A fully automatic wire winding and tying machine

Abstract

The present application discloses a fully automatic winding and tying machine, which relates to the technical field of bundling mechanisms. It includes a workbench, the workbench is provided with a winding mechanism for winding data cables, a bundling mechanism for bundling data cables, and a clamping manipulator for transferring data cables. The workbench is provided with a limiting mechanism for clamping and limiting the data cable during winding. The limiting mechanism includes a limiting rod, the limiting rod extends in the vertical direction, the top end of the limiting rod is connected to a fixing plate, and the bottom end is connected to the workbench. The limiting rod is slidably connected with a sliding plate for cooperating with the fixing plate to clamp the data cable, and the workbench is provided with a driving member for driving the sliding plate to slide up and down. The present application has the effect of facilitating the operation of workers.

Description

Technical Field

[0001] This application relates to the technical field of bundling mechanisms, and in particular to a fully automatic wire winding machine. Background Art

[0002] During the production and processing of data cables, in order to prevent the data cables from being wound and knotted, which may affect subsequent packaging and sales, the data cables need to be wound and then bundled.

[0003] In the existing wire winding machines, when winding long data cables, workers need to always hold the data cables for support, and the data cables need to be maintained within a certain height range, otherwise it may affect the winding effect of the data cables. Therefore, it brings certain inconvenience to the operation of workers and increases the workload of workers. Summary of the Invention

[0004] In order to facilitate the operation of workers, this application provides a fully automatic wire winding machine.

[0005] A fully automatic wire winding machine provided by this application adopts the following technical solutions:

[0006] A fully automatic wire winding machine includes a workbench, the workbench is provided with a wire winding mechanism for winding data cables, a bundling mechanism for bundling data cables, and a clamping manipulator for transferring data cables. The workbench is provided with a limiting mechanism for clamping and limiting the data cables during winding. The limiting mechanism includes a limiting rod, the limiting rod extends along the vertical direction, the top end of the limiting rod is connected to a fixing plate, and the bottom end is connected to the workbench. A sliding plate for clamping the data cables in cooperation with the fixing plate is slidably connected to the limiting rod. The workbench is provided with a driving member for driving the sliding plate to slide up and down.

[0007] By adopting the above technical solutions, the wire winding mechanism is used to wind the data cables one by one into a circle, and then the clamping manipulator clamps the wound data cables to the bundling mechanism. The bundling mechanism bundles the wound data cables together with a thin wire and ties a knot. The limiting mechanism is provided for limiting the data cables during bundling. The limiting rod is used to install and support the entire limiting mechanism. The fixing plate and the sliding plate cooperate to clamp the data cables. When winding the data cables, the driving member can drive the sliding plate upward to clamp the data cables. After winding, the driving member makes the sliding plate move downward, puts in the next data cable and then drives the sliding plate upward again. Thus, when winding the data cables, it is not necessary to rely on workers to hold the data cables by hand to control them, achieving the purpose of facilitating the operation of workers.

[0008] Optionally, the winding mechanism includes a three-jaw chuck, which is rotatably connected to the workbench. The three-jaw chuck clamps and fixes a support rod. The support rod extends vertically. A disc seat is provided at the top of the support rod. A plurality of groups of winding columns for winding are evenly arranged on the disc seat. A clamping member for installing the data cable is provided between two adjacent winding columns.

[0009] By adopting the above technical solution, one end of the data cable is placed on the clamping member and fixed. When the three-jaw chuck rotates, the winding columns rotate synchronously with the support rod and the disc seat, and the data cable is wound around the winding columns. After rotating a certain number of turns, the winding can be completed.

[0010] Optionally, the driving member includes a first bevel gear, which is coaxially and integrally provided with the support rod. The first bevel gear meshes with a second bevel gear. The second bevel gear is coaxially connected with a horizontal rod. The other end of the horizontal rod is fixedly connected with an eccentric wheel, and the eccentric wheel abuts against the bottom of the sliding plate.

[0011] By adopting the above technical solution, the first bevel gear is coaxially arranged with the support rod and meshes with the second bevel gear, which can drive the horizontal rod to drive the eccentric wheel to rotate when the three-jaw chuck rotates. The rotation of the eccentric wheel realizes the up and down movement of the sliding plate, thereby realizing the limitation of the data cable by the fixed plate and the sliding plate.

