Aluminum profile processing apparatus and processing method

By introducing a movable robotic arm and a 360° rotating disk into the aluminum profile processing device, combined with electric push rods and servo motor drives, the aluminum profile can be clamped and flipped in all directions, solving the problem of incomplete aluminum profile processing in the existing technology and improving processing efficiency and stability.

CN116493642BActive Publication Date: 2026-01-09JIANGXI DILUO ALUMINUM CO LTD
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Patent Information

Application Number
CN202310350259.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-04
Publication Date
2026-01-09
Estimated Expiration
2043-04-04

AI Technical Summary

Technical Problem

Existing aluminum profile processing equipment does not provide comprehensive operation of the aluminum profiles during processing, resulting in low processing efficiency. In particular, it cannot effectively process the bottom of the aluminum profiles, requiring readjustment of the clamping position.

Method used

Employing a movable robotic arm and multiple positioning components, combined with a 360° rotating disc and electric push rod, it enables omnidirectional clamping and flipping of aluminum profiles. The disc and clamping rollers are driven by a servo motor, allowing for flexible flipping and translation of the aluminum profiles, ensuring that drilling can be performed on all four sides.

Benefits of technology

It enables all-round processing of aluminum profiles, improves processing efficiency and positioning accuracy, avoids the tedious operation of readjusting the clamping position, and improves the convenience and stability of processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of aluminum profile machining, in particular to an aluminum profile machining device and a machining method thereof. The disc capable of rotating by 360 degrees is installed in the support frame on the device main body, and the aluminum profile to be punched is clamped in the frame in the disc, so that the aluminum profile can be turned over by 360 degrees during punching, and the upper, lower, front and rear surfaces of the aluminum profile can be punched without disassembly, the convenience of punching the aluminum profile by the device is effectively improved, the punching efficiency is improved, meanwhile, the clamping rollers in the upper, lower, front and rear directions are driven to realize translation adjustment of the aluminum profile in the left and right directions, the existence of the positioning assembly is avoided to prevent the aluminum profile surface from being shielded during punching, and the comprehensiveness of the device in punching the aluminum profile is further improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of aluminum profile processing, in particular to an aluminum profile processing device and a processing method thereof. BACKGROUND

[0002] The aluminum profile processing device is a mechanical device for punching and cutting the formed aluminum profile, which is widely used in the secondary processing of the formed aluminum profile and is a commonly used mechanical device in the aluminum profile processing field.

[0003] In the actual use process of the prior art aluminum profile processing device, in order to ensure the stability of the aluminum profile processing process, the aluminum profile is usually clamped and fixed. The tool for positioning and clamping the aluminum profile in the aluminum profile processing device is usually a C-shaped clamping structure with a bottom support, which makes the bottom of the aluminum profile blocked by the bottom support after being clamped. Even if the bottom is turned upward, the processing operation on the bottom of the aluminum profile cannot be realized due to the existence of the bottom support, so that the aluminum profile can only be processed on three sides. If the other side needs to be processed, the clamping position of the aluminum profile needs to be adjusted, which is complicated and greatly affects the processing efficiency of the aluminum profile.

[0004] Therefore, the present application provides an aluminum profile processing device and a processing method thereof to solve the above-mentioned problems in the prior art and to ensure the efficient and comprehensive use of the aluminum profile processing device. SUMMARY

[0005] The present application aims to provide an aluminum profile processing device and a processing method thereof to solve the problem of insufficient comprehensive operation direction of the aluminum profile processing device in the prior art, which easily affects the processing efficiency.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an aluminum profile processing device and a processing method thereof, comprising a device main body, a movable mechanical arm for drilling the aluminum profile installed on the device main body, a plurality of positioning assemblies for clamping the aluminum profile installed on the device main body, and a support frame fixedly installed on the device main body, a disc capable of rotating 360° installed at the top middle position of the support frame, a frame with a square structure fixedly installed at the middle position of the disc, a first electric push rod vertically installed on the upper and lower sides of the frame symmetrically, a clamping frame longitudinally installed on the mutually approaching telescopic ends of the first electric push rods on the upper and lower sides, a second electric push rod longitudinally installed on the front and rear sides of the frame symmetrically, and a clamping frame vertically installed on the mutually approaching telescopic ends of the second electric push rods on the front and rear sides. The aluminum profile is clamped in the middle of the four clamping frames.

