A high efficiency generator and method of use thereof
By introducing a buffer and heat dissipation mechanism into the generator set, and using springs and connecting rods to provide buffering and heat dissipation, the problem of poor vibration reduction in traditional generator sets is solved, improving working efficiency and heat dissipation, and extending equipment life.
Patent Information
- Application Number
- CN202310023071.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-06
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2043-01-06
AI Technical Summary
Traditional generator sets have poor vibration reduction effects through their bases, which affects their working efficiency.
It employs a buffer mechanism and a heat dissipation mechanism, including a buffer base, first and second linkage buffer assemblies, a heat sink, and a one-way plate. The spring and linkage structure provides buffering and heat dissipation, extends the vibration force transmission time, and utilizes vibration for heat dissipation.
It effectively buffers generator vibration, improves operational stability, and enhances heat dissipation through vibration, thus extending equipment life.
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Figure CN116317312B_ABST
Abstract
Description
Technical Field
[0001] This invention relates primarily to the technical field of generators, specifically to a high-efficiency generator and its usage method. Background Technology
[0002] A generator is a mechanical device that converts other forms of energy into electrical energy. The operation of a generator is mainly based on the laws of electromagnetic induction and electromagnetic force.
[0003] According to patent document CN201520710711.8, a high-efficiency silent generator set includes a base, a diesel engine, a generator, a transmission rod, and a muffler. The diesel engine and generator are mounted on the base, with the generator located to one side of the diesel engine. The transmission rod is mounted on the diesel engine. A muffler is located inside the base and connected to the lower part of the diesel engine. This high-efficiency silent generator set has a reasonable structure, is simple and convenient to use, has reliable performance, high working efficiency, good heat dissipation, stable operation, and long service life.
[0004] The aforementioned generator sets are reliable, efficient, have good heat dissipation, and operate smoothly. However, traditional generator sets often only rely on their base for vibration damping, resulting in poor buffering and affecting the generator's efficiency. Summary of the Invention
[0005] This invention mainly provides a high-efficiency generator and its usage method to solve the technical problems mentioned in the background art.
[0006] The technical solution adopted by the present invention to solve the above-mentioned technical problems is as follows:
[0007] A high-efficiency generator and its method of use include a frame, a support is installed at the bottom of the frame, a buffer mechanism is provided inside the frame and installed on the upper surface of the support, a generator body is connected to the upper surface of the buffer mechanism, and heat dissipation mechanisms are provided on both sides of the generator body.
[0008] The buffer mechanism includes a buffer base mounted on the upper surface of the bracket, a first linkage buffer assembly mounted inside the buffer base, and a support plate connected to the actuating end of the first linkage buffer assembly. The support plate is mounted on the lower surface of the generator body.
[0009] The heat dissipation mechanism includes a heat dissipation plate connected to the first connecting rod buffer assembly, and a second connecting rod buffer assembly connected to the side surface of the heat dissipation plate away from the first connecting rod buffer assembly. The heat dissipation plate is connected to the frame through the second connecting rod buffer assembly.
[0010] Furthermore, the first linkage buffer assembly includes spring seats installed at multiple apex corners inside the buffer base, and a first buffer spring installed on the upper surface of the spring seats. The side surface of the first buffer spring away from the spring seats is connected to the lower surface of the support plate. In this invention, the spring seats provide support for the first buffer spring, and the extension and retraction of the first buffer spring provides buffering for the support plate used to support the generator body.
[0011] Furthermore, the first linkage buffer assembly also includes a telescopic rod cylinder disposed between the two spring seats and installed inside the buffer base, a piston rod inserted through both ends of the telescopic rod cylinder, and a protrusion installed on the upper surface of the piston rod. The top of the protrusion is rotatably connected to a first connecting rod via a rotating shaft. The first connecting rod is connected to a lifting block via the rotating shaft. The lifting block is installed on the lower surface of the support plate. In this invention, the lifting block pushes the piston rod to extend and retract on the telescopic rod cylinder via the first connecting rod, thereby extending the vibration force transmission time in this way.
