Double-faced fabric imitating zanchetta pattern and method for manufacturing the same

Abstract

The present application relates to a kind of double-sided fabric of imitating zilankapu pattern and its preparation method, the present application adopts double-layer binding organization, and the fabric woven has granular zilankapu pattern on both sides, without exposed thread end, with higher ornamental value and more compact light and thin;At the same time, the weaving method of the double-sided fabric of imitating zilankapu pattern of the present application is simple and easy to learn, and the use of semi-automatic loom greatly improves production efficiency, easy to promote.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of fabric weaving, in particular to a double-faced fabric imitating Xilankapu pattern and a preparation method thereof. BACKGROUND

[0002] With the development of society, the high-efficiency life state makes people more interested in high technology than in original hand-weaving skills, which also leads to the fact that the minority hand-weaving skills in China are on the verge of extinction.

[0003] Tujia brocade is called Xilankapu in Tujia language, and it originated from Shang and Zhou Dynasties and was perfected in Ming and Qing Dynasties. Xilankapu is regarded as the deposit of Tujia history and culture, and has strong life breath and distinct national characteristics. It is bright in color, novel in pattern, and has an overall effect of simple elegance and dazzling brilliance. It uses silk, cotton and hemp as raw materials, and red, blue and black as the color of cotton thread for warp, and the weft thread can be determined by the weaver, and various colors are available. On the Tujia brocade loom, the weaver looks at the back of the hand, weaves the front with the hand, and uses the method of "through warp and broken weft" to weave.

[0004] The traditional weaving method of Tujia brocade is three warps and one weft, and the Tujia brocade woven by the three warps and one weft weaving method has strong thickness, greater density, and is not fine enough, and has many limitations when applied to products. In addition, due to the broken weft, a large number of colored thread ends are exposed on the back, which is rough to the touch and affects the appearance, and only the front has ornamental value. Secondly, the traditional weaving method is very complex, time-consuming and labor-intensive, and has low efficiency, so it is difficult to develop well. SUMMARY

[0005] The technical problem to be solved by the present application is to provide a double-faced fabric imitating Xilankapu pattern and a preparation method thereof.

[0006] The double-faced fabric imitating Xilankapu pattern comprises a plurality of cycle organizations, each cycle organization comprises a surface cycle organization and an inner cycle organization, the surface cycle organization and the inner cycle organization are connected through a linking organization, and the surface cycle organization and the inner cycle organization each comprise 4 warps and 3 wefts.

[0007] The superimposed positions of the 4 warps from left to right and the 3 wefts from top to bottom in the surface cycle organization are as follows: the 1st weft, one above one below one above one below; the 2nd weft, one below one above one below one above; and the 3rd weft, three below one above.

[0008] The four warps of the inner cycle organization from left to right are the 1st, 2nd, 3rd and 4th warps, and the three wefts from bottom to top are the 1st, 2nd and 3rd wefts.

[0009] The position relationship of the 3 weft yarns from top to bottom and the 4 warp yarns from left to right in the inner layer of the circular weave is as follows: the 1st warp yarn, 2 weft yarns above; the 2nd warp yarn, 2 weft yarns above; the 3rd warp yarn, 1 weft yarn above, 1 weft yarn below, 1 weft yarn above; the 4th warp yarn, 2 weft yarns above; the warp yarn above is a warp weave point, and the weft yarn above is a weft weave point.

[0010] Further, the number of warp yarns and weft yarns of the surface layer is equal to that of the inner layer.

[0011] Further, the warp density of the fabric is 120-630 per 10 cm in the weft direction, and the weft density of the fabric is 180-880 per 10 cm in the warp direction.

[0012] Further, the warp yarn density is 15-60 tex, the weft yarn density of the ground weft is 15-60 tex, and the weft yarn density of the colored weft is 75-300 tex.

[0013] The preparation method of the double-faced fabric with the imitation Xilankapu pattern comprises the following steps:

[0014] Step 1, the healding process: the warp yarns are healded according to the partitioning method of 1, 5, 2, 6, 3, 7, 4, 8, and the process is cycled until the ground weave is completed;

[0015] wherein the numbers represent the pages of the heald frame where the warp yarns are healded, and 1, 2, 3, 4, 5, 6, 7, 8 represent the page numbers of the warp heald frames;

[0016] Step 2, the reeding process: no selvedge weave, 4 warp yarns per reed;

[0017] Step 3, the weaving process: a semi-automatic sample weaving machine is used, and the warp yarns and weft yarns are interwoven according to the designed weave pattern through the cooperation of the five systems of shedding, weft insertion, beating-up, take-up and warp feeding to form the fabric.

