A high-power microwave reaction device based on communication

Abstract

The present invention discloses a communication-based high-power microwave reaction device, comprising an outer chamber, an inner cylinder and a ring seat, wherein the inner cylinder is arranged in the middle of the outer chamber, the ring seat is arranged at the bottom of the inner cylinder, the bottom of the ring seat is connected to the outer chamber by an elastic reset mechanism, the inner bottom of the inner cylinder is connected to a loading plate by a rotating shaft, and the bottom of the outer chamber is connected to a discharge pipe; a waveguide is embedded in the outer chamber, and the other end of the waveguide is connected to a microwave reactor; a speed sensor is also embedded in the ring seat; and a controller is also included, which can receive a speed signal fed back by the speed sensor and control the power of the microwave reactor according to the speed signal.

Description

Technical Field

[0001] The invention relates to the technical field of microwave reaction, in particular to a communication-based high-power microwave reaction device. Background Art

[0002] Existing microwave reaction devices only allow the material to pass through them, and microwave heating is performed on the material as the material is fed. The material does not stop when passing through the microwave reaction tube. Moreover, when there is a lot of material, the one-way microwave heating cannot fully heat each part of the material, resulting in incomplete reaction.

[0003] Therefore, it is necessary to provide a communication-based high-power microwave reaction device to solve the problems raised in the above background technology. Summary of the Invention

[0004] To achieve the above objectives, the present invention provides the following technical solution: a communication-based high-power microwave reaction device, comprising an outer chamber, an inner cylinder, and a ring seat, wherein the inner cylinder is disposed in the middle of the outer chamber, the ring seat is disposed at the bottom of the inner cylinder, the bottom of the ring seat is connected to the outer chamber via an elastic reset mechanism, the inner bottom of the inner cylinder is connected to a material loading plate via a rotating shaft, and the bottom of the outer chamber is connected to a discharge pipe;

[0005] A waveguide is embedded in the outer chamber, and the other end of the waveguide is connected to the microwave reactor;

[0006] A speed sensor is also embedded in the ring seat;

[0007] The invention also includes a controller, which can receive a speed signal fed back by the speed sensor and control the power of the microwave reactor according to the speed signal.

[0008] Furthermore, as a preference, a torsion spring is provided between the rotating shaft and the inner cylinder and the loading plate;

[0009] One side of the material carrying plate is connected to a rope body, and the other end of the rope body is wound by a winding wheel;

[0010] A pressure sensor is also embedded in the ring seat;

[0011] The controller can receive the pressure signal fed back by the pressure sensor and control the winding wheel to perform the winding and releasing action according to the pressure signal and the speed signal.

[0012] Furthermore, preferably, two symmetrically arranged positioning cylinders are embedded in the outer chamber, and the positioning cylinders can position the inner cylinder.

[0013] Furthermore, preferably, the outside of the inner cylinder is connected to a fixed cylinder in a relatively rotatable manner, and the fixed cylinder is fixedly connected to the ring seat. One side of the fixed cylinder is provided with teeth distributed in an axial array thereof, and the teeth can drive the driving wheel to rotate through a transmission mechanism. A driving ring is fixed to the outside of the driving wheel, and the driving ring can drive the inner cylinder to rotate.

[0014] Further, preferably, the drive ring is a friction ring.

[0015] Further, as a preference, the transmission mechanism includes a gear, an active synchronous wheel, an active bevel gear and a passive bevel gear, wherein the gear is rotatably arranged in the outer warehouse and meshes with the teeth, an active synchronous wheel is coaxially fixed on the gear, the active synchronous wheel is connected to the passive synchronous wheel by a synchronous belt, the passive synchronous wheel is coaxially connected to the active bevel gear, the active bevel gear is rotatably arranged in the outer warehouse, the active bevel gear is meshed with the passive bevel gear, and the passive bevel gear is coaxially connected to the drive wheel.

[0016] Further, preferably, the elastic reset mechanism includes a guide rod and a spring, wherein the guide rod is fixed to the bottom of the ring seat and passes through the guide seat and the outer compartment in sequence, and the outer sleeve of the guide rod is provided with a spring located between the guide seat and the ring seat.

