Dissolution device and dissolution method for quantitative analysis of textiles
By designing a dissolution device for quantitative analysis of textiles, the automatic dissolution and cleaning of the dissolution cup are achieved by alternating the operation of the oscillation and rotation devices, which solves the problem of low efficiency of manual splitting and improves the detection efficiency and accuracy.
Patent Information
- Application Number
- CN202310524173.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-09
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2043-05-09
AI Technical Summary
In the existing quantitative analysis process of textiles, manual splitting is inefficient, affecting the accuracy and efficiency of the test results.
A dissolution device for quantitative analysis of textiles is designed. By setting dissolution cups arranged at equal intervals along the length direction and combining them with an oscillation and rotation device, alternating oscillation and rotation of the dissolution cups are achieved. The dissolution cups are connected to the storage device through solvent and water hoses to achieve fully automatic dissolution and cleaning.
The efficiency of quantitative analysis of textiles is improved, the influencing factors in the traditional dissolution process are reduced, and the accuracy of the test results is improved.
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Figure CN116296724B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile detection, in particular to a dissolving device and a dissolving method for quantitative analysis of textiles. Background Art
[0002] Competition in the third-party testing market is becoming increasingly fierce. Client and buyer requirements for third-party lab testing have gradually shifted from initial "accuracy" to "efficiency." Summer is traditionally peak season for the apparel testing industry. Furthermore, to meet consumer demand for clothing, the market is experiencing a complex and diverse range of fabric compositions. Beyond standard fabric and garment testing, the manual disassembly process for quantitative component analysis is a significant factor in reducing productivity. Consequently, labs are in urgent need of change and innovation, particularly in developing automated dissolution devices suitable for quantitative textile analysis.
[0003] To this end, this patent provides a dissolution device and a dissolution method for quantitative analysis of textiles. By setting dissolution cups arranged at equal intervals along the length direction, the dissolution cups are alternately driven by an oscillation device and a rotation device, thereby realizing alternating oscillation and rotation of the dissolution cups, and then achieving full dissolution of the textiles in the dissolution cups. At the same time, the top of the dissolution cup is connected to an upper cover through a bearing, and the upper cover is interconnected with the solvent storage and the clean water storage through a solvent hose and a clean water hose respectively. The bottom end of the dissolution cup is interconnected with the waste liquid collector through a slag discharge hose, thereby realizing fully automatic dissolution and automatic cleaning of the textiles placed in the dissolution cup, thereby effectively improving the efficiency of quantitative analysis of textiles, while reducing the influence of human factors in the traditional dissolution process, and improving the accuracy of the test results. Summary of the Invention
[0004] The purpose of the present invention is to provide a dissolving device and a dissolving method for quantitative analysis of textiles to solve the problem.
[0005] The present invention provides a dissolution device for quantitative analysis of textiles, comprising:
[0006] The oscillation base is a rectangular structure, and oscillation holes are opened at equal intervals along the length direction of the oscillation base. The oscillation holes are cylindrical and pass through the thickness direction of the oscillation base. An oscillation protection ring is provided in each of the oscillation holes, and the oscillation protection ring is fixedly embedded in the oscillation hole. A left front supporting oscillation rod is provided at the lower part of the left front corner of the lower side surface of the oscillation base, a right front supporting oscillation rod is provided at the lower part of the right front corner of the lower side surface of the oscillation base, and a left rear supporting oscillation rod is provided at the lower part of the left rear corner of the lower side surface of the oscillation base. Rod, a right rear supporting oscillation rod is provided at the lower part of the right rear corner of the lower side surface of the oscillation base, and the upper circular surfaces of the left front supporting oscillation rod, the right front supporting oscillation rod, the left rear supporting oscillation rod and the right rear supporting oscillation rod are respectively fixedly connected to the left front corner, right front corner, left rear corner and right rear corner of the lower side surface of the oscillation base, and connecting sleeves are respectively provided on the lower circular surfaces of the left front supporting oscillation rod, the right front supporting oscillation rod, the left rear supporting oscillation rod and the right rear supporting oscillation rod, and the connecting sleeves are in an inverted bowl shape, and the inner surface of the connecting sleeve remains smooth;
