A control method and device for paired production

Abstract

The application discloses a control method and device for matched production, comprising: acquiring the cutting information of the carrier in the cutting station; when detecting that the matched information in the cutting information is of a first type, adjusting the matched state of the current carrier to be matched, and synchronously entering the current carrier into the cutting ring line; matching the carriers in the cutting ring line in the matched state according to the matched information, and synchronously adjusting the matched states of the two carriers matched successfully to be matched; associating the identification codes of the two carriers matched successfully, generating the matched order based on the running direction of the carriers in the cutting ring line, and sequentially conveying the two carriers into the same processing station of the same processing ring line according to the matched order; acquiring the cutting information of the carrier entering the processing station; and when detecting that the matched information in the cutting information is of the first type, the processing station does not respond to the pattern processing parameter adjustment of the carrier behind in the matched order.

Description

TECHNICAL FIELD

[0001] The present application relates to the curtain production technical field, in particular, a control method and device applied to the matched production of a curtain. BACKGROUND

[0002] As a functional product in daily life, in addition to the basic demand of shading, the pattern and color on the curtain show more operability with increasing aesthetic demand, and the competition is more intense, which is specifically manifested in the diversity of pattern style and color. The design of the shape and style of the curtain tends to be normalized.

[0003] In the production process of the curtain, the hanging form is usually used for carrying, and the machining is carried out, and the pattern customization and other characteristic operations are carried out on the curtain. Due to the use characteristics of the curtain, the single-piece curtain can be processed at one time, but the single carrier cannot carry two pieces of the curtain, and the limitation of the processing machine to single operation is obvious, and the processing of the double-piece curtain cannot be completed at one time.

[0004] At present, in the hanging production line of the curtain, the machining of the pattern on the curtain needs to adjust the machining parameters such as the position of the machine and the position of the operation head each time, and the matching operation of the curtain and the pattern information is usually carried out. This method is beneficial to the single-piece curtain with variable style, but it is poor for the double-piece curtain, which easily leads to the asymmetric error of the pattern processing of the two pieces of the curtain, and cannot be compensated in the subsequent process. SUMMARY

[0005] In order to solve the above problems, the present application provides a matched production control method and device, which is suitable for curtain production, has good pattern same frequency effect for the production of double-opening curtain cloth, can effectively reduce and eliminate the pattern difference between the two pieces of the curtain, and optimizes the product competitiveness.

[0006] In a first aspect, the present application provides a matched production control method, which comprises:

[0007] Obtaining the cutting information of the carrier in the cutting station, when the matching information in the cutting information is detected as the first type, adjusting the matching state of the current carrier to be matched, and synchronously entering the cutting ring line; the cutting information includes the matching information for matching the product carried by the carrier, and the pattern number to be processed by the product; the matching information includes the first type and the second type;

[0008] According to the matching information, the carrier in the cutting ring line in the matching state is matched, and the matching states of the two carriers matched successfully are adjusted to be completed;

[0009] Correlate the identification codes of the two vehicles that have completed pairing, generate a pairing order based on the running direction of the vehicles on the loop line, and sequentially transport the two vehicles into the same processing station of the same processing loop line according to the pairing order;

[0010] Obtain the top information of the vehicle entering the processing station, and when it is detected that the pairing information in the top information is of the first type, the processing station does not respond to the pattern processing parameter adjustment of the latter vehicle in the pairing order.

[0011] Preferably, the top information of the vehicle in the top station is obtained, and when it is detected that the pairing information in the top information is of the second type, the vehicle directly enters the top loop line, and the state of the vehicle is adjusted to single pairing;

[0012] The single-paired vehicle is transported to the processing station on the processing loop line;

[0013] Obtain the top information of the vehicle entering the processing station, and when it is detected that the pairing information in the top information is of the second type, query the pattern number in the top information;

[0014] The processing station responds to the pattern processing parameter adjustment of the single-paired vehicle;

[0015] Obtain the control program corresponding to the pattern number, and the processing station performs pattern processing on the product carried by the single-paired vehicle according to the control program.

[0016] Preferably, the first type includes a plurality of parallel pairing branches, each branch containing two pairing numbers; and the two pairing numbers on each branch are respectively assigned to two mutually paired products;

[0017] The pairing number includes a first prefix code and a suffix pairing code, the first prefix code is used to identify the type of pairing information, and points to the first type; and the suffix pairing code is used for pairing identification;

[0018] The second type includes a plurality of single branches, each branch containing a single number; and each single number is individually assigned to a single-paired product;

[0019] The single number includes a second prefix code, and the second prefix code is used to identify the type of pairing information and points to the second type;

[0020] The pairing information in the top information of each vehicle only contains one pairing number or one single number.

[0021] Preferably, the "obtaining the upper cutting information of the vehicle in the upper cutting station, when detecting that the matching information in the upper cutting information is of a first type, adjusting the matching state of the current vehicle to be matched, and synchronously entering the current vehicle into the upper cutting loop" specifically comprises:

[0022] obtaining the upper cutting information of the vehicle in the upper cutting station, and extracting the matching information in the upper cutting information;

[0023] detecting and identifying the prefix code in the matching information, when detecting that the matching information is of a first type,

[0024] adjusting the matching state of the current vehicle to be matched; and synchronously releasing the current vehicle into the upper cutting loop.

[0025] Preferably, the "matching the vehicles in the upper cutting loop in the to-be-matched state according to the matching information, and synchronously adjusting the matching states of the two vehicles matched successfully to be matched" specifically comprises:

[0026] establishing a matching mapping table of the matching number based on the matching number contained in each of the matching branches;

[0027] obtaining the upper cutting information of the vehicle in the upper cutting loop in the to-be-matched state, and extracting the suffix matching code of each of the matching information in each of the upper cutting information;

[0028] matching each of the suffix matching codes according to the matching mapping table, and synchronously adjusting the matching states of the two vehicles corresponding to the two suffix matching codes matched successfully to be matched.

