A blanking assembly for a metal plate pickling device

By designing a fully automated metal plate pickling device cutting assembly, using hydraulic cylinders, guide rods, conveying rollers and brush rollers, the problems of cumbersome operation, low efficiency and waste of resources in traditional devices are solved, and efficient and safe Metal sheet pickling process.

CN116575035BActive Publication Date: 2025-02-18JIANGSU BOLONG ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202310803252.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-03
Publication Date
2025-02-18
Estimated Expiration
2043-07-03

AI Technical Summary

Technical Problem

The loading and unloading components of traditional metal sheet pickling devices are complicated to operate, inefficient, and require multiple pickling, resulting in waste of resources.

Method used

A metal plate pickling device is designed to adopt fully automated loading and unloading components, and uses hydraulic cylinders, guide rods, conveying rollers and brush rollers to realize automatic conveying, pickling and brushing of metal plates, reducing labor operate.

Benefits of technology

It realizes automatic loading and unloading of metal sheets, improves pickling efficiency, reduces the use of acid liquid, reduces resource waste, and improves operational safety and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of sheet metal processing, and discloses a material unloading component of a metal sheet pickling device, comprising: a first conveying platform; a pickling liquid tank, which is arranged on the right side of the first conveying platform; a second conveying platform, which is arranged on the right side of the pickling liquid tank; a metal sheet, which is placed on the top of the first conveying platform; and a material unloading mechanism, which is arranged on the top of the pickling liquid tank. The device is easy to operate, can quickly load the metal sheet into the pickling frame, and automatically remove the metal sheet after the pickling is completed, without the need for manual loading and unloading and removing of the metal sheet, thus avoiding the harm of the pickling liquid to the operator, improving the safety of the operation, and improving the production efficiency. In addition, the device can wash the surface of the metal sheet while pickling the metal sheet, thus improving the pickling effect, reducing the necessity of multiple pickling, reducing the amount of acid used, and saving resources.
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Description

Technical Field

[0001] The invention relates to the technical field of plate processing, in particular to a blanking component of a metal plate pickling device. Background Art

[0002] Metal sheets are widely used in industrial production, but due to the oxidation and rust problems existing in their raw materials and production processes, pickling treatment is required to achieve a clean and smooth surface effect. The metal sheet pickling device is a device used to clean the surface of metal sheets. It is mainly used to remove oxide scale, rust, oil stains and other pollutants on the metal surface. This equipment is mainly used for the surface treatment of metals such as steel, aluminum, and copper, and is widely used in automobile manufacturing, electronics, and manufacturing industries.

[0003] The pickling device usually includes multiple components, such as loading and unloading components, conveying components, acid bath spray components and water washing components. Among them, the loading and unloading components play a vital role in the entire pickling device. It is responsible for placing the metal sheet from the external environment into the processing area.

[0004] However, in the loading and unloading components of the traditional metal plate pickling device, it is necessary to manually hang the metal plate on the pickling rack or put it into the pickling frame for pickling, which is cumbersome. Moreover, after the pickling is completed, the metal plate still needs to be removed manually. The operation is not only time-consuming and labor-intensive, but also very susceptible to the harm of the pickling liquid. In addition, in the traditional metal plate pickling device, the pickling efficiency is low and the effect is poor, which affects the production efficiency. During the pickling process, the surface of the metal plate still has problems such as rust, stubborn dirt and oxides, and multiple picklings are required to achieve the desired effect, which leads to a large amount of acid used and a waste of resources. Summary of the invention

[0005] The object of the present invention is to provide a material unloading assembly for a metal plate pickling device, so as to at least solve the problems of complicated operation, low efficiency and waste of resources proposed in the prior art.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a material unloading component of a metal sheet pickling device, comprising: a first conveying platform; a pickling liquid tank, the pickling liquid tank being arranged on the right side of the first conveying platform; a second conveying platform, the second conveying platform being arranged on the right side of the pickling liquid tank; a metal sheet, the metal sheet being placed on the top of the first conveying platform; a material unloading mechanism, the material unloading mechanism being arranged on the top of the pickling liquid tank;

