An assembly system for steel structure grid
By designing an assembly system including a base frame, steel column, rotary column, extension arm, steel component lifting assembly and steel component fixing assembly, the inconvenient use and inaccurate alignment of the steel structure mesh assembly system in the prior art is solved. The problem of poor safety achieves a more efficient and safe assembly process.
Patent Information
- Application Number
- CN202211546732.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-05
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2042-12-05
AI Technical Summary
The existing steel structure mesh assembly system has problems such as inconvenient use, unadjustable height, small operating range, long disassembly and installation time, inaccurate alignment of steel parts, and poor safety.
An assembly system including chassis, steel columns, rotary columns, extension arms, steel parts lifting components and steel parts fixing components was designed. Through motor drive and vacuum suction cups and other technologies, flexible adjustment and precise positioning of steel parts are achieved. Reduce manual aerial work.
It improves the flexibility and accuracy of the assembly system, expands the operating range, reduces disassembly and installation time, improves safety and use efficiency, and facilitates the assembly of steel structure mesh frames of different heights.
Smart Images

Figure CN116122594B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel structure grid erection tools, in particular to an assembly system for steel structure grids. Background Art
[0002] Steel structure grid is a spatial structure formed by connecting multiple steel rods through nodes in a grid form. Its basic units include triangular grid, quadrilateral grid, hexagonal grid, circular grid, etc. It has the advantages of stability, high spatial rigidity, saving steel, reducing deadweight, good seismic resistance, good extensibility, and fast construction speed. When splicing steel structure grid, an assembly system is required, through which strips and blocks can be assembled directly in the air.
[0003] However, the existing assembly system has great defects during use. The existing assembly system needs to be used with the help of other lifting equipment, which is very inconvenient to use. At the same time, the height cannot be adjusted, and it cannot be assembled according to steel structure grids of different heights. The operating range is small. After the existing assembly system completes the assembly of a grid, it needs to be disassembled and the assembly system needs to be reinstalled at the next assembly grid location, which increases the time for disassembling, moving and reinstalling the assembly system, thereby affecting the use efficiency of the assembly system. The existing assembly system is not flexible enough in adjusting the components of the steel parts, so that the alignment between the steel parts is not accurate enough, which in turn affects the firmness of the assembled steel structure grid. The existing assembly system requires manual assistance to fix the steel parts, which requires the staff to perform high-altitude operations, resulting in poor safety in use. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides an assembly system for a steel structure grid.
[0005] The technical solution adopted by the present invention to solve its technical problems is: an assembly system for a steel structure grid frame, comprising a base frame, a steel column, a rotating column, a rotating base, an extension arm, a steel part hanging and rotating assembly and a steel part fixing assembly, the base frame is horizontally arranged, the steel column is vertically arranged, and the steel column is movably matched with the top of the base frame, and a lifting and lowering carrier plate is provided on the steel column for lifting and lowering, and the rotating column is rotatably matched with the top of the lifting and lowering carrier plate through the rotating base, and the position and angle of the extension arm are adjusted by moving the steel column and cooperating with the rotating column, so that the position of the steel part adsorbed by the adsorption frame has a larger adjustable range and higher flexibility, so that the assembly system can adjust the position of the steel part in a more complex steel structure, so that the assembly system can assemble more types of steel structure grid frames, the extension arm is horizontally arranged, and the extension arm is lifted and lowered and matched with one side of the rotating column, and the adsorption frame can be lifted and lowered by rotating the extension arm and cooperating with the height of the adjustment extension arm. The steel parts can be hoisted in a larger range around the plate, so that more frames equipped with steel parts can be mounted on the side of the lifting and lowering plate. The steel part hoisting and rotating assembly moves horizontally and cooperates with the bottom of the extension arm, and the steel part fixing assembly is fixedly installed on the top of the extension arm away from the rotating column. By setting the steel part fixing assembly and using the screw machine in the steel part fixing assembly to tighten the erected steel parts, the structural strength of the steel structure grid assembled by the assembly system is higher. At the same time, by tightening with the screw machine, the steel structure grid assembled by the assembly system is easy to disassemble, reducing the trouble of disassembling the steel structure grid at the later stage. By using the steel part hoisting and rotating assembly to lay the steel parts and fixing the laid steel parts by the steel part fixing assembly, the whole process does not require manual participation of personnel, nor does it require personnel to work at high altitude, avoiding danger to personnel. At the same time, more comprehensive replacement of manual work greatly reduces the labor intensity of personnel.
[0006] Among them, the steel part lifting and rotating assembly includes a moving plate, a sixth motor and an adsorption frame, the moving plate is movably matched on the extension arm, a connecting rod is vertically welded at the bottom of the moving plate, the sixth motor is fixed at the bottom of the connecting rod, and the bottom end of the sixth motor is connected to the horizontal plate through a rotating shaft. The position of the adsorption frame is adjusted by using the fifth motor to drive, and the angle of the adsorption frame is adjusted by the sixth motor. By adjusting the position and angle of the adsorption frame, the assembly system can more accurately position the steel parts, and then the steel parts laid by the assembly system can be more flush. Further, the steel structure grid erected by the assembly system can be more in line with the standards, safer and more firm. The adsorption frame is fixed at the bottom of the horizontal plate, and a number of vacuum suction cups are fixed at the bottom of the adsorption frame.
[0007] Preferably, the top of the base frame is horizontally rotatably cooperated with a first screw rod, and a first motor that drives the first screw rod to rotate is horizontally installed at one end of the top of the base frame. The base frame is located below the first screw rod and is a frame structure. A movable base plate is welded on the bottom of the steel column, and a screw hole is horizontally penetrated through the movable base plate. The movable base plate is threadedly cooperated with the first screw rod through the screw hole. Both sides of the movable base plate are rotatably cooperated with rollers, and the rollers on both sides of the movable base plate are respectively rollingly cooperated on the steel rails on both sides of the top of the base frame. The steel column is movably cooperated with the top of the base frame through the movable base plate, and is driven by the first motor to drive the steel column to move. After assembling one steel structure grid, the assembly system can continue to assemble the next steel structure grid by moving the position of the steel column, thereby making the assembly system have stronger continuous operation capacity, reducing the time for disassembly, moving and reinstalling the assembly system, and at the same time, it also reduces the number of times the staff installs and disassembles the assembly system.