[0018] Further, the four warp yarns of the surface layer of the circular weave from left to right are the 1st, 2nd, 3rd and 4th warp yarns, and the three weft yarns from bottom to top are the 1st, 2nd and 3rd weft yarns; the four warp yarns of the inner layer of the circular weave from left to right are the Ⅰ, Ⅱ, Ⅲ and Ⅳ warp yarns, and the three weft yarns from bottom to top are the Ⅰ, Ⅱ and Ⅲ weft yarns, and the step 3 comprises the following steps:

[0019] Step 3.1, the 1st, Ⅰ, 2nd and Ⅱ weft yarns are sequentially inserted into the ground weft, and the weft yarns are beaten up;

[0020] Step 3.2, when the 3rd weft yarn is inserted as the colored weft yarn according to the pattern, the part of the colored weft yarn that does not need to be displayed on the front of the fabric is picked to the back of the fabric to serve as the Ⅲ weft yarn, and the weft yarns are beaten up;

[0021] Step 3.3, when the third weft yarn is threaded, the part of the third weft yarn which is not threaded with the colorless weft yarn is picked to the front of the fabric and threaded through, and the weft yarn is tightened;

[0022] Step 3.4, repeat steps 3.1 to 3.3 above until the weaving is completed.

[0023] The beneficial effects of the present application are: the present application adopts double-layer binding weave, and the fabric woven has granular zilankap pattern on both front and back sides, has no exposed thread ends, has higher ornamental value and is more compact and light; meanwhile, the weaving method of the double-sided fabric imitating zilankap pattern of the present application is simple and easy to learn, and the use of the semi-automatic loom greatly improves the production efficiency and is easy to popularize. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 is the on-loom drawing of the present application;

[0025] Fig. 2 is the drawing of the surface layer;

[0026] Fig. 3 is the drawing of the inner layer;

[0027] Fig. 4 is the drawing of the binding weave;

[0028] Fig. 5 is the front view of the double-sided fabric;

[0029] Fig. 6 is the back view of the double-sided fabric.

[0030] Figs. 1-4 , and all represent warp threads on weft threads, and are warp weave points, and other white spaces represent weft weave points, represents a lifting point, i.e. the surface warp is lifted when the inner weft is woven, and does not participate in the interlacing of the inner layer to divide the fabric into upper and lower layers; represents a binding point, which is the interlacing point of the surface warp and the inner weft, i.e. when the inner weft is woven, the surface warp is lowered below the inner weft at this interlacing point, and is represented by a small square symbol on the drawing, i.e. the surface warp lifting symbol at this position is cancelled. DETAILED DESCRIPTION

[0031] The technical solutions of the present application will be described below in conjunction with the drawings, obviously, the described embodiments are a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0032] As Figs. 1-4The double-sided fabric of the present embodiment relates to a double-sided fabric of imitating Xilankapu pattern, which comprises a plurality of cycle organizations, one cycle organization is divided into a top layer and a bottom layer, and both of them are composed of four warp yarns and three weft yarns, which are connected by top warp knitting method, top layer warp yarn: bottom layer warp yarn = 1:1; top layer weft yarn: bottom layer weft yarn = 1:1; the four warp yarns of the top layer cycle organization from left to right are the first, second, third and fourth warp yarns, and the three weft yarns from bottom to top are the first, second and third weft yarns; the four warp yarns of the bottom layer cycle organization from left to right are the first, second, third and fourth warp yarns, and the three weft yarns from bottom to top are the first, second and third weft yarns.

[0033] The first, second, third, fourth, first, second, third and fourth warp yarns are all 18.2x2tex black cotton yarns; the first, second, first and second weft yarns are all 18.2x2tex black cotton yarns; the third and fourth weft yarns are 182tex cotton yarns, and the colors are selected according to the designed pattern.

[0034] The warp yarns are divided into 1, 5, 2, 6, 3, 7, 4 and 8 zones, and the cycle is continued to the ground organization, that is, the top layer warp yarns are inserted into the first four pages of the harness, that is, the first warp yarn is inserted into the first page of the harness, the second warp yarn is inserted into the second page of the harness, the third warp yarn is inserted into the third page of the harness, and the fourth warp yarn is inserted into the fourth page of the harness; the bottom layer warp yarns are inserted into the fifth to eighth pages of the harness, that is, the first warp yarn is inserted into the fifth page of the harness, the second warp yarn is inserted into the sixth page of the harness, the third warp yarn is inserted into the seventh page of the harness, and the fourth warp yarn is inserted into the eighth page of the harness.

[0035] When the reed is inserted, no selvedge organization is set, and the ground organization is inserted into one reed 4, the reed number is 120# steel reed, and the reed width is 60cm.

