Tower drum mould assembly tool and assembly method
By using tower mold assembly tooling and assembly methods, the rib plate position is stabilized and the entire assembly is connected to the panel, solving the problems of low tower mold assembly efficiency and panel deformation, thus achieving efficient tower mold assembly and quality assurance of wind turbine generator sets.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-29
- Publication Date
- 2026-04-07
AI Technical Summary
The low assembly efficiency of tower molds leads to low assembly efficiency of wind turbine generators, and the panels are prone to deformation during welding, affecting the quality of the tower section.
A tower mold assembly tooling and assembly method are adopted, in which the first rib and the second rib are connected to each other to form a rib connection assembly, and the position of the rib is stabilized by the support and the abutment part, and the whole assembly is connected to the panel to avoid panel deformation caused by multiple installations.
This improved the assembly efficiency of the tower mold, prevented panel deformation, ensured the quality of the tower section, and enhanced the overall assembly efficiency of the wind turbine generator set.
Smart Images

Figure CN116408756B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tower drum manufacturing equipment, in particular to a tower drum mold assembling tool and a tower drum mold assembling method. BACKGROUND
[0002] With the continuous development of wind turbine technology, people's requirements for wind turbine generators are getting higher and higher. The wind turbine generator includes a tower drum and a nacelle and blades arranged on the tower drum and other structures. As the main stressed structure of the wind turbine generator, the quality of the tower drum determines the quality of the wind turbine generator.
[0003] With the continuous increase in the size of the tower drum, the tower drum section is usually formed by segmentally splicing multiple tower drum segments, and the tower drum segments are formed by pouring the tower drum mold. The assembly efficiency of the tower drum mold will seriously affect the assembly efficiency of the wind turbine generator. At present, there is a problem of low assembly efficiency of the tower drum mold in the prior art. SUMMARY
[0004] The embodiments of the present application provide a tower drum mold assembling tool and a tower drum mold assembling method, aiming to solve the problem of low assembly efficiency of the tower drum mold.
[0005] The embodiments of the first aspect of the present application provide a tower drum mold assembling method, the tower drum mold comprising a panel and a rib plate arranged on the panel, the rib plate comprising a first rib plate and a second rib plate arranged intersectingly, the method comprising:
[0006] connecting the first rib plate and the second rib plate to each other to form a rib plate connecting assembly;
[0007] connecting the rib plate connecting assembly to the panel.
[0008] According to the embodiments of the first aspect of the present application, in the step of connecting the first rib plate and the second rib plate to each other to form the rib plate connecting assembly:
[0009] arranging the first rib plate on the tower drum mold assembling tool, the tower drum mold assembling tool comprising a base, a first support portion arranged on the base, and an abutting portion, a plurality of first support portions being arranged side by side, two abutting portions being arranged at both ends of the first support portion, and the first rib plate being located between the two abutting portions on the first support portion;
[0010] arranging the second rib plate between the two adjacent first support portions, and connecting the second rib plate and the first rib plate to form the rib plate connecting assembly.
[0011] According to any one of the preceding embodiments of the first aspect of the present application, in the step of connecting the rib plate connecting assembly to the panel:
[0012] removing the rib plate connecting assembly from the first support portion;
[0013] arranging the panel on the first support portion;
[0014] The rib connecting assembly is positioned on the side of the panel away from the first support, and the rib connecting assembly and the panel are connected.
[0015] According to any of the foregoing embodiments of the first aspect of this application, in the step of connecting the rib plate connecting assembly to the panel: the panel is disposed on the side of the rib plate connecting assembly away from the first support portion, and the rib plate connecting assembly and the panel are connected.
[0016] According to any of the foregoing embodiments of the first aspect of this application, in the step of connecting the rib plate connecting assembly to the panel:
[0017] The panel is mounted on a support member, which has a support surface adapted to the panel.
[0018] The rib plate connecting assembly is moved to the side of the panel away from the support by the tower mold assembly tooling, and the rib plate connecting assembly and the panel are connected.
[0019] The second aspect of this application also provides a tower mold assembly fixture, the tower mold including a panel and ribs disposed on the panel, the ribs including a first rib and a second rib disposed intersecting each other, the tower mold assembly fixture including:
[0020] Base;
[0021] A first support portion is disposed on the base. The side of the first support portion away from the base has a support surface for supporting the first rib. Multiple first support portions are arranged side by side so that multiple first support portions can jointly support the second rib.
[0022] The abutting portion has two abutting portions located at both ends of the first support portion to provide a limit to the first rib located in the first support portion.