[0008] Preferably, one side of the steel column is vertically rotated and cooperated with a second screw rod, and a second motor that drives the second screw rod to rotate is installed on the top of the steel column. A lifting block is fixed to the end of the lifting plate close to the steel column, and a screw hole is vertically opened on the lifting block. The lifting block is threadedly engaged with the second screw rod through the screw hole. The cross-section of the steel column is an "H"-shaped structure, and rollers that roll with the steel column are arranged on both sides of the end of the lifting block close to the steel column, and the rollers on both sides of the lifting block are buckled at both ends of the steel column. The lifting plate is lifted and engaged on one side of the steel column through the lifting block. The height of the lifting plate can be adjusted by using the second motor to drive. On the one hand, the assembly system does not need to rely on other equipment to realize high-altitude operations. On the other hand, the assembly system can assemble steel structure grids of different heights.
[0009] Preferably, the rotating base includes a fixed base, a fourth motor and a rotating base plate, the fixed base is fixed to the top of the lifting carrier plate by bolts, the fourth motor is vertically installed at the top center of the fixed base, the rotating base plate is rotatably fitted on the top of the fixed base, the fourth motor is connected to the bottom center of the rotating base plate through a rotating shaft, and the rotating column is vertically fixed to the top of the rotating base plate. By using the fourth motor to drive the rotating column to rotate, and then rotating the extension arm, on the one hand, the working direction of the assembly system can be flexibly adjusted, so that when the assembly system fixes the base, there is no need to deliberately adjust the direction of the base, so that the installation and fixation of the assembly system is simpler and more convenient, and at the same time, the assembly system can be suitable for a narrower site.
[0010] Preferably, two first slide rails are vertically welded on one side of the rotating column, one side of the rotating column is located between the two first slide rails and is vertically rotated with a third screw rod, a third motor for driving the third screw rod to rotate is installed on the top of the rotating column, a lifting side plate is welded on one end of the extension arm close to the rotating column, two first sliders and a first nut are respectively welded on one side of the lifting side plate close to the rotating column, the two first sliders are respectively slidably fitted on the two first slide rails, and the first nut is threadedly fitted on the third screw rod.
[0011] Preferably, the extension arm is a square tube structure with a hollow interior, and two second slide rails are horizontally welded to the inner wall at the bottom of the extension arm. A groove is provided on the inner wall at the bottom of the extension arm between the two second slide rails. Both ends of the inner wall on one side of the extension arm are rotatably matched with pulleys, and the two pulleys are driven by transmission belts. A fifth motor for driving one of the pulleys to rotate is installed at one end of one side of the extension arm. Two second sliders and a connecting block are respectively welded to the bottom of the moving plate, and the two second sliders are respectively slidably matched on the two second slide rails, and the connecting block is connected to the transmission belt. The moving plate is moved and matched in the extension arm through the two second sliders, and the connecting rod is moved and matched in the groove.
[0012] Preferably, the steel part fixing assembly includes a support seat, a first joint and a fastening assembly, the support seat is installed on the top of the extension arm, the top of the support seat is rotatably engaged with a rotating frame, one end of the first joint is hinged to the top of the rotating frame, the end of the first joint away from the rotating frame is hinged to the second joint, the end of the second joint away from the first joint is hinged to the third joint, the end of the third joint away from the second joint is fixed with a flip plate, and the fastening assembly is rotatably engaged with the side of the flip plate away from the third joint.
[0013] Preferably, a seventh motor for driving the rotating frame to rotate is installed on the support seat, an eighth motor for driving the first joint to rotate is installed on one side of the rotating frame, a ninth motor for driving the second joint to rotate is installed on the end of the second joint close to the first joint, a tenth motor for driving the third joint to rotate is installed on the end of the second joint away from the first joint, and an eleventh motor for driving the fastening assembly to rotate is installed on one side of the flip plate. By using the seventh motor to drive the rotating frame to rotate, the eighth motor to drive the first joint to rotate, the ninth motor to drive the second joint to rotate, and the tenth motor to drive the third joint to rotate, the position of the screw machine can be adjusted more freely, and by making the position of the screw machine adjustable more freely, the screw machine can tighten steel parts more comprehensively.
[0014] Preferably, the fastening assembly includes a fixed plate, a hydraulic cylinder and a screw machine. The fixed plate is rotatably engaged with one side of the flip plate, a third slide rail is welded to one side of the fixed plate, the hydraulic cylinder is vertically fixed to the side of the fixed plate away from the flip plate, a hydraulic rod is provided at the bottom of the hydraulic cylinder, a mounting plate is connected to the bottom of the hydraulic rod, the screw machine is installed on the mounting plate, and a third slider that slidably engages with the third slide rail is welded to one side of the mounting plate.