[0007] The unloading mechanism includes: a bracket, the bottom ends of the front and rear sides of the bracket are respectively arranged at the top ends of the front and rear sides of the pickling liquid box, and the front and rear sides of the bracket are provided with storage grooves connected to the inner cavity thereof; a second hydraulic cylinder, the number of the second hydraulic cylinders is two, and the two second hydraulic cylinders are respectively arranged on the left and right sides of the top end of the bracket, and the bottom ends of the second hydraulic cylinders extend into the inner cavity of the bracket; a first guide rod, the number of the first guide rods is four, and the outer walls of the four first guide rods are respectively slidably arranged at the four corners of the top end of the bracket, and the bottom ends of the first guide rods extend into the inner cavity of the bracket; a first support plate, the number of the first support plates is two, and the top ends of the two first support plates are The left and right sides are respectively arranged at the bottom ends of the four first guide rods; a first spring, the first spring is sleeved on the outer wall of the first guide rod, the top end of the first spring is clamped on the top end of the inner cavity of the bracket, and the bottom end of the first spring is clamped on the top end of the first support plate; a first conveying roller, the number of the first conveying rollers is several, and the front and rear ends of the several first conveying rollers are respectively rotatably arranged on the inner sides of the two first support plates at an equal distance along the left and right directions; a first brush roller, the number of the first brush rollers is several, and the front and rear ends of the several first brush rollers are respectively rotatably arranged on the inner sides of the two first support plates at an equal distance along the left and right directions; a driving assembly, the driving assembly is arranged in the inner cavity of the bracket.

[0008] Preferably, in order to press the first support plate to move downward to the inner cavity of the pickling liquid tank, the driving assembly includes: a pressure plate, the left and right sides of the top end of the pressure plate are respectively arranged at the bottom ends of the two second hydraulic cylinders, and movable grooves are opened on the front and rear sides of the inner cavity of the pressure plate; a second guide rod, the number of the second guide rods is four, and the four second guide rods are respectively arranged at the four corners of the top end of the pressure plate, and the top end of the second guide rod can slidably extend out of the top end of the bracket; a second support plate, the number of the second support plates is two, and the two second support plates are respectively arranged at the front and rear sides of the inner cavity of the pressure plate; a second conveying roller, the number of the second conveying rollers is several, and the front ends of the several second conveying rollers are rotatably arranged on the rear side of the second support plate located on the front side at an equal distance in the left and right direction, and the second conveying rollers are rotatably arranged on the rear side of the second support plate located on the front side The rear end of the conveying roller extends into the inner cavity of the movable groove located on the rear side, and the rear end of the second conveying roller located in the middle extends out of the rear side of the pressure plate; the second brush roller, the number of the second brush rollers is several, and the rear ends of the several second brush rollers are rotatably arranged on the front side of the second support plate located on the rear side at equal distances in the left and right directions, and the front end of the second brush roller extends into the inner cavity of the movable groove located on the front side, and the front end of the second brush roller located in the middle extends out of the front side of the pressure plate; the first sprocket, the first sprocket is sleeved on the front side of the outer wall of the second brush roller and locked by a top screw; the first chain, the first chain is sleeved on the outer wall of the first sprocket; the fifth sprocket, the fifth sprocket is sleeved on the rear side of the outer wall of the second conveying roller and locked by a top screw; the third chain, the third chain is sleeved on the outer wall of the fifth sprocket.

[0009] Preferably, in order to drive the second conveying roller and the second brush roller to rotate, the driving assembly also includes: a second sprocket, the number of the second sprockets is two, the two second sprockets are respectively sleeved on the outer walls of the second conveying roller and the second brush roller extending on the front and rear sides of the pressure plate, and are locked by a top screw; a motor, the number of the motors is two, the two motors are respectively screwed to the front and rear sides of the top end of the bracket; a first connecting rod, the first connecting rod is locked to the output end of the motor through a coupling; a third sprocket, the third sprocket is sleeved on the outer wall of the first connecting rod, and is locked by a top screw; a storage tube, the number of the storage tubes is two, the two storage tubes are respectively arranged on the front and rear sides of the top end of the bracket. The rear two sides; a telescopic rod, the telescopic rod is slidably embedded in the inner cavity of the storage tube, and the inner end of the telescopic rod extends out of the inner cavity of the storage tube; a second spring, the second spring is sleeved on the outer wall of the telescopic rod, the outer end of the second spring is clamped on the outside of the inner cavity of the storage tube, and the inner end of the second spring is clamped on the outer wall of the telescopic rod; a second connecting rod, the outer wall of the second connecting rod is rotatably arranged on the inner end of the telescopic rod through a bearing; a fourth sprocket, the fourth sprocket is sleeved on the outer wall of the second connecting rod and locked by a top screw; a second chain, the number of the second chains is two, and the two second chains are respectively sleeved on the outer walls of the two fourth sprockets, the two third sprockets and the two second sprockets.

[0010] Preferably, in order to support the first support plate, the inner cavity of the storage slot is further provided with: a rotating rod, the upper and lower ends of the rotating rod are rotatably arranged in the inner cavity of the storage slot through bearings; a baffle, the baffle is sleeved on the bottom of the outer wall of the rotating rod and locked; a gear, the gear is sleeved on the top of the outer wall of the rotating rod and locked by a top screw; a first hydraulic cylinder, the number of the first hydraulic cylinders is two, and the two first hydraulic cylinders are respectively arranged on the front and rear sides of the bracket; a rack, the number of the racks is two, and the two racks are respectively arranged at the right ends of the two first hydraulic cylinders, and the racks and gears are meshed.