[0023] According to an embodiment of the second aspect of this application, the first support portion extends and is formed along a first direction, and the support surface is a curved surface adapted to the shape of the first rib, and a plurality of first support portions are arranged side by side along a second direction.
[0024] According to any of the foregoing embodiments of the second aspect of this application, the support surface is formed to protrude in a direction away from the base, or the support surface is formed to be recessed in a direction close to the base.
[0025] According to any of the foregoing embodiments of the second aspect of this application, it further includes a second support portion, which extends and is formed along a second direction and has a support plane for supporting the second rib plate, and a plurality of second support portions are arranged side by side along a first direction.
[0026] According to any of the foregoing embodiments of the second aspect of this application, a plurality of second support portions are arranged side by side along the curved extension trajectory of the support surface.
[0027] According to any of the foregoing embodiments of the second aspect of this application, a first auxiliary beam is further included, which is detachably disposed on the support surface of the first support portion, so that the first support portion supports the first rib plate through the first auxiliary beam, and the surface of the first auxiliary beam facing away from the first support portion is adapted to the shape of the first rib plate.
[0028] According to any of the foregoing embodiments of the second aspect of this application, a plurality of first auxiliary beams are stacked in a direction away from the first support portion, and each first auxiliary beam has a different surface shape away from the first support portion, so that the first support portion can support first ribs of different shapes through different first auxiliary beams.
[0029] According to any of the foregoing embodiments of the second aspect of this application, a clamping member is further included, disposed on the first support portion and used to clamp the first rib and / or the second rib.
[0030] According to any of the foregoing embodiments of the second aspect of this application, the clamping member and / or the abutment portion are detachably connected to the first support portion.
[0031] In the tower mold assembly method provided in this application embodiment, the first rib and the second rib are first connected to each other to form a rib connecting assembly, and then the rib connecting assembly is integrally connected to the panel. Both the first and second ribs are strip-shaped, and assembling the first and second ribs into the rib connecting assembly has high assembly efficiency. Furthermore, installing the rib connecting assembly onto the panel allows for the simultaneous installation of the first rib, the second rib, and the panel, eliminating the need for multiple operations on the panel by installing the first and second ribs separately. Therefore, compared to the method of sequentially connecting the first and second ribs to the panel, this application not only avoids panel deformation caused by multiple connection operations, which in turn leads to deformation of the tower section cast from the tower mold, but also effectively improves the assembly efficiency of the tower mold. Attached Figure Description
[0032] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings, wherein the same or similar reference numerals denote the same or similar features.
[0033] Figure 1 This is a schematic flowchart of an assembly method for a tower mold provided in an embodiment of this application;
[0034] Figure 2 This is a front view of a tower mold;
[0035] Figure 3 yes Figure 2 Top view;
[0036] Figure 4This is a flowchart illustrating a step in a tower mold assembly method provided in an embodiment of this application;
[0037] Figure 5 This is a schematic diagram of the structure of the tower mold assembly fixture used in a tower mold assembly method provided in this application embodiment;
[0038] Figure 6 This is one embodiment of the present application Figure 5 Top view;
[0039] Figures 7 to 9 This is a schematic diagram of the process structure of an assembly method for a tower mold provided in an embodiment of this application;
[0040] Figure 10 This is a flowchart illustrating a step in a tower mold assembly method provided in another embodiment of this application;
[0041] Figure 11 This is a process structure diagram of an assembly method for a tower mold provided in an embodiment of this application;
[0042] Figure 12 This is a flowchart illustrating a step in a tower mold assembly method provided in another embodiment of this application;
[0043] Figure 13 This is a schematic diagram of the structure of a tower mold assembly tooling provided in another embodiment of this application;
[0044] Figure 14 yes Figure 13 Side view;
[0045] Figure 15 This is another embodiment of the present application Figure 5 Top view;
[0046] Figure 16 This is another embodiment provided by this application. Figure 5 Top view;
[0047] Figure 17 This application also provides an embodiment. Figure 5 Top view;
[0048] Figure 18 yes Figure 17 A magnified schematic diagram of the structure at point I in the middle.