[0007] A left front fixing rod, a right front fixing rod, a left rear fixing rod and a right rear fixing rod are respectively provided directly below the left front supporting oscillation rod, the right front supporting oscillation rod, the left rear supporting oscillation rod and the right rear supporting oscillation rod, the left front fixing rod, the right front fixing rod, the left rear fixing rod and the right rear fixing rod have the same structure, the left front fixing rod, the right front fixing rod, the left rear fixing rod and the right rear fixing rod all comprise a supporting vertical rod and a connecting ball, the connecting ball is fixedly connected to the top end of the supporting vertical rod, the connecting sleeve of the left front supporting oscillation rod is embedded in the connecting ball of the left front fixing rod, the connecting sleeve of the right front supporting oscillation rod is embedded in the connecting ball of the right front fixing rod, the connecting sleeve of the left rear supporting oscillation rod is embedded in the connecting ball of the left rear fixing rod, and the connecting sleeve of the right rear supporting oscillation rod is embedded in the connecting ball of the right rear fixing rod;
[0008] The cam is fixedly mounted on a bottom surface of the base, wherein the left front corner of the cam is fixedly connected to the support vertical rod of the left front fixing rod, the right front corner of the cam is fixedly connected to the support vertical rod of the right front fixing rod, the left rear corner of the cam is fixedly connected to the support vertical rod of the left rear fixing rod, the right rear corner of the cam is fixedly connected to the support vertical rod of the right rear fixing rod, and a predetermined distance is maintained between the cam after connection and the ground. A cam is provided with a camming hole directly below each of the camming holes, and a dissolving cup is provided in each of the camming protection rings. The dissolving cup is hollow and cylindrical with an open upper end and a closed lower end. A dissolving cover is provided at the open upper end of the dissolving cup. The dissolving cover is sealed and connected to the upper end of the dissolving cup via a bearing. A solvent connection hole and a clean water connection hole are provided on the dissolving cover. The solvent connection hole is interconnected with one end of a solvent hose, the clean water connection hole is interconnected with one end of a clean water hose, the other end of the solvent hose is interconnected with a solvent storage, the other end of the clean water hose is interconnected with a clean water storage, the solvent storage contains the solvent required to dissolve the corresponding fibers in the textile, and the solvent storage is provided with a solvent pressurizing device and a solvent switch;
[0009] A textile insertion hole is provided on the dissolving cover, a sealing plug is embedded in the textile insertion hole, a slag discharge hole is provided on the lower end circular surface of the dissolving cover, a slag discharge filter is provided in the slag discharge hole, the slag discharge hole and one end of the slag discharge hose are rotatably connected to each other, the other end of the slag discharge hose is connected to the waste liquid collector, a waste liquid adsorption device and a waste liquid switch are provided in the waste liquid collector, a rotating shaft is provided on the lower end circular surface of the dissolving cup, the upper end circular surface of the rotating shaft is fixedly connected to the lower end circular surface of the dissolving cup, and a rotating connecting piece is provided on the lower end circular surface of the rotating shaft The rotating connecting piece is a circular piece of iron, and the rotating connecting piece is fixedly connected to the lower circular surface of the rotating shaft. A driving shaft is arranged directly below the rotating shaft, and the driving shaft is a solid cylindrical structure. The driving shaft is embedded in the rotating fixed hole through a bearing, and a predetermined distance is maintained between the driving shaft and the ground after the connection. A rotating driving electromagnet is arranged on the upper circular surface of the driving shaft, and a transmission belt is arranged on the driving shaft located below the rotating fixed piece. The transmission belt is sequentially formed in an S-shaped structure and wrapped around each driving shaft and then connected to the rotating driving motor.
[0010] In the dissolution device for quantitative analysis of textiles as described above, the left front supporting oscillation rod, the right front supporting oscillation rod, the left rear supporting oscillation rod, and the right rear supporting oscillation rod are all solid cylindrical.
[0011] As described above, in a dissolution device for quantitative analysis of textiles, the vibration protection ring is a hollow cylindrical body with both ends open, the height of the telescopic vibration protection ring is the same as the height of the vibration hole, the vibration protection ring has a preset thickness, and the vibration protection ring is made of soft elastic material.
[0012] In the dissolution device for quantitative analysis of textiles as described above, the upper end of the connecting sleeve is a horizontal circular surface, the lower end of the connecting sleeve is a circular opening, and the side surface of the connecting sleeve is an arc with a preset curvature.
[0013] In the dissolution device for quantitative analysis of textiles as described above, the rotating shaft is a solid cylindrical structure.
[0014] A dissolution method for quantitative analysis of textiles, utilizing the aforementioned dissolution device, comprises the following steps:
[0015] (1) The sealing plug is pulled out of the textile insertion hole by external force, so that the textile insertion hole is in an open state, and then the textile to be dissolved is placed into the dissolution cup through the textile insertion hole, and then the sealing plug is inserted into the textile insertion hole by external force, thereby closing the dissolution cup;
[0016] (2) To dissolve the textile, set the solvent switch to the open state, so that the solvent in the solvent storage unit enters the dissolution cup at a certain speed through the solvent hose under pressure. When the solvent in the dissolution cup reaches the required amount, set the solvent switch to the closed state. When the solvent in the solvent storage unit is less than the set volume, inject the configured solvent into the dissolution storage unit, and then fully dissolve the textile in the dissolution cup.
