A bearing full-automatic detection device

By designing a fully automatic bearing detection device with multiple detection functions, the coordinated operation of the robot arm and multiple components is used to solve the problem of long detection cycles in the prior art, and efficient and automated bearing detection is achieved.

CN116558821BActive Publication Date: 2025-03-25TAIZHOU DONGTAI BEARING
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Patent Information

Application Number
CN202310469537.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-27
Publication Date
2025-03-25
Estimated Expiration
2043-04-27

AI Technical Summary

Technical Problem

The existing bearing detection device requires multiple devices to perform multiple detections, resulting in a long detection cycle and making it difficult to achieve fully automated detection.

Method used

A fully automatic bearing detection device is designed, including multiple clamping tubes, drive components, drive shafts, support components, compression components and bonding components, and multiple inspections of bearings are achieved through the coordinated operation of the robot arm.

Benefits of technology

Multiple inspections of bearings are achieved in one device, which significantly shortens the detection cycle and improves detection efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a fully automatic bearing detection device, comprising a plurality of clamping tubes, a driving assembly for driving the clamping tubes to approach and move away from the bearing to be detected, a transmission shaft for realizing the rotation of the plurality of clamping tubes around the central axis of the bearing to be detected, a supporting assembly for installing the transmission shaft, a clamping assembly for clamping and fixing the end face of the bearing to be detected, and a combining assembly for performing tensile force detection on the sealing cover of the bearing to be detected; the axis of the transmission shaft coincides with the central axis of the bearing to be detected; the supporting assembly comprises a second transmission member and an eccentric force transmission member; the second transmission member and the eccentric force transmission member are used to apply an elastic radial force to the transmission shaft; the supporting assembly also comprises a pressure sensor for monitoring the relationship between the size of the elastic radial force and the displacement. The beneficial effect is that a fully automatic bearing detection device is provided that performs multiple detections on the bearing at the same time.
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Description

Technical Field

[0001] The invention relates to the field of bearing detection, and in particular to a fully automatic bearing detection device. Background Art

[0002] The bearing detection device is used to detect the bearings, and judge whether the bearings are qualified through the test results. There are many kinds of bearing detection, including coaxiality detection, groove detection, ball detection, sealing cover tensile force detection, bearing outer spherical surface compression detection, etc. Correspondingly, these tests on the bearings also need to be implemented through multiple devices, which greatly increases the bearing detection cycle.

[0003] Provided is a fully automatic bearing detection device for performing multiple detections on a bearing at the same time. Summary of the invention

[0004] In view of the problems in the prior art, the present invention provides a fully automatic bearing detection device.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a fully automatic bearing detection device, comprising: a plurality of clamping tubes for clamping the side of the bearing to be detected, a driving assembly for driving the clamping tubes to approach and move away from the bearing to be detected, a transmission shaft for realizing the rotation of the plurality of clamping tubes around the central axis of the bearing to be detected, a supporting assembly for installing the transmission shaft, a clamping assembly for clamping and fixing the end face of the bearing to be detected, and a combining assembly for performing tensile force detection on the sealing cover of the bearing to be detected; the axis of the transmission shaft coincides with the central axis of the bearing to be detected; the supporting assembly comprises a second transmission member and an eccentric load transmission member; the second transmission member and the eccentric load transmission member are used to apply an elastic radial force to the transmission shaft; the supporting assembly also comprises a pressure sensor for monitoring the relationship between the size of the elastic radial force and the displacement.

[0006] Specifically, the support assembly, transmission shaft, drive assembly, clamping tube and clamping assembly are each arranged in two groups, and one group of clamping tubes is used to clamp and fix the inner wall surface of the inner ring of the bearing to be inspected, and the other group of clamping tubes is used to clamp and fix the outer wall surface of the outer ring of the bearing to be inspected; the bearing automatic inspection device also includes a robotic arm; the robotic arm is at least used to enable the two groups of support assemblies, transmission shafts, drive assemblies, clamping tubes and clamping assemblies to approach each other so that the clamping tubes clamp the bearing to be inspected and move away from each other.

[0007] Specifically, the support assembly includes: a connecting member, a first driving member, a first transmission member, a second transmission member, a bias force transmission member, and a hinge ring; the connecting member includes: a first support plate, a first connecting column, and a second support plate; the first support plate is fixedly connected to the robotic arm, the first connecting column is fixedly connected to the first support plate, and the second support plate is fixedly connected to the first connecting column.

[0008] Specifically, the first driving member includes a first driving motor, a first driving member supporting assembly and a first driving shaft; the first driving motor is fixedly connected to the second supporting plate, the first driving member supporting assembly is fixedly connected to the output end of the first driving motor, the first driving motor is used to drive the first driving member supporting assembly to rotate, and the first driving shaft is fixedly connected to the first driving member supporting assembly; the first transmission member includes: a first gear and a second gear; the second transmission member includes: a second driving shaft, a transmission rod mechanical arm, a second transmission connecting rod, a transmission rod and a rib plate; the bias load transmission member includes: an installation shell, a sliding block, an elastic member and a pressure sensor; the first gear is fixedly connected to the second support plate, the second gear is meshed with the first gear, and the second driving The rotating shaft is rotatably connected to the first driving rotating shaft, and the second gear is fixedly connected to the second driving rotating shaft; the first transmission connecting rod is fixedly connected to the second driving rotating shaft, the second transmission connecting rod is hingedly connected to the first transmission connecting rod, the transmission rod is fixedly connected to the second transmission connecting rod, one end of the rib plate is fixedly connected to the second transmission connecting rod, and the other end of the rib plate is fixedly connected to the transmission rod; the mounting shell is slidably connected to the transmission rod, so that the mounting shell can have the freedom to slide upward or downward on the transmission rod, and a slide groove is opened in the mounting shell, and the sliding block is slidably connected to the slide groove; the pressure sensor is installed in the slide groove, and the elastic member adopts the existing technology, preferably a spring, one end of the elastic member is fixed to the pressure sensor, and the other end of the elastic member is fixed to the sliding block.