[0049] Explanation of reference numerals in the attached figures:
[0050] 10. Tower mold assembly fixture; 11. Base; 12. First support part; 12a. Support surface; 12b. Insertion groove; 13. Abutment part; 14. Second support part; 15. First auxiliary beam; 16. Clamping component;
[0051] 20. Tower mold; 21. Panel; 22. Rib connecting assembly; 22a. First rib; 22b. Second rib. Detailed Implementation
[0052] The features and exemplary embodiments of various aspects of this application will now be described in detail. Numerous specific details are set forth in the following detailed description to provide a comprehensive understanding of this application. However, it will be apparent to those skilled in the art that this application can be implemented without requiring some of these specific details. The following description of embodiments is merely intended to provide a better understanding of this application by illustrating examples. In the accompanying drawings and the following description, at least some well-known structures and techniques are not shown to avoid unnecessarily obscuring the application; and, for clarity, the dimensions of some structures may be exaggerated. Furthermore, the features, structures, or characteristics described below can be combined in any suitable manner in one or more embodiments.
[0053] In the description of this application, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," etc., indicating orientation or positional relationships are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0054] The directional terms appearing in the following description refer to the directions shown in the figures and are not intended to limit the specific structure of the embodiments of this application. It should also be noted in the description of this application that, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0055] The tower molds used in related technologies typically include a bottom mold, a top mold, and two panels connecting the top and bottom molds. These panels, along with the bottom and top molds, enclose a casting space where casting material is poured to form a tower section. Due to the large size of the tower section, intersecting first and second ribs are usually placed on the panel surface to ensure structural strength. The shape of the panel determines the surface shape of the tower section; the panel is typically a curved surface with a certain curvature. In related technologies, during the tower mold assembly process, the first and second ribs are usually welded to the panels in stages. During welding, the panels are not supported; workers even need to step on the panels to weld them, which makes the panels highly susceptible to deformation. Deformed panels result in cast tower sections that do not meet requirements. Furthermore, connecting the first and second ribs to the panels in stages severely impacts the assembly efficiency of the tower mold.
[0056] To address the aforementioned technical problems, this application is provided. For a better understanding of this application, the following is combined with... Figures 1 to 18 The tower mold assembly tooling and assembly method of the embodiments of this application are described in detail.
[0057] Please see Figures 1 to 3 , Figure 1 This is a schematic flowchart of an assembly method for a tower mold 20 provided in an embodiment of this application. Figure 2 This is a front view of a tower mold 20. Figure 3 yes Figure 2 Top view.
[0058] like Figures 1 to 3 As shown, the tower mold 20 includes a panel 21 and ribs disposed on the panel 21. The ribs include a first rib 22a and a second rib 22b that intersect each other. The assembly method of the tower mold 20 provided in this application includes:
[0059] Step S01: Connect the first rib 22a and the second rib 22b to each other to form a rib connection assembly 22.
[0060] Step S02: Connect the rib connecting assembly 22 to the panel 21.
[0061] In the assembly method of the tower mold 20 provided in this application embodiment, firstly, the first rib 22a and the second rib 22b are connected to each other in step S01 to form a rib connecting assembly 22, and then the rib connecting assembly 22 is connected to the panel 21 as a whole in step S02. Both the first rib 22a and the second rib 22b are strip-shaped, and the assembly efficiency of assembling the first rib 22a and the second rib 22b into the rib connecting assembly 22 is high. Furthermore, installing the rib connecting assembly 22 on the panel 21 can simultaneously achieve the installation of the first rib 22a, the second rib 22b, and the panel 21, eliminating the need to install the first rib 22a and the second rib 22b on the panel 21 in stages, and eliminating the need for multiple welding operations on the panel 21. Therefore, compared with the method of sequentially connecting the first rib 22a and the second rib 22b to the panel 21, this application can not only avoid the deformation of the panel 21 caused by multiple welding operations, which would lead to the deformation of the tower section cast by the tower mold 20, but also effectively improve the assembly efficiency of the tower mold 20.
[0062] Optionally, the first rib 22a and the second rib 22b can be structures such as strip-shaped T-shaped steel or H-shaped steel.
[0063] There are several ways to arrange the first rib 22a and the second rib 22b. Optionally, one of the first rib 22a and the second rib 22b can be a ring rib and the other can be a longitudinal rib. The ring rib is formed around the circumference of the tower cylinder, and the longitudinal rib extends along the axial direction of the tower cylinder.
[0064] Please refer to the following: Figures 4 to 8 , Figure 4 This is a flowchart illustrating a step in the assembly method of a tower mold 20 provided in an embodiment of this application. Figure 5 This is a schematic diagram of the structure of the tower mold assembly fixture 10 used in the assembly method of the tower mold 20 provided in this application embodiment. Figure 6 yes Figure 5 Top view. Figure 7 and Figure 8 This is a schematic diagram of the assembly process of a tower mold 20 provided in an embodiment of this application.
