A wire drawing method for a wire drawing machine with a grooved drum capable of being positionable and reciprocating

By arranging a reciprocating and traversing grooved cylinder on the glass fiber drawing machine, the problems of low production efficiency and high labor intensity caused by the short yarn filling time in the existing technology are solved, and more efficient drawing production and more efficient are achieved. Low labor intensity.

CN116375333BActive Publication Date: 2025-01-24TAIAN JIACHENG ELECTROMECHANICAL TECH LTD
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Patent Information

Application Number
CN202310417747.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-14
Publication Date
2025-01-24
Estimated Expiration
2043-04-14

AI Technical Summary

Technical Problem

During the production process, the existing fiberglass wire drawing machines have a short time to pull the yarn balls, making it difficult for workers to complete the unloading of the barrel and sleeve without stopping, which seriously affects the production efficiency and increases the labor intensity of workers.

Method used

Design a wire drawing machine with a variable position and reciprocating groove cylinder. By arranging a groove cylinder on the wire drawing machine that can reciprocate along the length direction of the machine head and perform lateral movement between the groove cylinder and the plane of the wire drawing machine head, it can move closer to or away from the machine head. , realize the drawing work of multiple empty yarn bobbins on a set of machine heads.

Benefits of technology

By extending the drawing time on each set of machine heads, the workers have enough time to carry out unloading and sleeve work, reducing labor intensity and reducing production efficiency losses caused by the shutdown operation.

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Abstract

The present application belongs to the technical field of wire drawing machines, and discloses a wire drawing method for a wire drawing machine with a displaceable and reciprocating groove drum, comprising the following steps: putting a number of empty yarn drums on the head of the wire drawing machine; moving the groove drum to a working position close to the head at the front end of the head of the wire drawing machine, and starting to draw wire on the empty yarn group at the front end of the head; after the above empty yarn group is fully drawn, the groove drum moves away from the head, and then moves along the length direction of the head of the wire drawing machine to a position flush with the next empty yarn drum, and then moves to the working position close to the head, and starts to draw wire on the corresponding empty yarn group; and so on, until all the empty yarn groups on the head are fully drawn; rotating the head, so that another head with empty yarn groups arrives at the working position, and the head with full yarn groups is turned to an idle position for unloading. By continuously drawing multiple yarn groups on a group of heads, workers have enough time to unload and sleeve the yarn groups, which reduces the operating time of workers and improves production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of wire drawing, in particular to a wire drawing method of a wire drawing machine with a grooved drum capable of being positionable and reciprocating. Background Art

[0002] As a basic raw material, glass fiber composite materials have been widely used in transportation, electronic information, aerospace, infrastructure, medical care, environmental protection and energy with the development of processing technology and auxiliary material technology. Glass fiber and its products are increasingly valued by people for their excellent functional material properties. In the process of glass fiber drawing, the indispensable equipment is the glass fiber drawing machine, which is a mechanical equipment that draws the molten glass into fiber filaments at high speed and winds them into fiber rolls according to a certain pattern.

[0003] The existing glass fiber drawing machine is generally equipped with two sets of rotating heads. During the production process, when one set of heads is full of yarn balls, the other set of empty yarn heads is rotated to the working position by rotating the two sets of heads. At this time, the workers need to manually pull the fiber filaments to the empty yarn heads in the working position, and then remove the heads full of yarn balls and replace them with new empty yarn tubes. However, since the yarn balls pulled by the current drawing machines are relatively small, the time it takes to fully pull a yarn ball is very short, and this time is not enough for the workers to complete the unloading and sleeve of the tubes. This results in the need to stop the machine after each yarn ball is fully pulled to ensure the workers' operating time, which seriously affects the production efficiency. Furthermore, the workers need to continuously pull the yarn, unload the tubes and sleeve, which greatly increases the labor intensity of the workers. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a wire drawing method of a wire drawing machine with a displaceable and reciprocating groove drum, which can overcome the above shortcomings of the prior art.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: A wire drawing method for a wire drawing machine with a grooved drum that can be displaced and reciprocated, comprising a wire drawing machine provided with a grooved drum, wherein the grooved drum moves back and forth along the length direction of the wire drawing machine head and moves transversely in the plane where the grooved drum and the wire drawing machine head are located to move closer to or away from the head, and further comprising the following steps:

[0006] S1. Put some empty yarn tubes on the head of the wire drawing machine;