[0007] Further, the plurality of positioning assemblies are located on the same horizontal straight line, and the aluminum profile is transversely inserted into the plurality of positioning assemblies.

[0008] Further, an arc-shaped groove is formed in the middle of the top of the support frame, a disc is installed in the arc-shaped groove, a ring groove is formed around the middle of the outer end wall of the disc, and two front and back symmetrically arranged sliders are slidably connected inside the ring groove, and the two sliders are respectively fixedly installed on the front and back inner end walls of the arc-shaped groove.

[0009] Further, a circular through groove is formed in the middle of the inside of the support frame, the top of the circular through groove is connected with the bottom of the arc-shaped groove, a gear disc engaged with the outer end wall of the disc is rotatably installed in the circular through groove, the shafts of the gear discs in the plurality of positioning assemblies are fixedly connected with a transversely arranged shaft, and one end of the shaft is connected with a servo motor.

[0010] Further, the control ends of the upper and lower first electric push rods are commonly connected, the telescopic ends of the upper and lower first electric push rods are synchronously relatively moved, the control ends of the front and back second electric push rods are commonly connected, and the telescopic ends of the front and back second electric push rods are synchronously relatively moved.

[0011] Further, the clamping frames fixed on the telescopic ends of the first electric push rods and the clamping frames fixed on the telescopic ends of the second electric push rods are respectively located on two different vertical planes.

[0012] Further, a clamping roller parallel to the clamping frame is rotatably installed on the side close to the clamping frame in the same positioning assembly, and the outer surface of the clamping roller is in contact with the outer surface of the aluminum profile.

[0013] Further, symmetrically arranged extension blocks are fixedly installed on the front and back ends of the longitudinally arranged clamping frame, a vertically arranged first rotating cylinder is rotatably installed in the extension block, a vertical spline shaft is penetrated through the two upper and lower first rotating cylinders, symmetrically arranged extension blocks are also fixedly installed on the upper and lower ends of the vertically arranged clamping frame, a longitudinally arranged second rotating cylinder is rotatably installed in the extension block, and a longitudinal spline shaft is penetrated between the front and back corresponding two second rotating cylinders.

[0014] Further, the first rotating cylinder is engaged and sleeved on the outside of the vertical spline shaft, the second rotating cylinder is engaged and sleeved on the outside of the longitudinal spline shaft, first bevel gears are fixedly installed on both ends of the clamping roller, second bevel gears engaged with the first bevel gears are fixedly installed on the first rotating cylinder and the second rotating cylinder, a transmission wheel located in the same vertical plane as the vertical spline shaft and located in the same vertical plane as the longitudinal spline shaft is rotatably installed on the frame, a transmission belt is transmissionally connected between the transmission wheel and the corresponding vertical spline shaft, mutually engaged third bevel gears are fixedly installed between the transmission wheel and the corresponding longitudinal spline shaft, and a servo motor is also connected to the transmission wheel.

[0015] Further, an aluminum profile processing method comprises the following steps:

[0016] Step one, the aluminum profile to be punched is inserted into the plurality of positioning assemblies installed on the top of the device body;

[0017] Step two, the plurality of first electric push rods and second electric push rods arranged up and down and front and back in the positioning assembly are synchronously started, the telescopic ends drive the clamping rollers on the clamping frame to synchronously move relatively, and the aluminum profile is clamped;

[0018] Step three, the movable mechanical arm installed on the device body punches the top of the aluminum profile;

[0019] Step four, the shaft is rotated by the servo motor, the disc is rotated by the driving gear disc, the aluminum profile is adjusted by turning over, the 360° rotation operation makes the four faces of the aluminum profile up, down, front and back can be turned over to the upper side for punching operation;

[0020] Step five, the servo motor drives the transmission wheel to rotate, the clamping roller installed in the clamping frame is synchronously rotated, the position of the aluminum profile in the left and right directions is translated, and the influence of the positioning assembly on the punching operation is avoided.