[0065] In step S01, there are various ways in which the first rib 22a and the second rib 22b are connected to each other. In some optional embodiments, such as... Figures 4 to 6 As shown, step S01 includes:
[0066] Step S011: Place the first rib 22a on the tower mold assembly fixture 10.
[0067] like Figure 7As shown, the tower mold assembly fixture 10 includes a base 11, a first support part 12 and an abutment part 13 disposed on the base 11. Multiple first support parts 12 are arranged side by side, and two abutment parts 13 are disposed at both ends of the first support parts 12. The first rib plate 22a is located on the first support part 12 between the two abutment parts 13.
[0068] Step S012: As Figure 8 As shown, the second rib 22b is disposed between two adjacent first support portions 12, and the second rib 22b and the first rib 22a are connected to form a rib connection assembly 22.
[0069] In these optional embodiments, a tower mold assembly fixture 10 is provided. The tower mold assembly fixture 10 includes a base 11, a first support portion 12, and an abutment portion 13, with the two abutment portions 13 respectively disposed at both ends of the first support portion 12. When the first rib 22a is disposed on the first support portion 12, the first support portion 12 can provide support and limitation, and the two abutment portions 13 at its two ends can provide limitation in the extension direction of the first support portion 12, ensuring the stability of the relative position between the first rib 22a and the sleeve mold assembly fixture 10. Then, in step S012, the second rib 22b is disposed between two adjacent first support portions 12, so that the second rib 22b and the first rib 22a can contact each other, and then the first rib 22a and the second rib 22b can be connected to each other by welding or other means.
[0070] The order of optional steps S011 and S012 can be reversed. The second rib 22b can be placed on the first support portion 12 first via step S012, and then the first rib 22a can be placed on the first support portion 12 via step S011. The panel 21 can be directly placed on the side of the rib connecting assembly 22 opposite to the first support portion 12 to complete the connection between the panel 21 and the rib connecting assembly 22.
[0071] Optionally, at least two sets of second ribs 22b are located at both ends of the first rib 22a, such that the first rib 22a abuts against the abutment portion 13 through the second ribs 22b.
[0072] In some alternative embodiments, such as Figure 9 As shown, after step S012, after the first rib 22a and the second rib 22b are connected to form the rib connecting assembly 22, the panel 21 can be directly placed on the side of the rib connecting assembly 22 away from the first support part 12, and the panel 21 can be connected to the rib connecting assembly 22. Because there is no need to remove the rib connecting assembly 22 from the first support part 12, the assembly efficiency of the tower mold 20 can be further improved.
[0073] Optionally, in the step of directly placing the panel 21 on the side of the rib connecting assembly 22 away from the first support portion 12 and connecting the panel 21 to the rib connecting assembly 22, overhead welding may be used to install the panel 21 and the rib connecting assembly 22. Alternatively, spot welding can be used to simply connect the panel 21 and the rib connecting assembly 22 first, and then the connected panel 21 and the rib connecting assembly 22 can be removed from the first support portion 12 for overall welding.
[0074] Optionally, the first support portion 12 is further provided with a clamping component, and the second support portion 14 or the first support portion 12 can be clamped onto the clamping component.
[0075] Optionally, the tower mold assembly fixture 10 includes a base 11, and a plurality of first support parts 12 are arranged side by side on the base 11.
[0076] Optionally, the first rib 22a is a ring rib, and the first support part 12 extends and is formed along the circumference of the tower. The first support part 12 can provide support to the first rib 22a to prevent the first rib 22a from deforming during the process of connecting with the second rib 22b to form the rib connection assembly 22.
[0077] Optionally, the second rib 22b extends in a direction perpendicular to the first support portion 12, so that the second rib 22b can span between two adjacent first support portions 12, and the second rib 22b abuts between two adjacent first ribs 22a and is interconnected with the first ribs 22a to form a rib connection assembly 22.
[0078] Please refer to the following: Figure 10 and Figure 11 , Figure 10 This is a flowchart illustrating a step in an assembly method for a tower mold 20 provided in another embodiment of this application. Figure 11 This is a process structure diagram of an assembly method for a tower mold 20 provided in an embodiment of this application.
[0079] In some other alternative embodiments, such as Figures 10 to 11 As shown, step S02 includes:
[0080] Step S021: Remove the rib plate connecting assembly 22 from the first support part 12.
[0081] Step S022: As Figure 11 As shown, panel 21 is mounted on first support portion 12.
