying mechanism is used for storing and feeding whole bundles of bags;
[0047] The bag storage assembly 3 includes a vertical frame 301. On both sides of the vertical frame 301, bag storage plates 302 are slidably arranged relatively, and a hoist 303 for driving the bag storage plates 302 on both sides to slide vertically synchronously is installed at the top of the vertical frame 301;
[0048] The whole bundle of bags is placed on the bag storage plates 302, and the bag storage plates 302 can drive the bags to rise and fall, so as to receive multiple layers of bags and reduce the frequency of manual placement;
[0049] The bag feeding assembly 4 includes a base 401 and a top seat 402 slidably matched with it. A first cylinder 403 for driving the top seat 402 to move is installed on the base 401. A pushing plate 404 is slidably arranged in a chute in the middle of the table surface of the top seat 402, and a second cylinder 405 for driving the pushing plate 404 to move is arranged in the middle of the top seat 402;
[0050] The bag feeding assembly transfers the bags of the bag storage assembly to the bag separating table;
[0051] Transverse moving base 5: It is horizontally slidably arranged on the frame 1 above the belt conveyor 22. A following cylinder 10 for driving the transverse moving base 5 to move is arranged on the frame 1. A loading table 11 is arranged at the top of the transverse moving base 5. A bag end pressing mechanism 6 is arranged at the rear side of the loading table 11, a transverse folding rod 7 is arranged at the front side, the folding rod 7 is above the middle of the bag, and a bag end lifting mechanism 8 is arranged on the left side;
[0052] The following cylinder 10 drives the transverse base 5 to move parallel to the belt conveyor 22. During the movement of the bag along with the belt conveyor, maintaining the same running speed as the belt conveyor 22 is beneficial to the folding of the bag.
[0053] The loading table 11 is rotatably connected to the transverse base 5. A toothed platform 14 is fixed on the transverse base 5, and a deviation correction motor 15 is fixed on the loading table 11. A gear 16 meshing with the toothed platform 14 is fixed on the output shaft of the deviation correction motor 15.
[0054] The loading table 11 is rotatable. When the bag is conveyed and deviated, the loading table 11 drives the bag end lifting mechanism 8 and the bag swing transmission mechanism 9 on its upper side to rotate, so as to have an angle convenient for folding.
[0055] The bag end pressing mechanism 6 includes a vertical pressing cylinder 601. A horizontal mounting frame 602 is fixed on the cylinder arm of the pressing cylinder 601, and pressing rods 603 are linearly distributed on the mounting frame 602.
[0056] When the bag is being turned over, the pressing rod 603 presses one end of the bag.
[0057] The bag end lifting mechanism 8 includes a horizontal adjustment motor 801 and a connecting rod 804. A swing arm 802 is fixed on the output shaft on the side of the adjustment motor 801. One end of the swing arm 802 far from the adjustment motor 801 is rotatably connected to a horizontal frame 803. The two ends of the connecting rod 804 are respectively rotatably connected to the frame 803 and the loading table 11. The connecting rod 804 is parallel to the swing arm 802 and they are of equal length. Suction cups 805 are linearly distributed on the lower side of the frame 803.
[0058] When the bag is being turned over, the other end of the bag is lifted, which is convenient for the grasping of the bag swing transmission mechanism 9.
[0059] The suction cup 805 adsorbs the end of the bag, and the adjustment motor 801 works to drive the swing arm 802 and the frame 803 to rotate, so as to lift this end of the bag.
[0060] The connecting rod 804 and the swing arm 802 form a four-bar linkage. During the rotation of the swing arm, the suction cup 805 always keeps the negative pressure side downward. During the grasping process, the adsorbed part does not rotate, while the part close to the adsorption bends with the lifting of the bag, forming a cavity under the adsorbed part. This cavity is used for inserting the spraying pipe.
[0061] The bag swing transmission mechanism 9: It is arranged on the side of the frame 1 and cooperates with the arranged bag end lifting mechanism 8.