[0017] (3) The dissolving cup is vibrated. At this time, the electromagnetic switch is in the off state, the electromagnet loses its magnetism, and the rotating connecting piece of the rotating shaft of the dissolving cup is in smooth contact with the rotating electromagnet of the driving shaft. The oscillation motor drives the left front support oscillation rod, the right front support oscillation rod, the left rear support oscillation rod, and the right rear support oscillation rod to vibrate within a certain range, thereby causing the oscillation base to produce corresponding oscillation vibrations, thereby driving the dissolving cup to perform corresponding oscillation vibrations. Under the action of the oscillation, the solvent is fully in contact with the textile, thereby allowing the solvent to fully enter the interior of the textile. After a fixed time T11, the oscillation motor stops working, the oscillation effect of the dissolving cup stops, and then the dissolving cup is rotated. At this time, the electromagnetic switch is set to the on state, the electromagnet has magnetism, and the rotating connecting piece of the rotating shaft of the dissolving cup is in adsorption contact with the rotating electromagnet of the driving shaft. The rotating driving motor drives each The drive shaft rotates, and then drives the rotating shaft to rotate synchronously, and then drives the dissolving cup to rotate synchronously. Under the action of rotation, the solvent in contact with the fibers in the textile fully acts on the fibers in contact. After a fixed time T12, the rotation drives the motor to stop working, and at the same time, the electromagnetic switch is set to the off state, and the rotation of the dissolving cup stops. The oscillation action and rotation action of the dissolving cup constitute a dissolving working cycle of the dissolving cup, and the time of the dissolving working cycle T1=T11+T12. When a dissolving working cycle of the dissolving cup is completed, the waste liquid switch is set to the open state, so that the solution in the dissolving cup enters the waste liquid collector through the slag discharge hose at a certain speed. When all the solution in the dissolving cup enters the waste liquid collector, the waste liquid switch is set to the off state, and then the dissolving cup is subjected to the above-mentioned circulation action until the required dissolved fibers in the textile are completely dissolved;
[0018] (4) The textiles are cleaned by setting the cleaning switch to the on state. The washing water in the clean water storage unit enters the dissolving cup at a certain speed through the clean water hose under pressure. When the washing water in the dissolving cup reaches the required amount, the cleaning switch is set to the off state. When the washing water in the cleaning storage unit is less than the set volume, the configured washing water is injected into the clean water storage unit, and then the textiles in the dissolving cup are fully cleaned. During this process, the dissolving cup is first vibrated. At this time, the electromagnetic switch is in the off state, the electromagnet loses its magnetism, and the rotating connecting piece of the rotating shaft of the dissolving cup is in smooth contact with the rotating electromagnet of the driving shaft. The oscillation motor drives the left front support oscillation rod, the right front support oscillation rod, the left rear support oscillation rod, and the right rear support oscillation rod to vibrate within a certain range, and then the oscillation base generates corresponding oscillation vibration, and then drives the dissolving cup to perform corresponding oscillation vibration. Under the action of the oscillation, the washing water is fully in contact with the textiles, and then the washing water is fully entered into the interior of the textiles. After a fixed time T21, the oscillation motor stops working, the oscillation action of the dissolving cup stops, and then the dissolving cup is The electromagnet is magnetic, and the rotating connecting piece of the rotating shaft of the dissolving cup is attracted to the electromagnet by the rotation drive motor through the transmission belt to drive the driving shaft to rotate, and then the rotating shaft is driven to rotate synchronously, and then the dissolving cup is driven to rotate synchronously. Under the action of rotation, the washing water cup entering the textile is thrown out, and then the fiber residue dissolved in the textile is taken out under the throwing action. After a fixed time T22, the rotation drive motor stops working, and the electromagnetic switch is set to the off state at the same time, and the rotation of the dissolving cup stops. The oscillation and rotation of the dissolving cup constitute a cleaning cycle of the dissolving cup, and the time of the cleaning cycle is T2=T21+T22. When a cleaning cycle of the dissolving cup is completed, the waste liquid switch is set to the on state, and the solution in the dissolving cup enters the waste liquid collector at a certain speed through the slag discharge hose. When all the solution in the dissolving cup enters the waste liquid collector, the waste liquid switch is set to the off state, and then the dissolving cup is subjected to the above-mentioned cycle until the textile with the fiber dissolution is cleaned;
[0019] (5) The sealing plug is pulled out from the textile insertion hole by external force, and the textile insertion hole is in an open state. Then, the textile after the fiber dissolution and cleaning is taken out from the dissolution cup through the textile insertion hole.
[0020] Compared with the prior art, the present invention sets up dissolving cups arranged at equal intervals along the length direction. The dissolving cups are alternately driven by an oscillating device and a rotating device, thereby realizing alternating oscillation and rotation of the dissolving cups, and then realizing full dissolution of the textiles in the dissolving cups. At the same time, the top of the dissolving cup is connected to a dissolving cover through a bearing, and the upper cover is interconnected with the solvent storage and the clean water storage through a solvent hose and a clean water hose respectively. The bottom end of the dissolving cup is interconnected with the waste liquid collector through a slag discharge hose, thereby realizing full automatic complete dissolution and automatic cleaning of the textiles placed in the dissolving cup, thereby effectively improving the efficiency of quantitative analysis of textiles, and at the same time reducing the influence of human factors in the traditional dissolution process, and improving the accuracy of the detection results. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic structural diagram of the dissolving device of the present invention.
[0022] Explanation of the accompanying drawings: 1-oscillation base, 2-oscillation hole, 3-left front supporting oscillation rod, 4-right front supporting oscillation rod, 5-left rear supporting oscillation rod, 6-right rear supporting oscillation rod, 7-dissolving cup, 8-dissolving cover, 9-solvent hose, 10-clean water hose, 11-solvent storage, 12-clean water storage, 13-slag discharge hole, 14-slag discharge hose, 15-waste liquid collector, 16-rotating shaft, 17-driving shaft, 18-rotating driving electromagnet, 19-oscillation motor, 20-rotating driving motor, 21-transmission belt, 22-connecting sleeve, 23-left front fixing rod, 24-right front fixing rod, 25-left rear fixing rod, 26-right rear fixing rod, 27-rotating fixing plate, 28-textile insertion hole. DETAILED DESCRIPTION
[0023] The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and are not to be construed as limiting the present invention.