[0021] Compared with the prior art, the beneficial effects of the present application are:

[0022] 1、The disc that can rotate 360° is installed in the support frame on the device body, and the aluminum profile to be punched is clamped in the frame in the disc, so that the aluminum profile can be adjusted by turning over 360° during punching processing, and the four faces of the aluminum profile up, down, front and back can be punched without disassembly, effectively improving the convenience of punching processing of the aluminum profile by the device, and being beneficial to improving the punching processing efficiency;

[0023] 2、The plurality of positioning assemblies are installed on the same horizontal straight line, and the clamping frame is driven by the first electric push rod and the second electric push rod on the four faces up, down, front and back, which is beneficial to guarantee the stability of the aluminum profile during processing;

[0024] 3、The disc is installed in the arc-shaped groove opened in the top of the support frame, and the ring groove is opened in the middle position of the outer end wall of the disc, which is connected with the sliding block fixed on the front and rear inner end walls of the arc-shaped groove, which is beneficial to guarantee the stability of the disc during 360° rotation in the arc-shaped groove on the top of the support frame;

[0025] 4. By installing a toothed disc inside the support frame that meshes with the outer end wall of the disc, the rotation adjustment of the disc is achieved. The driving force for the rotation of the disc is set to be connected from the outside, which can avoid the rotation of the disc being affected by the aluminum profile clamped in the middle. This helps to ensure that the device can perform flexible and smooth flipping operations when processing aluminum profiles.

[0026] 5. By controlling the first electric push rods on the upper and lower sides to start synchronously, and controlling the second electric push rods on the front and rear sides to start synchronously, the upper and lower symmetrical clamping frames and the front and rear symmetrical clamping frames can be driven to move synchronously relative to each other, clamping the aluminum profile on the central axis of the disc. This helps to ensure the accurate positioning of the aluminum profile after clamping, and to a certain extent improves the positioning accuracy of its drilling process.

[0027] 6. By rotating the clamping roller inside the clamping frame and making the outer surface of the clamping roller contact the outer surface of the aluminum profile, the rolling clamping operation of the aluminum profile is realized. This facilitates the translational adjustment of the aluminum profile in the left and right directions during the clamping process, improving its ease of operation.

[0028] 7. By installing the first rotating cylinder, the second rotating cylinder, the first bevel gear, the second bevel gear, the third bevel gear, the transmission wheel, and the transmission belt, the clamping rollers in the four directions of up, down, front, and back are driven, thereby realizing the translational adjustment of the aluminum profile in the left and right directions. This helps to avoid the presence of the positioning components from obstructing the drilling of the aluminum profile surface, and further improves the comprehensiveness of the device for drilling aluminum profiles.

[0029] 8. During the loading and unloading process, the servo motor will drive the clamping roller to rotate according to the feeding and unloading direction of the aluminum profile, which will assist in the loading and unloading of the aluminum profile, further improving the convenience and efficiency of the device in processing aluminum profiles. Attached image description:

[0030] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0031] Figure 1 This is a perspective view of the multiple positioning components of the present invention;

[0032] Figure 2 This is a perspective view of the processing apparatus of the present invention;

[0033] Figure 3 This is a perspective view of a single positioning component of the present invention;

[0034] Figure 4Split view of the support frame and disc of the present application;

[0035] Figure 5 Right view of the internal structure of the disc of the present application;

[0036] Figure 6 Perspective view of the transmission wheel, transmission belt and third bevel gear of the present application;

[0037] Figure 7 Perspective view of the internal structure of the frame of the present application;

[0038] Figure 8 Top view of the internal structure of the present application; Figure 7

[0039] Figure 9 Operation flow chart of the processing method of the present application.