[0007] S2, moving the grooved drum to the working position close to the front end of the wire drawing machine head, and starting to draw the wire on the empty yarn ball at the front end of the head;

[0008] S3, after the above empty yarn group is fully drawn, the groove drum moves away from the head of the wire drawing machine in the plane where it and the head of the wire drawing machine are located, and then moves along the length direction of the head of the wire drawing machine to a position flush with the next empty yarn drum, and then moves in the plane where it and the head of the wire drawing machine are located to a working position in the direction close to the head of the wire drawing machine, and starts to draw wire on the corresponding empty yarn group;

[0009] S4, and so on, until all the empty yarn balls on the machine head are pulled;

[0010] S5. Turn the machine head so that the machine head with the empty yarn ball in the other group reaches the working position, and the machine head with the full yarn ball turns to the idle position for unloading the yarn ball.

[0011] By adopting the above technical scheme, a grooved drum is arranged on the wire drawing machine, which can reciprocate along the length direction of the wire drawing machine head and make a transverse movement close to or away from the head in the plane where the grooved drum and the wire drawing machine head are located. By changing the position of the grooved drum, it is possible to carry out wire drawing of multiple empty yarn bobbins on a group of heads, thereby increasing the wire drawing time on each group of heads, so that workers have enough time to unload and sleeve the bobbins, thereby reducing the labor intensity of workers; there is no need to stop the machine frequently to meet work operations, thereby improving production efficiency.

[0012] Furthermore, the wire drawing machine includes a frame, a base plate is provided on the side of the frame, a turntable is rotatably provided on the base plate, two groups of machine heads are symmetrically distributed on the center of the turntable, a groove drum is provided on the outer side of the base plate, a driving mechanism is provided on the inner side of the base plate, the driving mechanism and the groove drum are connected by a groove drum rod, and a groove for horizontal transverse movement of the groove drum rod is provided on the base plate. The driving mechanism drives the groove drum to move back and forth along the length direction of the machine head and to move transversely towards or away from the machine head in the plane where the groove drum and the wire drawing machine machine head are located.

[0013] By adopting the above technical solution, two groups of machine heads are set by a turntable, so that the machine heads can be switched, so that after one group of machine heads completes wire drawing, it is replaced by another group of machine heads, which provides sufficient time for unloading and sleeve. Then, the grooved drum rod is driven by a driving mechanism to drive the grooved drum to move, so as to realize the wire drawing of multiple yarn bobbins on one group of machine heads.

[0014] Furthermore, the driving mechanism includes a mounting plate arranged on the inner surface of the base plate, a first slide rail is horizontally arranged on the inner surface of the mounting plate, a sliding bracket is slidably arranged on the first slide rail, a second slide rail parallel to the length direction of the machine head is arranged on the sliding bracket, a sliding seat is slidably arranged on the second slide rail, a groove drum rod is arranged on the sliding seat, and a driving motor for driving the groove drum is arranged at the inner end of the groove drum rod.

[0015] By adopting the above technical solution, the sliding bracket is used to slide on the first slide rail, so that the groove drum can move horizontally towards or away from the wire drawing machine head on the plane where the groove drum and the wire drawing machine head are located, and the sliding seat is used to slide on the second slide rail to achieve reciprocating motion of the groove drum along the length direction of the wire drawing machine head.

[0016] Furthermore, a rack parallel to the first slide rail is provided on the sliding bracket, a servo motor is provided on the inner side of the mounting plate through a connecting plate, a gear is connected to the output shaft of the servo motor, and the gear is meshed with the rack.

[0017] By adopting the above technical solution, the servo motor is used to drive the gear to rotate, so that the sliding bracket is driven to move along the first slide rail through the rack, and the transmission is high through the meshing transmission of the gear and the rack.

[0018] Furthermore, a screw rod parallel to the second slide rail is rotatably arranged in the sliding bracket, a rotating motor is arranged at one end of the screw rod, a nut slider is spirally arranged on the screw rod, and the nut slider is fixedly connected to the sliding seat.

[0019] By adopting the above technical solution, a screw rod, a nut slider and a rotating motor are set, and the nut slider is fixedly connected to the sliding seat. The screw rod is driven by the rotating motor to rotate and the nut slider is driven to move on the screw rod, thereby driving the sliding seat to slide on the second slide rail. The sliding seat is driven to move by the cooperation of the screw rod and the nut slider, and the transmission efficiency is high.