[0024] Reference Figure 1 As shown, the present invention provides a dissolution device for quantitative analysis of textiles, comprising:
[0025] Oscillation base 1, the oscillation base 1 is a rectangular structure, and oscillation holes 2 are opened at equal intervals along the length direction of the oscillation base 1. The oscillation holes 2 are cylindrical and run through the thickness direction of the oscillation base 1. An oscillation protection ring is provided in each oscillation hole 2, and the oscillation protection ring is fixedly embedded in the oscillation hole 2. A left front supporting oscillation rod 3 is provided at the lower part of the left front corner of the lower side of the oscillation base 1, a right front supporting oscillation rod 4 is provided at the lower part of the right front corner of the lower side of the oscillation base 1, and a left rear supporting oscillation rod is provided at the lower part of the left rear corner of the lower side of the oscillation base 1. 5. A right rear supporting vibration rod 6 is provided at the lower part of the right rear corner of the lower side surface of the vibration base 1. The upper circular surfaces of the left front supporting vibration rod 3, the right front supporting vibration rod 4, the left rear supporting vibration rod 5 and the right rear supporting vibration rod 6 are respectively fixedly connected to the left front corner, the right front corner, the left rear corner and the right rear corner of the lower side surface of the vibration base 1. A connecting sleeve 22 is provided on the lower circular surface of the left front supporting vibration rod 3, the right front supporting vibration rod 4, the left rear supporting vibration rod 5 and the right rear supporting vibration rod 6. The connecting sleeve 22 is an inverted bowl shape, and the inner surface of the connecting sleeve 22 remains smooth.
[0026] The left front fixing rod 23, the right front fixing rod 24, the left rear fixing rod 25 and the right rear fixing rod 26 are respectively arranged directly below the left front supporting vibration rod 3, the right front supporting vibration rod 4, the left rear supporting vibration rod 5 and the right rear supporting vibration rod 6. The left front fixing rod 23, the right front fixing rod 24, the left rear fixing rod 25 and the right rear fixing rod 26 have the same structure. The left front fixing rod 23, the right front fixing rod 24, the left rear fixing rod 25 and the right rear fixing rod 26 all include a supporting vertical rod and a connecting ball, which is fixedly connected to the top of the supporting vertical rod. The connecting sleeve 22 of the left front supporting vibration rod 3 is embedded in the connecting ball of the left front fixing rod 23, and the connecting sleeve 22 of the right front supporting vibration rod 4 is embedded in the connecting ball of the right front fixing rod 24. In the connecting ball, the connecting sleeve 22 of the left rear supporting vibration rod 5 is embedded in the connecting ball of the left rear fixed rod 25, and the connecting sleeve 22 of the right rear supporting vibration rod 6 is embedded in the connecting ball of the right rear fixed rod 26; thereby, the support of the vibration base 1 is realized, and the left front supporting vibration rod 3, the right front supporting vibration rod 4, the left rear supporting vibration rod 5, and the right rear supporting vibration rod 6 after connection can swing within a certain range, so that the supported vibration base 1 can swing within a certain range, and the supported vibration base 1 maintains a certain distance from the ground, and the left front supporting vibration rod 3, the right front supporting vibration rod 4, the left rear supporting vibration rod 5, and the right rear supporting vibration rod 6 are driven by the vibration motor 19 to vibrate within a certain range.
[0027] The rotatable fixing plate 27 is fixedly connected to the supporting vertical rod of the left front fixing rod 23, the right front corner of the rotatable fixing plate 27 is fixedly connected to the supporting vertical rod of the right front fixing rod 24, the left rear corner of the rotatable fixing plate 27 is fixedly connected to the supporting vertical rod of the left rear fixing rod 25, and the right rear corner of the rotatable fixing plate 27 is fixedly connected to the supporting vertical rod of the right rear fixing rod 26. After the connection, a predetermined distance is maintained between the rotatable fixing plate 27 and the ground. A rotatable fixing hole is provided on the rotatable fixing plate 27 located just below each oscillation hole 2. A dissolving cup 7 is provided in each oscillation protection ring. The dissolving cup 7 is a hollow cylindrical body with an open upper end and a closed lower end. A dissolving cover 8 is provided at the open upper end of the dissolving cup 7. The dissolving cover 8 is sealed and connected to the upper end of the dissolving cup 7 by a bearing, so that the dissolving cover 8 can rotate freely after being connected. A solvent connection hole and a clean water connection hole are provided on the dissolving cover 8. The solvent connecting hole is interconnected with one end of the solvent hose 9, the clean water connecting hole is interconnected with one end of the clean water hose 10, the other end of the solvent hose 9 is interconnected with the solvent storage 11, and the other end of the clean water hose 10 is interconnected with the clean water storage 12. The solvent storage 11 contains the solvent required to dissolve the corresponding fibers in the textiles, and the solvent storage 11 is provided with a solvent pressurizing device and a solvent switch; when the solvent in the solvent storage 11 reaches a certain volume and the solvent switch is in an open state, the solvent in the solvent storage 11 enters the dissolution cup 7 through the solvent hose 9 at a certain speed under the action of pressure, and the clean water storage 12 contains washing water required for washing textiles, and the clean water storage 12 is provided with a clean water pressurizing device and a clean water switch. When the washing water in the clean water storage 12 reaches a certain volume and the clean water switch is in an open state, the detergent in the clean water storage 12 enters the dissolution cup 7 through the clean water hose 10 at a certain speed under the action of pressure.
