An intelligent assembly and labeling integrated production line for medical rapid diagnosis products and its process
By integrating a rotating disk and multiple automated mechanisms, the automatic assembly and labeling of urine cups are realized, which solves the pollution and space occupation problems of the urine cup production line and ensures the accuracy of the test results and the compactness of the equipment layout.
Patent Information
- Application Number
- CN202310667914.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-07
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2043-06-07
AI Technical Summary
The existing urine cup production line has the risk of contamination during the packaging and labeling process, resulting in inaccurate test results. In addition, the equipment layout is not compact and occupies a large space.
An intelligent assembly and labeling production line for rapid diagnostic products is designed, which integrates a rotating disk, a cup carrier, a cup loading mechanism, a reagent plate loading mechanism, an aluminum foil loading mechanism, an aluminum foil packaging mechanism, a cup lid loading mechanism, a cup screwing mechanism, and a labeling mechanism. This realizes the automated integration of cup loading, reagent plate insertion, aluminum foil packaging, and labeling, thus avoiding contamination and saving space.
The automatic assembly and labeling of urine cups are realized, which ensures product quality, avoids pollution, has a compact and reasonable layout, and saves space.
Smart Images

Figure CN116692179B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automated equipment, and in particular to an integrated intelligent assembly and labeling production line for medical rapid diagnostic products and its process. Background Art
[0002] Currently, detection devices for detecting whether a sample contains the substance to be analyzed are widely used in hospitals or homes. These detection devices used for rapid diagnosis include one or more test strips, such as early pregnancy tests, drug abuse tests, etc. This type of rapid diagnosis detection device is very convenient and can obtain test results on the test strip in one minute, or at most ten minutes.
[0003] A urine cup is a medical device used to collect and temporarily store urine samples for testing. The urine cup consists of a cup body, a reagent plate, aluminum foil, and a cup lid. To ensure the accuracy of the test results, the urine cup needs to be sealed in a packaging bag after production to prevent impurities from entering. Currently, most urine cups are packaged by humans, which can easily lead to contamination from contacting the reagent plate, causing contamination to the reagent strip and urine cup, and affecting the accuracy of urine test results.
[0004] In addition, after the urine cup is packaged, it needs to be labeled. There are many types of labels involved, including ordinary labels and temperature labels. Traditional production lines mostly have two production lines for packaging and labeling, which requires more space and product transportation, which consumes a lot of energy.
[0005] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design an intelligent assembly and labeling integrated production line and process for medical rapid diagnosis products. Summary of the Invention
[0006] The main technical problem solved by the invention is to provide an intelligent assembly and labeling integrated production line and process for medical rapid diagnostic products, which solves the problems of product assembly, testing and labeling. It can integrate cup body loading, reagent plate insertion, aluminum foil loading, aluminum foil heat sealing, cup lid loading, cup lid screwing and labeling together, and can package, seal and test finished products to prevent them from being contaminated, ensure product quality, and have a compact and reasonable layout, saving space.
[0007] To solve the above technical problems, the invention adopts a technical solution: to provide an intelligent assembly and labeling integrated production line for medical rapid diagnosis products, which includes:
[0008] A rotating disk is provided around which a cup body loading station, a reagent plate loading station, a first detection station, an aluminum foil loading station, an aluminum foil packaging station, a second detection station, a cup lid loading station, a cup screwing station and a cup discharging station are sequentially arranged;
[0009] The cup body carrier is arranged in an equiangular array on the rotating disk, and the cup body carrier is provided with a plurality of contoured clamps that can be opened and closed and used to clamp the cup body;
[0010] The cup body loading mechanism is arranged at the cup body loading station to realize the cup body flipping loading;
[0011] A reagent plate loading mechanism is provided at the reagent plate loading station to realize the flip loading of the reagent plate;
[0012] A first detection mechanism is provided at the first detection station and uses a CCD camera to detect whether a reagent plate is present and whether the reagent plate is properly inserted;
[0013] An aluminum foil feeding mechanism is provided at the aluminum foil feeding station to realize aluminum foil feeding;
[0014] An aluminum foil packaging mechanism is provided at the aluminum foil packaging station and packages the aluminum foil above the cup body cavity where the reagent plate is located;
[0015] A second inspection mechanism is provided at the second inspection station to realize visual inspection for the absence of heat seal wire drawing and poor appearance;
[0016] A cup cover feeding mechanism is provided at the cup cover feeding station to realize cup cover feeding;
[0017] The cup screwing mechanism is arranged at the cup screwing station to screw the cup cover onto the cup body.