[0011] Preferably, the top end of the bracket is also provided with: an infrared sensor, and the infrared sensor is arranged on the left side of the top end of the bracket.

[0012] Preferably, the top end of the outer wall of the first conveying roller is at the same height as the top ends of the first conveying platform and the second conveying platform.

[0013] Preferably, the top end of the baffle is located below the first support plate, and the length of the baffle is greater than the distance from the outer side of the first support plate to the outer side of the bracket.

[0014] The present invention provides a blanking assembly for a metal plate pickling device, which has the following beneficial effects:

[0015] 1. The present invention utilizes the first conveyor platform and the second conveyor platform to convey the metal sheet, utilizes the infrared sensor to detect the position of the metal sheet, utilizes the pickling liquid box to store the pickling liquid, and utilizes the first conveyor roller to support the metal sheet when pickling the metal sheet.

[0016] 2. The present invention utilizes the second hydraulic cylinder to push the pressure plate to drive the second conveying roller to move downward, and utilizes the second conveying roller to press the metal plate downward to press the first conveying roller to move downward into the inner cavity of the pickling liquid box, and utilizes the pickling liquid to pickle the metal plate.

[0017] 3. When pickling is performed, the present invention utilizes the cooperation among the motor, the third sprocket, the second sprocket, the fourth sprocket, the second chain, the first sprocket and the first chain located on the front side to drive a plurality of second brush rollers to rotate, thereby brushing the metal plate, removing stubborn dirt and oxides on the surface of the metal plate, promoting the diffusion and penetration of the pickling liquid on the surface of the metal plate, and improving the pickling efficiency. The output end of the motor located on the rear side is used to rotate counterclockwise and clockwise reciprocatingly, and then the cooperation among the third sprocket, the second sprocket, the fourth sprocket, the second chain, the second sprocket and the third chain can cause a plurality of second conveying rollers to rotate counterclockwise and clockwise reciprocatingly, thereby driving the metal plate to move back and forth left and right, thereby enhancing the pickling effect on the metal plate.

[0018] 4. After the pickling of the metal plate is completed, the present invention turns off the motor and uses the second hydraulic cylinder to drive the pressure plate to move upward, thereby releasing the downward pressure on the first support plate, and under the elastic force of the first spring, the first support plate is pushed and pulled to drive the first conveying roller to move upward until it returns to the initial position, and the first hydraulic cylinder is started to push the rack to move, thereby prompting the gear to drive the rotating rod and the baffle to move until both baffles move to the bottom of the first support plate, and use the output end of the motor located on the rear side to rotate, and then through the third sprocket, the second sprocket, the fourth sprocket, the second chain, the second sprocket and the third chain, the plurality of second conveying rollers can be driven to rotate, thereby prompting the metal plate to move to the right until the metal plate is separated from the top of the first conveying roller.

[0019] 5. This device adopts fully automatic loading and unloading components, which can reduce manual operation and is easy to operate. It can quickly load the metal plates into the pickling frame and automatically remove the metal plates after the pickling is completed. There is no need for manual loading and unloading and removing of metal plates, which avoids the harm of the operator to the pickling liquid, improves the safety of operation, and improves production efficiency. In addition, this device can wash the surface of the metal plate while pickling the metal plate, which helps to remove stubborn dirt and oxides on the metal surface, and can promote the diffusion and penetration of the pickling liquid on the metal surface, improve the pickling effect, reduce the necessity of multiple pickling, reduce the amount of acid used, save resources, and thus also has certain environmental benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the present invention.

[0021] Figure 2 It is an exploded view of the present invention.

[0022] Figure 3 This is an exploded view of the blanking mechanism.

[0023] Figure 4 An exploded view of the drive assembly.

[0024] Figure 5 This is a schematic diagram of the structure of the third chain.

[0025] Figure 6 For the present invention Figure 3 Enlarged view of point A in .

[0026] Figure 7 For the present invention Figure 3 Enlarged view of point B in .

[0027] Figure 8 For the present invention Figure 3 Enlarged view of point C in the figure.

[0028] Fig. 9 For the present invention Figure 4 Enlarged view of point D in .

[0029] Fig.10 For the present invention Figure 4 Enlarged view of point E in FIG.

[0030] Fig.11 For the present invention Figure 4 Enlarged view of point F in FIG.

[0031] Fig.12 For the present invention Figure 4 Enlarged view of point G in .