[0020] Furthermore, the sliding bracket includes a vertical plate and a horizontal plate arranged at the top of the vertical plate, the vertical plate is slidably arranged on the first slide rail through a slider, and the second slide rail is installed on the horizontal plate.

[0021] By adopting the above technical solution, the sliding bracket is arranged into a vertical plate and a horizontal plate, which is convenient for cooperation with the first slide rail and the second slide rail, and is convenient for setting the driving mechanism.

[0022] Furthermore, a support plate is arranged between the vertical plate and the horizontal plate.

[0023] By adopting the above technical solution, a support plate is arranged between the vertical plate and the horizontal plate, and the horizontal plate is supported by the support plate, thereby improving the stability of the horizontal plate.

[0024] In summary, the present invention has the following beneficial effects:

[0025] 1. In the present application, a grooved drum is provided on the wire drawing machine, which can reciprocate along the length direction of the wire drawing machine head and make a transverse movement close to or away from the head in the plane where the grooved drum and the wire drawing machine head are located. By changing the position of the grooved drum, the wire drawing work of multiple empty yarn bobbins can be realized on a group of heads, thereby increasing the wire drawing time on each group of heads, so that the workers have enough time to unload the bobbins and sleeve the bobbins, reducing the labor intensity of the workers; and it is no longer necessary to stop the machine frequently to meet the work operation, thereby improving the production efficiency;

[0026] 2. In the present application, a sliding bracket, a sliding seat, a grooved drum and a grooved drum rod are provided, and the cooperation of a servo motor, a gear and a rack is utilized to realize the lateral movement of the grooved drum on the plane where the grooved drum and the wire drawing machine head are located, toward or away from the machine head. The cooperation of a rotating motor, a lead screw and a nut slider is utilized to realize the reciprocating movement of the grooved drum along the length direction of the wire drawing machine head. The structure is simple and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 Schematic diagram of the overall structure of the wire drawing machine in an embodiment of the present invention;

[0028] Figure 2 It is a structural schematic diagram of the grooved drum and driving mechanism of the wire drawing machine in an embodiment of the present invention.

[0029] In the figure: 10, groove drum; 11, groove drum rod; 12, driving motor; 20, frame; 21, base plate; 22, turntable; 23, head; 30, driving mechanism; 31, mounting plate; 311, servo motor; 312, gear; 32, first slide rail; 33, sliding bracket; 331, rack; 332, lead screw; 333, rotating motor; 334, nut slider; 335, vertical plate; 336, horizontal plate; 337, support plate; 34, second slide rail; 35, sliding seat. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.

[0031] like Figure 1-2As shown, an embodiment of the present application discloses a wire drawing method for a wire drawing machine with a variable groove drum and reciprocating motion, which is applied to a wire drawing machine with a variable groove drum and reciprocating motion. The wire drawing machine includes a frame 20, a base plate 21, a machine head 23, a turntable 22, a driving mechanism 30, a sliding bracket 33, a sliding seat 35, a groove drum 10, a groove drum rod 11 and other components. The turntable 22 drives two groups of machine heads 23 to rotate for working switching, and the sliding bracket 33 and the sliding seat 35 drive the groove drum 10 to move back and forth along the length direction of the wire drawing machine machine head 23 and to move horizontally towards or away from the machine head 23 in the plane where the groove drum 10 and the wire drawing machine head 23 are located.

[0032] The specific structure is that a base plate 21 is arranged on the side of the frame 20, a turntable 22 is rotatably arranged on the base plate 21, two groups of machine heads 23 are centrally symmetrically distributed on the turntable 22, and a driving component for driving the turntable 22 to rotate is arranged in the frame 20. The two groups of machine heads 23 are switched by rotating the turntable 22 180°.

[0033] The driving mechanism 30 includes a mounting plate 31, a first slide rail 32, a sliding bracket 33, a second slide rail 34, a sliding seat 35, a servo motor 311, a rotating motor 333, etc. The mounting plate 31 is arranged on the inner side of the base plate 21 and is used to install the entire driving mechanism 30. The sliding bracket 33 includes a vertical plate 335 and a horizontal plate 336. The horizontal plate 336 is arranged at the top of the vertical plate 335. A support plate 337 is arranged between the vertical plate 335 and the horizontal plate 336. The horizontal plate 336 is supported by the support plate 337 to improve the stability of the horizontal plate 336. The first slide rail 32 is horizontally arranged on the inner side of the mounting plate 31. The vertical plate 335 of the sliding bracket 33 is slidably arranged on the first slide rail 32 through a slider. A rack 331 parallel to the first slide rail 32 is provided on the vertical plate 335 of the sliding bracket 33, and a servo motor 311 is provided on the inner side of the mounting plate 31 through a connecting plate, and a gear 312 is connected to the output shaft of the servo motor 311, and the gear 312 is meshed with the rack 331. The servo motor 311 drives the gear 312 to rotate, thereby driving the rack 331 and the vertical plate 335 to slide on the first slide rail 32, thereby causing the entire sliding bracket 33 to slide along the first slide rail 32.