[0082] Step S023: Place the rib plate connecting assembly 22 on the side of the panel 21 away from the first support part 12, and connect the rib plate connecting assembly 22 and the panel 21.
[0083] In these optional embodiments, after the first rib 22a and the second rib 22b are connected to each other on the tower mold 20 tooling to form the rib connecting assembly 22, the rib connecting assembly 22, together with the abutment portion 13, can be removed from the first support portion 12. Then, the panel 21 is placed on the first support portion 12, and the first support portion 12 can provide support to the panel 21. Finally, in step S023, the rib connecting assembly 22 is placed on the side of the panel 21 opposite to the first support portion 12, and the rib connecting assembly 22 is connected to the panel 21. In the embodiments of this application, during the connection process between the panel 21 and the rib connecting assembly 22, the first support portion 12 can always provide support to the panel 21, preventing the panel 21 from deforming during the process, thereby affecting the quality of the tower.
[0084] Please see Figure 12 , Figure 12 This is a flowchart illustrating a step in an assembly method for a tower mold 20 provided in another embodiment of this application.
[0085] In some other embodiments, such as Figure 12 As shown, step S02 may further include:
[0086] Step S021': Place the panel 21 on the support member, the support member having a support surface adapted to the panel 21.
[0087] Step S022': Using the tower mold assembly tooling 10, move the rib plate connecting assembly 22 to the side of the panel 21 away from the support member, and connect the rib plate connecting assembly 22 and the panel 21.
[0088] In these alternative embodiments, the panel 21 can be further supported by providing a support surface for the support member, and then the rib connection assembly 22 can be moved to the side of the panel 21 away from the support member to complete the interconnection between the panel 21 and the rib connection assembly 22.
[0089] Please continue reading. Figure 5 and Figure 6 The second aspect of this application also provides a tower mold assembly fixture 10, which can be used in the assembly method of the tower mold 20 provided in any of the first aspect embodiments described above. Figure 2 and Figure 3 As shown, the tower mold 20 includes a panel 21 and ribs disposed on the panel 21. The ribs include a first rib 22a and a second rib 22b that are intersected.
[0090] like Figure 5 and Figure 6As shown, the tower mold assembly fixture 10 includes: a base 11; a first support portion 12 disposed on the base 11, the first support portion 12 having a support surface 12a on the side opposite to the base 11 for supporting the first rib 22a, and multiple first support portions 12 arranged side by side so that multiple first support portions 12 can jointly support the second rib 22b; and abutment portions 13, two abutment portions 13 being disposed at both ends of the first support portion 12 to provide a limit to the first rib 22a located on the first support portion 12.
[0091] In the tower mold assembly fixture 10 provided in this embodiment, a first rib 22a can be disposed on a first support portion 12. The first support portion 12 can provide support for the first rib 22a to prevent deformation. The abutment portions 13 located at both ends of the first support portion 12 can provide limiting for the first rib 22a, ensuring the stability of the relative position between the first rib 22a and the first support portion 12. Then, a second rib 22b can be disposed between two adjacent first support portions 12, so that the second rib 22b can abut against the first rib 22a and connect with the first rib 22a to form a rib connecting assembly 22. Therefore, the tower assembly fixture 10 provided in this embodiment can assemble the first rib 22a and the second rib 22b to form the rib connecting assembly 22 before connecting it with the panel 21, which not only improves the assembly efficiency of the tower mold 20 but also avoids deformation of the panel 21.
[0092] Optionally, there are several ways to set up base 11; please refer to the following sections. Figure 5 The base 11 has a frame-like structure and includes two first frame beams arranged opposite each other along a first direction X and two second frame beams arranged opposite each other along a second direction Y. The two first frame beams and the two second frame beams are alternately connected end to end to form a frame-like base 11. The first support part 12 can be connected between two adjacent first frame beams.
[0093] Optionally, as described above, one of the first rib 22a and the second rib 22b is an annular rib, and the other is a longitudinal rib. This application will exemplify this by using the first rib 22a as an annular rib and the second rib 22b as a longitudinal rib. In other embodiments, the first rib 22a may also be a longitudinal rib, and the second rib 22b may also be an annular rib.
[0094] The first rib 22a is a ring rib, and the first rib 22a is arranged in an arc shape around the circumference of the tower. (Optional, please continue reading) Figure 6The first support portion 12 extends along the first direction X, and the support surface 12a is a curved surface adapted to the shape of the first rib 22a. Multiple first support portions 12 are arranged side by side along the second direction Y. The curved support surface 12a of the first support portion 12 can increase the contact area between the first support portion 12 and the first rib 22a. On the one hand, it can ensure the stability of the relative position between the first rib 22a and the first support portion 12, and on the other hand, it can prevent deformation during the connection process between the first rib 22a and the second rib 22b.
