A fully degradable plant fiber molding production line
By introducing guides, auxiliary plates, protective plates and support structures into the plant fiber fully degraded mold production line, the problems of boiling liquid flow and scalding are solved, and safe and efficient boiling material pouring and container fixing are achieved, improving the operation convenience and safety of the production line.
Patent Information
- Application Number
- CN202310582176.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-23
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2043-05-23
AI Technical Summary
When the existing plant fiber fully degraded mold production line is steamed using an electric cooking pot, the liquid poured out easily flows along the outer wall of the cooking pot, which is laborious to clean in the later stage and is easy to burn the human body.
The flow guide and auxiliary plate are designed to control the circulation direction of the cooking material, the protective plate and the pressure tank structure are to prevent liquid splashing, and the support plate and the stress block are to fix the container, avoiding displacement when the electric cooking pot comes into contact with the container.
The vertical circulation of the cooking substances and effective protection of liquids are achieved, and the instability of liquid splashing and scalding of the human body and containers is avoided, and the safety and operation convenience of the production line are improved.
Smart Images

Figure CN116623450B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plant fiber degradation, in particular to a plant fiber fully degradable molding production line. Background Art
[0002] Bamboo scraps are a type of plant fiber. Longyou has abundant bamboo scraps resources, and usually requires a plant fiber fully degradable molding production line to further process them so that they can be fully utilized to form a low-cost, green, industrialized high-value application of bamboo waste.
[0003] In the existing plant fiber fully biodegradable molding production line, when using an electric steamer for steaming, some of the liquid tends to flow along the outer wall of the steamer after pouring out, requiring laborious cleaning later. In addition, when pouring out the steamed material, the liquid is likely to splash and burn the human body. When the steamed material is poured into the container, the container comes into contact with the electric steamer and is displaced. Summary of the Invention
[0004] In view of this, the present invention provides a fully biodegradable plant fiber mold production line to solve the problem of the existing fully biodegradable plant fiber mold production line that when using an electric steamer for steaming, part of the liquid tends to flow along the outer wall of the steamer after pouring out, which requires laborious cleaning later.
[0005] The present invention provides a fully degradable plant fiber molding production line, which specifically includes: an electric cooking pot, a double-disc refiner, a beater, a colloid mill, and a high-pressure homogenizer; the electric cooking pot is a cylindrical structure, the interior of the electric cooking pot is a circular structure, a heating component is provided inside the electric cooking pot, a guide member is provided at the front end of the electric cooking pot, the guide member is an arc-shaped structure, the inner two sides of the guide member are inclined structures, an auxiliary plate is provided at the middle position of the front end of the guide member, and two wedge-shaped grooves are provided inside the auxiliary plate; a side member is an L-shaped structure, two side members are provided in total, the two side members are located on both sides of the bottom of the electric cooking pot, a drive motor is provided at the top of the side member, the drive motor is fixedly connected to the electric cooking pot through a rotating shaft, and a controller is provided on the side of the side member. The controller is connected to the heating component inside the electric cooking pot through a line. A movable groove is provided inside each side piece, and a protective plate is inserted into the inside of each movable groove. The protective plate is an L-shaped structure and is made of high-temperature resistant plastic. A pressing groove is provided inside each protective plate, and the pressing groove is an inclined structure. The two ends of the pressing groove are arc structures; the bottom plate is a rectangular structure and is fixed to the bottom of the two side pieces. A movable piece is slidably inserted into the inside of each bottom plate, and two support plates are provided at the top of the movable piece. The support plate is an L-shaped structure, and a force block is provided at the top of each support plate. The force block is a wedge-shaped structure, and a guide shaft is provided on the side of each force block. The guide shaft is a T-shaped shaft structure, and a spring is sleeved on the outside of each guide shaft.
[0006] Optionally, a double-disc refiner is provided at the rear of the electric cooking pot, a beater is provided at the rear of the double-disc refiner, a colloid mill is provided at the rear of the beater, and a high-pressure homogenizer is provided at the rear of the colloid mill; the front end of the electric cooking pot is connected to a flip plate through a rotating shaft, the flip plate is a rectangular structure, a slider is provided at the bottom of the flip plate, the slider is a rectangular structure, and a T-shaped slot is provided at the bottom of the slider.