[0029] Preferably, the "associating the identification codes of the two vehicles matched successfully, generating a matching order based on the running direction of the vehicle on the upper cutting loop, and sequentially conveying the two vehicles into the same processing station of the same processing loop according to the matching order" specifically comprises:

[0030] obtaining the identification codes of the two vehicles corresponding to the two suffix codes matched successfully, and associating the identification codes of the two vehicles matched successfully;

[0031] generating a matching order by sequentially arranging the two identification codes based on the running direction of the vehicle on the upper cutting loop;

[0032] when detecting that the first vehicle in the matching order enters the processing loop, defining the processing loop as the target processing loop of the second vehicle in the matching order;

[0033] When detecting that the former vehicle in the pairing sequence enters the processing station on the processing loop, the processing station only responds to the entering request of the latter vehicle in the pairing sequence, so that the two vehicles in the pairing sequence can enter the same processing station in turn.

[0034] Preferably, the "obtaining the upper cloth information of the vehicle entering the processing station, when detecting that the pairing information in the upper cloth information is the first type, the processing station does not respond to the pattern processing parameter adjustment of the latter vehicle in the pairing sequence" specifically includes:

[0035] Obtaining the upper cloth information of the vehicle entering the processing station, when detecting that the pairing information is the first type, querying the pattern number in the upper cloth information, and synchronously obtaining the pairing sequence of the current vehicle; the current vehicle is the former vehicle in the pairing sequence;

[0036] The processing station responds to the pattern processing parameter adjustment of the former vehicle in the pairing sequence;

[0037] Obtaining the pre-sequence control program corresponding to the pattern number, and the processing station performs pattern processing on the product carried by the former vehicle in the pairing sequence according to the pre-sequence control program;

[0038] Obtaining the upper cloth information of the latter vehicle in the pairing sequence, and extracting the pairing information and the pattern number therefrom;

[0039] The processing station does not respond to the pattern processing parameter adjustment of the latter vehicle in the pairing sequence; and the processing station performs pattern processing based on the pattern processing parameter of the former vehicle in the pairing sequence;

[0040] Obtaining the post-sequence control program corresponding to the pattern number of the latter vehicle in the pairing sequence, and the processing station performs pattern processing on the product carried by the latter vehicle according to the post-sequence control program.

[0041] Further, it further includes:

[0042] Defining the pattern pairing attribute of the two vehicles in the pairing sequence, the pairing attribute including same, symmetric, and matching;

[0043] When the pairing attribute is the same, the pattern corresponding to the pattern number of the former vehicle in the pairing sequence is the same as the pattern corresponding to the pattern number of the latter vehicle in the pairing sequence;

[0044] When the pairing attribute is symmetric, the pattern corresponding to the pattern number of the former vehicle in the pairing sequence is symmetric with the pattern corresponding to the pattern number of the latter vehicle in the pairing sequence with the butt joint as the symmetric axis;

[0045] When the matching attribute is matched, the pattern corresponding to the pattern number of the previous vehicle in the matching order matches the pattern corresponding to the pattern number of the subsequent vehicle in the matching order at the docking position.

[0046] Further, after the two vehicles complete matching, the method further comprises:

[0047] extracting the pattern number in the upper cover information of the two vehicles, and querying the corresponding pattern according to the pattern number;

[0048] parallel splicing the patterns in the order of the matching order and producing a matching sample, and synchronously displaying the matching attribute of the patterns of the two vehicles in the matching order;

[0049] detecting whether the matching sample matches the matching attribute:

[0050] if matched, the matching is successful:

[0051] if not matched, the matching fails, and a matching error report is sent.

[0052] In a second aspect, the embodiments of the present application provide a control device for matching production, and the device comprises:

[0053] an upper cover identification module configured to acquire upper cover information of a vehicle in an upper cover station, and adjust a matching state of the current vehicle to be matched when detecting that the matching information in the upper cover information is of a first type, and the current vehicle synchronously enters an upper cover loop; the upper cover information comprises matching information for matching a product carried by the vehicle and a pattern number to be processed by the product; the matching information comprises the first type and a second type;

[0054] a matching identification module configured to match the vehicle in the upper cover loop in the matching state according to the matching information, and synchronously adjust the matching state of the two vehicles matched successfully to be completed matching;

[0055] an order association module configured to associate the identification codes of the two vehicles completed matching, generate a matching order based on a running direction of the vehicles in the upper cover loop, and sequentially transport the two vehicles into a same processing station of a same processing loop according to the matching order;

[0056] a synchronous processing module configured to acquire the upper cover information of the vehicle entering the processing station, and not respond to adjustment of a pattern processing parameter of a subsequent vehicle in the matching order when detecting that the matching information in the upper cover information is of the first type.

[0057] In a third aspect, an electronic device is provided, which includes a memory, a processor, and a computer program stored in the memory and capable of running on the processor. The processor implements the steps of the method provided in the first aspect or any possible implementation manner of the first aspect when executing the computer program.

[0058] In a fourth aspect, a computer readable storage medium is provided, which stores a computer program. The computer program is executed by a processor to implement the method provided in the first aspect or any possible implementation manner of the first aspect.

[0059] The present application has the following beneficial effects:

[0060] The present application is a control method and device for paired production. Based on the limitations of existing production loops and production machines, a paired production strategy is proposed, which produces two pieces of double-opened and double-closed curtain fabric in a front-and-back paired manner at the same processing station without adjusting the process parameters of the machine during production. This can effectively solve the problem of pattern differences on two pieces of curtain fabric and does not affect the overall production efficiency of the loop.

[0061] Not only can it adapt to the production of two-piece double-opened and double-closed curtain fabric, but also can be applied to the production of single-piece single-opened curtain fabric, which can meet the production needs of most existing curtain forms on the market. Without improving the precision of the production machine, the pattern difference problem of double-piece curtain fabric can be solved at a very low cost to ensure the superiority of product quality, while the overall production efficiency of the production loop is not affected. BRIEF DESCRIPTION OF DRAWINGS

[0062] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0063] Figure 1 A flowchart of a paired production control method provided by the embodiments of the present application is shown in the figure.