[0095] There are several ways to set the support surface 12a to be curved. For example, the support surface 12a can be recessed towards the base 11 or protruded away from the base 11. As long as the surface shape of the support surface 12a matches the surface shape of the first rib 22a, it is acceptable.
[0096] Please refer to the following: Figure 13 and Figure 14 , Figure 13 This is a schematic diagram of the structure of a tower mold assembly fixture 10 provided in another embodiment of this application. Figure 14 yes Figure 13 Side view.
[0097] In some alternative embodiments, such as Figure 14 and Figure 13 As shown, the tower mold assembly fixture 10 also includes a second support portion 14, which extends along the second direction Y and has a support plane for supporting the second rib plate 22b. A plurality of second support portions 14 are arranged side by side along the first direction X.
[0098] In these alternative embodiments, the second support portion 14 can provide support to the second rib 22b, ensuring the stability of the relative positions of the second rib 22b and the first rib 22a during the connection process.
[0099] Multiple sets of second ribs 22b are arranged side-by-side along the extending direction of the first rib 22a. When the first rib 22a is a ring rib, it is arc-shaped along the circumference of the tower. The support surface 12a is adapted to the shape of the first rib 22a, extending along a curved trajectory. Therefore, multiple sets of second ribs 22b are arranged side-by-side along the arc-shaped trajectory. Optionally, such as... Figure 12 and Figure 13 As shown, multiple second support portions 14 are arranged side by side along the curved extension trajectory of the support surface 12a, so that the multiple second support portions 14 can support multiple sets of second ribs 22b.
[0100] There are several ways in which the first support part 12 supports the first rib plate 22a. The first support part 12 can directly support the first rib plate 22a through the support surface 12a.
[0101] Please refer to the following: Figure 5 and Figure 15 , Figure 15 This is another embodiment of the present application Figure 5 Top view.
[0102] In some other alternative embodiments, such as Figure 5 and Figure 15 As shown, the tower mold assembly fixture 10 also includes a first auxiliary beam 15, which is detachably disposed on the support surface 12a of the first support portion 12, so that the first support portion 12 supports the first rib 22a through the first auxiliary beam 15. The surface of the first auxiliary beam 15 facing away from the first support portion 12 is adapted to the shape of the first rib 22a. The first support portion 12 supports the first rib 22a through the first auxiliary beam 15.
[0103] Optionally, the tower mold assembly fixture 10 may include a variety of first auxiliary beams 15. The appropriate model of the first auxiliary beam 15 can be selected and set on the first support part 12 according to the usage requirements, so that the first support part 12 can support different models of first ribs 22a through different first auxiliary beams 15, thereby increasing the applicability of the tower mold assembly fixture 10.
[0104] In some other alternative embodiments, such as Figure 15 As shown, multiple first auxiliary beams 15 are stacked in a direction away from the first support portion 12, and each first auxiliary beam 15 has a different surface shape away from the first support portion 12, so that the first support portion 12 can support first ribs 22a of different shapes through different first auxiliary beams 15.
[0105] In these optional embodiments, by setting multiple first auxiliary beams 15 on the first support portion 12, during use, a first auxiliary beam 15 that matches the shape of the current first rib 22a is selected to remain, and the other first auxiliary beams 15 on the side of the first support portion 12 that are opposite to the first auxiliary beam 15 are removed. In this embodiment, not only can the applicability of the tower mold assembly fixture 10 be increased, but the simultaneous installation of multiple first auxiliary beams 15 on the first support portion 12 can also improve the problem of the first auxiliary beams 15 being easily lost.
[0106] Optionally, the second support portion 14 can directly support the second rib 22b. In some other optional embodiments, a second auxiliary beam can be provided on the second support portion 14, through which the second support portion 14 supports the second rib 22b.
[0107] The surface of the second auxiliary beam opposite to the second support portion 14 is adapted to the shape of the second rib 22b. The second support portion 14 supports the second rib 22b via the second auxiliary beam.
[0108] Optionally, the tower mold assembly fixture 10 may include various types of second auxiliary beams. The appropriate type of second auxiliary beam can be selected and set on the second support part 14 according to the usage requirements, so that the second support part 14 can support different types of second ribs 22b through different second auxiliary beams, thereby increasing the applicability of the tower mold assembly fixture 10.