[0018] A cup discharging mechanism is provided at the cup discharging station to realize urine cup discharge;
[0019] The labeling mechanism is connected to the cup discharging mechanism and is used for attaching a urine cup label.
[0020] Preferably, the cup body carrier includes a base plate fixed on a rotating disk, and several groups of contour clamps for clamping the cup body are installed on the base plate. A first jacking device for driving the contour clamp to open and a second jacking device for driving the contour clamp to close are provided under the rotating disk. Corresponding jacking devices are provided according to the opening and closing requirements of each workstation carrier.
[0021] Preferably, the cup body loading mechanism includes a cup body conveyor line, a cup body positioning component, a cup body steering device and a cup body servo handling device. The cup body conveyor line is used to convey the cup body in a fallen state. The cup body conveyor line is docked with a cup body steering device at the conveying end. The cup body conveyor line is also installed with a cup body positioning component for fixing the cup body. The side end of the cup body conveyor line is also provided with a cup body servo handling device for taking the cup body at the cup body steering device and placing it on the cup body carrier; the cup body steering device includes a fixed seat, a cup body mounting frame rotatably mounted on the upper part of the fixed seat, a sensor installed on the side end of the cup body mounting frame for sensing the presence or absence of a cup body, and a pen-shaped cylinder installed on the fixed seat for driving the cup body mounting frame to rotate. The cup body mounting frame is docked with the cup body conveyor line and can place the cup body.
[0022] Preferably, the reagent plate loading mechanism includes a reagent plate material bin device, a conveying device, a flipping device, a transfer station and a pressing device. The reagent plate material bin device supplies reagent plates to the reagent plate loading mechanism. The side end of the reagent plate material bin device is provided with a flipping device capable of clamping the reagent plate and flipping it to a vertical state. The side end of the flipping device is provided with a transfer station. The conveying device includes three groups of conveying modules driven by a three-axis drive unit. The flipping device adopts several groups of horizontal clamping cylinders to clamp the reagent plate. Several horizontal clamping cylinders are driven to rotate synchronously by a power unit. The transfer station includes a turntable cylinder and a transfer clamping cylinder driven by the turntable cylinder to rotate synchronously in the horizontal direction. The pressing device includes a downward pressure cylinder and a lower pressure plate driven downward by the downward pressure cylinder. The lower pressure plate is used to press the reagent plate into the cup body.
[0023] Preferably, the aluminum foil feeding mechanism includes an aluminum foil feeding device, an aluminum foil transfer positioning device arranged at the side end of the aluminum foil feeding device, and an aluminum foil handling device. The aluminum foil feeding device adopts a clip-type lifting feeding method. The aluminum foil feeding device supplies aluminum foil to the aluminum foil feeding mechanism. The aluminum foil transfer positioning device includes a lifting module, a lifting frame driven upward by the lifting module, and a brush assembly, a first positioning assembly, and a second positioning assembly installed on the lifting frame. The brush assembly includes several groups of relatively arranged lifting components installed at the side end of the lifting frame. The brush holder and the brush installed on the brush holder, the top of the hopper of the aluminum foil feeding device is provided with an avoidance opening, the first positioning component and the second positioning component adopt a profiling block, and the bottom of the profiling block is provided with an adsorption hole, which negatively adsorbs the aluminum foil for placing and positioning the aluminum foil; the aluminum foil handling device includes three groups of transfer components driven by a three-axis drive module, and the transfer component includes a transfer cylinder, a profiling suction block driven by the transfer cylinder to move downward for adsorbing the aluminum foil, an air blow pipe installed at the side end of the transfer cylinder for facilitating material removal, and a pressure switch connected to the profiling suction block.
[0024] Preferably, the aluminum foil packaging mechanism includes a packaging frame, a clamping assembly, a supporting assembly, a heat sealing cylinder, a heat sealing frame, a heat sealing block and a high-temperature cloth feeding device. The packaging frame is equipped with a clamping assembly for clamping the cup body, and a supporting assembly is provided below the clamping assembly. A heat sealing cylinder is installed on the top of the packaging frame, and the heat sealing cylinder drives the heat sealing frame to move up and down. A heat sealing block is installed on the heat sealing frame, and the heat sealing block moves down to contact the aluminum foil. The heat sealing block heats and melts the glue on the cup body, sticking the aluminum foil. The high-temperature cloth feeding device includes a high-temperature cloth that is fed through a coil, and the coiled high-temperature cloth is driven by a motor to rotate periodically, and the high-temperature cloth passes through the heat sealing block.
