A digital detection and control fermentation vehicle
Through digital inspection and control of fermentation trucks, precise temperature and oxygen control, rotary rod cutting and hydraulic cylinder dumping technology are used to solve the problems of incomplete fermentation and high labor intensity in traditional fermentation devices, and improve the quality and output of organic fertilizers , and reduces energy consumption and environmental pollution.
Patent Information
- Application Number
- CN202310353126.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-04
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2043-04-04
AI Technical Summary
Traditional fermentation devices cannot accurately control the temperature and oxygen content in the fermentation chamber, resulting in incomplete and uneven fermentation, increasing labor intensity, and environmental pollution problems.
A digital detection and control fermentation vehicle was designed, using a rectangular fermentation box equipped with sensors, hydraulic cylinders, feeding and unloading mechanisms, equipped with aeration pipes and heating pipes, and precise temperature control is achieved through gas distribution system and circuit control parts. and oxygen supply, use rotary rod to cut debris and hydraulic cylinder to pour materials to improve fermentation efficiency and output.
It achieves uniform fermentation of materials, reduces labor intensity, improves the quality and output of organic fertilizers, reduces energy consumption, and improves environmental protection through heat recovery and waste gas treatment.
Smart Images

Figure CN116354761B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fermentation equipment, and in particular to a digital intelligent detection and control fermentation vehicle. Background Art
[0002] At present, waste materials are the biggest hidden danger in agricultural planting and breeding production. The comprehensive utilization of materials is of great benefit to the healthy and sustainable development of the breeding industry. Organic fertilizer can be directly returned to the field after fresh fermented materials are fully fermented and decomposed in the fermentation vehicle, which can improve soil structure and increase the organic matter content of the land.
[0003] Composting fermentation in a fermentation truck is labor-intensive, and the effect of turning the materials is limited. The compost fermentation is often incomplete and uneven, resulting in poor quality and low yield of organic fertilizer. In addition, when the materials are put into the fermentation truck, larger weeds and other debris in the materials ferment slowly, which increases the fermentation time and greatly reduces the fermentation efficiency of the materials.
[0004] Traditional fermentation equipment cannot accurately control the temperature and oxygen content in the fermentation box. The waste heat from the four-stage fermentation method cannot be reasonably recovered and reused, and the fermentation odor will also cause certain environmental pollution. Summary of the invention
[0005] In view of this, the present invention provides a digital detection and control fermentation vehicle, which specifically includes: a fermentation box, which is a rectangular structure, and a sensor socket is provided on the outside of the fermentation box, a sensor is installed inside the sensor socket, and a hydraulic cylinder is installed on one side of the fermentation box, and a feeding mechanism is installed on the top of the fermentation box; a feeding mechanism, the feeding mechanism includes a cover plate, and the cover plate is a triangular structure, and a deodorization pipe is installed on the top of the cover plate, and the cover plate is installed on the top of the fermentation box; a unloading mechanism, the unloading mechanism is installed at the bottom of the fermentation box, and the unloading mechanism includes a carrier plate, and wheels are installed at the angle of the bottom edge of the carrier plate, and one end of the top of the carrier plate is connected to one end of the bottom of the fermentation box through a rotating shaft, and a weighing sensor is installed on the top of the carrier plate.
[0006] Furthermore, the fermentation box includes: a bottom plate, which is installed on the inner bottom of the fermentation box; a side plate, the side of the side plate is provided with an opening, and the side plate is installed on both sides of the inside of the fermentation box, and the openings on the side of the side plate are connected to the sensor jack on the outside of the fermentation box; a gas distribution system, the gas distribution system is installed on the bottom plate, and the side of the gas distribution system is installed with an aeration quick connector, and the aeration quick connector passes through the outside of the fermentation box.
[0007] Furthermore, the fermentation box also includes: an aeration pipe, the top of which is provided with a plurality of aeration holes, the aeration pipe is installed on the base plate, and the side end of the aeration pipe is connected to the gas distribution system; a circuit control component, the circuit control component is installed on the base plate, and a power connector is installed on the side of the circuit control component, and the power connector runs through the outside of the fermentation box.