[0028] A textile insertion hole 28 is provided on the dissolving cover 8, and a sealing plug is embedded in the textile insertion hole 28. The sealing plug is inserted into the textile insertion hole 28 by external force, or is pulled out from the textile insertion hole 28 by external force. A slag discharge hole 13 is provided on the lower end circular surface of the dissolving cover 8, and a slag discharge filter is provided in the slag discharge hole 13. The slag discharge hole 13 and one end of the slag discharge hose 14 are rotatably connected to each other, and the other end of the slag discharge hose 14 is connected to the waste liquid collector 15. A waste liquid adsorption device and a waste liquid switch are provided in the waste liquid collector 15. When the waste liquid switch is in the open state, the solution in the dissolving cup 7 will enter the waste liquid collector 15 at a certain speed through the slag discharge hose 14 under a certain adsorption pressure. A rotating shaft 16 is provided on the lower end circular surface of the dissolving cup 7. The upper end circular surface of the rotating shaft 16 is fixedly connected to the lower end circular surface of the dissolving cup 7. A rotating connecting piece is provided on the circular surface, which is a circular piece made of iron. The rotating connecting piece is fixedly connected to the lower circular surface of the rotating shaft 16. A driving shaft 17 is provided directly below the rotating shaft 16. The driving shaft 17 is a solid cylindrical structure. The driving shaft 17 is embedded in the rotating fixed hole through a bearing, so that the connected driving shaft 17 can rotate freely, and the driving shaft 17 after connection maintains a predetermined distance from the ground. A rotating driving electromagnet 18 is provided on the upper circular surface of the driving shaft 17. The rotating driving electromagnet 18 is controlled by an electromagnetic switch. When the electromagnetic switch is in the on state, the electromagnet is magnetic. When the electromagnetic switch is in the off state, the electromagnet loses its magnetism. A transmission belt 21 is provided on the driving shaft 17 located below the rotating fixed piece 27. The transmission belt 21 is in an S-shaped structure, which surrounds each driving shaft 17 in turn and is connected to the rotating driving motor 20 for transmission.
[0029] Reference Figure 1 As shown, in a feasible embodiment, the left front support vibration rod 3, the right front support vibration rod 4, the left rear support vibration rod 5 and the right rear support vibration rod 6 are all solid cylindrical; the rotating shaft 16 is a solid cylindrical structure.
[0030] Reference Figure 1 As shown, the shock protection ring is a hollow cylindrical body with both ends open. The height of the telescopic shock protection ring is the same as the height of the shock hole 2. The shock protection ring has a preset thickness and is made of soft elastic material.
[0031] Continue to refer to Figure 1 As shown, in the embodiment provided in the present application, the upper end of the connecting sleeve 22 is a horizontal circular surface, the lower end of the connecting sleeve 22 is a circular opening, and the side surface of the connecting sleeve 22 is an arc with a preset curvature.
[0032] The present invention provides a dissolution method for quantitative analysis of textiles, using the aforementioned dissolution device, comprising the following steps:
[0033] (1) The sealing plug is pulled out of the textile insertion hole 28 by external force, thereby opening the textile insertion hole 28, and then the textile to be dissolved is placed into the dissolution cup 7 through the textile insertion hole 28, and then the sealing plug is inserted into the textile insertion hole 28 by external force, thereby closing the dissolution cup 7;
[0034] (2) To dissolve the textile, set the solvent switch to the open state, so that the solvent in the solvent storage 11 enters the dissolving cup 7 through the solvent hose 9 at a certain speed under the action of pressure. When the solvent in the dissolving cup 7 reaches the required amount, set the solvent switch to the closed state. When the solvent in the solvent storage 11 is less than the set volume, inject the configured solvent into the dissolving storage, and then fully dissolve the textile in the dissolving cup 7.