[0032] Fig.13 For the present invention Figure 5 Enlarged view of point H in the figure.

[0033] Fig.14 For the present invention Figure 5 Enlarged view of point I in FIG.

[0034] In the figure: 1, first conveyor platform; 2, second conveyor platform; 3, metal plate; 4, pickling liquid tank; 5, unloading mechanism; 51, bracket; 52, storage tank; 53, rotating rod; 54, baffle; 55, gear; 56, first hydraulic cylinder; 57, rack; 58, infrared sensor; 59, second hydraulic cylinder; 510, first guide rod; 511, first support plate; 512, first spring; 513, first conveyor roller; 514, first brush roller; 6, driving assembly; 61, pressure Plate; 62, movable groove; 63, second guide rod; 64, second support plate; 65, second conveying roller; 66, second brush roller; 67, first sprocket; 68, first chain; 69, second sprocket; 610, motor; 611, first connecting rod; 612, third sprocket; 613, storage cylinder; 614, telescopic rod; 615, second spring; 616, second connecting rod; 617, fourth sprocket; 618, second chain; 619, fifth sprocket; 620, third chain. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-14 The present invention provides a technical solution of a material unloading component of a metal plate pickling device, including: a first conveying platform 1, a second conveying platform 2, a metal plate 3, a pickling liquid tank 4 and a material unloading mechanism 5. The pickling liquid tank 4 is arranged on the right side of the first conveying platform 1, and the pickling liquid tank 4 is used to contain the pickling liquid. The second conveying platform 2 is arranged on the right side of the pickling liquid tank 4. The second conveying platform 2 is the prior art and is used here to convey the metal plate 3. The metal plate 3 is placed on the top of the first conveying platform 1. The metal plate 3 is the prior art and will not be described in detail here. The material unloading mechanism 5 is arranged on the top of the pickling liquid tank 4. The material unloading mechanism 5 is used here to support the metal plate 3 for pickling.

[0037] As a preferred solution, further, the unloading mechanism 5 includes: a bracket 51, a storage groove 52, a rotating rod 53, a baffle 54, a gear 55, a first hydraulic cylinder 56, a rack 57, an infrared sensor 58, a second hydraulic cylinder 59, a first guide rod 510, a first support plate 511, a first spring 512, a first conveying roller 513, a first brush roller 514 and a driving assembly 6. The bottom ends of the front and rear sides of the bracket 51 are respectively arranged at the top ends of the front and rear sides of the pickling liquid tank 4. The front and rear sides of the bracket 51 are provided with a storage groove 52 connected to the inner cavity thereof. The bracket 51 is used to support the driving assembly 6 and the first support plate 511. The number of the second hydraulic cylinders 59 is two, and the two second hydraulic cylinders 59 are respectively arranged on the left and right sides of the top of the bracket 51. , the bottom end of the second hydraulic cylinder 59 extends into the inner cavity of the bracket 51. The second hydraulic cylinder 59 is a prior art and will not be described in detail here. The second hydraulic cylinder 59 is used to drive the pressure plate 61 to move up and down. There are four first guide rods 510. The outer walls of the four first guide rods 510 are slidably arranged at the top four corners of the bracket 51. The bottom end of the first guide rod 510 extends into the inner cavity of the bracket 51. There are two first support plates 511. The top left and right sides of the two first support plates 511 are respectively arranged at the bottom ends of the four first guide rods 510. The first support plate 511 is used to support the first conveying roller 513 and the first brush roller 514. The first spring 512 is sleeved on the outer wall of the first guide rod 510. The top of the first spring 512 The first spring 512 is clamped to the top of the inner cavity of the bracket 51, and the bottom end of the first spring 512 is clamped to the top of the first support plate 511. The first spring 512 is a rotation spring. It is elastically deformed after being squeezed or stretched by external force, and returns to its initial state after the external force is removed. The first spring 512 is used to pull the first support plate 511 to return to its initial position. There are several first conveying rollers 513, and the front and rear ends of the several first conveying rollers 513 are rotatably arranged on the inner sides of the two first support plates 511 at equal distances in the left and right directions. The first conveying rollers 513 can be used to support the metal sheet 3. The top of the outer wall of the first conveying roller 513 is at the same height as the top of the first conveying platform 1 and the second conveying platform 2, so as to ensure that the metal sheet 3 can be stably The first conveying platform 1, the second conveying platform 2 and the top of the first conveying roller 513 are moved straightly, and the number of first brush rollers 514 is several. The front and rear ends of the several first brush rollers 514 are rotatably arranged on the inner side of the two first support plates 511 at equal distances in the left and right directions. The first brush rollers 514 are used to clean the lower surface of the metal sheet 3. The upper and lower ends of the rotating rod 53 are rotatably arranged in the inner cavity of the storage tank 52 through bearings. The rotating rod 53 is used to drive the baffle 54 to rotate. The baffle 54 is sleeved on the bottom of the outer wall of the rotating rod 53 and locked. The baffle 54 can be used to support the first support plate 511 to prevent the first support plate 511 from falling. The top of the baffle 54 is located below the first support plate 511.The length of the baffle 54 is greater than the distance from the outer side of the first support plate 511 to the outer side of the bracket 51, so as to ensure that the baffle 54 can support the first support plate 511. The gear 55 is sleeved on the top of the outer wall of the rotating rod 53 and locked by a top screw. There are two first hydraulic cylinders 56, which are respectively arranged on the front and rear sides of the bracket 51. The first hydraulic cylinder 56 is a prior art and will not be described in detail here. The first hydraulic cylinder 56 is a prior art and will not be described in detail here. The first hydraulic cylinder 56 is used to push the rack 57 to move. There are two racks 57, which are respectively arranged on the right ends of the two first hydraulic cylinders 56. The rack 57 is meshed with the gear 55, and the rack 57 is used to drive the gear 55 to rotate. The infrared sensor 58 is arranged on the left side of the top of the bracket 51. The infrared sensor 58 is a prior art and will not be described in detail here. The infrared sensor 58 is used to monitor the position of the metal plate 3.