[0064] Figure 2 A structural diagram of a paired production control device provided by the embodiments of the present application is shown in the figure.

[0065] Figure 3 A structural diagram of an electronic device provided by the embodiments of the present application is shown in the figure.

[0066] Figure 4 A curtain production loop provided by the embodiments of the present application is shown in the figure. DETAILED DESCRIPTION

[0067] The technical solutions in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application.

[0068] In the following description, the terms "first", "second", etc. are used only for the purpose of description, and cannot be understood as indicating or implying relative importance. The following description provides a plurality of embodiments of the present application, and different embodiments can be replaced or combined, so that the present application can also be considered to include all possible combinations of the same and / or different embodiments described. Therefore, if one embodiment includes features A, B and C, and another embodiment includes features B and D, the present application should also be considered to include an embodiment including one or more of all other possible combinations of A, B, C and D, although this embodiment can not be explicitly described in the following content.

[0069] The following description provides examples and does not limit the scope, applicability or examples set forth in the claims. Changes can be made to the functions and arrangements of the described elements without departing from the scope of the present application. Various processes or components can be appropriately omitted, replaced or added in each example. For example, the described methods can be performed in a different order from the described order, and various steps can be added, omitted or combined. In addition, features described with respect to some examples can be combined into other examples.

[0070] First of all, it should be pointed out that the styles of the curtains are various, and the single-piece curtain can be hung and transported by a single carrier, and the two-piece curtain needs at least two carriers to be hung and transported respectively, and cannot be strictly uniformly carried, so after entering the track loop, there is a certain separation possibility.

[0071] Because the size of a piece of curtain is too large, the left and right pieces cannot be placed on the same carrier, so it is impossible to process two pieces of curtains at a time after the worker adjusts the processing machine, and each adjustment of the processing machine, especially for different patterns, will produce certain slight differences, which will be reflected on the two-piece curtain as different patterns, different deflection angles, etc., resulting in the objective asymmetry of the two pieces of curtains after installation, affecting the product quality.

[0072] In addition, because there are many cut-in entrances of the hanging track loop, even if the two pieces of curtains enter the loop at the same time, the subsequent entering carriers will also disturb the order, forming the actual demand of adjusting the processing machine every time, which is difficult to unify the processing.

[0073] For the current processing station on the machine, once the parameter adjustment is made based on different patterns, the two same patterns before and after processing will be affected to a certain extent, and for the production of high-quality and high-quality curtain cloth, it is inevitable to be affected. After the pattern is formed, it cannot be changed and it is difficult to make up for it!

[0074] Referring to Figure 1 , Figure 1 is a flowchart of a control method for paired production provided by an embodiment of the present application. In the embodiment of the present application, the method comprises:

[0075] S101, acquiring the upper cutting information of the carrier in the upper cutting station, and adjusting the pairing state of the current carrier to be paired when detecting that the pairing information in the upper cutting information is of a first type, and the current carrier synchronously enters the upper cutting ring line.

[0076] The execution subject of the present application can be a control system of a curtain production ring line and a carrier running in the production ring line for hanging curtain cloth. The carrier is loaded with a sensing chip, and the production ring line is loaded with a sensor for sensing and identifying the sensing chip on the carrier, so as to obtain the position and mounting information of the carrier.

[0077] In the present application, the upper cutting information includes pairing information for pairing the product loaded on the carrier and the pattern number to be processed by the product. The pairing information includes a first type and a second type.

[0078] Please refer to Figure 4 , the first type includes a plurality of parallel pairing branches, such as A, B, C, D, etc. Each branch contains two pairing numbers, such as A1, A2; B1, B2, etc. The two pairing numbers on each branch are respectively assigned to two mutually paired products. For example, A1 is assigned to the first piece of double curtain cloth, and A2 is assigned to the second piece of double curtain cloth.

[0079] The pairing number includes a first prefix code (i.e. A, B, C, D, etc.) and a suffix pairing code (i.e. 1, 2). The first prefix code is used to identify the type of pairing information, pointing to the first type; the suffix pairing code is used for pairing identification.

[0080] The second type includes a plurality of single branches, such as a, b, c, d, etc. Each branch contains a single number, i.e. a, b, c, etc. Each single number is separately assigned to a single paired product.

[0081] The single number includes a second prefix code (i.e. a, b, c, d, etc.), and the second prefix code is used to identify the type of pairing information, pointing to the second type.

[0082] The pairing information in the upper cutting information of each carrier contains only one pairing number or one single number.

[0083] According to actual conditions, the cutting information can be uploaded by the staff at the cutting station, and the cutting information can be integrated into the sensing chip of the carrier, and read by the sensor; the matching information can also be designed as a bar code, a two-dimensional code, etc., and attached to the carrier. When hanging the curtain fabric, select the corresponding carrier to hang it. When entering the cutting station, there is no need to upload data.

[0084] For practical application, the popularity of the pattern is variable, and the pattern number can be temporarily bound with the identification code of the carrier for easy replacement; for the implementation of the attached matching information, bidirectional verification can be performed when entering the cutting station, that is, the pattern number and the matching information of the curtain are verified to confirm whether the pattern of the curtain fabric corresponds to the matching number.

[0085] For practical application, a certain length of temporary storage track can be provided between the cutting station and the cutting loop, and the cutting information of the carrier is identified on the temporary storage track to control whether the carrier enters the cutting loop. The temporary storage track can store multiple carriers, at least two.

[0086] Based on the ideal situation, two carriers enter the cutting loop at the same time, and after the matching order is determined, they can enter the same processing station of the processing loop at the same time.

[0087] It can be understood that the matching branch has uniqueness when used, that is, there is only one matching branch in each matching branch in the production loop, and when the matching branch is completed, it can be used again. However, the same matching branch can be protected in different production loops to avoid the complexity of branch editing. The number data of the production loop can also be attached in front of the matching branch to distinguish the matching branches of different production loops.