[0015] Preferably, the method for using the assembly system for the steel structure grid specifically comprises the following steps:
[0016] Step 1: Move the assembly system to the side of the building where the steel structure grid needs to be assembled, fix the base frame on the ground or on the transport vehicle, fix a frame with steel parts on one end of the lifting plate, drive the second motor to rotate the second screw rod, drive the lifting block to move up and down by rotating the second screw rod, and adjust the lifting plate to a height flush with the assembly position of the steel structure grid by moving the lifting block;
[0017] Step 2: A steel piece is adsorbed from the frame by the vacuum suction cup at the bottom of the adsorption frame, and the third screw rod is driven by the third motor to rotate, and the nut is driven to move by rotating the third screw rod, and the nut drives the extension arm to move up and down through the lifting side plate, and the extension arm is adjusted upward so that the height of the steel piece adsorbed at the bottom of the adsorption frame is higher than the assembly position of the steel structure grid frame, and the rotating bottom plate is driven by the fourth motor to rotate, and the rotating bottom plate drives the rotating column to rotate, and the extension arm is rotated to the top of the steel structure grid frame to be assembled by rotating the rotating column, and the pulley is driven by the fifth motor to rotate, and the pulley drives the transmission belt to drive, and the transmission belt drives the adsorption frame to move horizontally through the moving plate, and the steel piece adsorbed on the adsorption frame is sent to the top of the position to be assembled by moving the adsorption frame, and the first screw rod is driven by the first motor to rotate, and the mobile bottom plate is moved by rotating the first screw rod, and the position of the adsorption frame is adjusted by the mobile bottom plate, so that the steel piece is aligned with the position of the steel piece to be assembled, and the height of the extension arm is adjusted again by the third motor, and the extension arm is adjusted downward, and the steel piece is assembled on the steel structure by adjusting the extension arm downward;
[0018] Step three: drive the rotating frame to rotate through the seventh motor, drive the first joint to rotate through the eighth motor, drive the second joint to rotate through the ninth motor, drive the third joint to rotate through the tenth motor, move the screw machine to the assembled steel parts by rotating the rotating frame, rotating the first joint, rotating the second joint and rotating the third joint, drive the screw machine to rotate through the eleventh motor, adjust the angle of the screw machine, drive the hydraulic rod to move through the hydraulic cylinder, and drive the screw machine to move through the mounting plate so that the screw machine is close to the steel parts, and screw the steel parts with the screw machine to fix the steel parts to the steel structure, thereby completing the assembly of the steel structure grid.
[0019] Beneficial effects of the present invention:
[0020] (1) In the present invention, the height of the lifting plate is adjusted by using a second motor drive. On the one hand, the assembly system can realize high-altitude operations without the aid of other equipment, thereby making the use of the assembly system more convenient. On the other hand, the assembly system can assemble steel structure grids of different heights, thereby making the operation range of the assembly system wider.
[0021] (2) In the present invention, the first motor drives the steel column to move. On the one hand, after assembling one steel structure grid, the assembly system can continue to assemble the next steel structure grid by moving the steel column, thereby making the assembly system more capable of continuous operation, reducing the time for disassembling, moving and reinstalling the assembly system, thereby making the use efficiency of the assembly system higher and reducing the number of times the staff installs and disassembles the assembly system, thereby further improving the convenience of using the assembly system. On the other hand, the fourth motor drives the rotating column to rotate, and the position and angle of the extension arm are adjusted by moving the steel column and cooperating with the rotating column, so that the position of the steel parts adsorbed by the adsorption frame can be adjusted in a larger range and with higher flexibility, thereby enabling the assembly system to adjust the position of the steel parts in more complex steel structures and assemble more types of steel structure grids, thereby increasing the range of steel structure grid erection by the assembly system.
[0022] (3) In the present invention, the fourth motor is used to drive the rotating column to rotate, and then the extension arm is rotated. On the one hand, the working direction of the assembly system can be flexibly adjusted, so that when the assembly system fixes the base frame, there is no need to deliberately adjust the direction of the base frame, so that the installation and fixation of the assembly system is simpler and more convenient, thereby further improving the convenience of use of the assembly system. At the same time, the assembly system can be used in a narrower venue, thereby increasing the scope of application of the assembly system to the venue. On the other hand, the third motor drives to adjust the height of the extension arm, and the rotation of the extension arm cooperates with the adjustment of the height of the extension arm to make the suction The auxiliary frame can lift steel parts from a larger range around the lifting platform, so that the lifting platform can be mounted with more frames containing steel parts, thereby improving the endurance of the assembly system. The position of the adsorption frame is adjusted by using the fifth motor, and the angle of the adsorption frame is adjusted by the sixth motor. By adjusting the position and angle of the adsorption frame, the assembly system can more accurately position the steel parts, thereby making the steel parts laid by the assembly system more flat, thereby improving the accuracy of the steel structure grid erected by the assembly system. Further, the steel structure grid erected by the assembly system is more in line with standards and safer and more solid.
[0023] (4) In the present invention, by setting a steel fixing assembly and using a screw machine in the steel fixing assembly to fasten the erected steel parts, the structural strength of the steel structure grid assembled by the assembly system is higher. At the same time, by fastening with a screw machine, the steel structure grid assembled by the assembly system is easy to disassemble, reducing the trouble of disassembling the steel structure grid later. By using a steel hanging assembly to lay steel parts and using a steel fixing assembly to fix the laid steel parts, the entire process does not require manual participation by personnel, nor does it require personnel to work at high altitudes, thereby avoiding danger to personnel, thereby greatly improving the safety of the use of the assembly system. At the same time, it more comprehensively replaces manual work and greatly reduces the labor intensity of personnel. By using the seventh motor to drive the rotating frame to rotate, the eighth motor to drive the first joint to rotate, the ninth motor to drive the second joint to rotate, and the tenth motor to drive the third joint to rotate, the screw machine position can be adjusted more freely, thereby improving the flexibility of the use of the assembly system. By making the screw machine position adjustable more freely, the screw machine can fasten the steel parts more comprehensively, thereby improving the firmness of the steel structure grid assembled by the assembly system. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0026] Figure 2 It is a schematic diagram of the coordination structure of the base frame, steel columns and lifting carrier plate of the present invention.
[0027] Figure 3 It is a schematic diagram of the assembly structure of the rotating column and the extension arm of the present invention.
[0028] Figure 4 This is a cross-sectional view of the rotating base of the present invention.
[0029] Figure 5 for Figure 3 A magnified detail of area A.
[0030] Figure 6 for Figure 3 A magnified view of the detail of area B.
[0031] Figure 7 It is a cross-sectional view of the extension arm of the present invention.