[0025] Preferably, the cup lid feeding mechanism includes a cup lid conveying and labeling machine, a cup lid conveying line, an upper cup pre-tightening device and a clamping assembly. The cup lid conveying and labeling machine is used to convey labeled cup lids, and the cup lid conveying and labeling machine is connected to the conveying end thereof with a cup lid conveying line for conveying cup lids, and the cup lid conveying line is connected to the conveying end thereof with an upper cup pre-tightening device. The fixed part of the rotating disk is equipped with a clamping assembly for clamping and fixing the cup body. The upper cup pre-tightening device includes a conveying frame driven to move by a three-axis module and several groups of upper cup pre-tightening assemblies installed on the conveying frame. The upper cup pre-tightening assembly includes a cup lid clamping cylinder fixed on the conveying frame, a fixed block installed at the bottom of the cup lid clamping cylinder, and a pre-tightening pressure block installed on the fixed block through a spring column; the clamping assembly includes an extension cylinder and a clamping block driven by the extension cylinder to move horizontally for clamping the cup body.
[0026] Preferably, the cup-twisting mechanism includes a cup-twisting frame, a cup-twisting cylinder mounted on the cup-twisting frame, a cup-twisting lifting frame driven up and down by the cup-twisting cylinder, a motor mounted on the cup-twisting lifting frame, and several groups of cup-twisting components driven to rotate synchronously by the motor, the cup-twisting components including a rotating shaft, a first gear, a second gear, a cup-twisting pressure block, a pin shaft, and a buffer spring, the rotating shaft is rotatably mounted on the cup-twisting lifting frame through a bearing, a first gear is mounted on the upper part of the rotating shaft, the first gears of adjacent cup-twisting components are rotatably connected through the second gear, and the second gear is also rotatably inserted into the cup-twisting lifting frame, wherein one of the first gear or the second gear is driven to rotate by the motor, the lower end of the rotating shaft is sleeved with a cup-twisting pressure block that can move up and down, a transversely arranged pin shaft is mounted on the rotating shaft, the pin shaft passes through a waist-shaped hole provided on the cup-twisting pressure block, and a buffer spring is sleeved on the rotating shaft above the cup-twisting pressure block.
[0027] Preferably, the labeling mechanism is arranged close to the rotating disk, and the labeling mechanism includes a temperature labeling device, a first transfer detection device, a common labeling device, a second transfer detection device and a finished product conveyor line which are connected in sequence. The temperature labeling device includes a conveyor line for conveying finished products, a labeling machine, a pressure labeling component and a detection component which are arranged in sequence along the direction of the conveyor line. The belt of the conveyor line is provided with an installation carrier for positioning and installing the finished products. The pressure labeling component adopts a contoured pressure block driven by a cylinder, and the detection component adopts a CCD camera and is used to detect whether there is a label and whether the label is crooked. The first transfer detection device includes a handling robot, a transfer table and a defective material tray. The handling robot transports the once labeled product to the transfer table or defective material tray below. The transfer table includes a rotating finished product carrier driven by a motor. According to the position of the label, the product needs to be rotated to the required angle. The structure of the second transfer detection device is the same as that of the first transfer detection device. The labeling principle of the common labeling device is the same as that of the temperature labeling device. The finished product conveyor line is connected to the conveying end for packaging.
[0028] A process for an integrated production line for intelligent assembly and labeling of medical rapid diagnostic products, characterized by comprising the following steps:
[0029] S1. Open the profiling fixture. The cup body conveyor line transports the horizontally lying cup body to the cup body steering device. The cup body rotates to a vertical state. The cup body servo transport device transports the vertical cup body to the profiling fixture.
[0030] S2. The transport device sucks the reagent plate placed horizontally at the reagent plate material bin device to the flip device, flips it to a vertical state, grabs the reagent plate in the vertical state of the flip device and places it on the transfer station, caches the loaded reagent plates, turns several groups of reagent plates to a state parallel to the cup body at the cup body carrier, positions them, grabs and inserts the reagent plates at the transfer station into the cup body at the cup body carrier, and the pressing device moves down to press the reagent plates into place
[0031] S3. The first detection mechanism detects the presence of a reagent plate through the transparent cup body and checks whether the reagent plate is pressed into place;
[0032] S4. The aluminum foil transfer positioning device moves down to the brush assembly and faces the material bin of the aluminum foil feeding device. The aluminum foil conveying device conveys the aluminum foil from the aluminum foil feeding device to the first positioning assembly for buffer positioning. The brushes on both sides block the lower layer of aluminum foil from the side to prevent the aluminum foil from overlapping. The aluminum foil at the first positioning assembly is conveyed to the second positioning assembly for buffer positioning. The aluminum foil at the second positioning assembly is conveyed to the cup body to cover the reagent plate.