[0008] Furthermore, the fermentation box also includes: a bottom heating pipe, which is installed on the bottom plate, and the side end of the bottom heating pipe is connected to the circuit control component; a side heating pipe, which is installed on the side of the side plate, and the side end of the side heating pipe is connected to the circuit control component; a hard water-permeable pipe, which is installed on the bottom plate, and the side end of the hard water-permeable pipe is installed with a drainage pipe quick connector, and the drainage pipe quick connector passes through the outside of the fermentation box.
[0009] Furthermore, the feeding mechanism also includes: a slide groove, which is a rectangular structure and is arranged on the inner top of the fermentation box; a slide plate, the top of the slide plate is provided with a groove, and the two ends of the slide plate are slidably installed inside the slide groove; a push plate, a lever is installed at the bottom of the push plate, and the two ends of the push plate are slidably installed inside the slide groove, and the two end sides of the push plate are connected to the slide plate through springs.
[0010] Furthermore, the feeding mechanism also includes: a guide plate, a protrusion is provided at the bottom of the side end of the guide plate, and the protrusion at the bottom of the side end of the guide plate is slidably installed in the groove at the top of the slide plate; a vertical rod, the vertical rod is rotatably installed on the top of the cover plate, and a bevel gear is installed on the top of the vertical rod, and the bottom of the vertical rod is connected to the guide plate; a cross rod, the cross rod is a cylindrical structure, and a bevel gear is installed on the side end of the cross rod, and the cross rod is installed on the top of the cover plate through a bearing seat, and the bevel gear at the side end of the cross rod is meshed with the bevel gear at the top of the vertical rod.
[0011] Furthermore, the feeding mechanism also includes: a feeding piece, the top of which is a conical structure, and a motor is installed on the side of the feeding piece, and the feeding piece is installed on the side of the cover plate; a rotating rod, a blade is installed on the outside of the rotating rod, and the rotating rod is rotatably installed on the inside of the feeding piece, and one end of the rotating rod is connected to the motor output end on the side of the feeding piece, and the other end of the rotating rod is connected to the other side end of the cross bar through a pulley.
[0012] Furthermore, the unloading mechanism also includes: a unloading door, which is a rectangular structure and is installed on the side of the fermentation box through hinges; and a card plate, which is installed on the outer bottom of the unloading door, and the two card plates are closed together.
[0013] Furthermore, the unloading mechanism also includes: a positioning plate, which is a U-shaped structure and is installed at the bottom of the carrier plate; a movable plate, which is a cross-shaped structure and the top of the movable plate is installed at the bottom of the carrier plate through a spring, and the movable plate is slidably installed on the inner side of the positioning plate.
[0014] Furthermore, the unloading mechanism also includes: a pressure plate, which is slidably installed on the outside of the carrier plate, and the bottom of the pressure plate is connected to the side end of the movable plate, and the top end of the pressure plate is connected to the output end of the hydraulic cylinder on one side of the fermentation box through a rotating shaft; a fixed plate, which is a rectangular structure, and the fixed plate is installed on the top of the side end of the movable plate, and the fixed plate is slidably installed on the inner side of the two clamping plates. Beneficial Effects
[0015] 1. In the present invention, oxygen is transported by using aeration pipes to provide oxygen for the enzymolysis bacteria of the material to quickly decompose the fermented material. When the fermented material is fermented, the gas distribution system distributes compressed air to each aeration pipe through a quick connector. The aeration pipes are evenly laid on the inner bottom of the fermentation box. The aeration holes on the aeration pipes can accurately control the oxygen supply in stages through the gas distribution system, so that the oxygen can fully and quickly stimulate the activity of the enzymolysis bacteria of the material, improve the quality of the organic fertilizer, and make the gas evenly distributed to achieve a consistent degree of maturity of the material, so that the whole process of material fermentation is achieved without turning over, reducing the input of labor. At the same time, the aeration pipe also has the function of returning the deodorized gas to the pile body to increase the nitrogen content in the fertilizer and increase the yield of the organic fertilizer.