[0017] Furthermore, preferably, the top of the outer bin is connected to a crushing bin and a feed pipe in sequence, a crushing wheel is rotatably provided in the crushing bin, the crushing wheel is driven by a motor, and an air hole is further provided on one side of the crushing bin.

[0018] Compared with the prior art, the present invention provides a communication-based high-power microwave reaction device with the following beneficial effects:

[0019] In an embodiment of the present invention, the controller is configured to receive a speed signal fed back by a speed sensor and control the power of the microwave reactor according to the speed signal, wherein when there is more material on the loading plate, the power of the microwave reactor is greater, and when there is less material on the loading plate, the power of the microwave reactor is smaller, and the weight of the material itself can be used to drive the inner cylinder to rotate; and when there is more material, its overall mass is heavier, so the downward movement of the inner cylinder is greater, and the number of revolutions of the inner cylinder is greater at this time, thereby ensuring that the material at each position can be fully heated, and when there is more material, the volume it occupies is larger, so the upper surface of the material in the inner cylinder is at a higher position, and the large downward movement of the inner cylinder can ensure that the top part of the material in the inner cylinder can still be heated. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1It is a structural schematic diagram of a communication-based high-power microwave reaction device;

[0021] Figure 2 This is a schematic structural diagram of an inner cylinder, an elastic reset mechanism, and a transmission mechanism in a communication-based high-power microwave reaction device;

[0022] In the figure: 1. Outer bin; 2. Inner cylinder; 3. Waveguide; 4. Discharge pipe; 5. Crushed material bin; 6. Air hole; 7. Motor; 8. Feed pipe; 9. Loading plate; 10. Rope body; 11. Winding wheel; 12. Positioning cylinder; 13. Fixed cylinder; 14. Ring seat; 15. Guide rod; 16. Guide seat; 17. Spring; 18. Teeth; 19. Gear; 20. Active synchronous wheel; 21. Passive synchronous wheel; 22. Active bevel gear; 23. Passive bevel gear; 24. Drive wheel; 25. Drive ring. DETAILED DESCRIPTION

[0023] Example: See Figures 1-2 In an embodiment of the present invention, a communication-based high-power microwave reaction device includes an outer chamber 1, an inner cylinder 2, and a ring seat 14. The inner cylinder 2 is provided in the middle of the outer chamber 1, and the ring seat 14 is provided at the bottom of the inner cylinder 2. The bottom of the ring seat 14 is connected to the outer chamber 1 by an elastic reset mechanism. The inner bottom of the inner cylinder 2 is connected to a loading plate 9 by a rotating shaft. The bottom of the outer chamber 1 is connected to a discharge pipe 4.

[0024] A waveguide 3 is embedded in the outer chamber 1, and the other end of the waveguide 3 is connected to the microwave reactor;

[0025] A speed sensor is also embedded in the ring seat 14;

[0026] The invention also includes a controller, which can receive a speed signal fed back by the speed sensor and control the power of the microwave reactor according to the speed signal.

[0027] When there is more material on the loading plate 9, the speed at which the inner cylinder 2 moves downward is faster, and when there is less material on the loading plate 9, the speed at which the inner cylinder 2 moves downward is slower. In order to ensure uniform heating of the material, in this embodiment, the controller is configured to receive a speed signal fed back by the speed sensor and control the power of the microwave reactor according to the speed signal; specifically, when there is more material on the loading plate 9, the power of the microwave reactor is greater, and when there is less material on the loading plate 9, the power of the microwave reactor is smaller.

[0028] The speed sensor can be electrically connected to the controller through wired communication or wireless communication;

[0029] The controller may also be electrically connected to the mobile terminal via wired communication or wireless communication;

[0030] In order to facilitate the control of the material discharge from the inner cylinder 2, a torsion spring is provided between the rotating shaft, the inner cylinder 2 and the loading plate 9;

[0031] The torsion spring can keep the carrier plate 9 in a balanced state;

[0032] In fact, there is a certain gap between the outer circumference of the carrier plate 9 and the inner wall of the inner cylinder 2, so as to ensure that the carrier plate 9 can rotate in the inner cylinder 2;

[0033] This gap does not affect the overall processing of the material;

[0034] One side of the carrier plate 9 is connected to a rope 10, and the other end of the rope 10 is wound by a winding wheel 11;

[0035] A pressure sensor is also embedded in the ring seat 14;

[0036] The controller can receive the pressure signal fed back by the pressure sensor and control the winding wheel 11 to perform the winding and releasing action according to the pressure signal and the speed signal.