[0033] S5. The clamping assembly clamps the cup body, the supporting assembly lifts up the supporting rotating disk, and the heat sealing cylinder drives the heat sealing block to move downward. The heat sealing block heats and melts the glue on the cup body, sticking to the aluminum foil to seal the reagent plate. The high-temperature cloth feeding device circulates and provides new high-temperature cloth. The high-temperature cloth separates the heat sealing block to prevent glue from sticking;
[0034] S6. The second inspection unit performs a visual inspection on the heat-sealed aluminum foil to check for any wire drawing or poor appearance.
[0035] S7, the cup pre-tightening device grabs the labeled cup cover and places it on the cup body. The clamping assembly clamps the cup body. The cup cover gripper cylinder grabs the cup cover and places it on the cup body, then releases it and continues to move downward. The pre-tightening block moves downward to pre-press the cup cover onto the cup body.
[0036] S8, the cup screwing assembly moves downward and elastically presses on the cup cover, and the motor drives the cup screwing assembly to rotate synchronously to tighten the cup cover onto the cup body;
[0037] S9. The cup discharging mechanism places the assembled product on the labeling mechanism for labeling. The temperature label is affixed first, and the label pressing component presses the label to ensure that the temperature label is in place. The detection component detects whether there is a label and whether the label is crooked. The first transfer detection device takes the unqualified products to the defective material tray and the qualified products to the transfer table, which are transferred to the angle required for subsequent labeling. The products with adjusted angles are grabbed and put on the ordinary labeling device for labeling. The second transfer detection device removes the defective products and transfers the finished products to the finished product conveyor line for subsequent boxing.
[0038] Compared with the existing technology, the invention has the following advantages: it realizes the assembly, testing and labeling of medical rapid diagnosis products, namely urine test cups, and can integrate cup body loading, reagent plate insertion, aluminum foil loading, aluminum foil heat sealing, cup lid loading, cup lid screwing and labeling into one, so as to package and seal the finished test product to prevent it from being contaminated, ensure product quality, and have a compact and reasonable layout and save space;
[0039] The cup body carrier can place the cup body in the same shape, and can be opened or tightened according to the processing requirements of each station to meet the assembly requirements;
[0040] The bottom of the cup body is curved, which is not convenient for standing up. If the material comes in vertically, it can only be fed by a carrier, which will cost a lot. The feeding mechanism on the cup body can rotate and feed the flat cup body;
[0041] The reagent plate loading mechanism can automatically load the reagent plate, the reagent plate is clip-type lifting feeding, the material bin can store a lot of materials, the flip device can flip the horizontal incoming materials to the vertical state for assembly, and the pressing device can press the reagent plate into place to avoid it being mis-inserted into place;
[0042] The aluminum foil feeding mechanism is equipped with a brush assembly that can prevent aluminum foil from laminating. It can perform secondary positioning of the aluminum foil and place the aluminum foil on the cup body to cover the reagent plate. The aluminum foil conveying device is equipped with a pressure switch to detect the presence of aluminum foil and an air blow pipe to facilitate material removal. The aluminum foil conveying device can seal the aluminum foil on the cup body and the reagent plate to ensure that the product is not contaminated. The heat sealing block is separated by a high-temperature cloth to ensure the flatness of the heat sealing block. There is no need to clean the heat sealing block regularly, saving cleaning and maintenance time.
[0043] The cup pre-tightening device of the cup lid loading mechanism can place the cup lid on the cup body and pre-tighten it. The cup screwing mechanism presses the cup lid and drives it to rotate to tighten the cup lid onto the cup body. Several groups of cup screwing mechanisms are driven by the same power and rotate synchronously, which has high cup screwing efficiency and saves power costs.
[0044] The labeling mechanism can automatically attach the corresponding label to the corresponding position of the product, compress the label, reduce bubbles, detect whether there is a label, whether the label is crooked, and automatically remove defective labels for subsequent packing. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 Schematic diagram of the structure of an embodiment of the present invention.
[0046] Figure 2 Schematic diagram of the structure of the cup body carrier in an embodiment of the present invention.
[0047] Figure 3 Schematic diagram of another state structure of the cup body carrier in an embodiment of the present invention.