[0009] Specifically, the driving assembly includes: a third support plate, a transmission plate, a first electric push rod, a third transmission connecting rod, a mounting member and a power member; the third support plate is fixedly connected to the transmission shaft; the transmission plate is slidably connected to the transmission shaft, the first electric push rod is fixedly mounted on the third support plate, and the output end of the first electric push rod is connected to the transmission plate; the mounting member is used to connect with the clamping tube, so that the clamping tube and the mounting member form a synchronously moving whole.

[0010] Specifically, the mounting part includes: a first connecting plate, a second connecting column and a second connecting plate; the second connecting plate is fixedly connected to the outer wall surface of the clamping tube, the second connecting column is fixedly connected to the second connecting plate, and the first connecting plate is fixedly connected to the second connecting column; the third transmission connecting rod is used to form a transmission between the transmission plate and the first connecting plate, wherein one end of the third transmission connecting rod is hinged to the transmission plate, and the other end of the third transmission connecting rod is hinged to the first connecting plate.

[0011] Specifically, the driving assembly also includes: a multi-section telescopic guide rod and a fixed plate, one end of the multi-section telescopic guide rod is fixedly connected to the fixed plate, the other end of the multi-section telescopic guide rod is fixedly connected to the transmission shaft, and the fixed plate is fixedly connected to the first connecting plate, so that the multi-section telescopic guide rod realizes guidance between the first connecting plate and the transmission shaft, wherein the end of the multi-section telescopic guide rod fixed to the fixed plate is one of the rods, and the end of the multi-section telescopic guide rod fixedly connected to the transmission shaft is the other rod, thereby realizing the guidance of the first connecting plate close to and away from the transmission shaft.

[0012] Specifically, the clamping assembly includes: a fixed steel pipe, a first piston plate, a second piston plate, a flexible pull rope, a third electric push rod, a pressure valve and a clamping block; the first piston plate is slidably installed inside the clamping tube, and the first piston plate is sealed against the inner wall surface of the clamping tube; the fixed steel pipe is fixedly connected to the first piston plate, the first piston plate passes through the upper end of the clamping tube, and then forms a downwardly bent structure; the clamping block is fixedly connected to the bent structure of the fixed steel pipe, and the clamping block is located outside the clamping tube; the second piston plate is slidably installed inside the clamping tube, and the second piston plate is sealed against the inner wall surface of the clamping tube Sealed abutment; the third electric push rod is installed in the installation groove, one end of the flexible pull rope is fixedly connected to the second piston plate, and the other end of the flexible pull rope is connected to the output end of the third electric push rod, and the third electric push rod can drive the flexible pull rope connected to the output end of the third electric push rod to move up and down; a plurality of inclined grooves are formed on the clamping block, and the clamping block is used to abut the end of the bearing to be tested and then clamp it; the pressure valve is arranged on the fixed steel pipe, a first pressure chamber is formed above the first piston plate, a suction chamber is formed between the first piston plate and the second piston plate, and a second pressure chamber is formed below the second piston plate.

[0013] Specifically, the pressing assembly further includes a second connecting pipe, and the second connecting pipe is used to connect the second pressure chamber with the first pressure chamber.

[0014] The beneficial effect of the present invention is to provide a fully automatic bearing detection device that can perform multiple detections on the bearing at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the structure of the clamping tube;

[0018] Figure 3 is a schematic diagram of the structure of the support assembly;

[0019] Figure 4 is a schematic structural diagram of a first transmission member and a second transmission member;

[0020] Figure 5 is a schematic diagram of the structure of the eccentric force transmission member;

[0021] Figure 6 is a schematic diagram of the structure of the drive component;

[0022] Figure 7 It is a structural schematic diagram of the installation parts;

[0023] Figure 8 It is a schematic diagram of the structure of the clamping tube;

[0024] Fig. 9 It is a structural schematic diagram of a mounting base and a fourth electric push rod;

[0025] Fig.10 It is a structural schematic diagram of the compression block;

[0026] Fig.11 for Figure 1 A in the enlarged view;

[0027] Fig.12 Schematic diagram of the cross-sectional structure of the frame body;

[0028] Fig.13 for Fig.12 The enlarged view of point B in the figure;

[0029] Fig.14 for Fig.12 The enlarged view of point C in the figure;

[0030] Fig.15 for Fig.12 The enlarged view of D in the figure;

[0031] Fig.16 for Fig.12 Schematic diagram of the structure observed from another perspective;