[0032] Figure 8 It is a schematic diagram of the structure of the steel part hanging and rotating assembly of the present invention.
[0033] Fig. 9 It is a schematic diagram of the structure of the steel fixing assembly of the present invention.
[0034] Fig.10 It is a schematic diagram of the structure of the fastening assembly of the present invention.
[0035] In the figure: 1, chassis; 101, first screw rod; 102, first motor; 2, steel column; 201, moving bottom plate; 202, second screw rod; 203, second motor; 3, lifting carrier plate; 301, lifting block; 4, rotating column; 401, first slide rail; 402, third screw rod; 403, third motor; 5, rotating base; 501, fixed seat; 502, fourth motor; 503, rotating bottom plate; 6, extension arm; 601, lifting side plate; 602, first slider; 603, nut; 604, channel; 605, second slide rail; 606, pulley; 607, transmission belt; 608, fifth motor; 7, steel hanging assembly; 701, moving plate; 702, second slider; 703, connecting block; 704, connecting rod; 705, sixth motor; 706, horizontal plate; 707, adsorption frame; 708, vacuum suction cup; 8, steel fixing assembly; 801, support seat; 802, rotating frame; 803, seventh motor; 804, first joint; 805, eighth motor; 806, second joint; 807, ninth motor; 808, third joint; 809, tenth motor; 810, flip plate; 811, eleventh motor; 9, fastening assembly; 901, fixing plate; 902, third slide rail; 903, hydraulic cylinder; 904, hydraulic rod; 905, mounting plate; 906, third slider; 907, screw machine. DETAILED DESCRIPTION
[0036] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0037] like Figure 1-Figure 10As shown, an assembly system for a steel structure grid described in the present invention comprises a base frame 1, a steel column 2, a rotating column 4, a rotating base 5, an extension arm 6, a steel component hanging assembly 7 and a steel component fixing assembly 8. The base frame 1 is horizontally arranged, the steel column 2 is vertically arranged, and the steel column 2 is movably matched on the top of the base frame 1. A lifting plate 3 is lifted and lowered on the steel column 2. The rotating column 4 is rotatably matched on the top of the lifting plate 3 through the rotating base 5. By moving the steel column 2 to cooperate with the rotating column 4, the position and angle of the extension arm 6 are adjusted to make the adsorption frame 7 07 The position of the adsorbed steel parts has a wider adjustable range and higher flexibility, so that the assembly system can adjust the position of the steel parts in more complex steel structures, so that the assembly system can assemble more types of steel structure grids, thereby increasing the range of the assembly system to erect steel structure grids. The extension arm 6 is horizontally arranged, and the extension arm 6 is lifted and matched on one side of the rotating column 4. By rotating the extension arm 6 and adjusting the height of the extension arm 6, the adsorption frame 707 can lift steel parts from a wider range around the lifting carrier 3, thereby making the lifting carrier The surrounding side of 3 can mount more frames with steel parts, thereby improving the endurance of the assembly system. The steel part hanging and rotating assembly 7 moves horizontally and cooperates with the bottom of the extension arm 6. The steel part fixing assembly 8 is fixedly installed on the top of the extension arm 6 away from the end of the rotating column 4. By setting the steel part fixing assembly 8 and using the screw machine 907 (model: XH-SCLSJ800) in the steel part fixing assembly 8 to tighten the erected steel parts, the structural strength of the steel structure grid assembled by the assembly system is higher. At the same time, by tightening with the screw machine 907, the steel structure grid assembled by the assembly system is easy to disassemble, reducing the trouble of disassembling the steel structure grid later. By using the steel part hanging and rotating assembly 7 to lay the steel parts, and by using the steel part fixing assembly 8 to fix the laid steel parts, the whole process does not require manual participation of personnel, nor does it require personnel to work at high altitude, avoiding danger to personnel, thereby greatly improving the safety of the use of the assembly system. At the same time, it more comprehensively replaces manual work and greatly reduces the labor intensity of personnel.
[0038] Among them, the steel part lifting and rotating assembly 7 includes a moving plate 701, a sixth motor 705 and an adsorption frame 707. The moving plate 701 is movably matched on the extension arm 6. A connecting rod 704 is vertically welded to the bottom of the moving plate 701. The sixth motor 705 is fixed to the bottom of the connecting rod 704. The bottom end of the sixth motor 705 is connected to the horizontal plate 706 through a rotating shaft. The position of the adsorption frame 707 is adjusted by using the fifth motor 608 to drive. The angle of the adsorption frame 707 is adjusted by the sixth motor 705. By adjusting the position and angle of the adsorption frame 707, the assembly system can more accurately position the steel parts, thereby making the steel parts laid by the assembly system more flush, thereby improving the accuracy of the steel structure grid erected by the assembly system. Further, the steel structure grid erected by the assembly system is more in line with the standards, safer and more firm. The adsorption frame 707 is fixed to the bottom of the horizontal plate 706, and a plurality of vacuum suction cups 708 (model: PAK-10) are fixed to the bottom of the adsorption frame 707.
[0039] In an optional implementation of the present embodiment, the top of the base frame 1 is horizontally rotatably matched with a first screw rod 101, and a first motor 102 that drives the first screw rod 101 to rotate is horizontally installed at one end of the top of the base frame 1. The base frame 1 is located below the first screw rod 101 and is a frame structure. A movable base plate 201 is welded to the bottom of the steel column 2. A screw hole is horizontally penetrated through the movable base plate 201. The movable base plate 201 is threadedly matched with the first screw rod 101 through the screw hole. Both sides of the movable base plate 201 are rotatably matched with rollers, and the rollers on both sides of the movable base plate 201 are respectively rollingly matched with the steel bars on both sides of the top of the base frame 1. On the rail, the steel column 2 is moved and matched with the top of the base frame 1 through the movable base plate 201, and is driven by the first motor 102 to drive the steel column 2 to move. After assembling one steel structure grid, the assembly system can continue to assemble the next steel structure grid by moving the position of the steel column 2, thereby making the assembly system more capable of continuous operation, reducing the time for disassembling, moving and reinstalling the assembly system, thereby making the assembly system more efficient. At the same time, it also reduces the number of times the staff installs and disassembles the assembly system, thereby further improving the convenience of using the assembly system.
