A cable product binding device

By designing cable product tying devices, using wire binding, wire sleeve fixing and tightening mechanisms, the problem of uneven stress during manual tying is solved, and uniform winding and safe and efficient binding of cable harnesses are achieved.

CN116454775BActive Publication Date: 2025-08-26BEIJING TIANRONG HANGXUN TECH CO LTD
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Patent Information

Application Number
CN202310529207.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-11
Publication Date
2025-08-26
Estimated Expiration
2043-05-11

AI Technical Summary

Technical Problem

When manually tying the cable harness, it is difficult to ensure that the wire wraps in each circle are uniformly wound, resulting in loose buckles and risk of hand injury.

Method used

A cable product binding device is designed, including a wire binding mechanism, a wire sleeve fixing mechanism, a wire tightening mechanism and a wire holding mechanism. It can achieve uniform winding and tightening through mechanized operation. The binding force is controlled by a damper, and a V-shaped wire tightening buckle and telescopic mechanism are used to ensure the fixation of the wire head.

Benefits of technology

The fast and even tying of cable harnesses is achieved, reducing the possibility of workers being injured and improving the binding efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cable product binding device, including a wire binding mechanism, a wire sleeve fixing mechanism, a wire tightening mechanism, and a wire holding mechanism arranged on a fixed plate. The wire binding mechanism is arranged on the right side of the fixed plate and is used for rotating the wire binding. The wire sleeve fixing mechanism is arranged on the right side of the wire binding mechanism and is used for fixing the binding wire sleeve. The wire tightening mechanism and the wire holding mechanism are both arranged on the left side of the fixed plate. The wire holding mechanism is used for fixing the cable harness. The wire tightening mechanism is used for fixing the binding wire end and performing the wire tightening operation after the wire binding is completed. The present invention is applicable to the technical field of cable products. By arranging the wire binding mechanism, the wire sleeve fixing mechanism, the wire tightening mechanism, and the wire holding mechanism, the cable product harness can be quickly bound. During the binding process, it is ensured that each circle of wire is evenly stressed when wrapped around the cable harness, and the binding effect is good. At the same time, the possibility of worker injury is reduced, and the device is safe and efficient.
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Description

Technical Field

[0001] The invention belongs to the technical field of cable products, in particular to a cable product binding device. Background Art

[0002] Cables in the aerospace industry generally need to be tied together with buckles to form cable harnesses. These buckles are commonly known as cup buckles or bottle buckles and are usually tied manually. During manual operation, the wires need to be pulled hard by hand and wrapped around in circles. Therefore, there are the following defects:

[0003] 1. Manual work cannot ensure that each circle of wire is evenly stressed when it is wrapped around the harness, causing the buckle to become loose.

[0004] 2. Artificial hands are often pulled by the threads, and there will be wounds on the fingers. Summary of the Invention

[0005] The purpose of the present invention is to overcome the defects of the prior art and provide a cable product binding device.

[0006] To achieve the above object, the present invention adopts the following technical solutions:

[0007] A cable product binding device includes a wire binding mechanism, a wire sleeve fixing mechanism, a wire tightening mechanism, and a wire holding mechanism arranged on a fixed plate. The wire binding mechanism is arranged on the right side of the fixed plate and is used to rotate the wire binding. The wire sleeve fixing mechanism is arranged on the right side of the wire binding mechanism and is used to fix the binding wire sleeve. The wire tightening mechanism and the wire holding mechanism are both arranged on the left side of the fixed plate. The wire holding mechanism is used to fix the cable harness. The wire tightening mechanism is used to fix the binding wire end and perform the wire tightening operation after the wire binding is completed.

[0008] Preferably, the wire binding mechanism includes a wire binding wheel rotatably arranged on the right side of the front end of the fixed plate, a damper and a wire wheel are provided on the right side of the wire binding wheel, a No. 1 motor is provided at the rear end of the fixed plate, and a No. 1 gear, a No. 2 gear and a No. 3 gear are provided on the rear side of the wire binding wheel, which are meshed and connected in sequence, and the No. 1 gear and the No. 3 gear are both meshed and connected with the outer gear of the wire binding wheel, and the output shaft of the No. 1 motor is meshed and connected with the left side of the No. 1 gear through a different gear.

[0009] Preferably, the wire sleeve fixing mechanism includes a fixing block provided on the right side of the wire binding wheel, and a fixing screw is provided on the right side of the fixing block.