[0016] 2. In the present invention, the blade on the outer side of the rotating rod is used to cut larger debris in the material to be fermented into smaller objects for uniform fermentation. The material is put into the fermentation box, and the motor drives the rotating rod to rotate the blade on the outer side to cut larger weeds and other debris in the material. The rotating rod drives the cross bar to rotate through the pulley, so that the cross bar drives the vertical bar to drive the guide plate to make the slide plate move back and forth. The slide plate drives the push plate through the spring to make the paddle plate at the bottom paddle the material to be evenly distributed in the temporal part of the fermentation box, so that the material can be better heated and fermented, the fermentation time is reduced, and the fertility of the material after fermentation is improved.
[0017] 3. In the present invention, the fermented material is dumped into the receiving trough for subsequent processing by using a carrier plate. After the material is fermented, the hydraulic cylinder on one side of the fermentation box pushes the fermentation box to be in an inclined state on the top of the carrier plate, and the fixed plate leaves the inner side of the card plate, so that the two unloading doors on one side of the fermentation box are opened, so that the organic fertilizer formed after fermentation is dumped into the receiving trough for subsequent operation. During the dumping process, all of it slides out from the inside of the fermentation box, thereby increasing the dumping speed, reducing the need for manual transportation, and improving work efficiency.
[0018] Fourth, a control system is set up outside the fermentation box to remotely control the temperature, fine-tune the aeration oxygen supply, aeration start and stop time and aeration volume, record the changes in fermentation temperature and oxygen content and generate curves, vehicle movement and position information, record weight changes during fermentation, etc., and cooperate with the four stages of the fermentation parameters of the fermentation box to control each stage of the fermentation process more accurately and improve the fermentation efficiency of the material. It is equipped with 18 multi-point temperature measuring thermal resistors, each of which can measure the temperature of 3 positions at different depths of the material pile. Through these 18 thermal resistors, the temperature changes, curves and trends of the material fermentation process can be recorded throughout the process. The oxygen content and dissolved oxygen monitoring instruments configured in the system can monitor the changes in oxygen content and dissolved oxygen in the compost in real time, control the aeration volume and deodorization system through the changes in oxygen content, and monitor the maturity of the material in real time.
[0019] 5. A heat collection and storage device is installed on the fermentation vehicle. The fermentation parameters of the fermentation vehicle are controlled in four stages. The heating temperature of the fermentation box in the first stage comes from the waste heat generated by the fermentation of the second, third and fourth stage fermentation boxes. Heat is transferred through the heat collection and storage device. Heat transfer devices can be arranged along the track. The fermentation vehicle starts from the feeding station of the work plant, runs along the track, and returns to the discharging station after 30 days of fermentation. The number of fermentation vehicles running on the track is configured as needed. During the fermentation process, the fermentation vehicle is always connected to the wastewater and waste gas treatment device to facilitate timely treatment of waste liquid and waste gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0021] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0022] In the attached picture:
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention.
[0024] Figure 2 1 is a schematic diagram of a top view of the bottom plate structure of an embodiment of the present invention.
[0025] Figure 3 It is a schematic diagram of the cross-sectional structure of a fermentation box according to an embodiment of the present invention.
[0026] Figure 4 Schematic diagram of the cross-sectional structure of a cover plate according to an embodiment of the present invention.
[0027] Figure 5 It is a schematic diagram of the three-dimensional structure of a skateboard according to an embodiment of the present invention.
[0028] Figure 6It is a schematic diagram of the cross-sectional structure of a feed piece according to an embodiment of the present invention.
[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the movable plate of an embodiment of the present invention.
[0030] Figure 8 It is a schematic diagram of the three-dimensional structure of a pressing plate according to an embodiment of the present invention.
[0031] Fig. 9 It is a schematic diagram of the operation of the fermentation vehicle according to an embodiment of the present invention.