[0048] Figure 4 Schematic diagram of the structure of the cup body loading mechanism in an embodiment of the present invention.
[0049] Figure 5 It is a structural schematic diagram of the cup body positioning assembly and the cup body steering device in an embodiment of the present invention.
[0050] Figure 6 Schematic diagram of the structure of the reagent plate loading mechanism in an embodiment of the present invention.
[0051] Figure 7 Schematic diagram of part of the structure of the reagent plate loading mechanism in an embodiment of the present invention.
[0052] Figure 8 Schematic diagram of the structure of the aluminum foil feeding mechanism in an embodiment of the present invention.
[0053] Figure 9 Schematic diagram of part of the structure of the aluminum foil transfer positioning device in an embodiment of the present invention.
[0054] Figure 10 Schematic diagram of a partial structure of an aluminum foil handling device in an embodiment of the present invention.
[0055] Figure 11 Schematic diagram of the structure of the aluminum foil packaging mechanism in an embodiment of the present invention.
[0056] Figure 12 Schematic diagram of the structure of the cup cover feeding mechanism in an embodiment of the present invention.
[0057] Figure 13 Schematic diagram of the structure of the upper cup pre-tightening assembly in an embodiment of the present invention.
[0058] Figure 14 Schematic diagram of the structure of the cup twisting mechanism in an embodiment of the present invention.
[0059] Figure 15 Schematic diagram of the structure of the cup discharging mechanism in an embodiment of the present invention.
[0060] Figure 16 Schematic diagram of the structure of the labeling mechanism in an embodiment of the present invention.
[0061] Figure 17 Schematic diagram of the structure of the temperature labeling device in an embodiment of the present invention.
[0062] Figure 18 Schematic diagram of the structure of the first transfer detection device in an embodiment of the present invention.
[0063] in:
[0064] 1- Rotating disk;
[0065] 2-cup body carrier, 21-bottom plate, 22-profile clamp, 221-profile clamp block, 222-tension spring, 223-guide wheel, 23-first jacking device, 231-first jacking block, 24-second jacking device, 241-second jacking block;
[0066] 3-cup body loading mechanism, 31-cup body conveyor line, 32-cup body positioning assembly, 321-bracket, 322-lifting cylinder, 323-pressing block, 33-cup body steering device, 331-fixed seat, 332-cup body mounting frame, 333-sensor 333, a pen-shaped cylinder 334 installed on the fixed seat 331 for driving the cup body mounting frame 332 to rotate, the cup body mounting frame 332 is docked with the cup body conveyor line 31 and can place the cup body, the pen-shaped cylinder, 334-pen-shaped cylinder, 34-cup body servo conveying device;
[0067] 4-reagent plate loading mechanism, 41-reagent plate hopper device, 42-handling device, 421-suction cup assembly, 422-first clamping jaw assembly, 423-second clamping jaw assembly, 43-turning device, 431-horizontal clamping jaw cylinder, 432-power unit, 44-transfer station, 441-turntable cylinder, 442-transfer clamping jaw cylinder, 45-pressing device, 451-downward pressure cylinder, 452-downward pressure plate;
[0068] 5-First testing agency;
[0069] 6-Aluminum foil feeding mechanism, 61-Aluminum foil feeding device, 62-Aluminum foil transfer positioning device, 621-Jack module, 622-Jack frame, 623-Brush assembly, 6231-Brush holder, 6232-Brush, 624-First positioning assembly, 625-Second positioning assembly, 63-Aluminum foil handling device, 631-First transfer assembly, 632-Second transfer assembly, 633-Third transfer assembly, 6301-Transfer cylinder, 6302-Profiling suction block, 6303-Blowing pipe, 6304-Pressure switch;
[0070] 7-aluminum foil packaging mechanism, 71-packaging frame, 72-clamping assembly, 73-support assembly, 74-heat sealing cylinder, 75-heat sealing frame, 76-heat sealing block, 77-high-temperature cloth feeding device, 771-high-temperature cloth, 772-motor;
[0071] 8- Second detection agency;
[0072] 9-cup lid feeding mechanism, 91-lid conveying and labeling machine, 92-cup lid conveying line, 93-cup upper pre-tightening device, 931-transporting rack, 932-cup upper pre-tightening assembly, 9321-cup lid clamping cylinder, 9322-fixing block, 9323-pre-tightening pressure block, 94-clamping assembly, 941-extension cylinder, 942-clamping block;
[0073] 10-cup screwing mechanism, 101-cup screwing frame, 102-cup screwing cylinder, 103-cup screwing lifting frame, 104-motor, 105-cup screwing assembly, 1051-rotating shaft, 1052-first gear, 1053-second gear, 1054-cup screwing block, 10545-pin shaft, 1056-buffer spring;
[0074] 11-cup discharging mechanism, 111-cup discharging rack, 112-pitch variable module, 113-clamping module, 114-track plate;
[0075] 12-labeling mechanism, 121-temperature labeling device, 1211-conveyor line, 1212-labeling machine, 1213-pressure labeling component, 1214-detection component, 122-first transfer detection device, 1221-handling manipulator, 1222-transfer table, 1223-defective material tray, 123-ordinary label labeling device, 124-second transfer detection device, 125-finished product conveyor line. DETAILED DESCRIPTION
[0076] The preferred embodiments of the invention are described in detail below with reference to the accompanying drawings so that the advantages and features of the invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the invention.