[0010] Preferably, a fixing frame is sleeved on the lower end of the front side of the wire binding wheel, the fixing frame is fixed to the fixing plate, and the fixing block is fixed to the fixing frame.

[0011] Preferably, the fixing plate, the wire binding wheel and the fixing block are all provided with interconnected wire harness slots, and the cable harness is clamped in the wire harness slots.

[0012] Preferably, the tightening mechanism includes a No. 2 motor and a tightening buckle on its output shaft, and the tightening buckle adopts a V-shaped structure for fixing the thread end.

[0013] Preferably, the wire holding mechanism includes a telescopic mechanism and a wire holding ring arranged on one side of the wire harness slot, the cable harness is clamped on the inner ring surface of the wire holding ring, and a rotating rod is provided at the lower end of the wire holding ring. The lower end of the rotating rod is rotatably connected to the fixed plate, and the upper end is connected to the telescopic mechanism through a connecting rod.

[0014] Preferably, a switch is provided at the bottom of the fixing plate, a touch screen is provided at the upper end of the rear side of the fixing plate, and a left shell and a right shell are provided on the left and right sides of the fixing plate respectively.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0016] In the present invention, by setting a wire binding mechanism, a wire sleeve fixing mechanism, a wire tightening mechanism, and a wire holding mechanism, the cable product harness can be quickly bound. During the binding process, it is ensured that each circle of wire is evenly stressed when wrapped around the cable harness, and the binding effect is good. At the same time, the possibility of worker injury is reduced, and it is safe and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a cable product binding device of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of a cable product binding device of the present invention;

[0019] Figure 3 This is a right side view of the internal structure of a cable product binding device of the present invention;

[0020] Figure 4 This is a top view of the internal structure of a cable product binding device of the present invention;

[0021] Figure 5 It is a left view of the internal structure of a cable product binding device of the present invention.

[0022] Figure numerals: 11. Left shell; 12. Right shell; 13. Fixed plate; 14. Fixed frame; 2. Wire binding mechanism; 21. Wire binding wheel; 22. Damper; 23. Wire wheel; 24. Motor No. 1; 25. Gear No. 1; 26. Gear No. 2; 27. Gear No. 3; 3. Wire sleeve fixing mechanism; 31. Fixed block; 32. Fixing screw; 4. Wire tightening mechanism; 41. Motor No. 2; 42. Wire tightening buckle; 5. Wire holding mechanism; 51. Telescopic mechanism; 52. Wire holding ring; 53. Rotating rod; 54. Connecting rod; 6. Switch; 7. Touch screen. DETAILED DESCRIPTION

[0023] The following is combined with Figure 1-5 , further illustrating a specific embodiment of a cable product binding device of the present invention. A cable product binding device of the present invention is not limited to the description of the following embodiments.

[0024] Example:

[0025] A cable product binding device, such as Figure 1-5 As shown, it includes a wire binding mechanism 2, a wire sleeve fixing mechanism 3, a wire tightening mechanism 4, and a wire holding mechanism 5 arranged on a fixed plate 13. The wire binding mechanism 2 is arranged on the right side of the fixed plate 13 and is used for rotating the wire binding. The wire sleeve fixing mechanism 3 is arranged on the right side of the wire binding mechanism 2 and is used for fixing the binding wire sleeve. The wire tightening mechanism 4 and the wire holding mechanism 5 are both arranged on the left side of the fixed plate 13. The wire holding mechanism 5 is used to fix the cable harness. The wire tightening mechanism 4 is used to fix the binding wire end and perform the wire tightening operation after the wire binding is completed.

[0026] In a possible embodiment, the wire binding mechanism 2 includes a wire binding wheel 21 that is rotatably arranged on the right side of the front end of the fixed plate 13, a damper 22 and a wire wheel 23 are provided on the right side of the wire binding wheel 21, a No. 1 motor 24 is provided at the rear end of the fixed plate 13, and a No. 1 gear 25, a No. 2 gear 26, and a No. 3 gear 27 that are meshed together in sequence are provided on the rear side of the wire binding wheel 21. The No. 1 gear 25 and the No. 3 gear 27 are both meshed together with the external gear of the wire binding wheel 21, and the output shaft of the No. 1 motor 24 is meshed together with the left side of the No. 1 gear 25 through a different gear.