[0040] In an optional implementation manner of the present embodiment, one side of the steel column 2 is vertically rotated and cooperated with a second screw rod 202, and a second motor 203 that drives the second screw rod 202 to rotate is installed on the top of the steel column 2. A lifting block 301 is fixed to the end of the lifting plate 3 close to the steel column 2, and a screw hole is vertically opened on the lifting block 301. The lifting block 301 is threadedly engaged with the second screw rod 202 through the screw hole. The cross-section of the steel column 2 is an "H"-shaped structure, and rollers that roll with the steel column 2 are arranged on both sides of the end of the lifting block 301 close to the steel column 2, and the rollers on both sides of the lifting block 301 are buckled at both ends of the steel column 2. The lifting plate 3 is lifted and cooperated on one side of the steel column 2 through the lifting block 301. By using the second motor 203 to drive, the height of the lifting plate 3 is adjusted. On the one hand, the assembly system does not need to rely on other equipment to realize high-altitude operations, thereby making the use of the assembly system more convenient. On the other hand, the assembly system can assemble steel structure grids of different heights, thereby making the operation range of the assembly system wider.
[0041] In an optional implementation manner of the present embodiment, the rotating base 5 includes a fixed base 501, a fourth motor 502 and a rotating base plate 503. The fixed base 501 is fixed to the top of the lifting carrier plate 3 by bolts, and the fourth motor 502 is vertically installed at the top center of the fixed base 501. The rotating base plate 503 is rotatably fitted on the top of the fixed base 501. The fourth motor 502 is connected to the bottom center of the rotating base plate 503 through a rotating shaft. The rotating column 4 is vertically fixed to the top of the rotating base plate 503. By using the fourth motor 502 to drive the rotating column 4 to rotate, and then rotating the extension arm 6, on the one hand, the working direction of the assembly system can be flexibly adjusted, so that when the assembly system fixes the base frame 1, there is no need to deliberately adjust the direction of the base frame 1, so that the installation and fixing of the assembly system is simpler and more convenient, thereby further improving the convenience of use of the assembly system. At the same time, the assembly system can be applied to a narrower site, thereby improving the applicability of the assembly system to the site of use.
[0042] In an optional implementation manner of the present embodiment, two first slide rails 401 are vertically welded to one side of the rotating column 4, one side of the rotating column 4 is located between the two first slide rails 401 and is vertically rotated with a third screw rod 402, a third motor 403 for driving the third screw rod 402 to rotate is installed on the top of the rotating column 4, a lifting side plate 601 is welded to one end of the extension arm 6 close to the rotating column 4, two first sliders 602 and a first nut 603 are respectively welded to one side of the lifting side plate 601 close to the rotating column 4, the two first sliders 602 are respectively slidably fitted on the two first slide rails 401, and the first nut 603 is threadedly fitted on the third screw rod 402.
[0043] In an optional implementation of the present embodiment, the extension arm 6 is a square tube structure with a hollow interior, and two second slide rails 605 are horizontally welded to the inner wall at the bottom of the extension arm 6. A groove 604 is provided on the inner wall at the bottom of the extension arm 6 between the two second slide rails 605. Both ends of the inner wall on one side of the extension arm 6 are rotatably engaged with pulleys 606, and the two pulleys 606 are driven by transmission belts 607. A fifth motor 608 for driving one of the pulleys 606 to rotate is installed at one end of one side of the extension arm 6. Two second sliders 702 and a connecting block 703 are respectively welded to the bottom of the moving plate 701. The two second sliders 702 are respectively slidably engaged on the two second slide rails 605, and the connecting block 703 is connected to the transmission belt 607. The moving plate 701 is moved and engaged in the extension arm 6 through the two second sliders 702, and the connecting rod 704 is moved and engaged in the groove 604.
[0044] In an optional implementation of the present embodiment, the steel fixing assembly 8 includes a support base 801, a first joint 804 and a fastening assembly 9, the support base 801 is installed on the top of the extension arm 6, the top of the support base 801 is rotatably engaged with a rotating frame 802, one end of the first joint 804 is hinged to the top of the rotating frame 802, one end of the first joint 804 away from the rotating frame 802 is hinged to the second joint 806, the end of the second joint 806 away from the first joint 804 is hinged to the third joint 808, the end of the third joint 808 away from the second joint 806 is fixed with a flip plate 810, and the fastening assembly 9 is rotatably engaged with the side of the flip plate 810 away from the third joint 808.
[0045] In an optional implementation manner of this embodiment, a seventh motor 803 for driving the rotating frame 802 to rotate is installed on the support seat 801, an eighth motor 805 for driving the first joint 804 to rotate is installed on one side of the rotating frame 802, a ninth motor 807 for driving the second joint 806 to rotate is installed on the end of the second joint 806 close to the first joint 804, a tenth motor 809 for driving the third joint 808 to rotate is installed on the end of the second joint 806 away from the first joint 804, and an eleventh motor 809 for driving the fastening assembly 9 to rotate is installed on one side of the flip plate 810. 811, by using the seventh motor 803 to drive the rotating frame 802 to rotate, by using the eighth motor 805 to drive the first joint 804 to rotate, by using the ninth motor 807 to drive the second joint 806 to rotate, by using the tenth motor 809 to drive the third joint 808 to rotate, the position of the screw machine 907 can be adjusted more freely, thereby improving the flexibility of the use of the assembly system, and by making the position of the screw machine 907 more freely adjustable, the screw machine 907 can tighten the steel parts more comprehensively, thereby improving the firmness of the assembly system in erecting and assembling the steel structure grid.