[0032] Fig.17 for Fig.16 Enlarged view of point E in FIG. DETAILED DESCRIPTION

[0033] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0034] like Figure 1-Figure 17As shown, a bearing automatic detection device described in the present invention includes: a frame 1, a mechanical arm 2, a support assembly 3, a transmission shaft 4, a driving assembly 5, a clamping tube 6, a clamping assembly 7, and a combination assembly 8. The frame 1 is used to be placed on the bottom surface and support some parts. The mechanical arm 2 is fixedly connected to the frame 1, and two mechanical arms 2 are provided, one mechanical arm 2 is located at the bottom of the frame 1, and the other mechanical arm 2 is located at the top of the frame 1. The support assembly 3 is used to connect with the mechanical arm 2. The transmission shaft 4 is used to support the driving component 5, the clamping tube 6 is used to clamp the edge of the bearing 9 to be tested, the clamping component 7 is used to clamp the end of the bearing 9 to be tested, and the combining component 8 is used to perform pull-out force detection on the sealing ring of the bearing 9 to be tested, wherein the support component 3 is used to connect the driving component 5 to the robot arm 2, and the robot arm 2 adopts the existing technology. The robot arm 2 is used to drive the driving component 5 to perform multi-dimensional movement in space through the support component 3, so that at least the support component 3, the transmission shaft 4, the driving component 5, the clamping tube 6, the clamping component 7 and the combining component 8 can realize upward and downward movement. Among them, the support assembly 3, the transmission shaft 4, the drive assembly 5, the clamping tube 6, the clamping assembly 7 and the combination assembly 8 are all arranged in two groups, one of which is connected to the bottom mechanical arm 2, and the other is connected to the top mechanical arm 2, so that the two groups of support assemblies 3, the transmission shaft 4, the drive assembly 5, the clamping tube 6, the clamping assembly 7 and the combination assembly 8 are close to and away from each other in the height direction. One group of support assemblies 3, the transmission shaft 4, the drive assembly 5, the clamping tube 6, the clamping assembly 7 and the combination assembly 8 is used to clamp the outer wall surface of the outer ring of the bearing 9 to be tested, and the other group of support assemblies 3, the transmission shaft 4, the drive assembly 5, the clamping tube 6, the clamping assembly 7 and the combination assembly 8 is used to avoid clamping the inner wall surface of the inner ring of the bearing 9 to be tested.

[0035] Specifically, the support assembly 3 includes: a connecting member 31, a first driving member 32, a first transmission member 33, a second transmission member 34, an eccentric force transmission member 35, and a hinge ring 36. The first driving member 32 is used to drive the transmission shaft 4 to rotate, and the first transmission member 33, the second transmission member 34 and the hinge ring 36 cooperate with each other to detect the eccentric force of the bearing 9 to be detected. More specifically, the connecting member 31 includes: a first support plate 311, a first connecting column 312 and a second support plate 313. The first driving member 32 includes a first driving motor 321, a first driving member 32 support assembly 3 and a first driving shaft 322. The first support plate 311 is fixedly connected to the robot arm 2, the first connecting column 312 is fixedly connected to the first support plate 311, and the second support plate 313 is fixedly connected to the first connecting column 312. The first drive motor 321 is fixedly connected to the second support plate 313, the first drive member 32 support assembly 3 is fixedly connected to the output end of the first drive motor 321, the first drive motor 321 is used to drive the first drive member 32 support assembly 3 to rotate, and the first drive shaft 322 is fixedly connected to the first drive member 32 support assembly 3. The first transmission member 33 includes: a first gear 331 and a second gear 332. The second transmission member 34 includes: a second drive shaft 341, a transmission rod 344 mechanical arm 2, a second transmission connecting rod 343, a transmission rod 344 and a rib plate 345. The bias force transmission member 35 includes: a mounting shell 351, a sliding block 352, an elastic member 353 and a pressure sensor 354. The first gear 331 is fixedly connected to the second support plate 313, the second gear 332 is meshed with the first gear 331, the second drive shaft 341 is rotationally connected to the first drive shaft 322, and the second gear 332 is fixedly connected to the second drive shaft 341. The first transmission link 342 is fixedly connected to the second drive shaft 341, the second transmission link 343 is hingedly connected to the first transmission link 342, the transmission rod 344 is fixedly connected to the second transmission link 343, one end of the rib plate 345 is fixedly connected to the second transmission link 343, and the other end of the rib plate 345 is fixedly connected to the transmission rod 344. The installation shell 351 is slidably connected to the transmission rod 344, so that the installation shell 351 can slide upward or downward on the transmission rod 344. A slide groove is provided in the installation shell 351, and the sliding block 352 is slidably connected to the slide groove. The pressure sensor 354 is installed in the slide groove, and the elastic member 353 adopts the existing technology, preferably a spring, one end of the elastic member 353 is fixed to the pressure sensor 354, and the other end of the elastic member 353 is fixed to the sliding block 352.

[0036] Specifically, the driving assembly 5 includes: a third support plate 51, a transmission plate 52, a first electric push rod 53, a third transmission connecting rod 54, a mounting member 55 and a power member 56. The third support plate 51 is fixedly connected to the transmission shaft 4. The transmission plate 52 is slidably connected to the transmission shaft 4, so that the transmission plate 52 has the freedom to slide along the axis of the transmission shaft 4. The first electric push rod 53 is fixedly installed on the third support plate 51, and the output end of the first electric push rod 53 is connected to the transmission plate 52. The first electric push rod 53 is used to drive the transmission plate 52 to move, so that the transmission plate 52 moves closer to and away from the third support plate 51. The mounting member 55 is used to connect with the clamping tube 6, so that the clamping tube 6 and the mounting member 55 form a synchronously moving whole. The mounting member 55 includes: a first connecting plate 551, a second connecting column 552 and a second connecting plate 553. The second connecting plate 553 is fixedly connected to the outer wall of the clamping tube 6, the second connecting column 552 is fixedly connected to the second connecting plate 553, and the first connecting plate 551 is fixedly connected to the second connecting column 552. The third transmission link 54 is used to form a transmission between the transmission plate 52 and the first connection plate 551, wherein one end of the third transmission link 54 is hinged to the transmission plate 52, and the other end of the third transmission link 54 is hinged to the first connection plate 551. More specifically, the driving assembly 5 also includes: a multi-section telescopic guide rod 57 and a fixed plate 58. The multi-section telescopic guide rod 57 adopts the existing technology. One end of the multi-section telescopic guide rod 57 is fixedly connected to the fixed plate 58, and the other end of the multi-section telescopic guide rod 57 is fixedly connected to the transmission shaft 4. The fixed plate 58 is fixedly connected to the first connecting plate 551, so that the multi-section telescopic guide rod 57 realizes the guidance between the first connecting plate 551 and the transmission shaft 4, wherein the end of the multi-section telescopic guide rod 57 fixed to the fixed plate 58 is one of the rods, and the end of the multi-section telescopic guide rod 57 fixedly connected to the transmission shaft 4 is the other rod, thereby realizing the guidance of the first connecting plate 551 close to and away from the transmission shaft 4.