[0007] The top end of the guide groove coincides with the top end of the pressure groove; the guide groove is provided with a movable member, the movable member is a cylindrical structure, and the outer end of the movable member is inserted into the pressure groove at the same time; the two ends of the movable member are respectively provided with an L-shaped rod; the inner part of each L-shaped rod is provided with a circular hole, and the inner part of the circular hole is inserted into the round rod, and the bottom of each L-shaped rod is provided with a plug; the plug is L-shaped, the bottom of the plug is a wedge structure, the bottom end of the plug is in sliding contact with the force block, and a connecting plate is provided at the middle position of the top end of the movable rod, the bottom of the connecting plate is a rectangular structure, the top end of the connecting plate is a T-shaped structure, and the top end of the connecting plate is slidably inserted into the inner part of the T-shaped slot.
[0008] Optionally, a guide plate is provided on each side of the top of the base plate, the guide plate is an L-shaped structure, a circular hole is provided inside each guide plate, a guide shaft is inserted into the circular hole, a guide groove is provided inside the base plate, the guide groove is a U-shaped structure, and a moving part is embedded in the guide groove; the front end of the moving part is a rectangular disc structure, the rear end of the moving part is a U-shaped structure, a mounting block is provided at the front end of the moving part, the mounting block is a rectangular structure, a T-shaped slot is provided on the inner side of the mounting block, and an embedding head is embedded in the T-shaped slot; the embedding head is a T-shaped structure, the embedding head is made of plastic, a contact piece is provided on the inner side of the embedding head, the contact piece is a rectangular structure, the contact piece is made of rubber, and the inner side of the contact piece is an arc structure.
[0009] Beneficial effects
[0010] 1. By setting up an electric steaming pot, when the device is in use, the bamboo scraps can be first degreened, and then the bamboo scraps are controlled to be added to the interior of the electric steaming pot so that the electric steaming pot can steam them, heat the temperature to 150 degrees Celsius for 1 hour, and then keep warm for 2 hours. The bamboo scraps are then introduced into the interior of the container, and then the bamboo scraps are controlled by the container to be poured into the interior of the double-disc refiner for refining. The knife pressure is 1.0 MPa, and the three refining knife spacings are 1.25 mm, 1 mm, and 0.5 mm respectively, thereby obtaining coarse mechanical bamboo pulp, and then the coarse mechanical bamboo pulp is added to the interior of the beater for further processing to obtain mechanical bamboo pulp, and then the mechanical bamboo pulp is poured into the interior of the colloid mill for processing. After the processing is completed, the material is poured into the interior of the high-pressure homogenizer for processing to obtain Wienerized bamboo fiber BCNF, so that the bamboo scraps can be fully utilized;
[0011] 2. By setting up the guide member and the auxiliary plate, when the steamed food is poured out, it can be controlled by the guide member to guide the flow so that it can flow vertically, and then the auxiliary plate controller further guides the flow so that it can all enter the container, preventing the liquid from flowing along the outer wall of the electric steamer;
[0012] 3. By providing the protective plate and the pressing groove, when the electric steaming pot is used to pour out the cooked food, the electric steaming pot can press the pressing block by the turning plate, thereby driving the connecting plate and the movable rod to move downward, so that both ends of the movable rod can be simultaneously moved inside the guide groove and the pressing groove. Since the pressing groove is an inclined structure, the protective plate can be pushed outward, so that the protective plate can be positioned on both sides of the container for protection, so that when the liquid splashes out, it can be blocked to avoid burns to the human body;
[0013] 4. By arranging the support plate and the force block, when the movable rod moves downward, the plug can be driven to move together, so that the bottom end of the plug can slide in contact with the top end of the force block. Since the contact surface is an inclined structure, the force block can simultaneously drive the support plate and the movable part to move laterally, so that the contact block can move, push and clamp the container, thereby improving the fixing effect of the container and preventing the electric steaming pot from contacting the container, causing the container to be displaced and tipped over. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.