[0012] Optionally, the winding column is slidably connected to the disc seat in the horizontal direction, and the sliding direction extends along the radius of a circle with the axis of the three-jaw chuck as the center.

[0013] By adopting the above technical solution, setting the winding column to be slidably connected to the disc seat can realize the adjustment of the position of the limiting column, and then change the size of each winding. When winding data cables of different lengths, the size of the data cable coil can be correspondingly changed by adjusting the position of the limiting column.

[0014] Optionally, a face gear is rotatably connected in the disc seat. A synchronous block is provided at the bottom end of the winding column. The top end of the face gear is meshed and connected with the bottom of the synchronous block at equal angles. The bottom end of the face gear is meshed and connected with a driving gear. The disc seat is provided with a driving motor for rotating the driving gear.

[0015] By adopting the above technical solution, under the action of the driving motor, the driving gear makes the face gear rotate, so that the limiting columns can approach or move away from the center of the face gear simultaneously, without the need for staff to manually adjust the positions of each limiting column.

[0016] Optionally, a first compression spring is fixedly connected to the bottom of the fixed plate. The other end of the first compression spring is connected with a clamping plate, and the clamping plate is parallel to the sliding plate.

[0017] By adopting the above technical solution, a clamping plate is arranged below the fixed plate through the first compression spring. When the eccentric wheel raises the sliding plate to the maximum height, the first compression spring is in a compressed state. When the sliding plate moves away from the clamping plate, the first compression spring is in a slightly stretched state under the gravity of the clamping plate. Therefore, when the data cable is clamped between the clamping plate and the sliding plate, the winding of the winding mechanism will not be affected because the data cable is fixed when being clamped.

[0018] Optionally, a first wear-resistant block is arranged at the bottom of the clamping plate, and a second wear-resistant block is arranged at the top of the sliding plate. A plurality of groups of mutually matching limiting grooves are uniformly formed in the first wear-resistant block and the second wear-resistant block.

[0019] By adopting the above technical solution, the first wear-resistant block and the second wear-resistant block are used to reduce the wear on the outer surface of the data cable. At the same time, the relative limiting grooves can further improve the limiting effect on the data cable and improve the winding quality.

[0020] Optionally, the clamping member includes a mounting block, and two arc-shaped plates for clamping the data cable are oppositely arranged on the mounting block. The distance between the upper ends of the two arc-shaped plates is greater than the distance between the lower ends.

[0021] By adopting the above technical solution, the clamping member is set as two arc-shaped plates, and the distance between the upper ends of the two arc-shaped plates is greater than the distance between the lower ends, which can make the clamping member adapt to the clamping of data cables with different diameters and is convenient for installation at the same time.

[0022] Optionally, the bottom ends of the arc-shaped plates are hinged to the mounting block, and second compression springs are arranged between the outer parts of the arc-shaped plates and the top of the mounting block.

[0023] By adopting the above technical solution, a second compression spring is arranged between the arc-shaped plate and the mounting block, and the bottom of the arc-shaped plate is hinged to the mounting block. When the data cable is placed between the two arc-shaped plates, the second compression spring is compressed. At this time, the compression spring will provide a certain elastic force to the arc-shaped plate to clamp the data cable, thereby further improving the stability of the data cable installation and reducing the possibility of falling off during winding.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. A limiting mechanism is provided to limit the data cable during bundling. The limiting rod is used to install and support the entire limiting mechanism. The fixed plate and the sliding plate cooperate to clamp the data cable. When winding the data cable, it is not necessary to rely on the staff to hold it by hand to control the data cable, achieving the purpose of facilitating the operation of the staff;

[0026] 2. The first bevel gear is coaxially arranged with the support rod and meshes with the second bevel gear, which can drive the eccentric wheel to rotate when the three-jaw chuck rotates. The rotation of the eccentric wheel realizes the up-and-down movement of the sliding plate, thereby realizing the limitation of the data cable by the fixed plate and the sliding plate.

[0027] 3. The clamping member is set as two arc-shaped plates, and the distance between the upper ends of the two arc-shaped plates is greater than the distance between the lower ends, which can make the clamping member adapt to the clamping of data cables with different diameters and is convenient for installation. Description of the Drawings

[0028] Figure 1 is the overall structural schematic diagram of the embodiment of the present application.