[0062] The bag swing transmission mechanism 9 transfers the bag to the rotary cement packing machine.
[0063] The bag swinging transmission mechanism 9 includes a column 901. A cantilever 902 is rotatably arranged on the upper part of the column 901. A swinging motor 903 is arranged on the column 901. The output shaft of the swinging motor 903 is fixedly connected to the rotation center of the cantilever 902. A vertical lifting cylinder 904 is fixed at one end of the cantilever 902 away from the column 901. A suspension seat is arranged on the cylinder arm of the lifting cylinder 904. Two clamping rods 905 are rotatably arranged in the suspension seat. A grasping cylinder 906 for driving the two clamping rods 905 to approach or separate from each other is arranged in the suspension seat. Horizontal clamping strips 907 are fixed at the lower ends of the two clamping rods 905.
[0064] In the specific process, the swinging motor 903 drives the cantilever 902 to swing to a position corresponding to the bent bag. The lifting cylinder 904 drives the lower clamping rod 905 to rotate, so that the two clamping strips 906 are located outside the end of the bag adsorbed by the suction cup 805. The grasping cylinder 906 drives the two clamping rods 905 to approach each other, and the clamping strips 907 clamp the cavity at the end of the bag. Then, the swinging motor 903 drives the swing arm 902 to swing to the side away from the machine frame 1, so that the bag rotates outwards and is sleeved on the spraying pipe of the outer filling machine.
[0065] The cross-section of the clamping strip 907 is in the shape of ">", and the opening parts of the two clamping strips 907 face each other. When the clamping strip 907 clamps, the cavity part at the end of the bag is not squeezed, ensuring that the cavity part is inserted into the spray port.
[0066] The inkjet printer 13 is arranged on the machine frame 1 above the belt conveyor 22 and is located between the bag separating table 21 and the transverse moving base 5.
[0067] A regulating shaft 17 is rotatably arranged on the machine frame 1 above the belt conveyor 22, and a rotating cylinder 18 for driving the regulating shaft 17 to rotate along its own axis is arranged. A pressing arm 19 is fixed in the middle of the regulating shaft 17. A pressing wheel 20 is rotatably arranged at one end of the pressing arm 19 away from the regulating shaft 17.
[0068] The pressing wheel 20 is used to press the bags conveyed on the belt conveyor.
[0069] The working principle of the bag inserting and arranging machine provided by the present invention is as follows:
[0070] Workers store the whole bundle of bags on the bag storage component 3 through the working station table 2, transfer the bags to the bag separating table 21 through the bag feeding component 4, and place them on the belt conveyor 22 one by one in an adsorbed manner by using the manipulator 23. The following cylinder 10 drives the transverse moving base 5 to move parallel to the belt conveyor 22. During the process of the bag moving with the belt conveyor, it maintains the same running speed as the belt conveyor 22, and then the bag is folded:
[0071] During the specific folding process: when turning the bag, the pressing rod 603 presses one end of the bag, and the bag end lifting mechanism 8 lifts the other end of the bag, causing the bag to be bent into an "L" shape along the folding rod. During the rotation of the swing arm, the suction cup 805 always keeps the negative pressure side downward. During the grasping process, the adsorbed part does not rotate, while the part close to the adsorption bends as the bag is lifted, forming a cavity under the adsorbed part, so that the grasped end of the bag forms a cavity corresponding to the material spraying port.
[0072] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present invention.