[0038] As a preferred solution, further, the driving assembly 6 includes: a pressing plate 61, a movable groove 62, a second guide rod 63, a second supporting plate 64, a second conveying roller 65, a second brush roller 66, a first sprocket 67, a first chain 68, a second sprocket 69, a motor 610, a first connecting rod 611, a third sprocket 612, a storage tube 613, a telescopic rod 614, a second spring 615, a second connecting rod 616, a fourth sprocket 617, a second chain 618, a fifth sprocket 619 and a third chain 620, the top left and right sides of the pressing plate 61 are respectively arranged at the bottom ends of the two second hydraulic cylinders 59, the inner cavity of the pressing plate 61 is provided with movable grooves 62 on both sides, the pressing plate 61 is used to support the second conveying roller 65 and the second brush roller 66, the second guide rod 6 The number of the second guide rods 63 is four, the four second guide rods 63 are respectively arranged at the four corners of the top end of the pressing plate 61, the top end of the second guide rod 63 can slidably extend out of the top end of the bracket 51, the number of the second support plates 64 is two, and the two second support plates 64 are respectively arranged on the front and rear sides of the inner cavity of the pressing plate 61, the number of the second conveying rollers 65 is several, the front ends of the several second conveying rollers 65 are rotatably arranged on the rear side of the second support plate 64 located on the front side at equal distances in the left and right directions, the rear end of the second conveying roller 65 extends into the inner cavity of the movable groove 62 located on the rear side, and the rear end of the second conveying roller 65 located in the middle extends out of the rear side of the pressing plate 61, the second conveying roller 65 is used to drive the metal sheet 3 to move, the number of the second brush rollers 66 is several, and the several second brush rollers The rear end of 66 is rotatably arranged on the front side of the second support plate 64 located on the rear side at an equal distance in the left and right directions, the front end of the second brush roller 66 extends into the inner cavity of the movable groove 62 located on the front side, and the front end of the second brush roller 66 located in the middle extends out of the front side of the pressing plate 61, the second brush roller 66 is used to wash the upper surface of the metal sheet 3, the first sprocket 67 is sleeved on the front side of the outer wall of the second brush roller 66 and locked by a top screw, the first chain 68 is sleeved on the outer wall of the first sprocket 67, the first sprocket 67 and the first chain 68 are used to promote the synchronous rotation of several second brush rollers 66, the fifth sprocket 619 is sleeved on the rear side of the outer wall of the second conveying roller 65 and locked by a top screw, the third chain 620 is sleeved on the outer wall of the fifth sprocket 619, the fifth sprocket The cooperation between 619 and the third chain 620 can promote the synchronous rotation of several second conveying rollers 65. The number of second sprockets 69 is two. The two second sprockets 69 are respectively sleeved on the outer walls of the second conveying roller 65 and the second brush roller 66 extending from the front and rear sides of the pressure plate 61, and are locked by top screws. The number of motors 610 is two. The two motors 610 are respectively screwed to the front and rear sides of the top of the bracket 51. The motor 610 is a prior art and will not be described in detail here. The motor 610 is used here to drive the third sprocket 612 to rotate. The first connecting rod 611 is locked at the output end of the motor 610 through a coupling. The third sprocket 612 is sleeved on the outer wall of the first connecting rod 611 and is locked by a top screw. The number of storage tubes 613 is two.The two storage tubes 613 are respectively arranged at the front and rear sides of the top of the bracket 51, and the telescopic rod 614 is slidably embedded in the inner cavity of the storage tube 613. The inner end of the telescopic rod 614 extends out of the inner cavity of the storage tube 613. The second spring 615 is sleeved on the outer wall of the telescopic rod 614. The outer end of the second spring 615 is clamped on the outer side of the inner cavity of the storage tube 613, and the inner end of the second spring 615 is clamped on the outer wall of the telescopic rod 614. The second spring 615 is a rotation spring, which is squeezed or stretched by external force. Elastic deformation, after the external force is removed, it returns to the initial state. The second spring 615 is used to pull the telescopic rod 614 back to the initial position. The outer wall of the second connecting rod 616 is rotatably arranged on the inner end of the telescopic rod 614 through a bearing. The fourth sprocket 617 is sleeved on the outer wall of the second connecting rod 616 and locked by a top screw. The number of the second chain 618 is two, and the two second chains 618 are respectively sleeved on the outer walls of the two fourth sprockets 617, the two third sprockets 612 and the two second sprockets 69.