[0029] Figure 2 is the structural schematic diagram highlighting the winding mechanism and the limiting mechanism of the embodiment of the present application.

[0030] Figure 3 is the structural schematic diagram highlighting the driving member of the embodiment of the present application.

[0031] Figure 4 is the structural schematic diagram highlighting the clamping member of the embodiment of the present application

[0032] Figure 5 is the structural schematic diagram highlighting the clamping member of the embodiment of the present application

[0033] Description of the Reference Numerals:

[0034] 1. Workbench; 11. Bracket; 2. Winding mechanism; 21. Three-jaw chuck; 22. Support rod; 23. Disc seat; 24. Winding column; 25. Clamping member; 251. Installation block; 252. Arc-shaped plate; 253. Second compression spring; 26. Face gear; 27. Synchronization block; 28. Driving gear; 29. Driving motor; 3. Bundling mechanism; 4. Clamping manipulator; 5. Limiting mechanism; 51. Limiting rod; 52. Fixed plate; 53. Sliding plate; 54. First compression spring; 55. Clamping plate; 56. First wear-resistant block; 57. Second wear-resistant block; 58. Limiting groove; 6. Driving member; 61. First bevel gear; 62. Second bevel gear; 63. Horizontal rod; 64. Eccentric wheel. Detailed Embodiment

[0035] The following further describes the present application in detail with reference to all the drawings.

[0036] The embodiment of the present application discloses a fully automatic winding and tying machine. Refer to Figure 1, A fully automatic wire winding and tying machine includes a rectangular workbench 1. On one side of the workbench 1, there is a wire winding mechanism 2 for winding data cables, and on the other side, there is a tying mechanism 3 for tying data cables. There is a bracket 11 on the workbench 1, and the bracket 11 is provided with a clamping manipulator 4 for transferring data cables. The workbench 1 is provided with a limiting mechanism 5 for clamping and limiting the data cable during winding. The tying mechanism 3 and the clamping manipulator 4 can both adopt relevant devices in the prior art. The staff only needs to sit on one side of the wire winding mechanism 2 and install one end of the data cable to be wound and tied on the wire winding mechanism 2. The limiting mechanism 5 is arranged beside the wire winding mechanism 2 to clamp and limit the data cable instead of manual operation, and it will not affect the normal wire winding. After the wire winding is completed, the clamping manipulator 4 transfers the wound data cable coil to the tying mechanism 3. After the tying mechanism 3 senses the clamping manipulator, it will spit out a thin metal wire. After the data cable coil is placed on the thin metal wire, the tying mechanism 3 ties the thin metal wire on the data cable coil and completes the knotting, thus completing the winding and tying work of the data cable.

[0037] Refer to Figure 1 and Figure 2 , The wire winding mechanism 2 includes a three-jaw chuck 21. The three-jaw chuck 21 is rotatably connected to the workbench 1. The three-jaw chuck 21 can be driven by a motor or the like. The three-jaw chuck 21 clamps and fixes a cylindrical support rod 22. The support rod 22 extends vertically. At the top of the support rod 22, there is an integrally formed and coaxial disc seat 23. On the disc seat 23, there are evenly arranged multiple wire winding posts 24 for wire winding, preferably four. The wire winding posts 24 can rotate with the three-jaw chuck 21, and the data cable is wound around the wire winding posts 24 to form a data cable coil.

[0038] Refer to Figure 2 and Figure 3 , The wire winding posts 24 are slidably connected to the disc seat 23 in the horizontal direction, and the sliding direction is the radial extension direction of a circle with the axis of the three-jaw chuck 21 as the center. A face gear 26 is rotatably connected inside the disc seat 23. At the bottom end of the wire winding post 24, there is a synchronizing block 27. The top end of the face gear 26 is meshed with the bottom of the synchronizing block 27 at equal angles. At the bottom end of the face gear 26, there are multiple driving gears 28 meshed. The disc seat 23 is provided with a driving motor 29 for rotating the driving gears 28. The output shaft of the driving motor 29 is coaxially and fixedly connected to the rotating shaft of the driving gear 28, so as to realize the synchronous adjustment of the positions of multiple wire winding posts 24.