[0027] In a possible embodiment, the wire sleeve fixing mechanism 3 includes a fixing block 31 provided on the right side of the wire binding wheel 21 , and a fixing screw 32 is provided on the right side of the fixing block 31 .

[0028] In a possible embodiment, a fixing frame 14 is sleeved on the front lower end of the wire binding wheel 21 , the fixing frame 14 is fixed on the fixing plate 13 , and the fixing block 31 is fixed on the fixing frame 14 .

[0029] In a possible embodiment, interconnected harness slots are provided on the fixing plate 13 , the wire binding wheel 21 , and the fixing block 31 , and the cable harness is clamped in the harness slots.

[0030] In a possible embodiment, the line tightening mechanism 4 includes a second motor 41 and a line tightening buckle 42 on its output shaft. The line tightening buckle 42 has a V-shaped structure and is used to fix the line end.

[0031] In a possible embodiment, the wire holding mechanism 5 includes a telescopic mechanism 51 and a wire holding ring 52 arranged on one side of the wire harness slot. The cable harness is clamped on the inner ring surface of the wire holding ring 52. A rotating rod 53 is provided at the lower end of the wire holding ring 52. The lower end of the rotating rod 53 is rotatably connected to the fixed plate 13, and its upper end is connected to the telescopic mechanism 51 through a connecting rod 54.

[0032] In a possible embodiment, a switch 6 is provided at the bottom of the fixing plate 13 , a touch screen 7 is provided at the upper rear end of the fixing plate 13 , and a left shell 11 and a right shell 12 are provided on the left and right sides of the fixing plate 13 , respectively.

[0033] In one possible embodiment, the damper 22 comprises two monomers, which are common damping parts on the market. The main body is assembled by inserting beads and a steel shaft. The damper 22 is mounted on the wire pulley 21. During operation, the wire pulley 23 is mounted on the damper 22, and the wire pulley 23 rotates 360 degrees with a certain resistance.

[0034] In one possible embodiment, the telescopic mechanism 51 includes a No. 3 motor, the output shaft of the No. 3 motor is connected to a screw, a shell is provided on the outside of the No. 3 motor, and the end of the shell close to the output shaft of the No. 3 motor is slidingly connected to the telescopic sleeve, the telescopic sleeve is threadedly screwed to the output shaft of the No. 3 motor, and the telescopic sleeve is rotatably connected to the connecting rod 54. As the No. 3 motor drives the telescopic sleeve to extend and retract, the wire holding ring 52 swings.

[0035] In one possible embodiment, a control main board consisting of a single-chip microcomputer, a DC motor drive and a power supply circuit is also provided. Motor No. 1 24, motor No. 2 41, motor No. 3, touch screen 7, and trigger switch are all electrically connected to the control main board. The control main board is also connected to a stepper motor driver, a switch 6, a battery pin, a sensor, and three motor control buttons through wires.

[0036] Working principle: Figure 1-5 As shown, first, put the cable harness into the binding wheel 21, and then put the cable harness into the interconnected harness slots on the fixing plate 13, the binding wheel 21, and the fixing block 31. Turn on the wire holding mechanism 5 switch, and the telescopic mechanism 51 drives the wire holding ring 52 through the connecting rod 54 and the rotating rod 53 to hold the wire harness.

[0037] The wire on the reel 23 is stretched to form a wire loop, the wire end is fixed on the wire tightening buckle 42, and the wire loop is fixed on the fixing block 31 through the fastening screw 32. The switch of the wire binding mechanism 2 is turned on, and the No. 1 motor 24 drives the wire binding wheel 21 to rotate, and performs a 360-degree circular motion around the cable harness. Under the action of the damper 22, the binding wire is now wound around the cable harness circle by circle with a constant tension. After reaching the preset number of circles, the coil is removed, the wire tightening mechanism 4 is opened, and the No. 2 motor 41 drives the wire tightening buckle 42 to rotate, tightening the binding wire, and the wiring harness is tied.

[0038] The damper 22 and the cable sleeve fixing mechanism 3 form an outer ring. Firstly, they can control the tension of the binding wire to maintain a constant level when it is wrapped around the cable, and secondly, they can determine the contact position of the binding wire when it is wrapped around the cable. This ensures that the cable tie is tied tightly together and does not fall randomly on the cable.