[0032] Reference numerals list
[0033] 1. Fermentation box; 101. Bottom plate; 102. Side plate; 103. Gas distribution system; 104. Aeration pipe; 105. Circuit control unit; 106. Bottom heating pipe; 107. Side heating pipe; 108. Hard permeable pipe;
[0034] 2. Feeding mechanism; 201. Cover plate; 202. Slide groove; 203. Slide plate; 204. Push plate; 205. Guide plate; 206. Vertical rod; 207. Cross rod; 208. Feeding member; 209. Rotating rod;
[0035] 3. Unloading mechanism; 301. Carrying plate; 302. Unloading door; 303. Clamping plate; 304. Positioning plate; 305. Movable plate; 306. Pressing plate; 307. Fixed plate. Implementation
[0036] In order to make the purpose, scheme and advantages of the technical solution of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention.
[0037] Example: Please refer to Figures 1 to 9 As shown:
[0038] The present invention provides a digital detection and control fermentation vehicle, comprising: a fermentation box 1, which is a rectangular structure, and a sensor jack is provided on the outside of the fermentation box 1, a sensor is installed inside the sensor jack, a hydraulic cylinder is installed on one side of the fermentation box 1, and a feeding mechanism 2 is installed on the top of the fermentation box 1; the feeding mechanism 2, the feeding mechanism 2 comprises a cover plate 201, and the cover plate 201 is a triangular structure, and a deodorizing pipe is installed on the top of the cover plate 201, and the cover plate 201 is installed on the top of the fermentation box 1; a unloading mechanism 3, the unloading mechanism 3 is installed at the bottom of the fermentation box 1, and the unloading mechanism 3 comprises a carrier plate 301, and a wheel is installed at the position of the bottom edge angle of the carrier plate 301, and the top end of the carrier plate 301 is connected to the bottom end of the fermentation box 1 through a rotating shaft, and a weighing sensor is installed on the top of the carrier plate 301.
[0039] The fermentation box 1 includes: a bottom plate 101, which is installed at the inner bottom of the fermentation box 1; a side plate 102, which has openings on the side of the side plate 102, and the side plate 102 is installed on both sides of the inside of the fermentation box 1, and the openings on the side of the side plate 102 are connected to the sensor jack on the outside of the fermentation box 1; a gas distribution system 103, which is installed on the bottom plate 101, and an aeration quick connector is installed on the side of the gas distribution system 103, and the aeration quick connector passes through the outside of the fermentation box 1; an aeration pipe 104, which has a plurality of aeration holes on the top of the aeration pipe 104, and the aeration pipe 104 is installed on the bottom plate 101, and the side end of the aeration pipe 104 is connected to the gas distribution system 103; a circuit control component 105, which has a circuit control component 105 The bottom plate 101 is installed, and a power connector is installed on the side of the circuit control unit 105, and the power connector passes through the outside of the fermentation box 1; the bottom heating pipe 106 is installed on the bottom plate 101, and the side end of the bottom heating pipe 106 is connected to the circuit control unit 105; the side heating pipe 107 is installed on the side of the side plate 102, and the side end of the side heating pipe 107 is connected to the circuit control unit 105; the hard water-permeable pipe 108 is installed on the bottom plate 101, and the side end of the hard water-permeable pipe 108 is installed with a drainage pipe quick connector, and the drainage pipe quick connector passes through the outside of the fermentation box 1. When the material is fermented, the bottom plate 101 and the side plate 102 are installed on the inner side of the fermentation box 1. The material of the bottom plate 101 and the side plate 102 is selected to be durable. The aeration quick connector on the side of the gas distribution system 103 is connected to the compressed gas, so that the compressed air is diverted to each aeration pipe 104 through the gas distribution system 103. At the same time, the gas distribution system 103 controls the oxygen content, so that the aeration pipe 104 provides oxygen to the inside of the fermentation box 1, fully and quickly stimulates the enzymatic activity of the material, improves the quality of the organic fertilizer, and reduces the workload of the staff for turning the material. The aeration pipe 104 also has the function of returning the deodorized gas to the fermentation box 1. When the ammonia reaches a certain concentration, the odor is returned to the fermentation pile body through the aeration pipe 104 according to the siphon principle and the temperature of the pile body is adjusted to convert the ammonia into nitrogen element, which is used to increase the nitrogen content in the fertilizer. The circuit control component 105 controls the bottom heating tube 106 and the side heating tube 107 to work, heats the inner bottom and side