[0039] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process. The specific work is as follows.

[0040] When in use, add a proper amount of pickling liquid to the inner cavity of the pickling liquid box 4, start the first conveying platform 1, and use the first conveying platform 1 to drive the metal sheet 3 to move. When the metal sheet 3 moves to the top of the first conveying roller 513, use the infrared sensor 58 to monitor that the metal sheet 3 moves to the top of the first conveying roller 513, and continue to use the first conveying platform 1 to drive the metal sheet 3 to move. At the same time, use the infrared sensor 58 to monitor the metal sheet 3 in real time until the metal sheet 3 completely moves to the top of the first conveying roller 513. The infrared sensor 58 can detect that the metal sheet 3 is completely separated from the top of the first conveying platform 1, and the second hydraulic cylinder 59 is started. The second hydraulic cylinder 59 drives the pressure plate 61 to move downward, and the pressure plate 61 moves downward. During the movement, the second conveying roller 65, the second brush roller 66, the second sprocket 69 and the fifth sprocket 619 are simultaneously driven to move downward. The downward movement of the second sprocket 69 and the fifth sprocket 619 can stretch the two second chains 618 to move downward. At the same time, the second chain 618 is used to pull the fourth sprocket 617 to drive the telescopic rod 614 to move inward, and stretch the second spring 615 to elastically deform. The pressing plate 61 moves downward until the second conveying roller 65 contacts the metal sheet 3. The second hydraulic cylinder 59 continues to drive the pressing plate 61 to move downward, and the second conveying roller 65 can be used to press the metal sheet 3 to drive the first supporting plate 511 to move downward, until the first supporting plate 511 and the metal sheet 3 are pressed into the pickling liquid in the pickling liquid tank 4 by the pressing plate 61, and the pickling liquid tank 4 is used to press the first supporting plate 511 and the metal sheet 3. The metal sheet 3 is pickled with liquid, and the motor 610 located on the front side is started at this time. The rotation of the output end of the motor 610 can cause the plurality of second brush rollers 66 to rotate through the cooperation between the third sprocket 612, the fourth sprocket 617, the second sprocket 69, the second chain 618, the first sprocket 67 and the first chain 68 matched therewith, so that the second brush rollers 66 are used to brush the upper surface of the metal sheet 3. At the same time, the motor 610 located on the rear side is started, and the output end of the motor 610 located on the rear side is used to rotate counterclockwise and clockwise reciprocatingly, and the cooperation between the third sprocket 612, the fourth sprocket 617, the second sprocket 69, the second chain 618, the fifth sprocket 619 and the third chain 620 matched therewith can cause the plurality of first brush rollers 66 to rotate. The two conveying rollers 65 rotate clockwise and counterclockwise, thereby driving the metal sheet 3 to move back and forth left and right, so that the second brush roller 66 is used to scrub the lower surface of the metal sheet 3 to enhance the pickling effect. The first brush roller 514 and the second brush roller 66 scrub the surface of the metal sheet 3 to remove stubborn dirt and oxides on the metal surface, and can promote the diffusion and penetration of the pickling liquid on the metal surface, thereby improving the pickling efficiency. After the pickling of the metal sheet 3 is completed, the two motors 610 are turned off, and the second hydraulic cylinder 59 is started to drive the pressure plate 61 to move upward, thereby releasing the squeezing of the first support plate 511, and the first support plate 511 and the metal sheet 3 are pulled upward under the elastic force of the first spring 512 until they return to the initial position.Start the first hydraulic cylinder 56, and use the first hydraulic cylinder 56 to push the rack 57 to move, so that the rack 57 causes the gear 55 to drive the rotating rod 53 to rotate, and the rotating rod 53 drives the baffle 54 to rotate until the baffle 54 rotates to the bottom of the first support plate 511, and the baffle 54 is used to support the first support plate 511, and the second hydraulic cylinder 59 is started to push the pressure plate 61 to move downward until the second brush roller 66 is firmly attached to the metal sheet 3, and the motor 610 located at the rear side is started, so as to cause the second conveying rollers 65 to rotate counterclockwise, thereby causing the metal sheet 3 to move to the right until the metal sheet 3 moves to the top of the second conveying platform 2, and the second conveying platform 2 is used to convey the metal sheet 3 to move for subsequent processing, and the device can be restored to the initial state by moving in the opposite direction to the above. Position, repeat the above actions to complete the repeated processing of the metal sheet 3. The device adopts a fully automatic loading