[0037] Specifically, when the pressure sensor detects that the material carrier plate 9 is loaded with material, and the speed sensor detects that the material carrier plate 9 is in a stationary state, it indicates that the inner cylinder 2 is in a lower position. At this time, the material has been heated by the microwave reactor. At this time, the winding wheel 11 reels the rope, causing the material carrier plate 9 to flip over, so that the material is discharged from the discharge pipe 4.

[0038] When the pressure sensor detects that there is no material on the loading plate 9 and the speed sensor detects that the loading plate 9 is in a stationary state, it indicates that the inner cylinder 2 is in a higher position. At this time, the winding wheel 11 can remain in the off state, and the rope can be stretched at will.

[0039] As a preferred embodiment, two symmetrically arranged positioning cylinders 12 are embedded in the outer chamber 1 , and the positioning cylinders 12 can position the inner cylinder 2 .

[0040] It needs to be explained that when the pressure sensor detects that there is material on the loading plate 9 and the speed sensor detects that the loading plate 9 is in a stationary state, it indicates that the inner cylinder 2 is in a lower position. At this time, the material has been heated by the microwave reactor. At this time, the winding wheel 11 winds the rope to make the loading plate 9 flip over, so that the material is discharged from the position of the discharge pipe 4. Before the winding wheel 11 winds up, the positioning cylinder 12 can position the inner cylinder 2 to prevent the loading plate 9 from resetting the inner cylinder 2 during the discharge process.

[0041] In this embodiment, the outside of the inner cylinder 2 is connected to a fixed cylinder 13 for relative rotation. The fixed cylinder 13 is fixedly connected to the ring seat 14. One side of the fixed cylinder 13 is provided with teeth 18 distributed in an array along its axial direction. The teeth 18 can drive the driving wheel 24 to rotate through a transmission mechanism. A driving ring 25 is fixed to the outside of the driving wheel 24, and the driving ring 25 can drive the inner cylinder 2 to rotate.

[0042] In addition, the driving ring 25 is a friction ring.

[0043] In addition, the transmission mechanism includes a gear 19, an active synchronous wheel 20, an active bevel gear 22 and a passive bevel gear 23, wherein the gear 19 is rotatably arranged in the outer warehouse 1 and meshes with the teeth, and an active synchronous wheel is coaxially fixed on the gear 19, and the active synchronous wheel is connected to the passive synchronous wheel by a synchronous belt, and the passive synchronous wheel is coaxially connected to the active bevel gear 22, and the active bevel gear 22 is rotatably arranged in the outer warehouse 1, and the active bevel gear 22 is meshed with the passive bevel gear 23, and the passive bevel gear 23 is coaxially connected to the drive wheel 24.

[0044] It should be noted that when the inner cylinder 2 moves downward, the teeth can mesh with the gear 19 to drive the gear 19 to rotate, and the rotation of the gear 19 can be transmitted to the passive synchronous wheel through the active synchronous wheel and the synchronous belt, so that the passive synchronous wheel rotates accordingly, and the rotation of the passive synchronous wheel can drive the active bevel gear to rotate, thereby causing the passive bevel gear and the driving wheel 24 to rotate;

[0045] That is to say, in this embodiment, the weight of the material itself can be used to drive the inner cylinder 2 to rotate;

[0046] Moreover, when there is more material, its overall mass is heavier, so the downward movement of the inner cylinder 2 is larger, and the number of revolutions of the inner cylinder 2 is larger, thereby ensuring that the material at each position can be fully heated, and when there is more material, the volume it occupies is larger, so the upper surface of the material in the inner cylinder 2 is at a higher position, and the large downward movement of the inner cylinder 2 can ensure that the top part of the material in the inner cylinder 2 can still be heated.