[0037] More specifically, the power member 56 includes: a fourth support plate 561, a second drive motor 562 and a transmission belt structure 563. The fourth support plate 561 is fixedly connected to the second support plate 313, and the transmission shaft 4 is rotatably connected to the fourth support plate 561. The second drive motor 562 is fixedly mounted on the fourth support plate 561, and the transmission belt structure 563 is used to realize that the second drive motor 562 drives the transmission shaft 4 to rotate, and the transmission belt structure 563 adopts the existing technology. A plurality of suction nozzles 61 are formed on the clamping tube 6, and the suction nozzles 61 are made of tough material; the suction nozzles 61 are used to avoid contact with the inner ring of the bearing 9 to be detected, and to contact with the outer wall of the outer ring of the bearing 9 to be detected.

[0038] More specifically, the transmission shaft 4 at the lower part is provided with a mounting groove 41, a first connecting tube 42, a support rod 43 and a bearing plate 44. The mounting groove 41 is opened in the middle of the transmission shaft 4, the first connecting tube 42 is fixedly connected to the transmission shaft 4, the support rod 43 is fixedly connected to the first connecting tube 42, and the bearing plate 44 is fixedly connected to the support rod 43. A supporting surface is formed on the bearing plate 44, and a limited position surface is formed on the second connecting plate 553. When the bearing 9 to be detected is installed, the bearing 9 to be detected is placed on the supporting surface of the bearing plate 44, and then when the clamping tube 6 clamps the bearing 9 to be detected, the limited position surface on the second connecting plate 553 will abut against the end surface of the bearing 9 to be detected, thereby supporting and limiting the bearing 9 to be detected.

[0039] Specifically, the clamping assembly 7 includes: a fixed steel tube 71, a first piston plate 72, a second piston plate 76, a flexible pull rope 77, a third electric push rod 771, a pressure valve 78 and a clamping block 79. The first piston plate 72 is slidably mounted inside the clamping tube 6, and the first piston plate 72 is in sealing contact with the inner wall surface of the clamping tube 6. The fixed steel tube 71 is fixedly connected to the first piston plate 72, and the first piston plate 72 passes through the upper end of the clamping tube 6 and then forms a downwardly bent structure. The clamping block 79 is fixedly connected to the bent structure of the fixed steel tube 71, and the clamping block 79 is located outside the clamping tube 6. The second piston plate 76 is slidably mounted inside the clamping tube 6, and the second piston plate 76 is in sealing contact with the inner wall surface of the clamping tube 6. The third electric push rod 771 is installed in the installation groove 41, one end of the flexible pull rope 77 is fixedly connected to the second piston plate 76, and the other end of the flexible pull rope 77 is connected to the output end of the third electric push rod 771. The third electric push rod 771 can drive the flexible pull rope 77 connected to the output end of the third electric push rod 771 to move up and down. A plurality of inclined grooves are formed on the clamping block 79, and the clamping block 79 is used to abut the end of the bearing 9 to be tested and then clamp it. The pressure valve 78 is arranged on the fixed steel pipe 71, and the pressure valve 78 adopts the existing technology. A first pressure chamber 73 is formed above the first piston plate 72, a suction chamber 74 is formed between the first piston plate 72 and the second piston plate 76, and a second pressure chamber 75 is formed below the second piston plate 76.

[0040] The pressing assembly 7 further includes a second connecting pipe 70 , which is used to connect the second pressure chamber 75 with the first pressure chamber 73 .