[0035] (3) The dissolving cup 7 is vibrated. At this time, the electromagnetic switch is in the off state, so that the electromagnet loses its magnetism. The rotating connecting piece of the rotating shaft 16 of the dissolving cup 7 and the rotating electromagnet 18 driven by the driving shaft 17 are in smooth contact, thereby achieving the support effect on the dissolving cup 7. The oscillation motor 19 drives the left front support oscillation rod 3, the right front support oscillation rod 4, the left rear support oscillation rod 5, and the right rear support oscillation rod 6 to vibrate within a certain range, thereby causing the oscillation base 1 to produce corresponding oscillation vibrations, thereby driving the dissolving cup 7 to perform corresponding oscillation vibrations. Under the action of the oscillation, the solvent is fully contacted with the textile, and then the solvent is fully entered into the interior of the textile, thereby achieving full contact between the solvent and the fibers to be dissolved. After a fixed time T11, the oscillation motor 19 stops working, thereby stopping the oscillation effect of the dissolving cup 7; then the dissolving cup 7 is rotated. At this time, the electromagnetic switch is set to the on state, so that the electromagnet has magnetism. The rotating connecting piece of the rotating shaft 16 of the dissolving cup 7 and the rotating electromagnet 18 driven by the driving shaft 17 are in adsorption contact, and the rotating belt The driving motor 20 drives the driving shafts 17 to rotate through the transmission belt 21, and then drives the rotating shaft 16 to rotate synchronously, and then drives the dissolving cup 7 to rotate synchronously. Under the action of rotation, the solvent in contact with the fibers in the textile fully acts on the contacted fibers, thereby achieving a full dissolution of the corresponding fibers in the textile. After a fixed time T12, the rotating driving motor 20 stops working, and the electromagnetic switch is set to the off state, thereby stopping the rotation of the dissolving cup 7; one oscillation and rotation of the dissolving cup 7 constitutes a dissolving working cycle of the dissolving cup 7, and the time of the dissolving working cycle T1=T11+T12. After a dissolving working cycle of the dissolving cup 7 is completed, the waste liquid switch is set to the open state, so that the solution in the dissolving cup 7 enters the waste liquid collector 15 at a certain speed through the slag discharge hose 14. When the solution in the dissolving cup 7 has completely entered the waste liquid collector 15, the waste liquid switch is set to the off state, and then the dissolving cup 7 is subjected to the above-mentioned circulation action until the desired dissolved fibers in the textile are completely dissolved;
[0036] (4) To clean the textiles, set the cleaning switch to the on state, so that the washing water in the clean water storage 12 enters the dissolving cup 7 through the clean water hose 10 at a certain speed under the action of pressure. When the washing water in the dissolving cup 7 reaches the required amount, set the cleaning switch to the off state. When the washing water in the cleaning storage is less than the set volume, inject the configured washing water into the clean water storage 12, and then fully clean the textiles in the dissolving cup 7. During this process, first vibrate the dissolving cup 7. At this time, the electromagnetic switch is in the off state, so that the electromagnet loses its magnetism, and the rotating connecting piece of the rotating shaft 16 of the dissolving cup 7 and the driving shaft 17 are connected. The rotation drives the electromagnet 18 to make smooth contact between them, thereby realizing the supporting effect on the dissolving cup 7, and the oscillation motor 19 drives the left front supporting oscillation rod 3, the right front supporting oscillation rod 4, the left rear supporting oscillation rod 5, and the right rear supporting oscillation rod 6 to vibrate within a certain range, thereby making the oscillation base 1 produce corresponding oscillation vibrations, thereby driving the dissolving cup 7 to perform corresponding oscillation vibrations. Under the action of the oscillation, the washing water is fully contacted with the textile, thereby making the washing water fully enter the interior of the textile, thereby realizing that the washing water fully enters the interior of the textile. After a fixed time T21, the oscillation motor 19 stops working, thereby stopping the oscillation effect of the dissolving cup 7. Then the dissolving cup 7 is rotated, and the electromagnetic switch is set to the on state at this time, so that the electromagnet has magnetism, and the rotating connecting piece of the rotating shaft 16 of the dissolving cup 7 is attracted and contacted with the rotating electromagnet 18 by the driving shaft 17, and the rotating driving motor 20 drives each driving shaft 17 to rotate through the transmission belt 21, and then drives the rotating shaft 16 to rotate synchronously, and then drives the dissolving cup 7 to rotate synchronously. Under the action of rotation, the washing water that enters the textile is thrown out of the cup, and then the dissolved fiber residue in the textile is taken out under the throwing action, thereby achieving a full cleaning effect on the textile. After a fixed time T22, the rotating driving motor 20 stops working. The electromagnetic switch is set to the off state at the same time, thereby stopping the rotation of the dissolving cup 7; one oscillation and rotation of the dissolving cup 7 constitutes a cleaning cycle of the dissolving cup 7, and the time of the cleaning cycle T2=T21+T22. When one cleaning cycle of the dissolving cup 7 is completed, the waste liquid switch is set to the on state, so that the solution in the dissolving cup 7 enters the waste liquid collector 15 through the slag discharge hose 14 at a certain speed. When all the solution in the dissolving cup 7 enters the waste liquid collector 15, the waste liquid switch is set to the off state, and then the dissolving cup 7 is subjected to the above-mentioned cycle until the textiles whose fibers have been dissolved are cleaned;
[0037] (5) The sealing plug is pulled out from the textile insertion hole 28 by external force, so that the textile insertion hole 28 is in an open state, and then the textile after the fiber dissolution and cleaning is taken out from the dissolution cup 7 through the textile insertion hole 28.
[0038] The above describes in detail the structure, features and effects of the present invention based on the embodiments shown in the drawings. The above is only a preferred embodiment of the present invention, but the scope of implementation of the present invention is not limited to what is shown in the drawings. Any changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, which do not exceed the spirit covered by the description and drawings, should be within the scope of protection of the present invention.