of the fermentation box 1, and controls the temperature. The material can be quickly heated, the probiotics can be rapidly propagated, the miscellaneous bacteria can be quickly eliminated, and the composting time can be reduced. The fermentation can be accurately controlled to complete within 30 days. The whole process is static oxygen control, no turning, and low energy consumption. The fermentation process is controllable, and the energy consumption is about 1 / 10 of the energy consumption of the traditional turning process. Compared with the traditional composting method, the product yield and humification rate are significantly improved. Through the whole process of temperature and oxygen control, the total nitrogen of the organic fertilizer can be increased by 10-40%, the organic matter by 10-30%, the easily oxidized organic matter by 20-60%, and the humic acid by 20-90%. The use of automated equipment requires less labor and the fermentation process does not require human participation.Automatic and precise oxygen and temperature control, low energy consumption, passivation effect on heavy metals during the fermentation process, high safety of the finished product, the water generated during the fermentation process is discharged through the hard permeable pipe 108, and the drainage quick connector at the side end of the hard permeable pipe 108 is connected to the sewage treatment system in the factory area to achieve the function of centralized collection and treatment. A sensor is installed in the sensor jack on the outside of the fermentation box 1. The sensor includes a fertilizer maturity meter, a temperature measuring meter, a pH sensor, a zirconium oxide oxygen probe, a dissolved oxygen sensor, etc., and is equipped with 18 multi-point temperature measuring thermal resistors. Each multi-point temperature measuring thermal resistor can measure the temperature of 3 positions at different depths of the material pile. Through these 18 thermal resistors, the temperature changes, curves and trends of the material fermentation process can be recorded throughout the process. The oxygen content and dissolved oxygen configured in the system The oxygen monitoring instrument can monitor the changes in oxygen content and dissolved oxygen in the compost in real time, and control the aeration volume and deodorization system through the changes in oxygen content. The maturity of the material can be monitored in real time by monitoring the maturity of the material. The fermentation vehicle is equipped with a heat collection and storage device. The fermentation parameters of the fermentation vehicle are controlled in four stages. The heating temperature of the fermentation box in the first stage comes from the waste heat generated by the fermentation of the second, third and fourth stage fermentation boxes. The heat is transferred through the heat collection and storage device. The heat transfer device can be arranged along the track. The fermentation vehicle starts from the feeding station of the work plant and runs along the track. After 30 days of fermentation, it returns to the discharging station. The number of fermentation vehicles running on the track is configured as needed. The fermentation vehicle is always connected to the wastewater and waste gas treatment device during the fermentation process, which is convenient for timely treatment of waste liquid and waste gas.
[0040] In another embodiment, a control system is set outside the fermentation box 1, which can remotely control the temperature, fine-tune the aeration oxygen supply, aeration start, stop time and aeration volume, record the changes in fermentation temperature and oxygen content and generate curves, vehicle movement and position information, record weight changes during fermentation, etc.
[0041] The feeding mechanism 2 further includes: a slide 202, which is a rectangular structure and is arranged at the inner top of the fermentation box 1; a slide plate 203, which is provided with a slot on the top of the slide plate 203, and the two ends of the slide plate 203 are slidably installed inside the slide 202; a push plate 204, which is provided with a lever at the bottom of the push plate 204, and the two ends of the push plate 204 are slidably installed inside the slide 202, and the two end sides of the push plate 204 are connected to the slide plate 203 through springs; a guide plate 205, which is provided with a protrusion at the bottom of the side end of the guide plate 205, and the protrusion at the bottom of the side end of the guide plate 205 is slidably installed in the slot at the top of the slide plate 203; a vertical rod 206, which is rotatably installed on the vertical rod 206 The top of the cover plate 201, and the top of the vertical rod 206 is equipped with a bevel gear, and the bottom of the vertical rod 206 is connected to the guide plate 205; the cross bar 207, the cross bar 207 is a cylindrical structure, and the side end of the cross bar 207 is equipped with a bevel gear, and the cross bar 207 is installed on the top of the cover plate 201 through a bearing