[0041] Specifically, the combination component 8 includes: a first tube 81, a second tube 82, a third tube 83, a mounting seat 84, a fourth electric push rod 85, a plug rod 86, a fourth tube 87 and a fifth tube 88. Since the support component 3, the transmission shaft 4, the drive component 5, the clamping tube 6, the clamping component 7 and the combination component 8 are set in two groups, one group is used to clamp the inner wall surface of the inner ring of the bearing, and the other group is used to clamp the outer wall surface of the outer ring of the bearing. For a clearer expression, the external support component 3, the external transmission shaft 4, the external drive component 5, the external clamping tube 6 and the external clamping component 7 represent a group for clamping the outer wall surface of the outer ring of the bearing 9 to be detected. The internal support component 3, the internal transmission shaft 4, the internal drive component 5, the internal clamping tube 6 and the internal clamping component 7 represent a group for clamping the inner wall surface of the inner ring of the bearing 9 to be detected. Among them, the clamping block 79 in the external clamping component 7 and the clamping block 79 in the internal clamping component 7 are provided with a connecting groove. The first tube 81 is inserted into the connecting groove on the clamping block 79 in the external clamping assembly 7, and the second tube 82 is inserted into the first tube 81, and the second tube 82 is slidably connected to the first tube 81. The third tube 83 is inserted into the second tube 82, and the third tube 83 is slidably connected to the second tube 82. The mounting seat 84 is fixedly connected to the third tube 83. The fifth tube 88 is inserted into the connecting groove in the external clamping block 79. The fourth tube 87 is inserted into the fifth tube 88, and the fourth tube 87 is slidably connected to the fifth tube 88. The insertion rod 86 is inserted into the fourth tube 87, and the insertion rod 86 is slidably connected to the fourth tube 87. A slot 841 whose shape matches the insertion rod 86 is formed on the mounting seat 84. The second tube 82 and the third tube 83 can slide outward relative to the first tube 81, thereby driving the mounting seat 84 away from the clamping block 79 in the external clamping assembly 7. The fourth tube 87 and the insertion rod 86 can slide outward relative to the fifth tube 88, thereby realizing that the insertion rod 86 is away from the clamping block 79 in the internal clamping assembly 7, and then the insertion rod 86 is inserted into the slot 841.

[0042] More specifically, the combination component 8 also includes: a glue dispensing robot, which is located at the fourth electric push rod 85 and adopts the existing technology. The output end of the fourth electric push rod 85 is a push rod that can be extended outward and retracted inward relative to the fourth electric push rod 85. After the insertion rod 86 is inserted into the slot 841, the glue dispensing robot performs a glue dispensing operation on the sealing cover on the bearing 9 to be tested, so that glue exists on the sealing cover, and then the fourth electric push rod 85 pushes the push rod outward, and the push rod abuts against the end face of the sealing ring, so that the push rod is fixed to the sealing cover through the glue, and then the fourth electric push rod 85 retracts the push rod, and the push rod pulls the sealing cover until the sealing cover is pulled open to the position where the sealing cover is separated from the bearing 9 to be tested. A tension sensor is provided at the fourth electric push rod 85, and the tension sensor is used to detect the tension required by the fourth electric push rod 85 to pull the sealing cover open to the position of being separated from the bearing 9 to be tested, and this tension is represented by real-time tension.

[0043] Specifically, the hinge ring 36 is fixedly connected to the first driving shaft 322, a receiving groove is formed in the hinge ring 36, the transmission shaft 4 is inserted into the receiving groove, the hinge rod 361 is fixedly installed on the transmission shaft 4, the hinge rod 361 is inserted into the receiving groove, the receiving groove wraps the hinge rod 361, so that the hinge rod 361 can slide and rotate in the receiving groove; thereby realizing the ball joint between the transmission shaft 4 and the first driving shaft 322.

[0044] Working process: first, place the bearing 9 to be tested on the supporting surface of the supporting plate 44, and then use the robotic arm 2 to move the upper and lower groups of supporting components 3, transmission shaft 4, driving component 5, clamping tube 6 and clamping component 7 close to each other, so that the bearing 9 to be tested is located between the upper and lower groups of supporting components 3, transmission shaft 4, driving component 5, clamping tube 6 and clamping component 7.

[0045] Then the first electric push rod 53 drives the transmission plate 52 to move, and the transmission plate 52 will move close to the third support plate 51. The transmission plate 52 drives the first connecting plate 551 to move through the third transmission connecting rod 54. The first connecting plate 551 is guided by the multi-section telescopic guide rod 57 to realize the movement of multiple first connecting plates 551 toward the axis of the transmission shaft 4. That is, the first connecting plate 551 drives the clamping tube 6 to move through the second connecting column 552 and the second connecting plate 553, thereby realizing the movement of multiple clamping tubes 6 close to the axis of the transmission shaft 4, and then the clamping tube 6 will contact the bearing.

[0046] To be precise, the first thing to do in the above movement is to move the lower support assembly 3, transmission shaft 4, drive assembly 5, clamping tube 6 and pressing assembly 7, and then the limiting surface of the second connecting plate 553 in the lower drive assembly 5 abuts against the lower end surface of the bearing 9 to be detected, thereby first supporting the lower surface of the bearing 9 to be detected and clamping the outer wall surface of the outer ring of the bearing 9 to be detected. Then the upper support assembly 3, transmission shaft 4, drive assembly 5, clamping tube 6 and pressing assembly 7 are moved, thereby clamping the inner wall surface of the inner inner ring of the bearing 9 to be detected. And due to the existence of the limiting surface on the second connecting plate 553, the inner ring and outer ring of the bearing 9 to be detected can be positioned and clamped respectively.

[0047] The third electric push rod 771 drives the flexible pull rope 77 to move, and the flexible pull rope 77 is stretched, so that the flexible pull rope 77 will pull the second piston plate 76 to move downward. The downward movement of the second piston plate 76 will compress the second pressure chamber 75, the suction chamber 74 is under negative pressure, and there is liquid in the second pressure chamber 75, preferably hydraulic oil. The compression of the second pressure chamber 75 will cause the hydraulic oil to reach the first pressure chamber 73 along the second connecting pipe 70, and then the pressure of the first pressure chamber 73 will increase, and the first pressure chamber 73 will push the first piston plate 72 to move downward, and the first piston plate 72 drives the fixed steel pipe 71 to move downward, and the fixed steel pipe 71 drives the pressing block 79 to move downward, so that the pressing block 79 will approach the end face of the bearing 9 to be detected until it abuts against the end face of the bearing 9 to be detected, so that the bearing 9 to be detected will be stuck by the pressing block 79 and the second connecting plate 553. Thereby, the inner ring of the bearing 9 to be detected and the outer ring of the bearing 9 to be detected are both fixed, and the bearing 9 to be detected cannot move.