[0012] Furthermore, the piston rod includes a sliding rod installed at the bottom end of the protrusion and extending into the telescopic rod cylinder, and a protruding rod installed at one end of the sliding rod extending to the outside. A second buffer spring is sleeved on the outer surface of the protruding rod. In this invention, the second buffer spring sleeved on the protruding rod can extend and retract with the sliding rod as support, thereby using the extension and retraction of the second buffer spring to provide buffering for the shaking of the support plate.
[0013] Furthermore, the heat sink is connected to one end of the protruding rod that extends through the spring seat to the outside. The heat sink housing is provided with multiple heat dissipation holes. In this invention, the heat sink supplies hot air from inside the frame through its heat dissipation holes.
[0014] Furthermore, the second linkage buffer assembly includes translation blocks at both ends mounted on one side surface of the heat sink. The two ends of the translation blocks away from the heat sink are rotatably connected to a second linkage via a pivot. The end of the second linkage away from the translation blocks is rotatably connected to a sliding sleeve via a pivot. Two sliding sleeves on the same side are inserted into a slide rod. The slide rod is installed inside the frame. In this invention, when the heat sink vibrates due to the influence of the protruding rod, the heat sink pushes the translation blocks, and the translation blocks push the sliding sleeves via the second linkage, so that the sliding sleeves slide on the slide rod.
[0015] Furthermore, the second linkage buffer assembly also includes a third buffer spring sleeved at both ends of the slide rod. In this invention, the third buffer spring provides buffering for the sliding sleeve so that the heat sink can quickly return to its original working position and provides buffering for the heat sink.
[0016] Furthermore, a plurality of one-way plates for sealing the heat dissipation holes are installed on one side surface of the heat dissipation plate. In this invention, when the heat dissipation plate vibrates and approaches the generator body, the hot air is pushed away by the compression of the air in the frame by the heat dissipation plate and discharged through the heat dissipation holes.
[0017] Furthermore, a plurality of fourth buffer springs are installed on the surface of the heat sink away from the one-way plate, and the end of the fourth buffer spring away from the heat sink abuts against the generator body.
[0018] Based on the above technical solution for a high-efficiency generator, a method for using the high-efficiency generator will also be provided, including the following steps:
[0019] Step 1: Add oil to the generator body and turn on the generator body using the control switch to start the generator body.
[0020] Step two: Provide cushioning for the generator body through the first linkage buffer assembly;
[0021] Step 3: The first linkage buffer assembly drives the heat sink to vibrate. The heat sink compresses the air in the frame, causing the hot air to push away the one-way plate and be discharged through the heat dissipation holes.
[0022] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0023] Firstly, the present invention can provide sufficient buffering for the generator body. Specifically, the first buffer spring is supported by the spring seat. The extension and retraction of the first buffer spring provides buffering for the support plate used to support the generator body. When the support plate vibrates due to the operation of the generator body on it, the support plate drives the lifting block to move up and down. The lifting block pushes the piston rod to extend and retract on the telescopic cylinder through the first connecting rod. The extension and retraction of the second buffer spring provides buffering for the vibration of the support plate.
[0024] Secondly, the present invention can utilize the vibration of the generator body for heat dissipation. Specifically, when the heat dissipation plate vibrates due to the influence of the protruding rod, the heat dissipation plate pushes the translation block, and the translation block pushes the sliding sleeve through the second connecting rod, so that the sliding sleeve slides on the sliding rod, thereby prolonging the time of vibration force transmission when the heat dissipation plate vibrates, thus providing a buffer for the heat dissipation plate. When the heat dissipation plate approaches the generator body due to its vibration, the heat dissipation plate compresses the air in the space inside the frame, causing the hot air to push away the one-way plate and be discharged through the heat dissipation holes.
[0025] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description
[0026] Figure 1This is a schematic diagram of the structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the frame structure of the present invention;
[0028] Figure 3 This is an exploded view of the present invention;
[0029] Figure 4 This is a schematic diagram of the structure of the first link buffer assembly of the present invention;
[0030] Figure 5 This is a schematic diagram of the structure of the second link buffer assembly of the present invention;
[0031] Figure 6 This is a schematic diagram of the heat sink of the present invention;
[0032] Figure 7 This is a right view of the present invention;
[0033] Figure 8 This is a schematic diagram of the structure of the present invention.