[0109] In some alternative embodiments, a plurality of second auxiliary beams are stacked in a direction away from the second support portion 14, and each second auxiliary beam has a different surface shape away from the second support portion 14, so that the second support portion 14 can support second ribs 22b of different shapes through different second auxiliary beams.
[0110] Optionally, in order to further improve the stability of the relative position between the first rib 22a and / or the second rib 22b and the first support portion 12, the tower mold assembly fixture 10 further includes a clamping member 16, which is disposed on the first support portion 12 and used to clamp the first rib 22a and / or the second rib 22b.
[0111] Optionally, the clamping member 16 is disposed on the first support portion 12 and used to clamp the first rib 22a. The clamping member 16 includes clamping pieces disposed on both sides of the first support portion 12 in the second direction Y. A set of clamping pieces can ensure the limiting of the first rib 22a and the first support portion 12 in the second direction Y.
[0112] Optionally, the clamping member 16 is disposed on the first support portion 12 and used to clamp the first rib 22a. The clamping member 16 includes two clamping pieces disposed on the first support portion 12 in the same layer in the second direction Y and distributed at intervals along the first direction X. The two clamping pieces can provide a limiting position to the second rib 22b in the first direction X.
[0113] Optionally, a clamping member 16 may be provided on the second support portion 14 to ensure the stability of the relative position of the second rib 22b and the second support portion 14. For example, the clamping member 16 includes two clamping pieces disposed on both sides of the second support portion 14 in the first direction X, so as to provide a limiting force along the first direction X to the second rib 22b located on the second support portion 14 through the two clamping pieces.
[0114] In some alternative embodiments, a plurality of clamping members 16 are spaced apart along the extension direction of the first support portion 12. When the clamping members 16 provide a limiting effect on the first rib 22a, the plurality of clamping members 16 can provide a limiting effect on different portions of the first rib 22a; when the clamping members 16 provide a limiting effect on the second rib 22b, the plurality of clamping members 16 can provide a limiting effect on a plurality of second ribs 22b.
[0115] Optionally, the clamping member 16 and / or the abutment portion 13 are detachably disposed on the first support portion 12. During the use of the tower mold assembly fixture 10, the clamping member 16 and / or the abutment portion 13 and the rib plate connecting assembly 22 can be removed from the first support portion 12, the panel 21 can be installed on the first support portion 12, and then the rib plate connecting assembly 22 can be connected to the panel 21.
[0116] In any of the above embodiments, the first rib 22a, the second rib 22b, and the first support portion 12 can be interconnected in various ways. For example... Figure 16 As shown, the first rib 22a, the second rib 22b, and the first support portion 12 can be spot-welded together to ensure the stability of the relative position between the rib connecting assembly 22 and the first support portion 12. After the connection between the rib connecting assembly 22 and the panel 21 is completed, the first rib 22a and the second rib 22b are then removed from the first support portion 12.
[0117] In other embodiments, such as Figure 17 and Figure 18 As shown, the first support part 12 is provided with a plug groove 12b, and the second rib 22b is detachably disposed in the plug groove 12b, which enables the quick installation and removal of the second rib 22b and the first support part 12.
[0118] The tower mold assembly method provided in this application first connects the first rib and the second rib to form a rib connecting assembly, and then connects the rib connecting assembly as a whole to the panel. This eliminates the need to install the first rib and the second rib to the panel in stages, avoiding multiple operations on the panel. This application not only avoids panel deformation caused by multiple connection operations, which in turn leads to deformation of the tower section cast by the tower mold, but also effectively improves the assembly efficiency of the tower mold.
[0119] The tower assembly fixture 10 provided in this application embodiment can assemble the first rib 22a and the second rib 22b into a rib connecting assembly 22 and then connect it to the panel 21. This not only improves the assembly efficiency of the tower mold 20, but also avoids deformation of the panel 21.