[0088] In the embodiment of the application, step S101 specifically comprises:

[0089] Obtaining the cutting information of the carrier in the cutting station, and extracting the matching information in the cutting information;

[0090] Detecting the prefix code in the matching information, when detecting that the matching information is of a first type,

[0091] Adjusting the matching state of the current carrier to be matched; and synchronously releasing the current carrier into the cutting loop.

[0092] In the present application, when the curtain fabric is hung on the carrier, the data is uploaded to the sensing chip of the carrier or the corresponding relationship with the carrier is confirmed, that is, the cutting information. The matching information contained in the cutting information is used to realize double-piece matching, and the pattern number is used to call the control program of the processing pattern.

[0093] The upper cutting information of the carrier is detected in the upper cutting station, which can be used to adjust the matching state of the carrier, extract the matching information and identify whether it is in double piece form, i.e., the first type. If it is the first type, it means that the carrier has matching requirements, and its matching state can be adjusted to be waiting for matching. At the same time, the carrier can be released into the upper cutting loop to reduce the waiting time, and the matching can be completed in the upper cutting loop.

[0094] If it is the second type, no matching is needed, and the carrier is directly released into the upper cutting loop.

[0095] Based on the temporary storage attribute of the temporary storage track, each pair of matched curtain fabric can enter from the same upper cutting station. Therefore, the carriers on which the two pieces of curtain fabric are located can be adjacent and can enter the upper cutting loop synchronously. However, due to the intervention of other upper cutting stations, the adjacent state can be disturbed.

[0096] Further consideration, when the curtain fabric is not processed with a pattern, the matching of curtain fabrics of the same type is only artificially given, and does not have a substantial matching effect. Therefore, two pieces of matchable curtain fabric can enter from different upper cutting stations, and only need to enter the same processing station in the same processing loop for processing.

[0097] Therefore, in the embodiment of the present application, the matching operation is based on the plurality of carriers in the upper cutting loop, and due to the uniqueness of the matching branch in the upper cutting loop, the matching of the carrier can be quickly, effectively, accurately and stably realized. At the same time, the worker in the upper cutting station only needs to hang the curtain fabric, and does not need to check and identify the curtain fabric without a pattern, which can effectively reduce the energy of the worker.

[0098] S102, matching the carrier in the waiting-for-matching state in the upper cutting loop according to the matching information, and synchronously adjusting the matching state of the two carriers matched successfully to be completed matching.

[0099] In the embodiment of the present application, the matching operation is completed in the upper cutting loop, which includes single-item matching carriers and double-item matching carriers. Only the carrier in the waiting-for-matching state needs to be matched, and the single-item matching carrier can be directly given the completed matching state to avoid interfering with the matching operation between the double-item matching carriers.

[0100] In one implementation manner, step S102 specifically includes:

[0101] establishing a matching mapping table of the matching number based on the matching number contained in each matching branch;

[0102] obtaining upper cutting information of the vehicles in the pairing state in the upper cutting ring, extracting the suffix pairing code of each pairing information in each upper cutting information;

[0103] According to the pairing mapping table, the two vehicles corresponding to the two suffix pairing codes are paired, and the pairing states of the two vehicles are adjusted to be paired.

[0104] In the embodiment of the application, the two pairing numbers contained in each pairing branch are matched with each other, and after being assigned to the vehicles, the two vehicles are in a pairing relationship. A pairing mapping table can be established based on the pairing numbers of the pairing branches, so that pairing can be quickly realized according to a single pairing number.

[0105] It can be understood that when pairing the vehicles of the first type of pairing information, pairing can be realized only by matching the suffix pairing code with the pairing mapping table. Since the pairing branches are unique in the upper cutting ring, accurate and effective pairing operations can be quickly realized.

[0106] For the two vehicles that have been paired, the pairing states of the two vehicles can be adjusted synchronously to be paired.

[0107] S103, associating the identification codes of the two vehicles that have been paired, generating a pairing order based on the running direction of the vehicles on the upper cutting ring, and sequentially conveying the two vehicles into the same processing station of the same processing ring according to the pairing order.

[0108] In the embodiment of the application, the two vehicles that have been paired based on the single-track upper cutting ring have a front-back order. In order to meet the requirement of consistent processing, the two vehicles need to enter the same processing station of the same processing ring. Therefore, when it is detected that the vehicle located in the front of the two vehicles that have been paired enters a certain processing ring, the vehicle located in the rear should also enter the same processing ring. The same applies when entering the processing station.

[0109] It can be understood that the running order of the two vehicles is fixed, and the first vehicle enters a certain processing ring, and the second vehicle must also enter the same processing ring. The same applies to the processing station. In this way, it can be ensured that the external influence on the two vehicles during pattern processing is consistent, and a pattern processing effect with high similarity or even complete consistency can be obtained.

[0110] In one implementation manner, step S103 specifically includes:

[0111] obtaining the identification codes of the two vehicles corresponding to the two suffix codes that have been paired, and associating the identification codes of the two vehicles that have been paired;

[0112] arranging the two identification codes in order to generate a pairing order based on the running direction of the vehicles on the upper cutting ring.

[0113] When the first vehicle in the pairing order is detected to enter the processing loop, the processing loop is defined as the target processing loop of the second vehicle in the pairing order.

[0114] When the first vehicle in the pairing order is detected to enter the processing station on the processing loop, the processing station only responds to the entry request of the second vehicle in the pairing order, so that the two vehicles in the pairing order can enter the same processing station in turn.

[0115] In the embodiments of the present application, the front and rear positions of the two vehicles completing pairing can be compared and confirmed based on the running direction of the processing loop according to the position of the vehicle detected by the inductor, so as to generate the pairing order.

[0116] The distribution strategy of the vehicle entering the processing loop can be determined according to the real-time load of the processing station in each processing loop, which is not within the scope of discussion of the present application, and therefore will not be described in detail.