Claims
1. A dissolution device for quantitative analysis of textiles, characterized in that: include: The oscillation base is a rectangular structure, and oscillation holes are opened at equal intervals along the length direction of the oscillation base. The oscillation holes are cylindrical and pass through the thickness direction of the oscillation base. An oscillation protection ring is provided in each of the oscillation holes, and the oscillation protection ring is fixedly embedded in the oscillation hole. A left front supporting oscillation rod is provided at the lower part of the left front corner of the lower side surface of the oscillation base, a right front supporting oscillation rod is provided at the lower part of the right front corner of the lower side surface of the oscillation base, and a left rear supporting oscillation rod is provided at the lower part of the left rear corner of the lower side surface of the oscillation base. Rod, a right rear supporting oscillation rod is provided at the lower part of the right rear corner of the lower side surface of the oscillation base, and the upper circular surfaces of the left front supporting oscillation rod, the right front supporting oscillation rod, the left rear supporting oscillation rod and the right rear supporting oscillation rod are respectively fixedly connected to the left front corner, right front corner, left rear corner and right rear corner of the lower side surface of the oscillation base, and connecting sleeves are respectively provided on the lower circular surfaces of the left front supporting oscillation rod, the right front supporting oscillation rod, the left rear supporting oscillation rod and the right rear supporting oscillation rod, and the connecting sleeves are in an inverted bowl shape, and the inner surface of the connecting sleeve remains smooth; A left front fixing rod, a right front fixing rod, a left rear fixing rod and a right rear fixing rod are respectively provided directly below the left front supporting oscillation rod, the right front supporting oscillation rod, the left rear supporting oscillation rod and the right rear supporting oscillation rod, the left front fixing rod, the right front fixing rod, the left rear fixing rod and the right rear fixing rod have the same structure, the left front fixing rod, the right front fixing rod, the left rear fixing rod and the right rear fixing rod all comprise a supporting vertical rod and a connecting ball, the connecting ball is fixedly connected to the top end of the supporting vertical rod, the connecting sleeve of the left front supporting oscillation rod is embedded in the connecting ball of the left front fixing rod, the connecting sleeve of the right front supporting oscillation rod is embedded in the connecting ball of the right front fixing rod, the connecting sleeve of the left rear supporting oscillation rod is embedded in the connecting ball of the left rear fixing rod, and the connecting sleeve of the right rear supporting oscillation rod is embedded in the connecting ball of the right rear fixing rod; The cam is fixedly mounted on a bottom surface of the base, wherein the left front corner of the cam is fixedly connected to the support vertical rod of the left front fixing rod, the right front corner of the cam is fixedly connected to the support vertical rod of the right front fixing rod, the left rear corner of the cam is fixedly connected to the support vertical rod of the left rear fixing rod, the right rear corner of the cam is fixedly connected to the support vertical rod of the right rear fixing rod, and a predetermined distance is maintained between the cam after connection and the ground. A cam is provided with a camming hole directly below each of the camming holes, and a dissolving cup is provided in each of the camming protection rings. The dissolving cup is hollow and cylindrical with an open upper end and a closed lower end. A dissolving cover is provided at the open upper end of the dissolving cup. The dissolving cover is sealed and connected to the upper end of the dissolving cup via a bearing. A solvent connection hole and a clean water connection hole are provided on the dissolving cover. The solvent connection hole is interconnected with one end of a solvent hose, the clean water connection hole is interconnected with one end of a clean water hose, the other end of the solvent hose is interconnected with a solvent storage, the other end of the clean water hose is interconnected with a clean water storage, the solvent storage contains the solvent required to dissolve the corresponding fibers in the textile, and the solvent storage is provided with a solvent pressurizing device and a solvent switch; A textile insertion hole is provided on the dissolving cover, a sealing plug is embedded in the textile insertion hole, a slag discharge hole is provided on the lower end circular surface of the dissolving cover, a slag discharge filter is provided in the slag discharge hole, the slag discharge hole and one end of the slag discharge hose are rotatably connected to each other, the other end of the slag discharge hose is connected to the waste liquid collector, a waste liquid adsorption device and a waste liquid switch are provided in the waste liquid collector, a rotating shaft is provided on the lower end circular surface of the dissolving cup, the upper end circular surface of the rotating shaft is fixedly connected to the lower end circular surface of the dissolving cup, and a rotating connecting piece is provided on the lower end circular surface of the rotating shaft The rotating connecting piece is a circular piece of iron, and the rotating connecting piece is fixedly connected to the lower circular surface of the rotating shaft. A driving shaft is arranged directly below the rotating shaft, and the driving shaft is a solid cylindrical structure. The driving shaft is embedded in the rotating fixed hole through a bearing, and a predetermined distance is maintained between the driving shaft and the ground after the connection. A rotating driving electromagnet is arranged on the upper circular surface of the driving shaft, and a transmission belt is arranged on the driving shaft located below the rotating fixed piece. The transmission belt is sequentially formed in an S-shaped structure and wrapped around each driving shaft and then connected to the rotating driving motor.
2. The dissolution device for quantitative analysis of textiles according to claim 1, characterized in that: The left front supporting oscillation rod, the right front supporting oscillation rod, the left rear supporting oscillation rod and the right rear supporting oscillation rod are all solid cylindrical.
3. The dissolution device for quantitative analysis of textiles according to claim 1, characterized in that: The shock protection ring is a hollow cylindrical body with both ends open. The height of the telescopic shock protection ring is the same as the height of the shock hole. The shock protection ring has a preset thickness and is made of soft elastic material.
4. The dissolution device for quantitative analysis of textiles according to claim 1, characterized in that: The upper end of the connecting sleeve is a horizontal circular surface, the lower end of the connecting sleeve is a circular opening, and the side surface of the connecting sleeve is an arc with a preset curvature.
5. The dissolution device for quantitative analysis of textiles according to claim 1, characterized in that: The rotating shaft is a solid cylindrical structure.