[0120] Although this application has been described with reference to preferred embodiments, various modifications can be made thereto and components can be replaced with equivalents without departing from the scope of this application. In particular, the technical features mentioned in the various embodiments can be combined in any manner, provided there is no structural conflict. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A method for assembling a tower mold (20), the tower mold (20) comprising a panel (21) and ribs disposed on the panel (21), the ribs comprising a first rib (22a) and a second rib (22b) intersecting each other, characterized in that, The method includes: The first rib (22a) and the second rib (22b) are connected to each other to form a rib connection assembly (22); The rib connecting assembly (22) is connected to the panel (21); In the step of connecting the first rib (22a) and the second rib (22b) to form a rib connection assembly (22): The first rib (22a) is disposed on the tower mold assembly fixture (10). The tower mold assembly fixture (10) includes a base (11), a first support part (12) disposed on the base (11), and an abutment part (13). A plurality of first support parts (12) are arranged side by side, and two abutment parts (13) are disposed at both ends of the first support parts (12). The first rib (22a) is located between the two abutment parts (13) on the first support part (12). The second rib (22b) is disposed between two adjacent first support portions (12), and the second rib (22b) and the first rib (22a) are connected to form a rib connection assembly (22).
2. The method according to claim 1, characterized in that, In the step of connecting the rib plate connecting assembly (22) to the panel (21): Remove the rib plate connecting assembly (22) from the first support (12); The panel (21) is disposed on the first support portion (12); The rib connecting assembly (22) is disposed on the side of the panel (21) opposite to the first support portion (12), and the rib connecting assembly (22) and the panel (21) are connected.
3. The method according to claim 1, characterized in that, In the step of connecting the rib plate connecting assembly (22) to the panel (21): the panel (21) is disposed on the side of the rib plate connecting assembly (22) away from the first support portion (12), and the rib plate connecting assembly (22) and the panel (21) are connected.
4. The method according to claim 1, characterized in that, In the step of connecting the rib plate connecting assembly (22) to the panel (21): The panel (21) is disposed on a support member having a support surface adapted to the panel (21); The rib plate connecting assembly (22) is moved to the side of the panel (21) away from the support member by means of the tower mold assembly fixture (10), and the rib plate connecting assembly (22) and the panel (21) are connected.
5. A tower mold assembly fixture (10), the tower mold (20) comprising a panel (21) and ribs disposed on the panel (21), the ribs comprising a first rib (22a) and a second rib (22b) intersecting each other, characterized in that, The tower mold (20) assembly fixture (10) includes: Base (11); A first support part (12) is disposed on the base (11). The first support part (12) has a support surface (12a) for supporting the first rib (22a) on the side away from the base (11). A plurality of first support parts (12) are arranged side by side so that the plurality of first support parts (12) can jointly support the second rib (22b). The two abutting portions (13) are respectively disposed at both ends of the first support portion (12) to provide a limit to the first rib (22a) located in the first support portion (12).
6. The tower mold assembly fixture (10) according to claim 5, characterized in that, The first support portion (12) extends along the first direction (X) and the support surface (12a) is a curved surface adapted to the shape of the first rib (22a). A plurality of the first support portions (12) are arranged side by side along the second direction (Y).
7. The tower mold assembly fixture (10) according to claim 6, characterized in that, The support surface (12a) is formed by protruding in a direction away from the base (11), or the support surface (12a) is formed by being recessed in a direction close to the base (11).
8. The tower mold assembly fixture (10) according to claim 6, characterized in that, It also includes a second support portion (14), which extends along a second direction (Y) and has a support plane for supporting the second rib (22b), and a plurality of second support portions (14) are arranged side by side along the first direction (X).
9. The tower mold assembly fixture (10) according to claim 8, characterized in that, Multiple second support portions (14) are arranged side by side along the curved extension trajectory of the support surface (12a).
10. The tower mold assembly fixture (10) according to claim 6, characterized in that, It also includes a first auxiliary beam (15), which is detachably disposed on the support surface (12a) of the first support portion (12) so that the first support portion (12) supports the first rib (22a) through the first auxiliary beam (15), and the surface of the first auxiliary beam (15) facing away from the first support portion (12) is adapted to the shape of the first rib (22a).
11. The tower mold assembly fixture (10) according to claim 10, characterized in that, Multiple first auxiliary beams (15) are stacked in a direction away from the first support (12), and each first auxiliary beam (15) has a different surface shape away from the first support (12), so that the first support (12) can support the first rib (22a) of different shapes through different first auxiliary beams (15).
12. The tower mold assembly fixture (10) according to claim 5, characterized in that, It also includes a clamping member (16) disposed on the first support portion (12) and used to clamp the first rib (22a) and / or the second rib (22b).
13. The tower mold assembly fixture (10) according to claim 12, characterized in that, The clamping member (16) and / or the abutting part (13) are detachably connected to the first support part (12).
Citation Information
Patent Citations
A location frock that is used for fan electricity generation blade root case floor pre -assembling
CN206154174U
Wind energy tower tube formwork possesses frock
CN206633174U