[0048] The second driving motor 562 drives the transmission shaft 4 to rotate through the transmission belt structure 563, so that the transmission shaft 4 drives the third support plate 51 to rotate, thereby realizing the rotation of multiple clamping tubes 6 around the central axis of the transmission shaft 4. At this time, the upper driving assembly 5 can drive the inner ring of the bearing 9 to be detected to rotate clockwise, and the lower driving assembly 5 can drive the outer ring of the bearing 9 to be detected to rotate counterclockwise, thereby realizing that the inner ring and the outer ring of the bearing 9 to be detected rotate in different directions; it can also realize that the inner ring of the bearing 9 to be detected does not rotate, the outer ring of the bearing 9 to be detected rotates, and the outer ring of the bearing 9 to be detected does not rotate, and the inner ring of the bearing 9 to be detected rotates. Thereby, the use simulation of the bearing 9 to be detected is realized, and the motion state of the bearing 9 to be detected when in use is restored to a greater extent.

[0049] The load is applied to the bearing 9 to be tested through the support assembly 3 to simulate the load-bearing condition of the bearing 9 to be tested in actual use. Specifically, the first drive motor 321 drives the first drive shaft 322 to rotate, and the first drive shaft 322 drives the second drive shaft 341 to move, so that the second drive shaft 341 revolves, and then the second gear 332 on the second drive shaft 341 meshes with the first gear 331, and the second gear 332 is fixed, so that the second gear 332 can rotate on its own, so that the second drive shaft 341 can both rotate on its own and revolve on its own. The second driving shaft 341 drives the first transmission link 342 to move, the first transmission link 342 drives the second transmission link 343 to move, the second transmission link 343 drives the transmission rod 344 to move, the transmission rod 344 will drive the installation shell 351 to move, and the sliding block 352 is located in the sliding groove, so that the sliding block 352 is used to limit and guide the installation shell 351, so that the installation shell 351 can only slide under the restriction of the sliding block 352.

[0050] The sliding block 352 is fixed to the transmission shaft 4. The second driving shaft 341, the first transmission connecting rod 342, the second transmission connecting rod 343, the transmission rod 344 and the rib plate 345 form a crank slider structure, which will cause the mounting shell 351 to move continuously. The mounting shell 351 moves relative to the sliding block 352, so that the mounting shell 351 slides back and forth under the action of the slide groove and the sliding block 352, so that the elastic member 353 is compressed and uncompressed, and these two processes are continuously performed. When the elastic member 353 is compressed, the pressure sensor 354 can detect the change in the elastic force of the elastic member 353. First, the transmission ratio between the second gear 332 and the first gear 331 is relatively large, and you can refer to the attached figure Figure 3 . Then, the first drive motor 321 drives the first drive shaft 322 to rotate a smaller angle, which will realize the second drive shaft 341 to rotate one circle, so that the second drive shaft 341 will rotate one circle at one position, and the mounting shell 351 will move in one direction, so that the transmission shaft 4 is subjected to pressure at the sliding block 352, and the pressure is in one direction, which is defined as the first direction. Then, as the first drive motor 321 drives the first drive shaft 322 to rotate, the second drive shaft 341 will rotate one circle at different positions, and the transmission shaft 4 will also rotate, so that the transmission shaft 4 will be subjected to pressure in another direction, so that the transmission shaft 4 will be subjected to pressure in the second direction, the third direction... and the nth direction, so that the pressure sensor 354 will detect multiple pressure change values.

[0051] The upper support assembly 3 will perform pressure testing on the upper transmission shaft 4, and the lower support assembly 3 will perform pressure testing on the lower transmission shaft 4. The upper transmission shaft 4 matches the central axis of the inner ring of the bearing 9 to be tested, and the lower transmission shaft 4 matches the central axis of the outer ring of the bearing 9 to be tested. If there is an error in the size of the sphere of the bearing 9 to be tested and an error in the groove of the bearing 9 to be tested.

[0052] When there is an error in the size of the sphere of the bearing 9 to be tested, there will be a gap between the inner and outer rings of the bearing 9 to be tested at a certain point. When the bearing 9 to be tested is subjected to an external force, the inner and outer rings of the bearing 9 to be tested will be displaced relative to each other, that is, shaking will occur. Therefore, when a certain point of the bearing 9 to be tested is driven by an external force, the inner and outer rings will be displaced relative to each other. Then, the mounting shell 351 moves relative to the sliding block 352, and the mounting shell 351 moves relative to the sliding block 352 from different angles, that is, pressure is applied to the sliding block 352 through the elastic member 353. If the direction of the pressure is exactly located at the sphere with an error, the relationship between the displacement of the mounting shell 351 and the force of the elastic member 353 will be significantly different from that at other positions, so that it can be detected whether there is an obvious error in the size of the sphere of the bearing 9 to be tested, and the detection of the bearing 9 to be tested is realized. To be precise, it is because the transmission shaft 4 is ball-jointed with the first driving shaft 322 through the hinge ring 36, which makes one end of the transmission shaft 4 have the freedom of rotation. When there is an error in the sphere of the bearing 9 to be tested, the end of the transmission shaft 4 located at the driving component 5 will be fixed by the driving component 5 relative to the inner ring of the sphere, and the outer ring is also fixed, then there will be a relative displacement between the inner ring and the outer ring, which will cause the transmission shaft 4 to swing at a small angle, which will cause the relationship between the displacement of the mounting shell 351 and the force applied to the elastic member 353 to be significantly different from that at other positions.