[0117] In the embodiments of the present application, the processing loop into which the first vehicle in the pairing order enters is the target processing loop of the second vehicle; the processing station into which the first vehicle enters is only responsive to the entry request of the second vehicle, and no longer responds to the entry request of other vehicles, thereby avoiding parameter adjustment and causing differences in pattern consistency.

[0118] Specifically, an inductor can be arranged at the front end of the entrance of the processing loop or the processing station to detect and identify the inductive chip of the vehicle, so as to control the entry of the vehicle.

[0119] S104, obtaining the processing information of the vehicle entering the processing station, and when the pairing information in the processing information is detected to be of a first type, the processing station does not respond to the pattern processing parameter adjustment of the second vehicle in the pairing order.

[0120] In the embodiments of the present application, at the processing station, it is necessary to ensure that the two vehicles in the pairing order enter the same processing station, and therefore, an extension track can be arranged at the entrance of the processing station to pre-store the second vehicle in the pairing order; during the processing waiting time of the first vehicle, the second vehicle can reach the extension track.

[0121] During the waiting time, the running speed of the processing loop or the processing loop can be adaptively adjusted; or the position of the second vehicle is detected and identified and transported to the extension track.

[0122] In one implementation manner, step S104 specifically comprises:

[0123] acquire the upper cloth information of the carrier entering the processing station, when detecting that the pairing information is the first type, query the pattern number in the upper cloth information, and synchronously acquire the pairing order of the current carrier; the current carrier is the previous carrier in the pairing order;

[0124] The processing station responds to the pattern processing parameter adjustment of the previous carrier in the pairing order;

[0125] acquire the pre-control program corresponding to the pattern number, and the processing station performs pattern processing on the product carried by the previous carrier in the pairing order according to the pre-control program;

[0126] acquire the upper cloth information of the carrier entering the processing station, when detecting that the pairing information is the first type, query the pattern number in the upper cloth information, and synchronously acquire the pairing order of the current carrier; the current carrier is the previous carrier in the pairing order;

[0127] The processing station does not respond to the pattern processing parameter adjustment of the previous carrier in the pairing order; the processing station performs pattern processing based on the pattern processing parameter of the previous carrier in the pairing order;

[0128] acquire the pre-control program corresponding to the pattern number, and the processing station performs pattern processing on the product carried by the previous carrier in the pairing order according to the pre-control program;

[0129] In the embodiment of the application, the pattern corresponding to the pattern number is unique, and the control program called according to the pattern number should also be unique. Based on the pattern properties of the two pieces of curtain cloth, the running track of the pre-control program and the running track of the post-control program can be the same, can be symmetrical, or can be butt jointed.

[0130] It can be understood that the pattern number and the called control program have a unique mapping relationship.

[0131] Before pattern processing, pattern processing parameter adjustment needs to be performed, and processing parameters such as corresponding camera positions and operation machine head positions are adjusted.

[0132] In the embodiment of the application, when the processing station performs pattern processing on the two carriers in the pairing order, only the adjustment of the pattern processing parameter of the previous carrier is responded to, and the next carrier does not need to be adjusted, so that the processing external causes of the two carriers are consistent, and a pattern with extremely high consistency or even the same pattern can be obtained.

[0133] Based on the consideration in actual application, the pattern application of the double-piece curtain can be roughly divided into three types: same, symmetrical, and butt jointed on both sides. The same means that the patterns on the two pieces of curtain cloth are the same; the symmetrical means that the patterns on the two pieces of curtain cloth are symmetrical to each other; and the butt jointed on both sides means that the patterns on the two pieces of curtain cloth can be butt jointed at the butt joint.

[0134] Therefore, the pattern pairing attribute of two vehicles in the pairing sequence can be predefined, and after the pairing is completed, re-inspection is performed to avoid pairing errors and unnecessary waste.

[0135] The pairing attribute includes same, symmetric, and matching;

[0136] When the pairing attribute is the same, the pattern corresponding to the pattern number of the first vehicle in the pairing sequence is the same as the pattern corresponding to the pattern number of the second vehicle in the pairing sequence.

[0137] When the pairing attribute is symmetric, the pattern corresponding to the pattern number of the first vehicle in the pairing sequence is symmetrically arranged with the pattern corresponding to the pattern number of the second vehicle in the pairing sequence as the symmetric axis.

[0138] When the pairing attribute is matching, the pattern corresponding to the pattern number of the first vehicle in the pairing sequence matches the pattern corresponding to the pattern number of the second vehicle in the pairing sequence at the docking position.

[0139] After the two vehicles complete the pairing, the re-inspection step specifically includes:

[0140] Extracting the pattern number in the upper cutting information of the two vehicles, and querying the corresponding pattern according to the pattern number;

[0141] Parallelly splicing the patterns according to the order of the pairing sequence and producing a pairing sample, and synchronously displaying the pairing attribute of the patterns of the two vehicles in the pairing sequence;

[0142] Detecting whether the pairing sample matches the pairing attribute:

[0143] If the pairing is successful, the pairing is successful:

[0144] If the pairing is not successful, the pairing fails, and a pairing error report is sent.

[0145] It can be understood that the re-inspection of the patterns can be realized by image recognition technology, and the pairing attribute of the two patterns can also be determined by manual visual inspection.

[0146] When the error report is received, the two vehicles that cause the pairing error can be taken off the shelf to avoid entering the processing loop.

[0147] It can be understood that when the two vehicles in the pairing sequence are output from the processing station, the pairing sequence can also be detected to ensure that the pairing effect remains unchanged when the vehicles are output. Based on the low insertion frequency of the vehicles at each processing station on the processing loop, the two vehicles in the pairing sequence can be defined as a unit. When insertion is needed, the unit is waited to run completely before insertion, so that the two vehicles in the pairing sequence can be taken off the shelf synchronously, reducing the identification operation of manual pairing.