[0040] In the figure: 1, device main body; 2, movable mechanical arm; 3, positioning assembly; 301, disc; 302, frame; 303, first electric push rod; 304, clamping frame; 305, second electric push rod; 306, clamping roller; 4, arc-shaped groove; 401, ring groove; 402, sliding block; 403, circular through groove; 404, toothed disc; 405, shaft rod; 5, extension block; 501, first rotating cylinder; 502, vertical spline shaft; 503, second rotating cylinder; 504, longitudinal spline shaft; 6, first bevel gear; 601, second bevel gear; 602, transmission wheel; 603, transmission belt; 604, third bevel gear. DETAILED DESCRIPTION:

[0041] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0042] In the description of the present application, it should be noted that the terms “upper”, “lower”, “inner”, “outer”, “top / bottom end” and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms “first” and “second” are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0043] ​In the description of the present application, it should be noted that unless otherwise expressly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be interpreted in a broad manner, for example, "connected" can be fixedly connected, or detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, or can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0044] Please refer to Figure 1 Figure 9 An embodiment provided by the present application: an aluminum profile processing device, comprising a device main body 1, and a movable mechanical arm 2 mounted on the device main body 1 for drilling the aluminum profile, a plurality of positioning assemblies 3 for clamping the aluminum profile are mounted on the device main body 1, and the positioning assembly 3 comprises a support frame fixedly mounted on the device main body 1, a disc 301 capable of rotating 360° is mounted at the top middle position of the support frame, and a frame 302 arranged in a square structure is fixedly mounted at the middle position of the disc 301, a first electric push rod 303 vertically arranged is symmetrically mounted on the upper and lower sides of the frame 302, and a clamping frame 304 longitudinally arranged is fixedly mounted on the mutually approaching telescopic ends of the upper and lower first electric push rods 303, a second electric push rod 305 longitudinally arranged is symmetrically mounted on the front and rear sides of the frame 302, and a clamping frame 304 vertically arranged is also fixedly mounted on the mutually approaching telescopic ends of the front and rear second electric push rods 305, and the aluminum profile is clamped in the middle of the four clamping frames 304.

[0045] When the device is working, the staff connects the device to an external power supply, so that the external power supply provides power support for the device, then the staff can control the device to be powered on, and during the use of the device, the telescopic ends of the first electric push rod 303 and the second electric push rod 305 are retracted to their initial positions, which leaves the maximum space size between the upper and lower front and rear clamping frames 304, which is beneficial to improve the convenience of inserting the aluminum profile between the clamping frames 304, the present application installs the disc 301 capable of rotating 360° in the support frame on the device main body 1, and inserts the aluminum profile to be drilled into the frame 302 in the disc 301, so that the aluminum profile can be adjusted by 360° when drilling, and then the upper and lower front and rear four sides of the aluminum profile can be drilled without disassembly, effectively improving the convenience of drilling the aluminum profile with the device, and improving the drilling efficiency, and at the same time, the clamping frames 304 are driven by the first electric push rod 303 and the second electric push rod 305 to clamp the aluminum profile on the upper and lower front and rear four sides, which is beneficial to ensure the stability of the aluminum profile during processing. ​

[0046] Please refer to Figure 1 , multiple positioning components 3 are located on the same horizontal straight line, and the aluminum profile is transversely inserted inside the multiple positioning components 3. When the device is working, the top of the device body 1 is provided with an infrared sensor for positioning the aluminum profile. The infrared sensor is installed on the end wall on the left side of the top of the device body 1 and corresponds to the installation position of the aluminum profile. The emitted infrared light beam of the infrared sensor irradiates the left end of the aluminum profile. By measuring the distance between the left end of the aluminum profile and the infrared sensor, the position of the aluminum profile is determined, which is beneficial to ensure the accuracy of the hole opening of the aluminum profile by the movable mechanical arm 2. By installing multiple positioning components 3 on the same horizontal straight line, the clamping and limiting during the processing of the aluminum profile are realized, which is beneficial to ensure the stability of the aluminum profile during processing.