[0046] In an optional implementation of the present embodiment, the fastening assembly 9 includes a fixed plate 901, a hydraulic cylinder 903 and a screw machine 907. The fixed plate 901 is rotatably engaged on one side of the flip plate 810. A third slide rail 902 is welded to one side of the fixed plate 901. The hydraulic cylinder 903 is vertically fixed to the side of the fixed plate 901 away from the flip plate 810. A hydraulic rod 904 is provided at the bottom of the hydraulic cylinder 903. A mounting plate 905 is connected to the bottom of the hydraulic rod 904. The screw machine 907 is installed on the mounting plate 905. A third slider 906 that slides with the third slide rail 902 is welded to one side of the mounting plate 905.
[0047] When in use, first, the assembly system is moved to the side of the building where the steel structure grid needs to be assembled, the base frame 1 is fixed on the ground or on the transport vehicle, and a frame with steel parts is fixed on one end of the lifting plate 3. The second motor 203 is used to drive the second screw rod 202 to rotate, and the lifting block 301 is driven up and down by rotating the second screw rod 202. The lifting plate 3 is adjusted to a height flush with the assembly position of the steel structure grid by moving the lifting block 301. The height of the lifting plate 3 is adjusted by using the second motor 203 to drive. On the one hand, the assembly system does not need to use other equipment to achieve high-altitude operations, thereby making the use of the assembly system more convenient. On the other hand, the assembly system can be used for steel structure grids of different heights. The assembly is performed so as to make the operation range of the assembly system wider. Then, a steel part is adsorbed from the frame by the vacuum suction cup 708 at the bottom of the adsorption frame 707, and the third screw rod 402 is driven by the third motor 403 to rotate. By rotating the third screw rod 402, the nut 603 is driven to move. The nut 603 drives the extension arm 6 to move up and down through the lifting side plate 601. The extension arm 6 is adjusted upward so that the height of the steel part adsorbed at the bottom of the adsorption frame 707 is higher than the assembly position of the steel structure grid. The rotating bottom plate 503 is driven to rotate by the fourth motor 502. The rotating bottom plate 503 drives the rotating column 4 to rotate. By rotating the rotating column 4, the extension arm 6 is rotated to the top of the steel structure grid to be assembled, and driven by the fifth motor 608. The pulley 606 is rotated, and the pulley 606 drives the transmission belt 607 for transmission. The transmission belt 607 drives the adsorption frame 707 to move horizontally through the shift plate 701. By moving the adsorption frame 707, the steel parts adsorbed on the adsorption frame 707 are sent to the top of the position where they need to be assembled. The first motor 102 drives the first screw rod 101 to rotate. By rotating the first screw rod 101, the movable bottom plate 201 is moved. By moving the bottom plate 201, the position of the adsorption frame 707 is adjusted to align the steel parts with the positions of the steel parts that need to be assembled. The third motor 403 drives the height of the extension arm 6 again, and the extension arm 6 is adjusted downward. By adjusting the extension arm 6 downward, the steel parts are assembled on the steel structure. The first motor 102 drives , driving the steel column 2 to move. On the one hand, after assembling one steel structure grid frame, the assembly system can continue to assemble the next steel structure grid frame by moving the position of the steel column 2, thereby making the assembly system more capable of continuous operation, reducing the time for disassembling, moving and reinstalling the assembly system, thereby making the use efficiency of the assembly system higher. At the same time, it also reduces the number of times the staff installs and disassembles the assembly system, thereby further improving the convenience of using the assembly system. On the other hand, the fourth motor 502 drives and drives the rotating column 4 to rotate. By moving the steel column 2 and cooperating with the rotating column 4, the position and angle of the extension arm 6 are adjusted, so that the position of the steel parts adsorbed by the adsorption frame 707 can be adjusted in a larger range and with higher flexibility.Thereby, the assembly system can adjust the position of steel parts in more complex steel structures, and the assembly system can assemble more types of steel structure grids, thereby increasing the scope of the assembly system for erecting steel structure grids. By using the fourth motor 502 to drive the rotating column 4 to rotate, and then rotating the extension arm 6, on the one hand, the working direction of the assembly system can be flexibly adjusted, so that when the assembly system fixes the base frame 1, there is no need to deliberately adjust the direction of the base frame 1, so that the installation and fixation of the assembly system is simpler and more convenient, thereby further improving the convenience of use of the assembly system. At the same time, the assembly system can be used in a smaller venue, thereby increasing the scope of application of the assembly system to the venue of use. On the other hand, the third motor 403 drives to adjust the extension arm 6. The height of the extension arm 6 is coordinated by rotating the extension arm 6 and adjusting the height of the extension arm 6, so that the adsorption frame 707 can lift steel parts from a larger range around the lifting platform 3, and then the lifting platform 3 can be mounted with more frames containing steel parts around the lifting platform 3, thereby improving the endurance of the assembly system. By using the fifth motor 608 to drive, the position of the adsorption frame 707 is adjusted, and the sixth motor 705 is driven to adjust the angle of the adsorption frame 707. By adjusting the position and angle of the adsorption frame 707, the assembly system can more accurately position the steel parts, and then the steel parts laid by the assembly system can be more flush, thereby improving the accuracy of the steel structure grid erected by the assembly system, and further, making the steel structure grid erected by the assembly system more in line with standards and more Safe and firm, finally, the seventh motor 803 drives the rotating frame 802 to rotate, the eighth motor 805 drives the first joint 804 to rotate, the ninth motor 807 drives the second joint 806 to rotate, and the tenth motor 809 drives the third joint 808 to rotate. By rotating the rotating frame 802, the first joint 804, the second joint 806, and the third joint 808, the screw machine 907 is moved to the assembled steel part, the eleventh motor 811 drives the screw machine 907 to rotate, adjusts the angle of the screw machine 907, drives the hydraulic rod 904 to move through the hydraulic cylinder 903, and the hydraulic rod 904 drives the screw machine 907 to move through the mounting plate 905, so that the screw machine 907 is close to the steel part, and the screw machine 907 is used to Screws are driven into the steel parts to fix the steel parts to the steel structure to complete the assembly of the steel structure grid. By setting up a steel fixing component 8 and using the screw machine 907 in the steel fixing component 8 to tighten the erected steel parts, the structural strength of the steel structure grid assembled by the assembly system is higher. At the same time, the screw machine 907 is used for tightening, so that the steel structure grid assembled by the assembly system is easy to disassemble, reducing the trouble of disassembling the steel structure grid at a later time. The steel parts are laid by using the steel hanging component 7 and the laid steel parts are fixed by the steel fixing component 8. The whole process does not require manual participation of personnel, nor does it require personnel to work at high altitudes, avoiding danger to personnel, thereby greatly improving the safety of the use of the assembly system. At the same time,It replaces manual work more comprehensively, greatly reducing the labor intensity of the staff. By using the seventh motor 803 to drive the rotating frame 802 to rotate, the eighth motor 805 to drive the first joint 804 to rotate, the ninth motor 807 to drive the second joint 806 to rotate, and the tenth motor 809 to drive the third joint 808 to rotate, the position of the screw machine 907 can be adjusted more freely, thereby improving the flexibility of the assembly system. By making the position of the screw machine 907 more freely adjustable, the screw machine 907 can tighten the steel parts more comprehensively, thereby improving the firmness of the assembly system in erecting and assembling the steel structure grid.