[0053] When there is an error in the groove of the bearing 9 to be detected, the same phenomenon as when there is an error in the size of the sphere of the bearing 9 to be detected will occur, so that the error in the groove of the bearing 9 to be detected can also be detected.

[0054] In addition, the upper support assembly 3, transmission shaft 4, drive assembly 5, clamping tube 6 and clamping assembly 7 drive the inner ring of the bearing 9 to be tested to rotate, and the lower support assembly 3, transmission shaft 4, drive assembly 5, clamping tube 6 and clamping assembly 7 drive the outer ring of the bearing 9 to be tested to rotate. If there is a problem with the installation of the bearing 9 to be tested, the torque of the bearing 9 to be tested is too large. Since the rotation of the inner and outer rings of the bearing 9 to be tested is achieved by the hinged ring 36 mechanical arm 2 in the upper support assembly 3 and the hinged ring 36 mechanical arm 2 in the lower support assembly 3, the torque borne by the hinged ring 36 mechanical arm 2 can be detected by the formula T = the third transmission link 54 of the bearing 9 to be tested to be tested × P / n, and it can be directly known whether the torques of the two hinged rings 36 mechanical arms 2 are the same. If they are different, there is a problem with the installation. If the torque is too large, there is also a problem.

[0055] In addition, the sealing cover of the bearing 9 to be tested can also be tested. Since the sealing cover of the bearing 9 to be tested is used to seal the lubricating oil inside the bearing 9 to be tested, the sealing cover will be subjected to extrusion force during the operation of the bearing 9 to be tested. If the tensile force borne by the sealing cover is too small and it is pulled out, it means that the bearing 9 to be tested is unqualified. Therefore, a preset tensile force is set for the qualified bearing 9 to be tested. During the inspection, the sealing cover is first glued, and then the push rod of the fourth electric push rod 85 stands together with the sealing cover. The fourth electric push rod 85 retracts the push rod, and the real-time pulling force of the push rod to pull the sealing cover outward is detected to be greater than the preset pulling force. If the implemented pulling force is greater than the preset pulling force, the sealing cover is qualified.

[0056] The suction nozzle 61 is fixed to the clamping tube 6, and the suction nozzle 61 is connected to the suction chamber 74. The suction chamber 74 is connected to the outside through the suction nozzle 61. After the clamping tube 6 moves to contact the bearing 9 to be detected, the suction nozzle 61 is compressed, so that the suction nozzle 61 is close to the bearing 9 to be detected, so that the suction chamber 74 is sealed. Then the third electric push rod 771 pulls the clamping assembly 7 to move the second piston plate 76 downward, and the hydraulic oil in the second pressure chamber 75 reaches the first pressure chamber 73 through the second connecting pipe 70, so that the clamping block 79 is abutted against the end face of the bearing 9 to be detected. After the clamping block 79 abuts against the end face of the bearing 9 to be detected, the first piston plate 72 cannot continue to move downward, and then the second piston plate 76 continues to move downward to make the suction chamber 74 continue to have negative pressure, increase the adsorption force of the suction nozzle 61 and the bearing 9 to be detected, and better adsorb and fix the bearing 9 to be detected.

[0057] When the tensile strength of the sealing cover needs to be tested, the third electric push rod 771 continues to drive the clamping assembly 7 to move, so that the pressure valve 78 continues to move downward, thereby further increasing the pressure in the first pressure chamber 73. The pressure valve 78 adopts the existing technology. The function of the pressure valve 78 is to achieve pressure relief. When the pressure in the first pressure chamber 73 is not large, the hydraulic oil in the first pressure chamber 73 cannot reach the fixed steel pipe 71. When the pressure in the first pressure chamber 73 is too large, the hydraulic oil reaches the fixed steel pipe 71 through the pressure valve 78, and then the hydraulic oil reaches the combination assembly 8 along the fixed steel pipe 71. Thus, the hydraulic oil pushes the third tube 83, so that the third tube 83 moves toward the plug rod 86, and the plug rod 86 is close to the mounting seat 84, so that the plug rod 86 is inserted into the slot 841, so that the mounting seat 84 is supported and can withstand a larger load, so that the fourth electric push rod 85 can detect the tensile strength of the sealing cover more accurately.