[0047] Please refer to Figure 4 , an arc-shaped groove 4 is formed in the middle of the top of the support frame, and a disc 301 is installed in the arc-shaped groove 4. An annular groove 401 is formed around the middle position of the outer end wall of the disc 301, and two front and rear symmetrically arranged sliding blocks 402 are slidably connected inside the annular groove 401. Two sliding blocks 402 are respectively fixedly installed on the front and rear inner end walls of the arc-shaped groove 4. When the device is working, the disc 301 is installed in the arc-shaped groove 4 formed on the top of the support frame, and the annular groove 401 is formed in the middle position of the outer end wall of the disc 301. The sliding connection of the sliding blocks 402 fixed on the front and rear inner end walls of the arc-shaped groove 4 is beneficial to ensure the stability of the disc 301 during 360° rotation in the arc-shaped groove 4 on the top of the support frame.

[0048] Please refer to Figure 1 and Figure 4 , a circular through groove 403 is formed in the middle of the inside of the support frame, and the top of the circular through groove 403 is communicated with the bottom of the arc-shaped groove 4. A gear disc 404 engaged with the outer end wall of the disc 301 is rotatably installed in the circular recess. The shaft 405 transversely arranged is fixed at the shaft center position of the gear disc 404 in the multiple positioning components 3, and one end of the shaft 405 is connected with a servo motor.

[0049] When the device works, the servo motor is powered on to start, driving the shaft 405 connected with the driving shaft to rotate, and the gear disc 404 in each positioning assembly 3 is driven to rotate synchronously through the shaft 405, the outer end wall of the disc 301 is provided with teeth engaged with the gear disc 404, the sliding block 402 is connected with the ring groove 401 to support the disc 301, avoiding the teeth on the outer end wall of the disc 301 from contacting and rubbing with the inner end wall of the arc-shaped groove 4, the engagement between the gear disc 404 and the disc 301 provides power for the rotation of the disc 301, realizing the turning adjustment of the aluminum profile, the gear disc 404 engaged with the outer end wall of the disc 301 is installed in the support frame, the rotation of the disc 301 is adjusted, the driving force of the disc 301 is set to be connected from the outside, which can avoid the rotation of the disc 301 being affected by the aluminum profile clamped in the middle, and is beneficial to ensure that the device can be flexibly and smoothly turned when processing the aluminum profile.

[0050] Please refer to Figure 7 The control ends of the upper and lower first electric push rods 303 are connected together, the telescopic ends of the upper and lower first electric push rods 303 move synchronously relative to each other, the control ends of the front and rear second electric push rods 305 are connected together, and the telescopic ends of the front and rear second electric push rods 305 move synchronously relative to each other, when the device works, the upper and lower first electric push rods 303 are controlled to start synchronously, and the front and rear second electric push rods 305 are controlled to start synchronously, which can drive the upper and lower symmetrical clamping frames 304 and the front and rear symmetrical clamping frames 304 to move synchronously relative to each other, clamping the aluminum profile on the central axis of the disc 301, which is beneficial to ensure that the position of the aluminum profile is accurately positioned after clamping, and to improve the positioning accuracy of the punching process to a certain extent.

[0051] Please refer to Figure 8 The clamping frames 304 fixed on the telescopic ends of the first electric push rods 303 and the clamping frames 304 fixed on the telescopic ends of the second electric push rods 305 are respectively located in two different vertical planes, when the device works, by setting the clamping frames 304 fixed on the telescopic ends of the first electric push rods 303 and the clamping frames 304 fixed on the telescopic ends of the second electric push rods 305 in different vertical planes, the clamping frames 304 in the up-down and front-back directions can be prevented from colliding with each other during synchronous movement, which is beneficial to ensure the stability of the device during use.