seat, and the bevel gear on the side end of the cross bar 207 is meshed with the bevel gear on the top of the vertical rod 206; the feed piece 208, the top of the feed piece 208 is a conical structure, and the side of the feed piece 208 is equipped with a motor, and the feed piece 208 is installed on the side of the cover plate 201; the rotating rod 209, the outer side of the rotating rod 209 is equipped with a blade, and the rotating rod 209 is rotatably installed on the feed piece 208. The inner side of the feeding box 208, and one end of the rotating rod 209 is connected to the motor output end of the side of the feeding piece 208, and the other end of the rotating rod 209 is connected to the other side end of the cross bar 207 through a pulley. The fermented material is fed and fermented. The material of the feeding station is added to the inside of the fermentation box 1 through the feeding piece 208. The motor on the side of the feeding piece 208 drives the rotating rod 209 to rotate in the inner groove of the feeding piece 208. The blade on the outside of the rotating rod 209 can cut large debris such as weeds in the material to facilitate sufficient heat fermentation. The rotating rod 209 rotates through the pulley to drive the cross bar 207 to rotate on the top of the cover plate 201, so that the cross bar 207 drives the vertical rod 206 to rotate, so that the vertical rod 2 The bottom of 06 drives the guide plate 205 to rotate, and the protrusion at the bottom of the side end of the guide plate 205 reciprocates in the slot at the top of the slide plate 203, so that the two ends of the slide plate 203 reciprocate along the slide groove 202, and the two end sides of the slide plate 203 push the push plate 204 to move along the slide groove 202 through the spring, so that the lever at the bottom of the push plate 204 moves the materials accumulated in the fermentation box 1, so that the materials are evenly distributed inside the fermentation box 1, and more materials are stored for fermentation. The cover plate 201 is installed on the top of the fermentation box 1 to reduce the overflow of odor generated during fermentation. A deodorization pipe is installed on the cover plate 201, which connects the deodorization pipe with the deodorization system, and centrally treats the odor to achieve standard emissions.
[0042] The unloading mechanism 3 further includes: a unloading door 302, which is a rectangular structure and is installed on the side of the fermentation box 1 through a hinge; a card plate 303, which is installed on the outer bottom of the unloading door 302, and the two card plates 303 are closed together; a positioning plate 304, which is a U-shaped structure and is installed at the bottom of the carrier plate 301; a movable plate 305, which is a cross-shaped structure and the top of the movable plate 305 is installed on the carrier plate 301 through a spring. The bottom of the movable plate 305 is slidably mounted on the inner side of the positioning plate 304; the pressing plate 306 is slidably mounted on the outer side of the carrier plate 301, and the bottom of the pressing plate 306 is connected to the side end of the movable plate 305, and the top end of the pressing plate 306 is connected to the output end of the hydraulic cylinder on one side of the fermentation box 1 through a rotating shaft; the fixed plate 307 is a rectangular structure, and the fixed plate 307 is mounted on the top of the side end of the movable plate 305, and the fixed plate 307 is slidably mounted on the inner side of the two clamping plates 303, When the material is fermenting, the wheels at the bottom of the carrier plate 301 can realize forward, backward, left and right movement through the frequency conversion control of the travel motor, and can accurately control the vehicle's travel route and arrival location. The weighing sensor on the top of the carrier plate 301 can measure the weight of the material on the vehicle, ensure the weight of the material loaded on the fermentation vehicle, and record the weight change and output of the vehicle material. When the material is unloaded after fermentation, the output end of the hydraulic cylinder at one end of the fermentation box 1 pushes the pressing plate 306 to move downward on the outer side of the carrier plate 301, so that the pressing plate 306 drives the movable plate 305 to move downward. The bottom of the carrier plate 301 moves, so that the side end of the movable plate 305 drives the fixed plate 307 to leave the inner side of the two clamping plates 303, and the discharge door 302 loses the fixation of the fixed plate 307. The movable plate 305 moves downward on the inner side of the positioning plate 304, so that the movable plate 305 is positioned on the inner side of the positioning plate 304, and the fermentation box 1 rotates on the top of the carrier plate 301, so that the fermentation box 1 is inclined, and the material inside the fermentation box 1 pushes the two discharge doors 302 to open, so that the fermented material flows into the receiving trough for subsequent processing.