[0148] For single piece curtain fabric, i.e. single item matched carrier, the type of matching information is the second type, when the method steps of the application are applied, no matching production is needed, and the carrier can directly enter the upper cutting ring line, process ring line, and directly produce. The specific steps include:

[0149] Obtaining the upper cutting information of the carrier in the upper cutting station, when it is detected that the matching information in the upper cutting information is the second type, the carrier directly enters the upper cutting ring line, and the state of the carrier is adjusted to single item matching;

[0150] Transporting the single item matched carrier to the processing station on the processing ring line

[0151] Obtaining the upper cutting information of the carrier entering the processing station, when it is detected that the matching information in the upper cutting information is the second type, querying the pattern number in the upper cutting information;

[0152] The processing station adjusts the pattern processing parameters of the single item matched carrier;

[0153] Obtaining the control program corresponding to the pattern number, and the processing station performs pattern processing on the product carried by the single item matched carrier according to the control program.

[0154] It can be understood that the single item matched carrier can freely run on the production ring line without matching, and when entering the processing station, it does not interfere with the sequential entry of the carriers in the matching order.

[0155] As a feasible embodiment, when there is a fixed proportion of single and double curtain fabric input in the upper cutting station of the production ring line, the processing stations can be distributed according to the production proportion of single and double curtain fabric in the production ring line, so as to avoid repeated running of the carriers on the ring line.

[0156] However, considering the universality of the production ring line, each processing station should not directly define its processing attribute, and can process single and double curtain fabric.

[0157] The specific steps of the method provided by the embodiment of the application will be described in detail below with reference to the accompanying drawings. Figure 2 The matching production control device provided by the embodiment of the application will be described in detail. It should be noted that the matching production control device shown in Figure 2 The matching production control device shown in Figure 1 The method of the embodiment of the application is used to execute the method of the embodiment of the application, only parts related to the embodiment of the application are shown, and specific technical details are not disclosed, please refer to the embodiment of the application shown in Figure 1 The embodiment.

[0158] Please refer to Figure 2 , Figure 2 is a structure diagram of a matching production control device provided by the embodiment of the application. As shown inFigure 2 As shown in the figure, the device comprises:

[0159] The upper cloth recognition module 201 acquires the upper cloth information of the upper cloth station, and adjusts the pairing state of the current carrier to be paired when detecting that the pairing information in the upper cloth information is of the first type, and the current carrier synchronously enters the upper cloth ring line; the upper cloth information comprises pairing information for pairing the product carried by the carrier, and a pattern number to be processed by the product; the pairing information comprises a first type and a second type;

[0160] The pairing recognition module 202 pairs the carriers in the upper cloth ring line in the pairing state according to the pairing information, and synchronously adjusts the pairing states of the two carriers paired successfully to be completed pairing;

[0161] The order correlation module 203 correlates the identification codes of the two carriers completed pairing, generates a pairing order based on the running direction of the carriers in the upper cloth ring line, and sequentially transports the two carriers into the same processing station of the same processing ring line according to the pairing order;

[0162] The synchronous processing module 204 acquires the upper cloth information of the carrier entering the processing station, and does not respond to the adjustment of the pattern processing parameters of the latter carrier in the pairing order when detecting that the pairing information in the upper cloth information is of the first type.

[0163] Those skilled in the art can clearly understand that the technical solutions of the embodiments of the present application can be realized by means of software and / or hardware. The "unit" and "module" in the specification refer to software and / or hardware that can independently complete or cooperate with other components to complete a specific function, and the hardware can be, for example, a field programmable gate array (FPGA), an integrated circuit (IC), etc.

[0164] The various processing units and / or modules of the embodiments of the present application can be realized by means of analog circuits that implement the functions described in the embodiments of the present application, or can be realized by means of software that implements the functions described in the embodiments of the present application.

[0165] Referring to Figure 3 , a structural schematic diagram of an electronic device related to the embodiments of the present application is shown, which can be used to implement the method in the embodiments shown in Figure 1 . As shown in Figure 3 , the electronic device 300 can include at least one central processor 301, at least one network interface 304, a user interface 303, a memory 305, and at least one communication bus 302.

[0166] The communication bus 302 is used to realize the connection and communication between the components.

[0167] The user interface 303 can include a display screen, a camera, and optionally a standard wired interface and a wireless interface.

[0168] The network interface 304 can optionally include a standard wired interface and a wireless interface (e.g., a WI-FI interface).

[0169] The central processor 301 can include one or more processing cores. The central processor 301 connects various parts of the electronic device 300 through various interfaces and lines, and performs various functions of the terminal 300 and processes data by running or executing instructions, programs, code sets or instruction sets stored in the memory 305, and calling data stored in the memory 305. Optionally, the central processor 301 can be implemented in at least one of a hardware form of a digital signal processing (DSP), a field-programmable gate array (FPGA), and a programmable logic array (PLA). The central processor 301 can be integrated with one or a combination of a central central processor (CPU), a graphics central processor (GPU), and a modem. The CPU is mainly responsible for processing an operating system, a user interface, and an application program; the GPU is responsible for rendering and drawing the content to be displayed on the display screen; and the modem is responsible for processing wireless communication. It can be understood that the above-mentioned modem can also not be integrated into the central processor 301, but can be implemented by a separate chip.

[0170] The memory 305 can include a random access memory (RAM) and a read-only memory (ROM). Optionally, the memory 305 includes a non-transitory computer-readable storage medium. The memory 305 can be used to store instructions, programs, codes, code sets, or instruction sets. The memory 305 can include a program storage area and a data storage area. The program storage area can store instructions for implementing an operating system, instructions for at least one function (such as a touch function, a sound playing function, an image playing function, etc.), instructions for implementing the above various method embodiments, etc. The data storage area can store data related to the above various method embodiments, etc. The memory 305 can also be at least one storage device located away from the central processing unit 301. As shown in Figure 3 the memory 305 as a computer storage medium can include an operating system, a network communication module, a user interface module, and program instructions.