[0034] A second slide rail 34 is arranged on the transverse plate 336 of the sliding bracket 33, and the length direction of the second slide rail 34 is parallel to the length direction of the machine head 23. The sliding seat 35 is slidably arranged on the second slide rail 34 through a slider. A screw rod 332 is arranged below the transverse plate 336 in the sliding bracket 33, and the length direction of the screw rod 332 is consistent with the length direction of the second slide rail 34. Both ends of the screw rod 332 are rotatably arranged in the sliding bracket 33 through bearings. A rotating motor 333 is arranged at one end of the screw rod 332, and the rotating motor 333 is used to drive the screw rod 332 to rotate. A nut slider 334 is spirally arranged on the screw rod 332, and the nut slider 334 is fixedly connected to the sliding seat 35. In this way, when the screw rod 332 rotates, the nut slider 334 will not rotate with the screw rod 332 under the action of the sliding seat 35, so that it will move along the length direction of the screw rod 332 with the sliding seat 35, and then drive the sliding seat 35 to slide on the second slide rail 34.

[0035] The grooved barrel rod 11 is arranged on the sliding seat 35, and the inner end of the grooved barrel rod 11 is provided with a driving motor 12 for driving the grooved barrel 10, and the outer end of the grooved barrel rod 11 extends outward through the base plate 21 and is connected with the grooved barrel 10. The base plate 21 is also provided with a groove for the horizontal transverse movement of the grooved barrel rod 11.

[0036] The wire drawing method of the wire drawing machine with a groove drum that can be displaced and reciprocated comprises the following steps:

[0037] S1. Put a number of empty yarn tubes on the heads 23 of the wire drawing machine; initially, empty yarn tubes are put on both sets of heads 23, one set of heads 23 is in the wire drawing working position, and the other set of heads 23 is in the idle position waiting for replacement.

[0038] S2, move the groove drum 10 to the front end of the wire drawing machine head 23 close to the working position of the head 23, and start drawing wire on the empty yarn ball at the front end of the head 23; specifically, the rotating motor 333 is started to drive the screw rod 332 to rotate, so that the nut slider 334 drives the sliding seat 35 to slide on the second slide rail 34 to move the groove drum 10 to the front end of the head 23, and then the servo motor 311 is started to drive the gear 312 to rotate, so that the rack 331 drives the sliding bracket 33 to slide along the first slide rail 32 to get closer to the head 23, so that the groove drum 10 reaches the working position close to the head 23; then the driving motor 12 drives the groove drum 10 to rotate to enter the wire drawing link.

[0039] S3. After the above-mentioned empty yarn ball is fully drawn, the groove drum 10 moves in the direction away from the wire drawing machine head 23 in the plane where it and the wire drawing machine head 23 are located, and then moves along the length direction of the wire drawing machine head 23 to a position flush with the next empty yarn tube, and then moves in the direction close to the head 23 in the plane where it and the wire drawing machine head 23 are located to the working position, and starts to draw wire on the corresponding empty yarn ball; the specific driving method is the same as step S2, the reciprocating motion of the groove drum 10 along the length direction of the wire drawing machine head 23 is completed by the rotating motor 333 driving the lead screw 332 slider mechanism; the lateral movement of the groove drum 10 in the plane where the groove drum 10 and the wire drawing machine head 23 are located is completed by the servo motor 311 driving the gear 312 rack 331 mechanism.

[0040] S4, and so on, until all the empty yarn balls on the machine heads 23 are pulled full; several empty yarn balls on the same group of machine heads 23 can be completed continuously under the action of the grooved drum 10, without manual intervention, thus freeing up manpower.

[0041] S5, rotating the machine head 23, so that the machine head 23 of another group with empty yarn balls reaches the working position, and the machine head 23 with full yarn balls is turned to the idle position for unloading.