[0034] In the diagram: 10, frame; 20, support; 30, buffer mechanism; 31, buffer base; 32, first connecting rod buffer assembly; 321, telescopic cylinder; 322, piston rod; 3221, sliding rod; 3222, protruding rod; 3223, second buffer spring; 323, protrusion; 324, first connecting rod; 325, lifting block; 326, first buffer spring; 327, spring seat; 33, support plate; 40, generator body; 50, heat dissipation mechanism; 51, heat dissipation plate; 511, heat dissipation hole; 512, one-way plate; 513, fourth buffer spring; 52, second connecting rod buffer assembly; 521, translation block; 522, second connecting rod; 523, sliding sleeve; 524, sliding rod; 525, third buffer spring. Detailed Implementation
[0035] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be given below with reference to the accompanying drawings, which illustrate several embodiments of the present invention. However, the present invention can be implemented in different forms and is not limited to the embodiments described in the text. Rather, these embodiments are provided to make the disclosure of the present invention more thorough and complete.
[0036] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly associated with those skilled in the art to which this invention pertains. The terminology used herein in the specification of this invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0038] For an example, please refer to the appendix. Figure 1-8 A high-efficiency generator and its usage method include a frame 10, a bracket 20 installed at the bottom of the frame 10, a buffer mechanism 30 installed on the upper surface of the bracket 20 inside the frame 10, a generator body 40 connected to the upper surface of the buffer mechanism 30, and heat dissipation mechanisms 50 on both sides of the generator body 40.
[0039] The buffer mechanism 30 includes a buffer base 31 mounted on the upper surface of the bracket 20, a first connecting rod buffer assembly 32 mounted inside the buffer base 31, and a support plate 33 connected to the execution end of the first connecting rod buffer assembly 32. The support plate 33 is mounted on the lower surface of the generator body 40.
[0040] The heat dissipation mechanism 50 includes a heat dissipation plate 51 connected to the first link buffer assembly 32, and a second link buffer assembly 52 connected to the side surface of the heat dissipation plate 51 away from the first link buffer assembly 32. The heat dissipation plate 51 is connected to the frame 10 through the second link buffer assembly 52.
[0041] For details, please refer to the appendix. Figure 3 and 4 The first link buffer assembly 32 includes spring seats 327 installed at multiple apex corners inside the buffer base 31, and a first buffer spring 326 installed on the upper surface of the spring seats 327. The side surface of the first buffer spring 326 away from the spring seats 327 is connected to the lower surface of the support plate 33.
[0042] The first connecting rod buffer assembly 32 further includes a telescopic rod cylinder 321 disposed between the two spring seats 327 and installed inside the buffer base 31, a piston rod 322 inserted through both ends of the telescopic rod cylinder 321, and a protrusion 323 installed on the upper surface of the piston rod 322. The top end of the protrusion 323 is rotatably connected to a first connecting rod 324 via a rotating shaft. The first connecting rod 324 is connected to a lifting block 325 via a rotating shaft. The lifting block 325 is installed on the lower surface of the support plate 33.
[0043] The piston rod 322 includes a sliding rod 3221 installed at the bottom end of the protrusion 323 and extending into the telescopic rod cylinder 321, and a protrusion 3222 installed at one end of the sliding rod 3221 extending to the outside. A second buffer spring 3223 is sleeved on the outer surface of the protrusion 3222.
[0044] It should be noted that in this embodiment, the spring seat 327 provides support for the first buffer spring 326, and the extension and retraction of the first buffer spring 326 provides buffering for the support plate 33 used to support the generator body 40.
[0045] Furthermore, when the support plate 33 vibrates due to the operation of the generator body 40 on it, the support plate 33 drives the lifting block 325 to move up and down. The lifting block 325 pushes the piston rod 322 to extend and retract on the telescopic cylinder 321 through the first connecting rod 324, thereby extending the time of vibration force transmission.