[0043] Specific usage and function of this embodiment: In the present invention, when the fermented material is fermented, the material is first added into the fermentation box 1 through the feed piece 208, and the blade on the outer side of the motor-driven rotating rod 209 can fully cut the material. The rotating rod 209 rotates through the pulley to drive the horizontal rod 207 to drive the vertical rod 206 to rotate, and the bottom of the vertical rod 206 drives the protrusion at the bottom of the side end of the guide plate 205 to reciprocate in the slot at the top of the slide plate 203. The two ends of the slide plate 203 move along the slide groove 202, and the slide plate 203 is pushed by the spring The push plate 204 moves along the chute 202, and the lever at the bottom of the push plate 204 pushes the material to be evenly distributed. A deodorization pipe is installed on the cover plate 201 to connect with the deodorization system and centrally treat the odor. The compressed air is diverted to each aeration pipe 104 through the gas distribution system 103, so that the aeration pipe 104 provides oxygen to the inside of the fermentation box 1, fully and quickly stimulates the enzymatic activity of the material, and the bottom heating pipe 106 and the side heating pipe 107 are controlled by the circuit control unit 105 to work, and the inner bottom and side of the fermentation box 1 are heated, and Temperature control is performed, the material can be quickly heated up, the probiotics can be rapidly propagated, the miscellaneous bacteria can be quickly eliminated, the composting time can be reduced, and the fermentation can be completed in 30 days with precise control. The water generated during the fermentation process is discharged to the sewage treatment system in the factory through the hard permeable pipe 108 for treatment. After the material is fermented, the output end of the hydraulic cylinder at one place of the fermentation box 1 pushes the pressing plate 306 to drive the movable plate 305 to move, and the side end of the movable plate 305 drives the fixed plate 307 to leave the inner side of the two clamping plates 303, and the unloading door 302 loses the fixation of the fixed plate 307, and the fermentation box 1 is on the carrier plate 301. The top of the fermentation vehicle rotates in an inclined shape, so that the fermented materials flow into the receiving trough for subsequent processing. The fermentation parameters of the fermentation vehicle are controlled in four stages. The heating temperature of the fermentation box in the first stage comes from the waste heat generated by the fermentation of the second, third and fourth stage fermentation boxes. The heat is transferred through the heat collection and storage device. The heat transfer device can be arranged along the track. The fermentation vehicle starts from the feeding station in the work plant and runs along the track. After 30 days of fermentation, it returns to the discharging station. During the fermentation process, the fermentation vehicle is always connected to the wastewater and waste gas treatment device to facilitate timely treatment of waste liquid and waste gas.
Claims
1. A digital intelligent detection and control fermentation vehicle, characterized in that: include: A fermentation box (1), wherein a sensor jack is provided on the outside of the fermentation box (1), a sensor is installed inside the sensor jack, a hydraulic cylinder is installed on one side of the fermentation box (1), and a feeding mechanism (2) is installed on the top of the fermentation box (1); the feeding mechanism (2), wherein the feeding mechanism (2) comprises a cover plate (201), and the cover plate (201) is a triangular structure, and a deodorizing pipe is installed on the top of the cover plate (201), and the cover plate (201) is installed on the top of the fermentation box (1); a discharge mechanism (3), wherein the discharge mechanism (3) is installed at the bottom of the fermentation box (1), and the discharge mechanism (3) comprises a carrier plate (301), and a wheel is installed at the position of the included angle of the bottom edge of the carrier plate (301), and one end of the top of the carrier plate (301) is connected to one end of the bottom of the fermentation box (1) via a rotating shaft, and a weighing sensor is installed on the top of the carrier plate (301); The fermentation box (1) comprises: a bottom plate (101), the bottom plate (101) being mounted on the inner bottom of the fermentation box (1); a side plate (102), the side of the side plate (102) being provided with openings, and the side plate (102) being mounted on both sides of the inside of the fermentation box (1), and the openings on the side of the side plate (102) being connected to sensor jacks on the outside of the fermentation box (1); and a gas distribution system (103), the gas distribution system (103) being mounted on the bottom plate (101), and the side of the gas distribution