[0171] In the electronic device 300 as shown in Figure 3 the user interface 303 is mainly used to provide an interface for user input and obtain user input data. The central processing unit 301 can be used to call a matching production control application stored in the memory 305 and perform the following operations in particular:

[0172] obtain the upper station information of the upper station, and when detecting that the matching information in the upper station information is of a first type, adjust the matching state of the current carrier to be matched, and the current carrier synchronously enters the upper ring line; the upper station information includes matching information for matching the product carried by the carrier and a pattern number to be processed by the product; the matching information includes a first type and a second type;

[0173] matching the carriers in the upper ring line in the matching state according to the matching information, and synchronously adjusting the matching states of the two carriers matched successfully to be matched;

[0174] associating the identification codes of the two carriers matched successfully, generating a matching order based on the running direction of the carriers on the upper ring line, and sequentially conveying the two carriers into the same processing station of the same processing ring line according to the matching order;

[0175] obtaining the upper station information of the carrier entering the processing station, and when detecting that the matching information in the upper station information is of the first type, the processing station does not respond to the adjustment of the pattern processing parameters of the carrier after the carrier in the matching order.

[0176] The application further provides a computer readable storage medium, which stores a computer program. The computer program is executed by a processor to implement the steps of the method. The computer readable storage medium can include, but is not limited to, any type of disk, including a floppy disk, an optical disk, a DVD, a CD-ROM, a micro drive, a magneto-optical disk, a ROM, a RAM, an EPROM, an EEPROM, a DRAM, a VRAM, a flash memory device, a magnetic card or an optical card, a nanosystem (including a molecular memory IC), or any type of medium or device suitable for storing instructions and / or data.

[0177] It should be noted that, for the foregoing method embodiments, in order to simply describe, they are all described as a series of action combinations, but those skilled in the art should know that the present application is not limited to the order of the actions described, because according to the present application, certain steps can be performed in other order or simultaneously. Secondly, those skilled in the art should know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the present application.

[0178] In the above embodiments, the description of each embodiment is focused on, and the parts not described in detail in a certain embodiment can be referred to the related description of other embodiments.

[0179] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented by other means. For example, the device embodiments described above are only illustrative, and the division of the units is only a logical function division, and actual implementation can have another division manner, for example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or direct coupling or communication connection between the units shown or discussed can be indirect coupling or communication connection through some service interface, device or unit, which can be electrical or other forms.

[0180] The units described as separate components can or can not be physically separate, and the components shown as units can or can not be physical units, that is, they can be located in one place, or can be distributed on multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the embodiment scheme.

[0181] In addition, each functional unit in each embodiment of the present application can be integrated in one processing unit, or each unit can exist physically, or two or more units can be integrated in one unit. The integrated unit can be realized in the form of hardware or in the form of a software functional unit.

[0182] The integrated unit, if implemented in the form of a software function unit and sold or used as an independent product, can be stored in a computer readable memory. Based on such understanding, the technical solutions of the present application essentially or the part that contributes to the prior art or the whole or part of the technical solutions can be embodied in the form of a software product. The computer software product is stored in a memory and includes a plurality of instructions for causing a computer device (which can be a personal computer, a server or a network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of the present application. The aforementioned memory includes: a U disk, a read-only memory (ROM), a random access memory (RAM), a mobile hard disk, a magnetic disk or an optical disk, and various media that can store program codes.

[0183] A person of ordinary skill in the art can understand that all or part of the steps in the various methods of the above embodiments can be executed by a program instructing relevant hardware, and the program can be stored in a computer readable memory, which can include a flash disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk, etc.

[0184] The above is only exemplary embodiments of the present disclosure, and cannot limit the scope of the present disclosure. That is, any equivalent changes and modifications made in accordance with the teachings of the present disclosure are still within the scope of the present disclosure. Those skilled in the art will easily think of embodiments of the present disclosure after considering the specification and practicing the disclosure herein. The present application is intended to cover any variations, uses or adaptive changes of the present disclosure, which follow the general principles of the present disclosure and include common knowledge or conventional technical means in the technical field not disclosed in the present disclosure. The specification and examples are only considered as exemplary, and the scope and spirit of the present disclosure are defined by the claims.

Claims

1. A control method of paired production, characterized by, The method comprises: obtaining upper cutting information of a carrier in an upper cutting station, when detecting that the matching information in the upper cutting information is of a first type, adjusting the matching state of the current carrier to be matched, and synchronously entering the current carrier into an upper cutting loop; the upper cutting information comprises matching information for matching products carried by the carrier, and a pattern number to be processed by the products; the matching information comprises a first type and a second type; matching the carrier in the upper cutting loop in the to-be-matched state according to the matching information, and synchronously adjusting the matching states of two carriers matched successfully to be matched completely; associating the identification codes of the two carriers matched completely, generating a matching order based on the running direction of the carriers on the upper cutting loop, and sequentially conveying the two carriers into the same processing station of the same processing loop according to the matching order; specifically comprising: associating the identification codes of the two carriers matched completely, generating a matching order by arranging the two identification codes in order based on the running direction of the carriers on the upper cutting loop; when detecting that the first carrier in the matching order enters the processing loop, defining the processing loop as the target processing loop of the second carrier in the matching order; when detecting that the first carrier in the matching order enters the processing station on the processing loop, the processing station only responds to the entering request of the second carrier in the matching order, so that the two carriers in the matching order can enter the same processing station in turn; obtaining the upper cutting information of the carrier entering the processing station, when detecting that the matching information in the upper cutting information is of the first type, the processing station does not respond to the pattern processing parameter adjustment of the second carrier in the matching order.