[0042] The above method, through the setting of the groove drum 10, enables a group of machine heads 23 to continuously draw multiple yarn balls at a time, thereby extending the working time of the machine heads 23, so that workers have enough time to perform tasks such as unloading and sleeve, and no frequent shutdown is required, which reduces the workers' operating time and improves production efficiency.

[0043] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A wire drawing method of a wire drawing machine with a grooved drum that can be displaced and reciprocated, characterized in that: The invention comprises a wire drawing machine provided with a grooved drum (10), wherein the grooved drum (10) moves back and forth along the length direction of a head (23) of the wire drawing machine and moves transversely in a plane where the grooved drum (10) and the head (23) of the wire drawing machine are located, and further comprises the following steps: S1, putting a number of empty yarn tubes on the head of the wire drawing machine (23); S2, moving the grooved drum (10) to a working position close to the front end of the head (23) of the wire drawing machine, and starting to draw the wire on the empty yarn ball at the front end of the head (23); S3, after the above-mentioned empty yarn ball is fully drawn, the groove drum (10) moves in the plane where it and the wire drawing machine head (23) are located in a direction away from the head (23), then moves along the length direction of the wire drawing machine head (23) to a position flush with the next empty yarn tube, and then moves in the plane where it and the wire drawing machine head (23) are located in a direction close to the head (23) to a working position, and starts drawing on the corresponding empty yarn ball; S4, and so on, until all the empty yarn balls on the machine head (23) are pulled full; S5, rotating the machine head (23), so that the machine head (23) of another assembly equipped with an empty yarn ball reaches the working position, and the machine head (23) with a full yarn ball is rotated to the idle position for unloading the yarn ball; The wire drawing machine comprises a frame (20), a base plate (21) is arranged on the side of the frame (20), a turntable (22) is rotatably arranged on the base plate (21), two groups of machine heads (23) are centrally symmetrically distributed on the turntable (22), a grooved drum (10) is arranged on the outer side of the base plate (21), a driving mechanism (30) is arranged on the inner side of the base plate (21), the driving mechanism (30) and the grooved drum (10) are connected via a grooved drum rod (11), a groove for the grooved drum rod (11) to move horizontally is provided on the base plate (21), and the driving mechanism (30) drives the grooved drum (10) to move reciprocatingly along the length direction of the machine head (23) and to move horizontally towards or away from the machine head (23) in the plane where the grooved drum (10) and the wire drawing machine machine head (23) are located; The driving mechanism (30) comprises a mounting plate (31) arranged on the inner side surface of the base plate (21); a first slide rail (32) is horizontally arranged on the inner side surface of the mounting plate (31); a sliding bracket (33) is slidably arranged on the first slide rail (32); a second slide rail (34) parallel to the length direction of the machine head (23) is slidably arranged on the sliding bracket (33); a sliding seat (35) is slidably arranged on the second slide rail (34); a grooved barrel rod (11) is arranged on the sliding seat (35); a driving motor (12) for driving the grooved barrel (10) is arranged at the inner end of the grooved barrel rod (11).

2. A wire drawing method of a wire drawing machine with a variable and reciprocating groove drum according to claim 1, characterized in that: The sliding bracket (33) is provided with a rack (331) parallel to the first slide rail (32); a servo motor (311) is provided on the inner side of the mounting plate (31) via a connecting plate; a gear (312) is connected to the output shaft of the servo motor (311); and the gear (312) is meshed with the rack (331).

3. A wire drawing method of a wire drawing machine with a variable and reciprocating groove drum according to claim 2, characterized in that: A screw rod (332) parallel to the second slide rail (34) is rotatably arranged in the sliding bracket (33), a rotating motor (333) is arranged at one end of the screw rod (332), a nut slider (334) is spirally arranged on the screw rod (332), and the nut slider (334) is fixedly connected to the sliding seat (35).

4. A wire drawing method of a wire drawing machine with a variable and reciprocating groove drum according to claim 3, characterized in that: The sliding bracket (33) comprises a vertical plate (335) and a horizontal plate (336) arranged at the top of the vertical plate (335); the vertical plate (335) is slidably arranged on the first slide rail (32) through a slider; and the second slide rail (34) is installed on the horizontal plate (336).

5. A wire drawing method of a wire drawing machine with a variable and reciprocating groove drum according to claim 4, characterized in that: A support plate (337) is arranged between the vertical plate (335) and the horizontal plate (336).

Citation Information

Patent Citations

  • Wire drawing machine with variable and reciprocating groove drum

    CN219792827U