[0015] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0016] In the attached figure:
[0017] Figure 1It is a block diagram of the overall composition modules of the production line of an embodiment of the present invention.
[0018] Figure 2 It is a schematic diagram of the overall three-dimensional structure of an electric steam cooking pot in a production line according to an embodiment of the present invention.
[0019] Figure 3 It is a schematic diagram of the exploded three-dimensional structure of an electric steam cooking pot in a production line according to an embodiment of the present invention.
[0020] Figure 4 It is a schematic diagram of the exploded bottom view of the electric steam cooking pot in the production line of an embodiment of the present invention.
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of an electric steam cooking pot in a production line according to an embodiment of the present invention.
[0022] Figure 6 It is a schematic diagram of the exploded three-dimensional structure of the side parts of the electric steam cooking pot in the production line of an embodiment of the present invention.
[0023] Figure 7 It is a schematic diagram of the exploded bottom view of the side parts of the electric steam cooking pot in the production line of an embodiment of the present invention.
[0024] Figure 8 It is a schematic diagram of the exploded three-dimensional structure of the bottom plate of the electric steam cooking pot in the production line of an embodiment of the present invention.
[0025] Reference Signs List
[0026] 1. Electric cooking pot; 101. Double-disc refiner; 102. Beater; 103. Colloid mill; 104. High-pressure homogenizer; 105. Flow guide; 106. Auxiliary plate; 107. Turning plate; 108. Slider;
[0027] 2. Side parts; 201. Moving groove; 202. Inner parts; 203. Guide groove; 204. Protective plate; 205. Pressing groove; 206. Moving rod; 207. Plug; 208. Connecting plate;
[0028] 3. Bottom plate; 301. Guide plate; 302. Guide groove; 303. Moving part; 304. Support plate; 305. Force block; 306. Mounting block; 307. Embedding head; 308. Contact part. DETAILED DESCRIPTION
[0029] The embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples.
[0030] Example: Please refer to Figures 1 to 8 As shown:
[0031] The present invention provides a fully degradable plant fiber molding production line, comprising an electric steaming pot 1, a double-disc pulping machine 101, a pulping machine 102, a colloid mill 103, and a high-pressure homogenizer 104; the electric steaming pot 1 is a cylindrical structure, the interior of the electric steaming pot 1 is a circular structure, a heating component is provided inside the electric steaming pot 1, which can be heated to facilitate steaming, and a flow guide 105 is provided at the front end of the electric steaming pot 1, the flow guide 105 is an arc-shaped structure, and the inner sides of the flow guide 105 are inclined structures, which can control the flow of the steamed material to avoid flowing along the outside of the electric steaming pot 1, and the flow guide 105 is provided at the front end of the electric steaming pot 1. An auxiliary plate 106 is provided in the middle of the front end, and two wedge-shaped grooves are provided inside the auxiliary plate 106, which can control the smooth movement of the steamed material and improve the discharge effect; the side piece 2, the side piece 2 is an L-shaped structure, and there are two side pieces 2. The two side pieces 2 are located on both sides of the bottom of the electric steaming pot 1. A driving motor is provided at the top of the side piece 2, and the driving motor is fixedly connected to the electric steaming pot 1 through a rotating shaft. The electric steaming pot 1 can be turned over by determining the motor, so that the steamed material can be poured out conveniently. A controller is provided on the side of the side piece 2, and the controller is connected to the heating component inside the electric steaming pot 1 through a line. There is a movable groove 201, and a protective plate 204 is inserted into the interior of each movable groove 201. The protective plate 204 is an L-shaped structure. The protective plate 204 is made of high-temperature resistant plastic and can be controlled to move. It is then blocked on both sides of the container to prevent the human body from being scalded when the steamed food is poured out. A pressing groove 205 is provided inside each protective plate 204. The pressing groove 205 is an inclined structure used to move the movable rod 206 inside it, so that the protective plate 204 can be forced to move laterally. The two ends of the pressing groove 205 are arc-shaped structures; the bottom plate 3 is a rectangular structure, and the bottom plate 3 is fixed to the bottom of the two side members 2. A moving part 303 is slidably inserted into the interior of each base plate 3, and two support plates 304 are provided at the top of the moving part 303. The support plates 304 are L-shaped structures. A force block 305 is provided at the top of each support plate 304. The force block 305 is a wedge-shaped structure, which is used to slide in contact with the bottom of the plug 207, thereby pushing the moving part 303 to move, and then squeezing the fixed container through the contact piece 308 to improve the fixing effect of the container. A guide shaft is provided on the side of each force block 305, and the guide shaft is a T-shaped shaft structure. A spring is sheathed on the outside of each guide shaft, which can automatically push the moving part 303 to reset.