[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An assembly system for a steel structure grid, comprising a base frame (1), a steel column (2), a rotating column (4), a rotating base (5), an extension arm (6), a steel component hanging assembly (7) and a steel component fixing assembly (8), characterized in that: The base frame (1) is arranged horizontally, the steel column (2) is arranged vertically, and the steel column (2) is movably matched with the top of the base frame (1), the steel column (2) is lifted and lowered with a lifting plate (3), the rotating column (4) is rotatably matched with the top of the lifting plate (3) through a rotating base (5), the extension arm (6) is arranged horizontally, and the extension arm (6) is lifted and lowered and matched with one side of the rotating column (4), the steel component hanging assembly (7) is horizontally movably matched with the bottom of the extension arm (6), and the steel component fixing assembly (8) is fixedly installed on the top of the extension arm (6) away from the rotating column (4); Wherein, the steel part lifting assembly (7) includes a moving plate (701), a sixth motor (705) and an adsorption frame (707); the moving plate (701) is movably matched on the extension arm (6); a connecting rod (704) is vertically welded to the bottom of the moving plate (701); the sixth motor (705) is fixed to the bottom of the connecting rod (704); the bottom end of the sixth motor (705) is connected to a horizontal plate (706) through a rotating shaft; the adsorption frame (707) is fixed to the bottom of the horizontal plate (706); and a plurality of vacuum suction cups (708) are fixed to the bottom of the adsorption frame (707).
2. The assembly system for steel structure grid according to claim 1, characterized in that: The top of the base frame (1) is horizontally rotatably engaged with a first screw rod (101), and one end of the top of the base frame (1) is horizontally mounted with a first motor (102) for driving the first screw rod (101) to rotate. The base frame (1) is located below the first screw rod (101) and is a frame structure. A movable base plate (201) is welded to the bottom of the steel column (2). Screw holes are horizontally penetrated through the movable base plate (201). The movable base plate (201) is threadedly engaged with the first screw rod (101) through the screw holes. Rollers are rotatably engaged with both sides of the movable base plate (201), and the rollers on both sides of the movable base plate (201) are respectively rollingly engaged with steel rails on both sides of the top of the base frame (1). The steel column (2) is movably engaged with the top of the base frame (1) through the movable base plate (201).
3. The assembly system for steel structure grid according to claim 1, characterized in that: A second screw rod (202) is vertically rotated on one side of the steel column (2), and a second motor (203) for driving the second screw rod (202) to rotate is installed on the top of the steel column (2). A lifting block (301) is fixed to one end of the lifting plate (3) close to the steel column (2), and a screw hole is vertically opened on the lifting block (301). The lifting block (301) is threadedly engaged with the second screw rod (202) through the screw hole. The cross section of the steel column (2) is an "H"-shaped structure. Rollers that roll with the steel column (2) are arranged on both sides of the end of the lifting block (301) close to the steel column (2), and the rollers on both sides of the lifting block (301) are buckled at both ends of the steel column (2). The lifting plate (3) is lifted and engaged on one side of the steel column (2) through the lifting block (301).
4. The assembly system for steel structure grid according to claim 1, characterized in that: The rotating base (5) comprises a fixed base (501), a fourth motor (502) and a rotating base plate (503); the fixed base (501) is fixed to the top of the lifting plate (3) by bolts; the fourth motor (502) is vertically installed at the top center of the fixed base (501); the rotating base plate (503) is rotatably engaged with the top of the fixed base (501); the fourth motor (502) is connected to the bottom center of the rotating base plate (503) by a rotating shaft; and the rotating column (4) is vertically fixed to the top of the rotating base plate (503).
5. The assembly system for steel structure grid according to claim 1, characterized in that: Two first slide rails (401) are vertically welded on one side of the rotating column (4); one side of the rotating column (4) is located between the two first slide rails (401) and is vertically rotated with a third screw rod (402); a third motor (403) for driving the third screw rod (402) to rotate is installed on the top of the rotating column (4); a lifting side plate (601) is welded on one end of the extension arm (6) close to the rotating column (4); two first sliders (602) and a first nut (603) are respectively welded on one side of the lifting side plate (601) close to the rotating column (4); the two first sliders (602) are respectively slidably matched on the two first slide rails (401); and the first nut (603) is threadedly matched on the third screw rod (402).