[0039] During the movement of the device, the wire sleeve fixing mechanism 3 ensures that the second loop of the tying wire can be closely attached to the first loop, forming a loop-by-loop state, thereby ensuring that the bottle buckle can be tied smoothly. Secondly, it ensures that the tying wire is fixed to the wire head, neither too loose nor immobile, thereby ensuring that the bottle buckle can be tied smoothly.

[0040] The wire tensioner 42 adopts a V-shaped structure, and the unique opening design allows for quick and easy installation of one end of the binding wire. The angular surface design allows the tensioner to generate sufficient friction on the binding wire during rotation, thereby ensuring that the bottle buckle can be tightened.

[0041] The above is a further detailed description of the present invention in conjunction with specific preferred embodiments, and the specific implementation of the present invention should not be considered to be limited to these descriptions. For those skilled in the art of the present invention, without departing from the concept of the present invention, several simple deductions or substitutions can be made, which should be considered to fall within the scope of protection of the present invention.

Claims

1. A cable product binding device, characterized by: The utility model comprises a wire binding mechanism (2), a wire sleeve fixing mechanism (3), a wire tightening mechanism (4), and a wire holding mechanism (5) which are arranged on a fixing plate (13); the wire binding mechanism (2) is arranged on the right side of the fixing plate (13) and is used for rotating the wire binding; the wire sleeve fixing mechanism (3) is arranged on the right side of the wire binding mechanism (2) and is used for fixing the binding wire sleeve; the wire tightening mechanism (4) and the wire holding mechanism (5) are both arranged on the left side of the fixing plate (13); the wire holding mechanism (5) is used for fixing the cable harness; the wire tightening mechanism (4) is used for fixing the binding wire end and performing a wire tightening operation after the binding is completed; The wire binding mechanism (2) comprises a wire binding wheel (21) rotatably arranged on the right side of the front end of the fixed plate (13); a damper (22) and a wire wheel (23) are provided on the right side of the wire binding wheel (21); a No. 1 motor (24) is provided at the rear end of the fixed plate (13); a No. 1 gear (25), a No. 2 gear (26), and a No. 3 gear (27) are provided on the rear side of the wire binding wheel (21) in sequence, the No. 1 gear (25) and the No. 3 gear (27) are both meshed with the outer gear of the wire binding wheel (21); and the output shaft of the No. 1 motor (24) is meshed with the left side of the No. 1 gear (25) via a different gear; The fixing plate (13) and the wire binding wheel (21) are both provided with wire harness slots that are interconnected; The wire holding mechanism (5) comprises a telescopic mechanism (51) and a wire holding ring (52) arranged on one side of the wire harness slot, the cable harness is clamped on the inner ring surface of the wire holding ring (52), a rotating rod (53) is provided at the lower end of the wire holding ring (52), the lower end of the rotating rod (53) is rotatably connected to the fixed plate (13), and the upper end of the rotating rod (53) is connected to the telescopic mechanism (51) through a connecting rod (54).

2. A cable product binding device according to claim 1, characterized in that: The wire sleeve fixing mechanism (3) comprises a fixing block (31) arranged on the right side of the wire binding wheel (21), and a fixing screw (32) is provided on the right side of the fixing block (31).

3. A cable product binding device according to claim 2, characterized in that: A fixing frame (14) is sleeved on the lower front end of the wire-binding wheel (21), the fixing frame (14) is fixed on the fixing plate (13), and the fixing block (31) is fixed on the fixing frame (14).

4. A cable product binding device according to claim 3, characterized in that: The fixing block (31) is also provided with a harness slot which is in communication with the fixing plate (13) and the wire-binding wheel (21), and the cable harness is clamped in the harness slot.

5. A cable product binding device according to claim 1, characterized in that: The tightening mechanism (4) comprises a second motor (41) and a tightening buckle (42) on its output shaft. The tightening buckle (42) adopts a V-shaped structure and is used to fix the thread end.

6. A cable product binding device according to claim 1, characterized in that: A switch (6) is provided at the bottom of the fixing plate (13), a touch screen (7) is provided at the upper end of the rear side of the fixing plate (13), and a left shell (11) and a right shell (12) are provided on the left and right sides of the fixing plate (13), respectively.

Citation Information

Patent Citations

  • Bundling device for cable processing

    CN112623337A

  • Wire harness binding machine

    CN113629475A