[0052] Please refer to Figure 7The same side of the plurality of clamping frames 304 in the positioning assembly 3 is rotatably provided with a clamping roller 306 parallel to the clamping frame 304. The outer surface of the clamping roller 306 is in contact with the outer surface of the aluminum profile. During operation, the clamping roller 306 is rotatably arranged in the clamping frame 304, and the outer surface of the clamping roller 306 is in contact with the outer surface of the aluminum profile, so as to realize the rolling clamping operation of the aluminum profile. This is beneficial to the translation adjustment of the aluminum profile in the left-right direction during clamping, and improves the operation convenience.

[0053] Please refer to Figure 6 The front and rear ends of the longitudinally arranged clamping frame 304 are fixedly provided with symmetrically arranged extension blocks 5. The extension blocks 5 are rotatably provided with vertically arranged first rotating cylinders 501. The vertically arranged clamping frame 304 is also fixedly provided with symmetrically arranged extension blocks 5 at the upper and lower ends. The extension blocks 5 are rotatably provided with longitudinally arranged second rotating cylinders 503. The corresponding two second rotating cylinders 503 are penetrated by a vertical spline shaft 504. During operation, the first rotating cylinder 501 in the extension block 5 is connected with the vertical spline shaft 502 through sliding connection, and the second rotating cylinder 503 in the extension block 5 is connected with the longitudinal spline shaft 504 through sliding connection. This can form sliding limitation at both ends of the corresponding clamping frame 304, which is beneficial to ensuring the movement stability of the clamping frame 304 when it is pushed by the first electric push rod 303 and the second electric push rod 305.

[0054] Please refer to Figure 6 The first rotating cylinder 501 is engaged with the outer side of the vertical spline shaft 502, and the second rotating cylinder 503 is engaged with the outer side of the longitudinal spline shaft 504. The two ends of the clamping roller 306 are fixedly provided with first bevel gears 6. The first rotating cylinder 501 and the second rotating cylinder 503 are fixedly provided with second bevel gears 601 engaged with the first bevel gears 6. The frame 302 is rotatably provided with a transmission wheel 602 located in the same vertical plane as the vertical spline shaft 502 and the longitudinal spline shaft 504. The transmission wheel 602 is connected with the corresponding vertical spline shaft 502 through a transmission belt 603. The transmission wheel 602 is fixedly provided with third bevel gears 604 engaged with each other. The transmission wheel 602 is also connected with a servo motor.

[0055] When the device is working, when the position of the aluminum profile in the left-right direction needs to be adjusted, only the servo motor connected to the transmission wheel 602 needs to be controlled to start, the transmission wheel 602 is driven to rotate by the servo motor, then the vertical spline shaft 502 and the longitudinal spline shaft 504 are driven to rotate synchronously by the transmission connection of the transmission belt 603 and the meshing of the third bevel gear 604, in the rotating process of the vertical spline shaft 502 and the longitudinal spline shaft 504, the corresponding first rotating cylinder 501 and the second rotating cylinder 503 are driven to rotate, the first bevel gear 6 and the second bevel gear 601 are meshed, the clamping roller 306 in the up-down front-back clamping frame 304 is driven, the rotation direction of the servo motor is controlled, and the left-right movement direction of the aluminum profile is adjusted. The first rotating cylinder 501, the second rotating cylinder 503, the first bevel gear 6, the second bevel gear 601, the third bevel gear 604, the transmission wheel 602 and the transmission belt 603 are installed to drive the clamping roller 306 in the up-down front-back four directions, and then the translation adjustment of the aluminum profile in the left-right direction is realized, which is beneficial to avoid the shielding of the aluminum profile surface caused by the existence of the positioning assembly 3, and further improves the comprehensiveness of the device for punching processing of the aluminum profile.