[0077] See also Figures 1 to 18 , embodiments of the invention include:
[0078] An intelligent assembly and labeling integrated production line for medical rapid diagnosis products, the intelligent assembly and labeling integrated production line for medical rapid diagnosis products comprises a rotating disk 1 that performs rotating motion, a plurality of cup body carriers 2 that can be opened and closed and arranged in an equiangular array on the rotating disk 1, a cup body loading station, a reagent plate loading station, a first detection station, an aluminum foil loading station, an aluminum foil packaging station, a second detection station, a cup cover loading station, a cup screwing station and a cup discharge station, a cup body loading mechanism 3 arranged at the cup body loading station, and a cup body loading mechanism 3 arranged at the cup body loading station. The reagent plate loading mechanism 4 at the reagent plate loading station, the first detection mechanism 5 arranged at the first detection station, the aluminum foil loading mechanism 6 arranged at the aluminum foil loading station, the aluminum foil packaging mechanism 7 arranged at the aluminum foil packaging station, the second detection mechanism 8 arranged at the second detection station, the cup lid loading mechanism 9 arranged at the cup lid loading station, the cup twisting mechanism 10 arranged at the cup twisting station, the cup discharge mechanism 11 arranged at the cup discharge station, and a labeling mechanism 12 connected to the cup discharge mechanism 11.
[0079] The cup body carrier 2 includes a base plate 21, which is fixed on the rotating disk 1. Four sets of profiling clamps 22 are installed on the base plate 21. A first jacking device 23 for driving the profiling clamps 22 to open and a second jacking device 24 for driving the profiling clamps 22 to close are provided under the rotating disk 1. Corresponding jacking devices are provided according to the opening and closing requirements of each workstation carrier.
[0080] The profiling clamp 22 includes two profiling clamps 221, which are arranged relative to each other through a slide rail. The two profiling clamps 221 are connected by a tension spring 222. Guide wheels 223 are installed on the side ends of the two profiling clamps 221. The first jacking device 23 includes a first jacking block 231 driven by a jacking cylinder to move up and down. The first jacking block 231 is located between the two guide wheels 223. The width of the first jacking block 221 gradually widens from top to bottom. The upward movement of the first jacking block 231 can open the two guide wheels 223, and the guide wheels 223 drive the profiling clamp 231 to move along the slide rail. Move, at this time the profiling fixture 22 is opened, and a first jacking device 23 is provided under the rotating disk at the cup body loading station and the cup discharging station, which is convenient for placing the cup body and taking the urine cup; the second jacking device 24 includes a second jacking block 241 driven by a jacking cylinder to move up and down, and a V-shaped slot hole is provided on the top of the second jacking block 241. Two guide wheels 223 are located in the V-shaped slot hole. The upward movement of the two jacking blocks 241 drives the two guide wheels 223 to move relative to each other. At this time, the profiling fixture 22 is closed, and a second jacking device 24 is provided under the rotating disk at the cup screwing mechanism to tighten the cup cover.
[0081] Since the bottom of the cup body is curved and it is not convenient to stand it up, the cup body material is fed in lying down. In order to facilitate the subsequent placement of the reagent plate, aluminum foil and cup cover, the cup body needs to be stood up when loading. The cup body loading mechanism 3 includes a cup body conveyor line 31, a cup body positioning component 32, a cup body steering device 33 and a cup body servo handling device 34. The cup body conveyor line 31 is used to convey the cup body in a laid-down state. The cup body conveyor line 31 is provided with a cup body steering device 33 at the conveying end. The cup body conveyor line 31 is also provided with a cup body positioning component 32 for fixing the cup body to avoid subsequent cup body feeding. In order for the cup body steering device 33 to steer the cup body, the side end of the cup body conveyor line 31 is also provided with a cup body servo handling device 34 for taking the cup body at the cup body steering device 33 and placing it on the cup body carrier 2.