[0039] Refer to Figure 2 and Figure 4, a clamping member 25 for installing a data cable is provided between two adjacent winding posts 24. The clamping member 25 includes a mounting block 251. The mounting block 251 is fixedly arranged on the top of the disc base 23. Two arc-shaped plates 252 for clamping the data cable are oppositely arranged on the mounting block 251. The distance between the upper ends of the two arc-shaped plates 252 is greater than the distance between the lower ends. The bottom ends of the arc-shaped plates 252 are hinged to the mounting block 251. A second compression spring 253 is arranged between the outside of the arc-shaped plate 252 and the top of the mounting block 251. When the data cable is placed between the two arc-shaped plates 252, the second compression spring 253 is compressed. At this time, the compression spring will provide a certain elastic force to the arc-shaped plate 252 to clamp the data cable, reducing the possibility of the data cable falling off during winding.

[0040] Referring to Figure 1 and Figure 2 , the limiting mechanism 5 includes limiting rods 51. There are two limiting rods 51, and both are arranged to extend vertically. The top ends of the limiting rods 51 are connected with a rectangular fixing plate 52. The fixing plate 52 and the top ends of the winding posts 24 are on the same horizontal plane, and the bottom ends are fixedly connected to the workbench 1. A sliding plate 53 for cooperating with the fixing plate 52 to clamp the data cable is slidably connected to the middle of the limiting rods 51. The sliding plate 53 and the fixing plate 52 are of the same size and are oppositely arranged. Both limiting rods 51 pass through the sliding plate 53. The workbench 1 is provided with a driving member 6 for driving the sliding plate 53 to slide up and down. The data cable is placed between the fixing plate 52 and the sliding plate 53. The lifting of the sliding plate 53 realizes the clamping and loosening of the data cable.

[0041] Referring to Figure 2 , a first compression spring 54 is fixedly connected to the bottom of the fixing plate 52. The other end of the first compression spring 54 is connected with a clamping plate 55. A plurality of groups of the first compression springs 54 are evenly arranged between the fixing plate 52 and the clamping plate 55. The clamping plate 55 is parallel to the sliding plate 53. A first wear-resistant block 56 is arranged at the bottom of the clamping plate 55. A second wear-resistant block 57 is arranged at the top of the sliding plate 53. A plurality of groups of mutually cooperating limiting grooves 58 are evenly formed on the first wear-resistant block 56 and the second wear-resistant block 57. The data cable can be placed on the limiting grooves 58 on the second wear-resistant block 57. When the driving member 6 makes the sliding plate 53 move upward, the limiting grooves 58 on the first wear-resistant block 56 and the limiting grooves 58 on the second wear-resistant block 57 sandwich the data cable in the middle, further improving the limiting effect.

[0042] Referring to Figure 1 and Figure 5, the driving member 6 includes a first bevel gear 61. The first bevel gear 61 is coaxially and integrally provided with the support rod 22 and can rotate together with the support rod 22. The first bevel gear 61 meshes with a second bevel gear 62. The second bevel gear 62 is coaxially connected with a horizontal rod 63. The other end of the horizontal rod 63 is fixedly connected with an eccentric wheel 64. The eccentric wheel 64 abuts against the bottom of the sliding plate 53. A vertical plate can be arranged on the workbench 1. The horizontal rod 63 passes through the vertical plate and is rotatably connected to the vertical plate for supporting and limiting the horizontal rod 63 (not shown in the figure). When the second bevel gear 62 and the horizontal rod 63 rotate, the eccentric wheel 64 rotates, thereby realizing the up and down displacement of the sliding plate 53. When the eccentric wheel 64 makes the sliding plate 53 reach the highest position, the first compression spring 54 is in a compressed state.