[0056] Please refer to Figure 9 A processing method of aluminum profile, comprising the following steps:

[0057] Step one, the aluminum profile to be punched is inserted into the plurality of positioning assemblies 3 installed on the top of the device main body 1;

[0058] Step two, control the plurality of first electric push rods 303 and second electric push rods 305 arranged in the positioning assembly 3 to start synchronously, the telescopic end drives the clamping roller 306 on the clamping frame 304 to move synchronously, and the aluminum profile is clamped;

[0059] Step three, the movable mechanical arm 2 installed on the device main body 1 punches the top of the aluminum profile;

[0060] Step four, the servo motor drives the shaft 405 to rotate, the gear disc 404 drives the disc 301 to rotate, the aluminum profile is adjusted, and the 360° rotation operation makes the up-down front-back four faces of the aluminum profile can be turned over to the upper side for punching operation;

[0061] Step five, the servo motor drives the transmission wheel 602 to rotate, and drives the clamping roller 306 installed in the clamping frame 304 to rotate synchronously, and the position of the aluminum profile in the left-right direction is translated to avoid the influence of the positioning assembly 3 on the punching operation.

[0062] When the aluminum profile is punched by the method, in the feeding and discharging process, the servo motor drives the clamping roller 306 to rotate according to the feeding and discharging direction of the aluminum profile, and the feeding and discharging of the aluminum profile are assisted, and the convenient and efficient performance of the device in processing the aluminum profile is further improved.

[0063] It will be obvious to a person skilled in the art that, without departing from the spirit or essential characteristics of the application, the present application can be implemented otherwise than as described previously, for example, through other equivalents. Consequently, the description above is intended qualitatively and not quantitatively, the application being imposed only by the claims that follow, which define its scope, the description merely being intended to explain the preferred embodiments of the application. Any reference signs in the claims should not be construed as limiting the scope of the claims.

Claims

1. A device for processing aluminum profiles, comprising a device body (1) and a movable mechanical arm (2) mounted on the device body (1) for drilling the aluminum profiles, characterized in that: A plurality of positioning assemblies (3) for clamping aluminum profiles are installed on the device body (1), and the positioning assembly (3) comprises a support frame fixedly installed on the device body (1), a disc (301) capable of rotating 360° is installed at the top middle position of the support frame, and a frame (302) arranged in a square structure is fixedly installed at the middle position of the disc (301), first electric push rods (303) vertically arranged are symmetrically installed on the upper and lower sides of the frame (302), and longitudinally arranged clamping frames (304) are fixedly installed on the mutually approaching telescopic ends of the first electric push rods (303) on the upper and lower sides, second electric push rods (305) longitudinally arranged are symmetrically installed on the front and rear sides of the frame (302), and vertically arranged clamping frames (304) are also fixedly installed on the mutually approaching telescopic ends of the second electric push rods (305) on the front and rear sides, and the aluminum profile is clamped in the middle of the four clamping frames (304) on the upper and lower front and rear sides. A plurality of clamping rollers (306) arranged in parallel are rotatably installed on the side of the clamping frame (304) in the same positioning assembly (3), and the outer surface of the clamping roller (306) is in contact with the outer surface of the aluminum profile. Symmetrically arranged extension blocks (5) are fixedly installed on the front and rear ends of the longitudinally arranged clamping frame (304), a first rotating cylinder (501) vertically arranged is rotatably installed in the extension block (5), vertical spline shafts (502) are penetrated in the corresponding two first rotating cylinders (501) on the upper and lower sides, symmetrically arranged extension blocks (5) are also fixedly installed on the upper and lower ends of the vertically arranged clamping frame (304), and a second rotating cylinder (503) longitudinally arranged is rotatably installed in the extension block (5), and a longitudinal spline shaft (504) is penetrated between the corresponding two second rotating cylinders (503) on the front and rear sides. The first rotating cylinder (501) is engaged with the outside of the vertical spline shaft (502), the second rotating cylinder (503) is engaged with the outside of the longitudinal spline shaft (504), first bevel gears (6) are fixedly installed on both ends of the clamping roller (306), second bevel gears (601) meshing with the first bevel gears (6) are fixedly installed on the first rotating cylinder (501) and the second rotating cylinder (503), a transmission wheel (602) located in the same vertical plane as the vertical spline shaft (502) and located in the same vertical plane as the longitudinal spline shaft (504) is rotatably installed on the frame (302), a transmission belt (603) is transmissionally connected between the transmission wheel (602) and the corresponding vertical spline shaft (502), and third bevel gears (604) meshing with each other are fixedly installed between the transmission wheel (602) and the corresponding longitudinal spline shaft (504), and a servo motor is also connected to the transmission wheel (602).