[0082] The cup body positioning assembly 32 includes a bracket 321 fixed on the cup body conveyor line 31, a lifting cylinder 322 installed on the bracket 321, and a pressing block 323 driven downward by the lifting cylinder 322 to position the cup body.
[0083] The cup body steering device 33 includes a fixed seat 331, a cup body mounting frame 332 rotatably mounted on the upper part of the fixed seat 331, a sensor 333 mounted on the side end of the cup body mounting frame 332 for sensing the presence or absence of a cup body, and a pen-shaped cylinder 334 mounted on the fixed seat 331 for driving the cup body mounting frame 332 to rotate. The cup body mounting frame 332 is docked with the cup body conveyor line 31 and can place the cup body. The bottom of the pen-shaped cylinder 334 is rotatably mounted on the fixed seat 331, and the piston rod of the pen-shaped cylinder 334 is rotatably connected to the cup body mounting frame 332 through a fisheye bearing.
[0084] The reagent plate loading mechanism 4 includes a reagent plate material bin device 41, a conveying device 42, a flipping device 43, a transfer station 44 and a pressing device 45. The reagent plate material bin device 41 supplies reagent plates to the reagent plate loading mechanism 4. The reagent plate material bin device 41 adopts a clip-type lifting feeding method. The side end of the reagent plate material bin device 41 is provided with a flipping device 43 that can clamp the reagent plate and flip it to a vertical state. The side end of the flipping device 43 is provided with a transfer station 44. The conveying device 42 includes three groups of conveying modules driven by a three-axis drive unit, which are respectively a suction cup assembly 421 for sucking the reagent plate horizontally placed at the reagent plate material bin device 41 to the flipping device 43, a first clamping claw assembly 422 for grabbing the reagent plate in the vertical state of the flipping device 43 and placing it at the transfer station 44, and a second clamping claw assembly 423 for grabbing the reagent plate at the transfer station 44. Take the second clamping assembly 423 placed in the cup body at the cup body carrier 2, the flipping device 43 uses four groups of horizontal clamping cylinders 431 to clamp the reagent plate, and several horizontal clamping cylinders 431 are driven by other power units 432 to rotate synchronously from horizontal to vertical. The transfer station 44 includes a turntable cylinder 441 and a transfer clamping cylinder 442 driven by the turntable cylinder 441 to rotate synchronously in the horizontal direction. The transfer clamping cylinder 442 is used to clamp the reagent plate. The setting of the transfer station 44 can cache the loaded reagent plates and can rotate several groups of reagent plates to a state parallel to the cup body at the cup body carrier 2 for positioning to facilitate the insertion of the reagent plate. The pressing device 45 includes a downward pressing cylinder 451 and a lower pressing plate 452 driven downward by the downward pressing cylinder 451. The lower pressing plate 452 is used to press the reagent plate into the cup body.
[0085] The first detection mechanism 5 uses a horizontally placed CCD camera. The cup body is transparent and can detect whether the reagent plate is placed in the cup body through the cup body. The previous workstation also needs to press the reagent plate into place. Here, the CCD camera is also used to detect whether the reagent plate is pressed into place.