[0032] refer to Figure 1 and Figure 5A double-disc refiner 101 is provided at the rear of the electric cooking pot 1, and a beater 102 is provided at the rear of the double-disc refiner 101, which can further process the bamboo scraps. A colloid mill 103 is provided at the rear of the beater 102, and a high-pressure homogenizer 104 is provided at the rear of the colloid mill 103; the front end of the electric cooking pot 1 is connected with a flip plate 107 through a rotating shaft. The flip plate 107 is a rectangular structure, so that the flip plate 107 can be automatically flipped and then effectively moved downward. A slider 108 is provided at the bottom of the flip plate 107. The slider 108 is a rectangular structure. A T-shaped slot is provided at the bottom of the slider 108, which is used to allow the top of the connecting plate 208 to slide freely inside it, thereby freely adjusting the position.
[0033] refer to Figure 6 and Figure 7 , the movable groove 201 is a rectangular structure, and an inner part 202 is provided on the inner side of each side part 2, and the inner part 202 is a rectangular frame structure. A round rod is provided inside each inner part 202, and a spring is set on the outside of each round rod to push the L-shaped rod and the movable rod 206 to reset; a guide groove 203 is provided on the inner side of each side part 2, and the guide groove 203 is a long strip structure. The guide groove 203 is on the inner side of the inner part 202, and the interior of the guide groove 203 is connected with the interior of the movable groove 201, so that the movable rod 206 is guided to move inside it, and the top of the guide groove 203 coincides with the top position of the pressing groove 205; there are two guide grooves 203, and a movable rod 206 is inserted into the inside of the two guide grooves 203, and the movable rod 206 is a cylindrical structure. The outer end of the moving rod 206 is inserted into the inside of the pressing groove 205 at the same time, which can control the protective plate 204 to move outward and open. An L-shaped rod is provided at each end of the moving rod 206, and a round hole is provided inside each L-shaped rod. A round rod is inserted into the inside of the round hole, and a plug 207 is provided at the bottom of each L-shaped rod; the plug 207 is an L-shaped structure, and the bottom of the plug 207 is a wedge-shaped structure. The bottom end of the plug 207 is in sliding contact with the force block 305, which can push the force block 305 to move. A connecting plate 208 is provided in the middle position of the top of the moving rod 206. The bottom of the connecting plate 208 is a rectangular structure, and the top of the connecting plate 208 is a T-shaped structure. The top of the connecting plate 208 is slidably inserted into the inside of the T-shaped slot, which can guide the sliding adjustment position.
[0034] refer to Figure 8, a guide plate 301 is provided on both sides of the top of the bottom plate 3, and the guide plate 301 is an L-shaped structure. A circular hole is provided inside each guide plate 301, and a guide shaft is inserted into the circular hole to control the movement of the guide. A guide groove 302 is provided inside the bottom plate 3, and the guide groove 302 is a U-shaped structure. A moving part 303 is embedded in the guide groove 302 so that the moving part 303 can move freely to adjust the position; the front end of the moving part 303 is a rectangular disc structure so that the container can be placed inside it for use, and the rear end of the moving part 303 is a U-shaped structure. A mounting block 306 is provided at the front end of component 303. The mounting block 306 is a rectangular structure. A T-shaped slot is provided on the inner side of the mounting block 306. An embedding head 307 is embedded inside the T-shaped slot, so that the embedding head 307 can be freely installed; the embedding head 307 is a T-shaped structure and is made of plastic. A contact piece 308 is provided on the inner side of the embedding head 307. The contact piece 308 is a rectangular structure and is made of rubber. It is used for anti-slip contact and fixation with the container. The inner side of the contact piece 308 is an arc-shaped structure, which can fit the external fixation of a circular container.