2. The device for processing aluminum profiled material according to claim 1, characterized in that: A plurality of positioning assemblies (3) are located on the same horizontal straight line, and the aluminum profile is transversely inserted into the plurality of positioning assemblies (3).

3. The device for processing aluminum profiled material according to claim 2, characterized in that: The arc-shaped recess (4) is formed in the middle of the top of the support frame, the disc (301) is installed in the arc-shaped recess (4), the ring groove (401) is formed around the middle of the outer end wall of the disc (301), and the two front and rear symmetrically arranged sliding blocks (402) are slidably connected in the ring groove (401), and the two sliding blocks (402) are fixedly installed on the front and rear inner end walls of the arc-shaped recess (4) respectively.

4. The device for processing aluminum profiled material according to claim 3, characterized in that: The circular through groove (403) is formed in the middle of the inside of the support frame, the top of the circular through groove (403) is communicated with the bottom of the arc-shaped recess (4), the gear disc (404) engaged with the outer end wall of the disc (301) is rotatably installed in the circular recess, the shaft rod (405) horizontally arranged is fixed at the axial positions of the gear discs (404) in the plurality of positioning assemblies (3), and one end of the shaft rod (405) is connected with the servo motor.

5. The device for processing aluminum profiled material according to claim 1, characterized in that: The control ends of the two first electric push rods (303) on the upper and lower sides are connected together, the telescopic ends of the two first electric push rods (303) on the upper and lower sides are synchronously relatively moved, the control ends of the two second electric push rods (305) on the front and rear sides are connected together, and the telescopic ends of the two second electric push rods (305) on the front and rear sides are synchronously relatively moved.

6. The apparatus according to claim 5, wherein: The clamping frames (304) fixed on the telescopic ends of the first electric push rods (303) and the clamping frames (304) fixed on the telescopic ends of the second electric push rods (305) are respectively located in two different vertical planes.

7. The processing method of the aluminum material processing apparatus according to any one of claims 1 to 6, characterized by: The steps include the following steps: Step one, the aluminum profile to be punched is inserted into the plurality of positioning assemblies (3) installed on the top of the device main body (1); Step two, the plurality of first electric push rods (303) and the second electric push rods (305) arranged in front and back and up and down in the positioning assembly (3) are synchronously started, the clamping rollers (306) on the clamping frames (304) are synchronously relatively moved, and the aluminum profile is clamped; Step three, the movable mechanical arm (2) installed on the device main body (1) punches the top of the aluminum profile; Step four, the servo motor drives the shaft rod (405) to rotate, drives the gear disc (404) to drive the disc (301) to rotate, adjusts the surface of the aluminum profile, and rotates 360°, so that the upper, front, rear and lower surfaces of the aluminum profile can be turned to the upper side for punching operation; Step five, the servo motor drives the transmission wheel (602) to rotate, drives the clamping rollers (306) installed in the clamping frames (304) to synchronously rotate, and translates the position of the aluminum profile in the left and right directions, so as to avoid the influence of the positioning assembly (3) on the punching operation.

Citation Information

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