[0036] The weaving process is as follows:

[0037] An SGA598-SD type semi-automatic sample weaving machine is adopted, and the warp and weft yarns are interwoven to form the fabric according to the designed organization diagram through the cooperation of the five systems of shedding, weft insertion, beating-up, take-up and warp feeding;

[0038] a. The first, first, second and second weft yarns are sequentially inserted into the ground weft, and the weft yarns are beaten up;

[0039] b. When the third weft yarn is inserted according to the pattern, the color weft yarn part that does not need to be displayed on the front of the fabric is picked to the back of the fabric to serve as the third weft yarn, and the weft yarn is beaten up;

[0040] c. When the third weft yarn is inserted, the part of the third weft yarn that is not inserted with color weft yarn is picked to the front of the fabric to pass through, and the weft yarn is beaten up;

[0041] d. Repeat the above steps a to c until completion.

[0042] As Figs. 5-6As shown, the application adopts double-layer binding organization, and the front and back surfaces of the woven fabric have granular zilankapu patterns without exposed thread ends, and the woven fabric has higher ornamental value and is more compact and light; meanwhile, the weaving method of the double-surface fabric with zilankapu pattern is simple and easy to learn, and the use of the semi-automatic loom greatly improves the production efficiency and is easy to popularize.

[0043] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A method for producing a double cloth imitating the pattern of a zanchapura, characterized in that, It comprises the following steps: Step 1, the process of threading: the warp yarns are threaded according to 1, 5, 2, 6, 3, 7, 4, 8 zoning threading method, and the cycle is until the ground weave is finished; Wherein the numbers represent the page number of the warp yarns threaded on the heald frame, 1, 2, 3, 4, 5, 6, 7, 8 represent the page number of the warp yarn heald frame; Step 2, the process of threading: no selvedge weave, 4 into one reed; Step 3, the weaving process: a semi-automatic sample weaving machine is used, and the warp and weft yarns are interwoven to form a fabric according to the designed weave pattern through the cooperation of the five systems of shedding, weft insertion, beating-up, take-up and warp feeding; Let the four warp yarns of the surface layer cycle weave of the double-faced fabric from left to right be the first, second, third and fourth warp yarns, and the three weft yarns from bottom to top be the first, second and third weft yarns; the four warp yarns of the inner layer cycle weave from left to right are the first, second, third and fourth warp yarns, and the three weft yarns from bottom to top are the first, second and third weft yarns, and the step 3 comprises the following steps: Step 3.1, the first, first, second and second weft yarns are put into the ground weft in order, and the weft yarns are beaten up; Step 3.2, when the third weft yarn is colored according to the pattern, the part of the colored weft yarn that does not need to be displayed on the front of the fabric is picked to the back of the fabric to serve as the third weft yarn, and the weft yarn is beaten up; Step 3.3, when the corresponding third weft yarn is threaded, the part of the third weft yarn that is not colored is picked to the front of the fabric to pass through, and the weft yarn is beaten up; Step 3.4, repeat the above steps 3.1 to 3.3 until the weaving is completed; The double-faced fabric with the imitation Xilankapu pattern obtained by the preparation method comprises a plurality of cycle weaves, each cycle weave comprises a surface layer cycle weave and an inner layer cycle weave, the surface layer cycle weave and the inner layer cycle weave are connected through a linking weave, and the surface layer cycle weave and the inner layer cycle weave each comprise four warp yarns and three weft yarns; The positions of the four warp yarns in the surface layer cycle weave from left to right and the three weft yarns from top to bottom are superimposed in the following relationship: the first weft yarn, one on top and one on the bottom; the second weft yarn, one on the bottom and one on the top; the third weft yarn, three on the bottom and one on the top; The positions of the three weft yarns in the inner layer cycle weave from top to bottom and the four warp yarns from left to right are superimposed in the following relationship: the first warp yarn, one on the bottom and two on the top; the second warp yarn, one on the top and two on the bottom; the third warp yarn, one on the bottom, one on the top and one on the bottom; the fourth warp yarn, one on the top and two on the bottom; wherein the warp yarn on the top is a warp weave point, and the weft yarn on the top is a weft weave point.

2. The method of claim 1, wherein the fabric is a double-faced fabric. The number of warp yarns and weft yarns of the surface layer of the obtained double-faced fabric with the imitation Xilankapu pattern is equal to the number of warp yarns and weft yarns of the inner layer.

3. The method for preparing the double-sided fabric with imitation Westlandkap pattern according to claim 1, characterized in that, The obtained double-faced fabric with the imitation Xilankapu pattern has a warp density of 120-630 weft yarns per 10 centimeters in the weft direction, and a weft density of 180-880 weft yarns per 10 centimeters in the warp direction.

4. The method of claim 1, wherein the fabric is a double-faced fabric. The linear density of the warp yarns is 15-60 tex, the linear density of the ground weft yarns in the weft yarns is 15-60 tex, and the linear density of the colored weft yarns is 75-300 tex.

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