[0043] The implementation principle of an automatic winding and tying machine in an embodiment of the present application is as follows: First, before winding, the staff adjusts the position of the winding column 24 through the driving motor 29. Then, one end of the data cable is installed on the clamping member 25, and a section of the data cable is placed in the limiting groove 58 on the second wear-resistant block 57. The three-jaw chuck 21 is opened to make the support column rotate. At this time, the data cable is wound around the winding column 24 one by one. During winding, the eccentric wheel 64 makes the sliding plate 53 move up and down to cooperate with the clamping plate 55 to limit the data cable. At the same time, due to the presence of the first compression spring 54, the pulling force applied by the winding mechanism 2 to the data cable can make the data cable continue to wind, which can realize the limitation without affecting the normal winding. Thus, the winding can be completed without manual support. After winding, the clamping manipulator 4 transfers the wound data cable to the bundling mechanism 3. After the bundling mechanism 3 senses the clamping manipulator through the sensor, it will spit out the thin metal wire. After the data cable coil is placed on the thin metal wire, the bundling mechanism 3 bundles the thin metal wire on the data cable coil and completes the knotting, thereby completing the winding and tying work of the data cable.

[0044] The above are all the preferred embodiments of the present application. The protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A fully automatic winding and tying machine, comprising a workbench (1), characterized in that: The workbench (1) is provided with a wire winding mechanism (2) for winding the data cable, a bundling mechanism (3) for bundling the data cable, and a clamping manipulator (4) for transferring the data cable. The workbench (1) is provided with a limiting mechanism (5) for clamping and limiting the data cable during wire winding. The limiting mechanism (5) includes a limiting rod (51) which extends along the vertical direction. The top end of the limiting rod (51) is connected with a fixing plate (52), and the bottom end is connected with the workbench (1). A sliding plate (53) for cooperating with the fixing plate (52) to clamp the data cable is slidably connected to the limiting rod (51). The workbench (1) is provided with a driving member (6) for driving the sliding plate (53) to slide up and down. The wire winding mechanism (2) includes a three-jaw chuck (21) which is rotatably connected with the workbench (1). The three-jaw chuck (21) clamps and fixes a support rod (22). The support rod (22) extends along the vertical direction. A disc seat (23) is arranged at the top of the support rod (22). A plurality of wire winding columns (24) for wire winding are evenly arranged on the disc seat (23). A clamping member (25) for installing the data cable is arranged between two adjacent wire winding columns (24). The clamping member (25) includes a mounting block (251). Two arc-shaped plates (252) for clamping the data cable are oppositely arranged on the mounting block (251). The distance between the upper ends of the two arc-shaped plates (252) is greater than the distance between the lower ends. The wire winding column (24) is slidably connected with the disc seat (23) along the horizontal direction, and the sliding direction is the extending direction of the radius of a circle with the axis of the three-jaw chuck (21) as the center. A face gear (26) is rotatably connected in the disc seat (23). A synchronizing block (27) is arranged at the bottom end of the wire winding column (24). The top end of the face gear (26) is meshed with the bottom of the synchronizing block (27) at equal angles. The bottom end of the face gear (26) is meshed with a driving gear (28). The disc seat (23) is provided with a driving motor (29) for rotating the driving gear (28).

2. The fully automatic wire winding and tying machine according to claim 1, characterized in that: The driving member (6) includes a first bevel gear (61) which is coaxially and integrally arranged with the support rod (22). The first bevel gear (61) is meshed with a second bevel gear (62). The second bevel gear (62) is coaxially connected with a horizontal rod (63). The other end of the horizontal rod (63) is fixedly connected with an eccentric wheel (64). The eccentric wheel (64) abuts against the bottom of the sliding plate (53).

3. The full-automatic winding and tying machine according to claim 1, characterized in that: A first compression spring (54) is fixedly connected to the bottom of the fixing plate (52). The other end of the first compression spring (54) is connected with a clamping plate (55). The clamping plate (55) is parallel to the sliding plate (53).

4. The fully automatic winding and tying machine according to claim 3, characterized in that: A first wear-resistant block (56) is arranged at the bottom of the clamping plate (55). A second wear-resistant block (57) is arranged at the top of the sliding plate (53). A plurality of groups of mutually cooperating limiting grooves (58) are evenly formed in the first wear-resistant block (56) and the second wear-resistant block (57).

5. A fully automatic winding and tying machine according to claim 1, characterized in that: The bottom ends of the arc-shaped plates (252) are all hinged to the mounting blocks (251), and second compression springs (253) are arranged between the outside of the arc-shaped plates (252) and the tops of the mounting blocks (251).

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