[0058] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0059] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A fully automatic bearing detection device, characterized in that: include: A plurality of clamping tubes for clamping the side of the bearing to be tested, a driving assembly for driving the clamping tubes to approach and move away from the bearing to be tested, a transmission shaft for realizing the rotation of the plurality of clamping tubes around the central axis of the bearing to be tested, a supporting assembly for installing the transmission shaft, a clamping assembly for clamping and fixing the end face of the bearing to be tested, and a combining assembly for performing tensile force testing on the sealing cover of the bearing to be tested; the axis of the transmission shaft coincides with the central axis of the bearing to be tested; The support assembly includes a second transmission member and an eccentric force transmission member; the second transmission member and the eccentric force transmission member are used to apply an elastic radial force to the transmission shaft; the support assembly also includes a pressure sensor for monitoring the relationship between the elastic radial force and the displacement; The support assembly, transmission shaft, drive assembly, clamping tube and clamping assembly are each provided with two groups, and one group of clamping tubes is used to clamp and fix the inner wall surface of the inner ring of the bearing to be detected, and the other group of clamping tubes is used to clamp and fix the outer wall surface of the outer ring of the bearing to be detected; the bearing automatic detection device also includes a mechanical arm; the mechanical arm is at least used to realize that the two groups of support assemblies, transmission shafts, drive assemblies, clamping tubes and clamping assemblies are close to each other so that the clamping tubes clamp the bearing to be detected and move away from each other; The support assembly includes: a connecting member, a first driving member, a first transmission member, a second transmission member, an eccentric force transmission member, and a hinge ring; the connecting member includes: a first support plate, a first connecting column, and a second support plate; the first support plate is fixedly connected to the mechanical arm, the first connecting column is fixedly connected to the first support plate, and the second support plate is fixedly connected to the first connecting column; The first driving member includes a first driving motor, a first driving member supporting assembly and a first driving shaft; the first driving motor is fixedly connected to the second supporting plate, the first driving member supporting assembly is fixedly connected to the output end of the first driving motor, the first driving motor is used to drive the first driving member supporting assembly to rotate, and the first driving shaft is fixedly connected to the first driving member supporting assembly; the first transmission member includes: a first gear and a second gear; the second transmission member includes: a second driving shaft, a transmission rod mechanical arm, a second transmission connecting rod, a transmission rod and a rib plate; the bias load transmission member includes: an installation shell, a sliding block, an elastic member and a pressure sensor; the first gear is fixedly connected to the second supporting plate, and the second gear meshes with the first gear The second driving shaft is rotatably connected to the first driving shaft, and the second gear is fixedly connected to the second driving shaft; the first transmission connecting rod is fixedly connected to the second driving shaft, the second transmission connecting rod is hingedly connected to the first transmission connecting rod, the transmission rod is fixedly connected to the second transmission connecting rod, one end of the rib plate is fixedly connected to the second transmission connecting rod, and the other end of the rib plate is fixedly connected to the transmission rod; the mounting shell is slidably connected to the transmission rod, so that the mounting shell can have the freedom to slide upward or downward on the transmission rod, and a slide groove is opened in the mounting shell, and the sliding block is slidably connected to the slide groove; the pressure sensor is installed in the slide groove, one end of the elastic member is fixed to the pressure sensor, and the other end of the elastic member is fixed to the sliding block.

2. A fully automatic bearing detection device according to claim 1, characterized in that: The driving assembly includes: a third support plate, a transmission plate, a first electric push rod, a third transmission connecting rod, a mounting piece and a power piece; the third support plate is fixedly connected to the transmission shaft; the transmission plate is slidably connected to the transmission shaft, the first electric push rod is fixedly mounted on the third support plate, and the output end of the first electric push rod is connected to the transmission plate; the mounting piece is used to connect with the clamping tube, so that the clamping tube and the mounting piece form a whole that moves synchronously.

3. A fully automatic bearing detection device according to claim 2, characterized in that: The mounting part includes: a first connecting plate, a second connecting column and a second connecting plate; the second connecting plate is fixedly connected to the outer wall surface of the clamping tube, the second connecting column is fixedly connected to the second connecting plate, and the first connecting plate is fixedly connected to the second connecting column; the third transmission connecting rod is used to form a transmission between the transmission plate and the first connecting plate, wherein one end of the third transmission connecting rod is hinged to the transmission plate, and the other end of the third transmission connecting rod is hinged to the first connecting plate.

4. A fully automatic bearing detection device according to claim 3, characterized in that: The driving assembly also includes: a multi-section telescopic guide rod and a fixed plate, one end of the multi-section telescopic guide rod is fixedly connected to the fixed plate, the other end of the multi-section telescopic guide rod is fixedly connected to the transmission shaft, and the fixed plate is fixedly connected to the first connecting plate, so that the multi-section telescopic guide rod realizes guidance between the first connecting plate and the transmission shaft, wherein the end of the multi-section telescopic guide rod fixed to the fixed plate is one of the rods, and the end of the multi-section telescopic guide rod fixedly connected to the transmission shaft is the other rod, thereby realizing the guidance of the first connecting plate close to and away from the transmission shaft.

5. A fully automatic bearing detection device according to claim 4, characterized in that: The clamping assembly includes: a fixed steel pipe, a first piston plate, a second piston plate, a flexible pull rope, a third electric push rod, a pressure valve and a clamping block; the first piston plate is slidably installed inside the clamping tube, and the first piston plate is sealed against the inner wall surface of the clamping tube; the fixed steel pipe is fixedly connected to the first piston plate, the first piston plate passes through the upper end of the clamping tube, and then forms a downwardly bent structure; the clamping block is fixedly connected to the bent structure of the fixed steel pipe, and the clamping block is located outside the clamping tube; the second piston plate is slidably installed inside the clamping tube, and the second piston plate is sealed against the inner wall surface of the clamping tube The third electric push rod is installed in the installation groove, one end of the flexible pull rope is fixedly connected to the second piston plate, and the other end of the flexible pull rope is connected to the output end of the third electric push rod, and the third electric push rod can drive the flexible pull rope connected to the output end of the third electric push rod to move up and down; a plurality of inclined grooves are formed on the clamping block, and the clamping block is used to abut the end of the bearing to be detected and then clamp it; the pressure valve is arranged on the fixed steel pipe, a first pressure chamber is formed above the first piston plate, a suction chamber is formed between the first piston plate and the second piston plate, and a second pressure chamber is formed below the second piston plate.

6. A fully automatic bearing detection device according to claim 5, characterized in that: The pressing assembly also includes a second connecting pipe, which is used to connect the second pressure chamber with the first pressure chamber.

Citation Information

Patent Citations

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