system (103) being mounted with an aeration quick connector, and the aeration quick connector passing through the outside of the fermentation box (1); The fermentation box (1) further comprises: an aeration pipe (104), wherein a plurality of aeration holes are provided on the top of the aeration pipe (104), the aeration pipe (104) is mounted on the bottom plate (101), and a side end of the aeration pipe (104) is connected to the gas distribution system (103); a circuit control component (105), wherein the circuit control component (105) is mounted on the bottom plate (101), and a power supply connector is mounted on the side of the circuit control component (105), and the power supply connector passes through the outside of the fermentation box (1); The fermentation box (1) further comprises: a bottom heating pipe (106), the bottom heating pipe (106) being mounted on the bottom plate (101), and the side end of the bottom heating pipe (106) being connected to the circuit control component (105); a side heating pipe (107), the side heating pipe (107) being mounted on the side of the side plate (102), and the side end of the side heating pipe (107) being connected to the circuit control component (105); a hard water-permeable pipe (108), the hard water-permeable pipe (108) being mounted on the bottom plate (101), and the side end of the hard water-permeable pipe (108) being mounted with a drainage pipe quick connector, the drainage pipe quick connector passing through the outside of the fermentation box (1); The feeding mechanism (2) further comprises: a slide groove (202), the slide groove (202) being arranged at the inner top of the fermentation box (1); a slide plate (203), the top of the slide plate (203) being provided with a groove, and the two ends of the slide plate (203) being slidably mounted inside the slide groove (202); a push plate (204), the bottom of the push plate (204) being provided with a lever, and the two ends of the push plate (204) being slidably mounted inside the slide groove (202), and the two end sides of the push plate (204) being connected to the slide plate (203) via springs; The feeding mechanism (2) further comprises: a guide plate (205), wherein a protrusion is provided at the bottom of the side end of the guide plate (205), and the protrusion at the bottom of the side end of the guide plate (205) is slidably mounted in a slot at the top of the slide plate (203); a vertical rod (206), wherein the vertical rod (206) is rotatably mounted on the top of the cover plate (201), and a bevel gear is mounted on the top of the vertical rod (206), and the bottom of the vertical rod (206) is connected to the guide plate (205); a cross rod (207), wherein a bevel gear is mounted on the side end of the cross rod (207), and the cross rod (207) is mounted on the top of the cover plate (201) via a bearing seat, and the bevel gear at the side end of the cross rod (207) meshes with the bevel gear at the top of the vertical rod (206); The feeding mechanism (2) further comprises: a feeding member (208), a motor being mounted on a side of the feeding member (208), and the feeding member (208) being mounted on a side of the cover plate (201); a rotating rod (209), a blade being mounted on an outer side of the rotating rod (209), and the rotating rod (209) being rotatably mounted on an inner side of the feeding member (208), and one end of the rotating rod (209) being connected to an output end of the motor on a side of the feeding member (208), and the other end of the rotating rod (209) being connected to the other side end of the cross bar (207) via a pulley; The unloading mechanism (3) further comprises: a unloading door (302), the unloading door (302) being mounted on the side of the fermentation box (1) via hinges; a clamping plate (303), the clamping plate (303) being mounted on the outer bottom of the unloading door (302), the two clamping plates (303) being closed together; The unloading mechanism (3) further comprises: a positioning plate (304), the positioning plate (304) being a U-shaped structure and being mounted on the bottom of the carrier plate (301); a movable plate (305), the top of the movable plate (305) being mounted on the bottom of the carrier plate (301) via a spring, and the movable plate (305) being slidably mounted on the inner side of the positioning plate (304); The unloading mechanism (3) further comprises: a pressing plate (306), wherein the pressing plate (306) is slidably mounted on the outside of the carrier plate (301), and the bottom of the pressing plate (306) is connected to the side end of the movable plate (305), and the top end of the pressing plate (306) is connected to the output end of the hydraulic cylinder on one side of the fermentation box (1) via a rotating shaft; and a fixed plate (307), wherein the fixed plate (307) is mounted on the top of the side end of the movable plate (305), and the fixed plate (307) is slidably mounted on the inner sides of the two clamping plates (303).