2. The method of claim 1, wherein, Further comprising: obtaining the upper cutting information of the carrier in the upper cutting station, when detecting that the matching information in the upper cutting information is of a second type, the carrier directly enters the upper cutting loop, and the state of the carrier is adjusted to be single-item matched; conveying the single-item matched carrier to the processing station on the processing loop; obtaining the upper cutting information of the carrier entering the processing station, when detecting that the matching information in the upper cutting information is of the second type, querying the pattern number in the upper cutting information; the processing station responds to the pattern processing parameter adjustment of the single-item matched carrier; obtaining the control program corresponding to the pattern number, and the processing station performs pattern processing on the products carried by the single-item matched carrier according to the control program.

3. The method of claim 1, wherein, Further comprising: the first type comprises a plurality of parallel matching branches, each branch contains two matching numbers; the two matching numbers on each branch are respectively assigned to two products matched with each other; the matching number comprises a first prefix code and a suffix matching code, the first prefix code is used to identify the type of matching information and points to the first type; the suffix matching code is used for matching identification; the second type comprises a plurality of single-item branches, each branch contains a single-item number; each single-item number is individually assigned to a single-item matched product; the single-item number comprises a second prefix code, the second prefix code is used to identify the type of matching information and points to the second type; The pairing information in the upper cutting information of each carrier only contains one pairing number or one single item number.

4. The method of claim 3, wherein, The "obtaining the upper cutting information of the carrier in the upper cutting station, and adjusting the pairing state of the current carrier to be paired when detecting that the pairing information in the upper cutting information is of the first type, and synchronously releasing the current carrier into the upper cutting loop" specifically comprises: Obtaining the upper cutting information of the carrier in the upper cutting station, and extracting the pairing information in the upper cutting information; Detecting the prefix code in the pairing information, and adjusting the pairing state of the current carrier to be paired when detecting that the pairing information is of the first type; Synchronously releasing the current carrier into the upper cutting loop.

5. The method of claim 3, wherein, The "pairing the carriers in the upper cutting loop in the to-be-paired state according to the pairing information, and synchronously adjusting the pairing states of the two carriers that have completed pairing to be paired" specifically comprises: Establishing a pairing mapping table of the pairing numbers based on the pairing numbers contained in each pairing branch; Obtaining the upper cutting information of the carriers in the upper cutting loop in the to-be-paired state, and extracting the suffix pairing codes of the pairing information in each upper cutting information; According to the pairing mapping table, pairing each suffix pairing code, and synchronously adjusting the pairing states of the two carriers corresponding to the two suffix pairing codes that have completed pairing to be paired.

6. The method of claim 1, wherein, The "obtaining the upper cutting information of the carrier entering the processing station, and not responding to the adjustment of the pattern processing parameters of the latter carrier in the pairing order when detecting that the pairing information in the upper cutting information is of the first type" specifically comprises: Obtaining the upper cutting information of the carrier entering the processing station, and when detecting that the pairing information is of the first type, querying the pattern number in the upper cutting information, and synchronously obtaining the pairing order of the current carrier; the current carrier is the former carrier in the pairing order; The processing station responds to the adjustment of the pattern processing parameters of the former carrier in the pairing order; Obtaining the pre-sequence control program corresponding to the pattern number, and the processing station performs pattern processing on the product carried by the former carrier in the pairing order according to the pre-sequence control program; Obtaining the upper cutting information of the latter carrier in the pairing order, and extracting the pairing information and the pattern number therefrom; The processing station does not respond to the adjustment of the pattern processing parameters of the latter carrier in the pairing order; the processing station performs pattern processing based on the pattern processing parameters of the former carrier in the pairing order; Obtaining the post-sequence control program corresponding to the pattern number of the latter carrier in the pairing order, and the processing station performs pattern processing on the product carried by the latter carrier according to the post-sequence control program.

7. The method of claim 6, wherein, Further comprising: Predefining the pattern pairing attributes of the two carriers in the pairing order, the pairing attributes including the same, symmetry, and matching; When the pairing attribute is the same, the pattern corresponding to the pattern number of the former carrier in the pairing order is the same as the pattern corresponding to the pattern number of the latter carrier in the pairing order; When the pairing attribute is symmetric, the pattern corresponding to the pattern number of the former vehicle in the pairing order is symmetric with the pattern corresponding to the pattern number of the latter vehicle in the pairing order with the butt joint as the axis; When the pairing attribute is matching, the pattern corresponding to the pattern number of the former vehicle in the pairing order matches the pattern corresponding to the pattern number of the latter vehicle in the pairing order at the butt joint.

8. The method of claim 7, wherein, After the two vehicles complete pairing, further comprising: Extracting the pattern number in the upper cutting information of the two vehicles, and querying the corresponding pattern according to the pattern number; Parallelly splicing the patterns in the order of the pairing order and producing a pairing sample, and synchronously displaying the pairing attribute of the patterns of the two vehicles in the pairing order; Detecting whether the pairing sample matches the pairing attribute: If matched, the pairing is successful: If not matched, the pairing fails, and a pairing error report is sent.

9. A control device for paired production, characterized by The control method is suitable for pairing production, and the device comprises: An upper cutting identification module: obtaining the upper cutting information of the vehicle in the upper cutting station, adjusting the pairing state of the current vehicle to be paired when detecting that the pairing information in the upper cutting information is of the first type, and synchronously entering the current vehicle into the upper cutting loop; the upper cutting information comprises pairing information for pairing the product carried by the vehicle and pattern numbers to be processed by the product; the pairing information comprises a first type and a second type; A pairing identification module: pairing the vehicle in the upper cutting loop in the pairing state according to the pairing information, and synchronously adjusting the pairing state of the two vehicles paired successfully to be completed pairing; An order correlation module: correlating the identification codes of the two vehicles completed pairing, generating a pairing order based on the running direction of the vehicle in the upper cutting loop, and sequentially conveying the two vehicles into the same processing station of the same processing loop according to the pairing order; A synchronous processing module: obtaining the upper cutting information of the vehicle entering the processing station, and not responding to the adjustment of the pattern processing parameters of the latter vehicle in the pairing order when detecting that the pairing information in the upper cutting information is of the first type.

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