[0047] In this embodiment, the elastic reset mechanism includes a guide rod 15 and a spring 17, wherein the guide rod 15 is fixed to the bottom of the ring seat 14 and passes through the guide seat 16 and the outer chamber 1 in sequence, and the outer sleeve of the guide rod 15 is provided with a spring 17 located between the guide seat 16 and the ring seat 14.

[0048] In this embodiment, the top of the outer bin 1 is connected to a crushing bin 5 and a feed pipe 8 in sequence. A crushing wheel is rotatably provided in the crushing bin 5, and the crushing wheel is driven by a motor 7. An air hole 6 is also provided on one side of the crushing bin 5, and a valve body can also be provided below the crushing bin 5.

[0049] The above is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A high-power microwave reaction device based on communication, characterized in that: The invention comprises an outer bin (1), an inner tube (2) and a ring seat (14), wherein the inner tube (2) is provided in the middle of the outer bin (1), the ring seat (14) is provided at the bottom of the inner tube (2), the bottom of the ring seat (14) is connected to the outer bin (1) by an elastic reset mechanism, the inner bottom of the inner tube (2) is connected to a material loading plate (9) by a rotating shaft, and the bottom of the outer bin (1) is connected to a discharge pipe (4); A waveguide (3) is embedded in the outer chamber (1), and the other end of the waveguide (3) is connected to a microwave reactor; A speed sensor is also embedded in the ring seat (14); The device further comprises a controller, wherein the controller is capable of receiving a speed signal fed back by the speed sensor and controlling the power of the microwave reactor according to the speed signal; A torsion spring is provided between the rotating shaft, the inner cylinder (2) and the material carrying plate (9); One side of the material carrying plate (9) is connected to a rope body (10), and the other end of the rope body (10) is wound by a winding wheel (11); A pressure sensor is also embedded in the ring seat (14); The controller is capable of receiving a pressure signal fed back by a pressure sensor and controlling the winding wheel (11) to perform a winding and releasing action according to the pressure signal and a speed signal; The outer portion of the inner cylinder (2) is connected to a fixed cylinder (13) in a relatively rotatable manner, the fixed cylinder (13) is fixedly connected to the ring seat (14), one side of the fixed cylinder (13) is provided with teeth (18) distributed in an array along its axial direction, the teeth (18) can drive a driving wheel (24) to rotate through a transmission mechanism, a driving ring (25) is fixed to the outer portion of the driving wheel (24), and the driving ring (25) can drive the inner cylinder (2) to rotate; The elastic reset mechanism includes a guide rod (15) and a spring (17), wherein the guide rod (15) is fixed to the bottom of the ring seat (14) and passes through the guide seat (16) and the outer chamber (1) in sequence, and the outer sleeve of the guide rod (15) is provided with a spring (17) located between the guide seat (16) and the ring seat (14).

2. The communication-based high-power microwave reaction device according to claim 1, characterized in that: Two symmetrically arranged positioning cylinders (12) are embedded in the outer bin (1), and the positioning cylinders (12) are capable of positioning the inner cylinder (2).

3. The communication-based high-power microwave reaction device according to claim 1, characterized in that: The driving ring (25) is a friction ring.

4. The communication-based high-power microwave reaction device according to claim 1, characterized in that: The transmission mechanism comprises a gear (19), a driving synchronous wheel (20), a driving bevel gear (22) and a passive bevel gear (23), wherein the gear (19) is rotatably arranged in the outer compartment (1) and meshes with the teeth, a driving synchronous wheel is coaxially fixed on the gear (19), the driving synchronous wheel is connected to the passive synchronous wheel through a synchronous belt, the passive synchronous wheel is coaxially connected to the driving bevel gear (22), the driving bevel gear (22) is rotatably arranged in the outer compartment (1), the driving bevel gear (22) is meshed with the passive bevel gear (23), and the passive bevel gear (23) is coaxially connected to the driving wheel (24).

5. The communication-based high-power microwave reaction device according to claim 1, characterized in that: The top of the outer bin (1) is connected in sequence with a crushing bin (5) and a feed pipe (8); a crushing wheel is rotatably provided in the crushing bin (5), and the crushing wheel is driven by a motor (7); an air hole (6) is also provided on one side of the crushing bin (5).

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