and unloading component, which can reduce manual operation and is easy to operate. The metal sheet 3 can be quickly loaded into the pickling frame and automatically removed after the pickling is completed. There is no need for manual loading and unloading and removing of the metal sheet 3, which avoids the harm of the operator to the pickling liquid, improves the safety of operation, and improves production efficiency. In addition, the device can wash the surface of the metal sheet 3 while pickling the metal sheet 3, which helps to remove stubborn dirt and oxides on the metal surface, and can promote the diffusion and penetration of the pickling liquid on the metal surface, improve the pickling effect, reduce the necessity of multiple pickling, reduce the amount of acid used, save resources, and thus also have certain environmental benefits.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A blanking assembly for a metal sheet pickling device, characterized in that: include: A first conveying platform (1); A pickling liquid tank (4), wherein the pickling liquid tank (4) is arranged on the right side of the first conveying platform (1); A second conveying platform (2), the second conveying platform (2) being arranged on the right side of the pickling liquid tank (4); A metal plate (3), the metal plate (3) being placed on the top of the first conveying platform (1); A material unloading mechanism (5), wherein the material unloading mechanism (5) is arranged at the top end of the pickling liquid tank (4); The unloading mechanism (5) comprises: A bracket (51), wherein the bottom ends of the front and rear sides of the bracket (51) are respectively arranged at the top ends of the front and rear sides of the pickling liquid tank (4), and the front and rear sides of the bracket (51) are both provided with storage grooves (52) connected to the inner cavity thereof; A second hydraulic cylinder (59), wherein the number of the second hydraulic cylinders (59) is two, and the two second hydraulic cylinders (59) are respectively arranged on the left and right sides of the top end of the bracket (51), and the bottom end of the second hydraulic cylinder (59) extends into the inner cavity of the bracket (51); First guide rods (510), the number of the first guide rods (510) is four, the outer walls of the four first guide rods (510) are slidably disposed at the four corners of the top end of the bracket (51), and the bottom ends of the first guide rods (510) extend into the inner cavity of the bracket (51); A first support plate (511), wherein the number of the first support plates (511) is two, and the left and right sides of the top ends of the two first support plates (511) are respectively arranged at the bottom ends of the four first guide rods (510); A first spring (512), wherein the first spring (512) is sleeved on the outer wall of the first guide rod (510), the top end of the first spring (512) is clamped on the top end of the inner cavity of the bracket (51), and the bottom end of the first spring (512) is clamped on the top end of the first support plate (511); First conveying rollers (513), the number of the first conveying rollers (513) is multiple, and the front and rear ends of the multiple first conveying rollers (513) are rotatably arranged on the inner sides of the two first supporting plates (511) at equal distances in the left and right directions; A first brush roller (514), wherein the number of the first brush rollers (514) is multiple, and the front and rear ends of the multiple first brush rollers (514) are rotatably arranged on the inner sides of the two first support plates (511) at equal distances in the left-right direction; A drive assembly (6), wherein the drive assembly (6) is disposed in the inner cavity of the support (51); The driving assembly (6) comprises: A pressing plate (61), wherein the top left and right sides of the pressing plate (61) are respectively arranged at the bottom ends of the two second hydraulic cylinders (59), and movable grooves (62) are provided at the front and rear sides of the inner cavity of the pressing plate (61); A second guide rod (63), the number of the second guide rods (63) is four, the four second guide rods (63) are respectively arranged at the four corners of the top end of the pressing plate (61), and the top end of the second guide rod (63) can slidably extend out of the top end of the bracket (51); A second support plate (64), wherein the number of the second support plates (64) is two, and the two second support plates (64) are respectively arranged at the front and rear sides of the inner cavity of the pressing plate (61); Second conveying rollers (65), the number of the second conveying rollers (65) is plural, the front ends of the plurality of second conveying rollers (65) are rotatably arranged at a rear side of a second supporting plate (64) located at the front side at equal intervals in the left-right direction, the rear ends of the second conveying rollers (65) extend into the inner cavity of the movable groove (62) located at the rear side, and the rear end of the second conveying roller (65) located in the middle extends out of the rear side of the