6. The assembly system for steel structure grid according to claim 1, characterized in that: The extension arm (6) is a square tube structure with a hollow interior. Two second slide rails (605) are horizontally welded on the inner wall of the bottom of the extension arm (6). A groove (604) is provided on the inner wall of the bottom of the extension arm (6) between the two second slide rails (605). Both ends of the inner wall of one side of the extension arm (6) are rotatably matched with pulleys (606). The two pulleys (606) are equipped with transmission belts (607). One end of one side of the extension arm (6) is equipped with a drive pulley (607). 06) is rotated by a fifth motor (608), two second sliders (702) and a connecting block (703) are respectively welded to the bottom of the moving plate (701), the two second sliders (702) are respectively slidably fitted on the two second slide rails (605), the connecting block (703) is connected to the transmission belt (607), the moving plate (701) is moved and fitted in the extension arm (6) through the two second sliders (702), and the connecting rod (704) is moved and fitted in the groove (604).
7. The assembly system for steel structure grid according to claim 1, characterized in that: The steel fixing assembly (8) comprises a support seat (801), a first joint (804) and a fastening assembly (9), wherein the support seat (801) is mounted on the top of the extension arm (6), the top of the support seat (801) is rotatably matched with a rotating frame (802), one end of the first joint (804) is hinged to the top of the rotating frame (802), one end of the first joint (804) away from the rotating frame (802) is hinged to a second joint (806), one end of the second joint (806) away from the first joint (804) is hinged to a third joint (808), one end of the third joint (808) away from the second joint (806) is fixed with a flip plate (810), and the fastening assembly (9) is rotatably matched to a side of the flip plate (810) away from the third joint (808).
8. The assembly system for steel structure grid according to claim 7, characterized in that: A seventh motor (803) for driving the rotating frame (802) to rotate is installed on the support seat (801), an eighth motor (805) for driving the first joint (804) to rotate is installed on one side of the rotating frame (802), a ninth motor (807) for driving the second joint (806) to rotate is installed on one end of the second joint (806) close to the first joint (804), a tenth motor (809) for driving the third joint (808) to rotate is installed on one end of the second joint (806) away from the first joint (804), and an eleventh motor (811) for driving the fastening assembly (9) to rotate is installed on one side of the flip plate (810).
9. The assembly system for steel structure grid according to claim 8, characterized in that: The fastening assembly (9) comprises a fixed plate (901), a hydraulic cylinder (903) and a screw machine (907); the fixed plate (901) is rotatably engaged with one side of the flip plate (810); a third slide rail (902) is welded to one side of the fixed plate (901); the hydraulic cylinder (903) is vertically fixed to a side of the fixed plate (901) away from the flip plate (810); a hydraulic rod (904) is provided at the bottom of the hydraulic cylinder (903); a mounting plate (905) is connected to the bottom of the hydraulic rod (904); the screw machine (907) is mounted on the mounting plate (905); a third sliding block (906) slidably engaged with the third sliding rail (902) is welded to one side of the mounting plate (905).
10. The assembly system for steel structure grid according to claim 1, characterized in that: The method for using the assembly system for the steel structure grid specifically comprises the following steps: Step 1: Move the assembly system to the side of the building where the steel structure grid needs to be assembled, fix the base frame (1) on the ground or on the transport vehicle, fix a frame with steel parts on one end of the lifting plate (3), drive the second motor (203) to rotate the second screw rod (202), drive the lifting block (301) to move up and down by rotating the second screw rod (202), and adjust the lifting plate (3) to a height flush with the assembly position of the steel structure grid by moving the lifting block (301); Step 2: A steel piece is sucked from the frame by the vacuum suction cup (708) at the bottom of the adsorption frame (707), and the third screw rod (402) is driven by the third motor (403) to rotate, and the nut (603) is driven to move by rotating the third screw rod (402), and the nut (603) drives the extension arm (6) to move up and down through the lifting side plate (601), and the extension arm (6) is adjusted upward so that the height of the steel piece adsorbed at the bottom of the adsorption frame (707) is higher than the assembly position of the steel structure grid frame, and the rotating bottom plate (503) is driven to rotate by the fourth motor (502), and the rotating bottom plate (503) drives the rotating column (4) to rotate, and the extension arm (6) is rotated to the top of the steel structure grid frame to be assembled by rotating the rotating column (4), and the pulley is driven by the fifth motor (608). (606) rotates, the pulley (606) drives the transmission belt (607) to transmit, the transmission belt (607) drives the adsorption frame (707) to move horizontally through the moving plate (701), and the steel parts adsorbed on the adsorption frame (707) are sent to the top of the position where they need to be assembled by moving the adsorption frame (707), and the first motor (102) drives the first screw rod (101) to rotate, and the first screw rod (101) is rotated to move the movable bottom plate (201), and the position of the adsorption frame (707) is adjusted by the movable bottom plate (201) so that the steel parts are aligned with the position of the steel parts to be assembled, and the third motor (403) drives to adjust the height of the extension arm (6) again, and the extension arm (6) is adjusted downward, and the steel parts are assembled on the steel structure by adjusting the extension arm (6) downward; Step 3: The seventh motor (803) drives the rotating frame (802) to rotate, the eighth motor (805) drives the first joint (804) to rotate, the ninth motor (807) drives the second joint (806) to rotate, and the tenth motor (809) drives the third joint (808) to rotate. By rotating the rotating frame (802), the first joint (804), the second joint (806) and the third joint (808), the screw machine (907) is moved to the assembled steel part, the eleventh motor (811) drives the screw machine (907) to rotate, adjusts the angle of the screw machine (907), drives the hydraulic rod (904) to move through the hydraulic cylinder (903), and the hydraulic rod (904) drives the screw machine (907) to move through the mounting plate (905), so that the screw machine (907) is close to the steel part, and the steel part is screwed by the screw machine (907) to fix the steel part to the steel structure, thereby completing the assembly of the steel structure grid.
Citation Information
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