[0046] Furthermore, the telescopic cylinder 321 provides sliding space for the sliding rod 3221. Since the diameter of the protruding rod 3222 is smaller than that of the sliding rod 3221, the second buffer spring 3223 sleeved on the protruding rod 3222 can extend and retract with the sliding rod 3221 as support. Thus, the extension and retraction of the second buffer spring 3223 provides buffering for the shaking of the support plate 33.
[0047] For details, please refer to the appendix. Figure 2 , 5 6. The heat sink 51 is connected to the end of the protruding rod 3222 that extends through the spring seat 327 to the outside. The heat sink 51 has a plurality of heat dissipation holes 511 on its shell.
[0048] A plurality of fourth buffer springs 513 are installed on the side of the heat sink 51 away from the one-way plate 512, and the end of the fourth buffer spring 513 away from the heat sink 51 abuts against the generator body 40.
[0049] It should be noted that in this embodiment, the heat sink 51 supplies hot air from the frame 10 through its heat dissipation holes 511.
[0050] Furthermore, when the generator body 40 vibrates horizontally, the fourth buffer spring 513 pushes the heat sink 51, thereby using the heat sink 51 to provide buffer for the generator body 40.
[0051] For details, please refer to the appendix. Figure 2 , 56. The second linkage buffer assembly 52 includes translation blocks 521 installed at both ends on one side surface of the heat sink 51. The two ends of the translation blocks 521 away from the heat sink 51 are rotatably connected to the second linkage 522 via a rotating shaft. The end of the second linkage 522 away from the translation blocks 521 is rotatably connected to the sliding sleeve 523 via a rotating shaft. Two sliding sleeves 523 on the same side are inserted into the slide rod 524. The slide rod 524 is installed inside the frame 10.
[0052] The second link buffer assembly 52 also includes a third buffer spring 525 sleeved at both ends of the slide bar 524;
[0053] A plurality of unidirectional plates 512 for sealing the heat dissipation holes 511 are installed on one side surface of the heat dissipation plate 51;
[0054] It should be noted that in this embodiment, when the heat sink 51 vibrates due to the influence of the protruding rod 3222, the heat sink 51 pushes the translation block 521, and the translation block 521 pushes the sliding sleeve 523 through the second connecting rod 522, so that the sliding sleeve 523 slides on the sliding rod 524, thereby extending the time for the vibration force to be transmitted when the heat sink 51 vibrates, thereby providing a buffer for the heat sink 51.
[0055] Furthermore, the third buffer spring 525 provides buffering for the sliding sleeve 523, so that the heat sink 51 can quickly return to its original working position and provides buffering for the heat sink 51.
[0056] Furthermore, when the heat sink 51 vibrates and moves closer to the generator body 40, the air inside the frame 10 is compressed by the heat sink 51, causing the hot air to push away the one-way plate 512 and be discharged through the heat dissipation hole 511. When the heat sink 51 vibrates and moves away from the generator body 40, the one-way plate 512 blocks the outside hot air from returning to the frame 10 through the heat dissipation hole 511.
[0057] like Figure 1-8 As shown, according to the above embodiments, a method for using a high-efficiency generator will also be provided, including the following steps:
[0058] Step 1: Add oil to the generator body 40 and turn on the generator body 40 through the control switch to start the generator body 40.
[0059] Step two, the generator body 40 is cushioned by the first connecting rod buffer assembly 32;
[0060] Step 3: The first linkage buffer assembly 32 drives the heat sink 51 to vibrate. The heat sink 51 compresses the air in the space inside the frame 10, causing the hot air to push away the one-way plate 512 and be discharged through the heat dissipation hole 511.
[0061] The specific operation method of this invention is as follows:
[0062] Add oil to the generator body 40 and turn on the generator body 40 through the control switch of the generator body 40 to make the generator body 40 work.
[0063] The first linkage buffer assembly 32 provides buffer for the generator body 40. The first linkage buffer assembly 32 drives the heat sink 51 to vibrate. The heat sink 51 compresses the air in the space inside the frame 10, so that the hot air pushes away the one-way plate 512 and is discharged through the heat dissipation hole 511.
[0064] The present invention has been described by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.