[0035] The specific usage and function of this embodiment: In the present invention, the bamboo scraps can be firstly degreened, and then the bamboo scraps can be added to the interior of the electric steaming pot 1 so that the electric steaming pot 1 can steam the bamboo scraps, heat the temperature to 150 degrees Celsius for 1 hour, and then keep the temperature for 2 hours. Then, the container is placed above the moving part 303, and then the sealing cover of the electric steaming pot 1 is opened. Then, the driving motor is controlled to operate so that the electric steaming pot 1 can be turned over. When the electric steaming pot 1 is turned over, the turning plate can be driven. 107 moves downward together, thereby making the top of the connecting plate 208 displaceable inside the T-shaped slot of the slider 108, thereby making the moving rod 206 move downward, so that the moving rod 206 can be displaced inside the guide slot 203 and the pressing slot 205 at the same time. Since the pressing slot 205 is an inclined structure, the protective plate 204 can be displaced by force and then move outward, so that it can be placed on both sides of the container for protection, to prevent the steamed food from spilling out and injuring people. When the moving rod 206 moves downward, it will drive the plug 207 moves together, so that the plug 207 can slide and contact with the top of the force block 305, so that the moving part 303 can be displaced laterally, and then the container is clamped by the contact member 308, thereby improving the fixing effect of the container and preventing the container from being displaced after contacting the electric steaming pot 1. Then, the cooking material is smoothly discharged through the guide member 105 and the auxiliary plate 106, preventing the liquid of the cooking material from flowing along the outer wall of the electric steaming pot 1. Then, the bamboo waste is controlled by the container to be poured into the interior of the double-disc refiner 101 for processing. The pulping is performed with a blade pressure of 1.0 MPa and the blade spacings of the three refining steps are 1.25 mm, 1 mm and 0.5 mm respectively, thereby obtaining crude mechanical bamboo pulp. The crude mechanical bamboo pulp is then added to the interior of the beater 102 for further processing to obtain mechanical bamboo pulp. The mechanical bamboo pulp is then poured into the interior of the colloid mill 103 for processing. After the processing is completed, the material is poured into the interior of the high-pressure homogenizer 104 for processing to obtain Wienerized bamboo fiber BCNF, thereby making full use of the bamboo waste.
Claims
1. A fully degradable plant fiber molding production line, characterized in that: include: Electric steamer (1), double-disc refiner (101), beater (102), colloid mill (103), high-pressure homogenizer (104); The electric steaming pot (1) is a cylindrical structure, the interior of the electric steaming pot (1) is a circular structure, a heating component is provided inside the electric steaming pot (1), a flow guide (105) is provided at the front end of the electric steaming pot (1), the flow guide (105) is an arc-shaped structure, both sides of the interior of the flow guide (105) are inclined structures, an auxiliary plate (106) is provided at the middle position of the front end of the flow guide (105), and two wedge-shaped grooves are provided inside the auxiliary plate (106); the side piece (2) is L The electric steaming pot (1) has a shaped structure, wherein two side pieces (2) are provided. The two side pieces (2) are located on both sides of the bottom of the electric steaming pot (1). A driving motor is provided at the top of the side piece (2). The driving motor is fixedly connected to the electric steaming pot (1) via a rotating shaft. A controller is provided on the side of the side piece (2). The controller is connected to the heating component inside the electric steaming pot (1) via a line. A movable groove (201) is provided inside each side piece (2). A protective plate (204) is inserted into the inside of each movable groove (201). The protective plate (204) is L The protective plate (204) is made of high-temperature resistant plastic material. A pressing groove (205) is provided inside each protective plate (204). The pressing groove (205) is an inclined structure. Both ends of the pressing groove (205) are arc-shaped structures. The bottom plate (3) is a rectangular structure. The bottom plate (3) is fixed to the bottom of the two side members (2). A moving member (303) is inserted into the interior of each bottom plate (3) for sliding. Two supporting plates (304) are provided at the top of the moving member (303). The supporting plates (304) are L-shaped structures. A force block (305) is provided at the top of each supporting plate (304). The force block (305) is a wedge-shaped structure. A guide shaft is provided on the side of each force block (305). The guide shaft is a T-shaped shaft structure. A spring is sleeved on the outside of each guide shaft.The front end of the electric steaming pot (1) is connected to a flip plate (107) via a rotating shaft, and a slider (108) is provided at the bottom of the flip plate (107). A guide groove (203) is provided on the inner side of each side member (2), and the guide groove (203) is located on the inner side of the inner member (202). The interior of the guide groove (203) is connected to the interior of the movable groove (201), and the top of the guide groove (203) coincides with the top of the pressing groove (205). There are two guide grooves (203) in total, and a movable rod (206) is inserted into the interior of the two guide grooves (203). The outer end of the movable rod (206) is simultaneously inserted into the interior of the pressing groove (205). An L-shaped rod is provided at each end of the movable rod (206), and a round hole is provided in the interior of each L-shaped rod. A round rod is inserted into the interior of the round hole. A plug (207) is provided at the bottom of the movable rod, and the bottom end of the plug (207) is in sliding contact with the force block (305). A connecting plate (208) is provided at the middle position of the top of the movable rod (206). The bottom of the connecting plate (208) is a rectangular structure, and the top of the connecting plate (208) is a T-shaped structure. The top of the connecting plate (208) is slidably inserted into the interior of the T-shaped slot.
2. A fully biodegradable plant fiber molding production line as claimed in claim 1, characterized in that: A double-disc refiner (101) is provided at the rear of the electric cooking pot (1), a beater (102) is provided at the rear of the double-disc refiner (101), a colloid mill (103) is provided at the rear of the beater (102), and a pressurized high-pressure homogenizer (104) is provided at the rear of the colloid mill (103).
3. The fully biodegradable plant fiber molding production line according to claim 1, characterized in that: The flip plate (107) is a rectangular structure, the slider (108) is a rectangular structure, and a T-shaped groove is provided at the bottom of the slider (108).
4. The fully biodegradable plant fiber molding production line according to claim 1, characterized in that: The movable groove (201) is a rectangular structure. An inner part (202) is provided on the inner side of each side part (2). The inner part (202) is a rectangular frame structure. A round rod is provided inside each inner part (202), and a spring is sleeved on the outer side of each round rod.
5. The fully biodegradable plant fiber molding production line according to claim 1, characterized in that: The guide groove (203) is a long strip structure.
6. The fully biodegradable plant fiber molding production line according to claim 1, characterized in that: The moving rod (206) is a cylindrical structure.
7. The fully biodegradable plant fiber molding production line according to claim 1, characterized in that: The plug (207) is an L-shaped structure, and the bottom of the plug (207) is a wedge-shaped structure.
8. The fully biodegradable plant fiber molding production line according to claim 1, characterized in that: A guide plate (301) is provided on both sides of the top of the bottom plate (3), and the guide plate (301) is an L-shaped structure. A circular hole is provided inside each guide plate (301), and a guide shaft is inserted into the circular hole. A guide groove (302) is provided inside the bottom plate (3), and the guide groove (302) is a U-shaped structure. A moving part (303) is embedded in the guide groove (302).
9. The fully biodegradable plant fiber molding production line according to claim 1, characterized in that: The front end of the moving member (303) is a rectangular disc-shaped structure, and the rear end of the moving member (303) is a U-shaped structure. A mounting block (306) is provided at the front end of the moving member (303). The mounting block (306) is a rectangular structure. A T-shaped slot is provided on the inner side of the mounting block (306), and an embedding head (307) is embedded in the interior of the T-shaped slot.
10. The fully biodegradable plant fiber molding production line according to claim 9, characterized in that: The embedded head (307) is a T-shaped structure, the embedded head (307) is made of plastic, a contact piece (308) is provided on the inner side of the embedded head (307), the contact piece (308) is a rectangular structure, the contact piece (308) is made of rubber, and the inner side of the contact piece (308) is an arc structure.
Citation Information
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