6. A dissolution method for quantitative analysis of textiles, using the dissolution device according to any one of claims 1 to 5, characterized in that: The following steps are involved: (1) The sealing plug is pulled out of the textile insertion hole by external force, so that the textile insertion hole is in an open state, and then the textile to be dissolved is placed into the dissolution cup through the textile insertion hole, and then the sealing plug is inserted into the textile insertion hole by external force, thereby closing the dissolution cup; (2) To dissolve the textile, set the solvent switch to the open state, so that the solvent in the solvent storage unit enters the dissolution cup at a certain speed through the solvent hose under pressure. When the solvent in the dissolution cup reaches the required amount, set the solvent switch to the closed state. When the solvent in the solvent storage unit is less than the set volume, inject the configured solvent into the dissolution storage unit, and then fully dissolve the textile in the dissolution cup. (3) The dissolving cup is vibrated. At this time, the electromagnetic switch is in the off state, the electromagnet loses its magnetism, and the rotating connecting piece of the rotating shaft of the dissolving cup is in smooth contact with the rotating electromagnet of the driving shaft. The oscillation motor drives the left front support oscillation rod, the right front support oscillation rod, the left rear support oscillation rod, and the right rear support oscillation rod to vibrate within a certain range, thereby causing the oscillation base to produce corresponding oscillation vibrations, thereby driving the dissolving cup to perform corresponding oscillation vibrations. Under the action of the oscillation, the solvent is fully in contact with the textile, thereby allowing the solvent to fully enter the interior of the textile. After a fixed time T11, the oscillation motor stops working, the oscillation effect of the dissolving cup stops, and then the dissolving cup is rotated. At this time, the electromagnetic switch is set to the on state, the electromagnet has magnetism, and the rotating connecting piece of the rotating shaft of the dissolving cup is in adsorption contact with the rotating electromagnet of the driving shaft. The rotating driving motor drives each The drive shaft rotates, and then drives the rotating shaft to rotate synchronously, and then drives the dissolving cup to rotate synchronously. Under the action of rotation, the solvent in contact with the fibers in the textile fully acts on the fibers in contact. After a fixed time T12, the rotation drives the motor to stop working, and at the same time, the electromagnetic switch is set to the off state, and the rotation of the dissolving cup stops. The oscillation action and rotation action of the dissolving cup constitute a dissolving working cycle of the dissolving cup, and the time of the dissolving working cycle T1=T11+T12. When a dissolving working cycle of the dissolving cup is completed, the waste liquid switch is set to the open state, so that the solution in the dissolving cup enters the waste liquid collector through the slag discharge hose at a certain speed. When all the solution in the dissolving cup enters the waste liquid collector, the waste liquid switch is set to the off state, and then the dissolving cup is subjected to the above-mentioned circulation action until the required dissolved fibers in the textile are completely dissolved; (4) The textiles are cleaned by setting the cleaning switch to the on state. The washing water in the clean water storage unit enters the dissolving cup at a certain speed through the clean water hose under pressure. When the washing water in the dissolving cup reaches the required amount, the cleaning switch is set to the off state. When the washing water in the cleaning storage unit is less than the set volume, the configured washing water is injected into the clean water storage unit, and then the textiles in the dissolving cup are fully cleaned. During this process, the dissolving cup is first vibrated. At this time, the electromagnetic switch is in the off state, the electromagnet loses its magnetism, and the rotating connecting piece of the rotating shaft of the dissolving cup is in smooth contact with the rotating electromagnet of the driving shaft. The oscillation motor drives the left front support oscillation rod, the right front support oscillation rod, the left rear support oscillation rod, and the right rear support oscillation rod to vibrate within a certain range, and then the oscillation base generates corresponding oscillation vibration, and then drives the dissolving cup to perform corresponding oscillation vibration. Under the action of the oscillation, the washing water is fully in contact with the textiles, and then the washing water is fully entered into the interior of the textiles. After a fixed time T21, the oscillation motor stops working, the oscillation action of the dissolving cup stops, and then the dissolving cup is The electromagnet is magnetic, and the rotating connecting piece of the rotating shaft of the dissolving cup is attracted to the electromagnet by the rotation drive motor through the transmission belt to drive the driving shaft to rotate, and then the rotating shaft is driven to rotate synchronously, and then the dissolving cup is driven to rotate synchronously. Under the action of rotation, the washing water cup entering the textile is thrown out, and then the fiber residue dissolved in the textile is taken out under the throwing action. After a fixed time T22, the rotation drive motor stops working, and the electromagnetic switch is set to the off state at the same time, and the rotation of the dissolving cup stops. The oscillation and rotation of the dissolving cup constitute a cleaning cycle of the dissolving cup, and the time of the cleaning cycle is T2=T21+T22. When a cleaning cycle of the dissolving cup is completed, the waste liquid switch is set to the on state, and the solution in the dissolving cup enters the waste liquid collector at a certain speed through the slag discharge hose. When all the solution in the dissolving cup enters the waste liquid collector, the waste liquid switch is set to the off state, and then the dissolving cup is subjected to the above-mentioned cycle until the textile with the fiber dissolution is cleaned; (5) The sealing plug is pulled out from the textile insertion hole by external force, and the textile insertion hole is in an open state. Then, the textile after the fiber dissolution and cleaning is taken out from the dissolution cup through the textile insertion hole.
Citation Information
Patent Citations
Quantitative analysis method for viscose fiber and polyurethane blended fabric
CN109142125A
Mixing and dissolving device capable of vibrating test tube for blood test in hematology department
CN115193312A