Claims
1. A high efficiency generator comprising a frame (10) characterised in that, The inner bottom end of the rack (10) is provided with a support (20), the inner part of the rack (10) is provided with a buffer mechanism (30) installed on the upper surface of the support (20), the upper surface of the buffer mechanism (30) is connected with a generator main body (40), and the two sides of the generator main body (40) are provided with heat dissipation mechanisms (50); The buffer mechanism (30) comprises a buffer base (31) installed on the upper surface of the support (20), a first connecting rod buffer assembly (32) installed in the inner part of the buffer base (31), and a support plate (33) connected with the execution end of the first connecting rod buffer assembly (32), wherein the support plate (33) is installed on the lower surface of the generator main body (40); The heat dissipation mechanism (50) comprises a heat dissipation plate (51) connected with the first connecting rod buffer assembly (32), and a second connecting rod buffer assembly (52) connected with the side surface of the heat dissipation plate (51) away from the first connecting rod buffer assembly (32), wherein the heat dissipation plate (51) is connected with the rack (10) through the second connecting rod buffer assembly (52); The first connecting rod buffer assembly (32) comprises spring seats (327) installed at multiple top corners in the inner part of the buffer base (31), and first buffer springs (326) installed on the upper surface of the spring seats (327), wherein the side surface of the first buffer springs (326) away from the spring seats (327) is connected with the lower surface of the support plate (33); The first connecting rod buffer assembly (32) further comprises a telescopic rod cylinder (321) installed between the two spring seats (327) and in the inner part of the buffer base (31), a piston rod (322) penetrating through both ends of the telescopic rod cylinder (321), and a protruding block (323) installed on the upper surface of the piston rod (322), wherein the top end of the protruding block (323) is rotatably connected with a first connecting rod (324) through a rotating shaft, the first connecting rod (324) is connected with a lifting block (325) through a rotating shaft, and the lifting block (325) is installed on the lower surface of the support plate (33); The piston rod (322) comprises a sliding rod (3221) installed at the bottom end of the protruding block (323) and extending into the inner part of the telescopic rod cylinder (321), and a protruding rod (3222) installed at one end of the sliding rod (3221) extending to the outside, wherein the outer surface of the protruding rod (3222) is sleeved with a second buffer spring (3223); The heat dissipation plate (51) is connected with one end of the protruding rod (3222) extending to the outside through the spring seat (327), and a plurality of heat dissipation holes (511) are formed in the shell of the heat dissipation plate (51); A plurality of one-way flaps (512) for plugging the heat dissipation holes (511) are installed on the side surface of the heat dissipation plate (51).
2. A high efficiency electrical generator as claimed in claim 1 wherein, The second connecting rod buffer assembly (52) comprises translation blocks (521) installed at both ends of one side surface of the heat dissipation plate (51), the translation blocks (521) are rotationally connected with second connecting rods (522) through pivots at both ends of the side of the heat dissipation plate (51) away from the heat dissipation plate (51), one end of the second connecting rod (522) away from the translation block (521) is rotationally connected with a sliding sleeve (523) through a pivot, and the two sliding sleeves (523) on the same side are inserted on a sliding rod (524), and the sliding rod (524) is installed inside the rack (10).
3. A high efficiency electrical generator as claimed in claim 2 wherein, The second connecting rod buffer assembly (52) further comprises third buffer springs (525) sleeved at both ends of the sliding rod (524).
4. A high efficiency electrical generator as claimed in claim 2 wherein, A plurality of fourth buffer springs (513) are installed on the side surface of the heat dissipation plate (51) away from the one-way sheet (512), and one end of the fourth buffer spring (513) away from the heat dissipation plate (51) is in abutment with the generator main body (40).
5. The method of using a high efficiency electrical generator of claim 1, wherein, The method comprises the following steps: Step one, oil is added to the inside of the generator main body (40), the generator main body (40) is turned on through the control switch of the generator main body (40), so that the generator main body (40) works; Step two, the first connecting rod buffer assembly (32) provides buffer for the generator main body (40); Step three, the first connecting rod buffer assembly (32) drives the heat dissipation plate (51) to vibrate, and the heat dissipation plate (51) extrudes the air in the space inside the rack (10), so that the hot air pushes away the one-way sheet (512) and is discharged along the heat dissipation hole (511).
Citation Information
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