pressing plate (61); A second brush roller (66), the number of the second brush rollers (66) is multiple, the rear ends of the multiple second brush rollers (66) are rotatably arranged at the front side of the second support plate (64) located at the rear side at equal distances in the left-right direction, the front ends of the second brush rollers (66) extend into the inner cavity of the movable groove (62) located at the front side, and the front ends of the second brush rollers (66) located in the middle extend out of the front side of the pressing plate (61); A first sprocket (67), wherein the first sprocket (67) is sleeved on the front side of the outer wall of the second brush roller (66) and is locked by a top screw; A first chain (68), wherein the first chain (68) is sleeved on an outer wall of the first sprocket (67); A fifth sprocket (619), wherein the fifth sprocket (619) is sleeved on the rear side of the outer wall of the second conveying roller (65) and is locked by a top screw; A third chain (620), wherein the third chain (620) is sleeved on an outer wall of the fifth sprocket (619); A second sprocket (69), the number of the second sprocket (69) is two, the two second sprockets (69) are respectively sleeved on the outer walls of the second conveying roller (65) and the second brush roller (66) extending from the front and rear sides of the pressing plate (61), and are locked by a top screw; A motor (610), wherein the number of the motors (610) is two, and the two motors (610) are respectively screw-connected to the front and rear sides of the top of the bracket (51); A first connecting rod (611), wherein the first connecting rod (611) is locked at an output end of the motor (610) through a coupling; A third sprocket (612), wherein the third sprocket (612) is sleeved on the outer wall of the first connecting rod (611) and is locked by a top screw; A storage tube (613), wherein the number of the storage tubes (613) is two, and the two storage tubes (613) are respectively arranged at the front and rear sides of the top end of the bracket (51); A telescopic rod (614), the telescopic rod (614) being slidably embedded in the inner cavity of the storage tube (613), and the inner end of the telescopic rod (614) extending out of the inner cavity of the storage tube (613); A second spring (615), wherein the second spring (615) is sleeved on the outer wall of the telescopic rod (614), the outer end of the second spring (615) is clamped on the outer side of the inner cavity of the storage tube (613), and the inner end of the second spring (615) is clamped on the outer wall of the telescopic rod (614); A second connecting rod (616), the outer wall of the second connecting rod (616) being rotatably disposed on the inner end of the telescopic rod (614) via a bearing; A fourth sprocket (617), wherein the fourth sprocket (617) is sleeved on the outer wall of the second connecting rod (616) and is locked by a top screw; A second chain (618), wherein the number of the second chains (618) is two, and the two second chains (618) are respectively sleeved on the outer walls of the two fourth sprockets (617), the two third sprockets (612) and the two second sprockets (69); The inner cavity of the storage tank (52) is also provided with: A rotating rod (53), wherein the upper and lower ends of the rotating rod (53) are rotatably arranged in the inner cavity of the storage groove (52) via bearings; A baffle (54), wherein the baffle (54) is sleeved on the bottom of the outer wall of the rotating rod (53) and locked; A gear (55), wherein the gear (55) is sleeved on the top end of the outer wall of the rotating rod (53) and is locked by a top screw; A first hydraulic cylinder (56), wherein the number of the first hydraulic cylinders (56) is two, and the two first hydraulic cylinders (56) are respectively arranged at the front and rear sides of the bracket (51); Racks (57), the number of the racks (57) is two, the two racks (57) are respectively arranged at the right ends of the two first hydraulic cylinders (56), and the racks (57) are meshed with the gear (55).

2. A blanking assembly for a metal sheet pickling device according to claim 1, characterized in that: The top of the support (51) is also provided with: An infrared sensor (58), wherein the infrared sensor (58) is arranged on the left side of the top end of the bracket (51).

3. A blanking assembly for a metal sheet pickling device according to claim 2, characterized in that: The top end of the outer wall of the first conveying roller (513) is at the same height as the top ends of the first conveying platform (1) and the second conveying platform (2).

4. A blanking assembly for a metal sheet pickling device according to claim 3, characterized in that: The top end of the baffle (54) is located below the first support plate (511), and the length of the baffle (54) is greater than the distance from the outside of the first support plate (511) to the outside of the bracket (51).

Citation Information

Patent Citations

  • Discharge assembly of metal plate pickling device

    CN108328276A

  • Metal pickling equipment having polishing and drying functions

    CN111534827A