Claims
1. Insertion and bagging integrated machine, Characterized in that: It includes a frame (1), a transverse movement base (5), a bag swinging transmission mechanism (9) and an inkjet printer (13); Frame (1): A conveying mechanism is provided on the outside of the feeding end. There is a bag separating table (21) and a belt conveyor (22) on the frame (1). A manipulator (23) is provided on the frame (1) at the top of the bag separating table (21); Transverse movement base (5): Horizontally slidably arranged on the frame (1) above the belt conveyor (22). A following cylinder (10) for driving the transverse movement base (5) to move is provided on the frame (1). A loading table (11) is arranged at the top of the transverse movement base (5). A bag end pressing mechanism (6) is arranged at the rear side of the loading table (11), and a transverse folding rod (7) is arranged at the front side. The folding rod (7) is above the middle of the bag. A bag end lifting mechanism (8) is arranged on the left side; Bag swinging transmission mechanism (9): Arranged on the side of the frame (1) and cooperating with the arranged bag end lifting mechanism (8); Inkjet printer (13): Arranged on the frame (1) above the belt conveyor (22) and between the bag separating table (21) and the transverse movement base (5); The conveying mechanism includes a working table (2), a bag storage assembly (3) and a bag feeding assembly (4) connected in sequence; The bag feeding assembly (4) includes a base (401) and a top seat (402) slidably matched with it. A first cylinder (403) for driving the top seat (402) to move is installed on the base (401). A pushing plate (404) is slidably arranged in the chute in the middle of the tabletop of the top seat (402). A second cylinder (405) for driving the pushing plate (404) to move is arranged in the middle of the top seat (402); The bag end lifting mechanism (8) includes a transverse adjustment motor (801) and a connecting rod (804). A swing arm (802) is fixed on the output shaft on the side of the adjustment motor (801). A horizontal frame (803) is rotatably connected to the end of the swing arm (802) away from the adjustment motor (801). The two ends of the connecting rod (804) are respectively rotatably connected to the frame (803) and the loading table (11). The connecting rod (804) is parallel to the swing arm (802) and they are of equal length. Suction cups (805) are linearly distributed on the lower side of the frame (803); The loading table (11) is rotatably connected to the transverse movement base (5). A toothed platform (14) is fixed on the transverse movement base (5). A deviation correction motor (15) is fixed on the loading table (11). A gear (16) meshing with the toothed platform (14) is fixed on the output shaft of the deviation correction motor (15); The bag swinging and transmitting mechanism (9) includes a vertical column (901). A cantilever (902) is rotatably arranged at the upper part of the vertical column (901). A swinging motor (903) is arranged on the vertical column (901). The output shaft of the swinging motor (903) is fixedly connected to the rotation center of the cantilever (902). A vertical lifting cylinder (904) is fixed at one end of the cantilever (902) far away from the vertical column (901). A suspension seat is arranged on the cylinder arm of the lifting cylinder (904). Two clamping rods (905) are rotatably arranged in the suspension seat. A grasping cylinder (906) for driving the two clamping rods (905) to approach or separate from each other is arranged in the suspension seat. Horizontal clamping strips (907) are fixed at the lower ends of the two clamping rods (905).
2. The integrated inserting and sorting bag machine according to claim 1, characterized in that: The bag storage assembly (3) includes a vertical frame (301). Storage plates (302) are relatively slidably arranged on both sides of the vertical frame (301). A hoist (303) for driving the storage plates (302) on both sides to slide vertically synchronously is installed at the top of the vertical frame (301).
3. The integrated inserting and sorting bag machine according to claim 1, characterized in that: The bag end pressing mechanism (6) includes a vertical pressing cylinder (601). A horizontal mounting frame (602) is fixed on the cylinder arm of the pressing cylinder (601). Pressing rods (603) are linearly distributed on the mounting frame (602).
4. The integrated inserting and sorting bag machine according to claim 1, characterized in that: The cross section of the clamping strip (907) is in the shape of ">", and the opening parts of the two clamping strips (907) face each other.
5. The integrated inserting and sorting bag machine according to claim 1, characterized in that: An adjusting shaft (17) is rotatably arranged on the frame (1) above the belt conveyor (22), and a rotating cylinder (18) for driving the adjusting shaft (17) to rotate along its own axis is arranged. A pressing arm (19) is fixed in the middle of the adjusting shaft (17). A pressing wheel (20) is rotatably arranged at one end of the pressing arm (19) far away from the adjusting shaft (17).
Citation Information
Patent Citations
Separating device for surfice-shaped object, in particular valve bags
CN109399225A
Bag inserting machine
CN114476229A