[0086] The aluminum foil feeding mechanism 6 includes an aluminum foil feeding device 61, an aluminum foil transfer positioning device 62 and an aluminum foil handling device 63 arranged at the side end of the aluminum foil feeding device 61. The aluminum foil feeding device 61 adopts a clip-type lifting feeding method. The aluminum foil feeding device 61 supplies aluminum foil to the aluminum foil feeding mechanism 6. The aluminum foil transfer positioning device 62 includes a lifting module 621, a lifting frame 622 driven upward by the lifting module 621, and a brush assembly 623, a first positioning assembly 624 and a second positioning assembly 625 installed on the lifting frame 622. The brush assembly 623 includes four groups of relatively arranged brush seats 6231 installed at the side end of the lifting frame 622 and a brush assembly 623 installed on the brush assembly 623. The brush 6232 on the seat 6231, the top of the silo of the aluminum foil feeding device 61 is provided with an avoidance opening, the brush assembly 623 can be moved down to the avoidance opening, and when the suction cup is used to take the aluminum foil, the brushes on both sides block the lower layer of aluminum foil from the side to prevent the aluminum foil from overlapping. Since the aluminum foil is relatively thin, if the brush assembly 623 is not provided, it is very likely that the suction cup will absorb multiple pieces of aluminum foil at a time when taking the material. The first positioning assembly 624 and the second positioning assembly 625 use a profiling block, and the bottom of the profiling block is provided with an adsorption hole, and the negative pressure adsorbs the aluminum foil for placing and positioning the aluminum foil. The position of the aluminum foil in the silo is not very precise, there is a gap in the horizontal direction of the silo, and the aluminum foil is offset. In order to put the aluminum foil in place, positioning is performed here. If the aluminum foil If the position of the foil is offset and placed directly on the cup body, the reagent plate in the cup body may not be sealed, and the reagent plate is easily contaminated; the aluminum foil conveying device 63 includes three groups of transfer components driven by a three-axis drive module, namely a first transfer component 631 for conveying the aluminum foil from the aluminum foil feeding device 61 to the first positioning component 624, a second transfer component 632 for conveying the aluminum foil from the first positioning component 624 to the second positioning component 625, and a third transfer component 633 for conveying the aluminum foil from the second positioning component 625 to the cup body. The three groups of transfer components include a transfer cylinder 6301, a contoured suction block 63 driven downward by the transfer cylinder 6301 to absorb the aluminum foil, and a second transfer component 6304 for conveying the aluminum foil from the first positioning component 624 to the second positioning component 625. 02. The air blowing pipe 6303 for easy material removal is installed at the side end of the transfer cylinder 6301, and the pressure switch 6304 is connected to the contour suction block 6302. When grabbing, the pressure switch 6304 detects the negative pressure value because it is adsorbed to the aluminum foil. If there is a negative pressure value, the pressure switch 6304 will display yellow, indicating that the contour suction block 6302 has successfully adsorbed the aluminum foil. If there is no negative pressure value, the pressure switch 6304 will display red, indicating that the contour suction block 6302 has not adsorbed the aluminum foil, and an alarm will be sounded for timely maintenance and debugging. When discharging, the contour suction block 6302 directly breaks the vacuum. Since the aluminum foil is relatively thin, it is easily adsorbed on the contour suction block 6302, making it difficult to remove the material for a while. At this time, the air blowing pipe 6303 is aimed at the aluminum foil, which can easily remove the material.
[0087] The aluminum foil packaging mechanism 7 includes a packaging frame 71, a clamping assembly 72, a support assembly 73, a heat sealing cylinder 74, a heat sealing frame 75, a heat sealing block 76 and a high-temperature cloth feeding device 77. The packaging frame 71 is equipped with a clamping assembly 72 for clamping the cup body. The clamping assembly 72 adopts a slide cylinder and a clamping claw installed on the slide of the slide cylinder. The slide cylinder extends to drive the clamping claw to clamp the cup body, which is used to fix the cup body for heat sealing. A support assembly 73 is provided below the clamping assembly 72. The support assembly 73 adopts a lifting cylinder and a lifting block driven upward by the lifting cylinder. When heat sealing, the support assembly 73 lifts and supports the rotating disk. A heat sealing cylinder 74 is installed on the top of the packaging frame 71. The heat sealing cylinder 74 drives the heat sealing frame 7 5 moves up and down, and a heat sealing block 76 is installed on the heat sealing frame 75. There is glue on the cup body. The heat sealing block 76 moves down to contact the aluminum foil. The heat sealing block 76 heats and melts the glue on the cup body, sticks to the aluminum foil, and has the effect of sealing the reagent plate. The high-temperature cloth feeding device 77 includes a high-temperature cloth 771 that is fed by a coil. The coiled high-temperature cloth 771 is driven by a motor 772 to rotate regularly. The high-temperature cloth 771 passes through the heat sealing block 76. The melted glue on the heat-sealed cup body is easily adhered to the heat sealing block 76. The hot air block with glue will cause the heat sealing surface to be uneven, affecting the heat sealing effect. The high-temperature cloth plays the purpose of protecting the heat sealing block 76. The heat sealing glue is blocked by the high-temperature cloth. The high-temperature cloth rotates regularly to provide new high-temperature cloth to ensure the flatness of the heat sealing block, and there is no need to clean the heat sealing block regularly.
[0088] The second detection mechanism 8 uses a vertically arranged CCD camera module to perform visual inspection on the heat-sealed aluminum foil to check whether there is any drawing or other appearance defects.
[0089] The cup lid feeding mechanism 9 includes a cup lid conveying and labeling machine 91, a cup lid conveying line 92, a cup upper pre-tightening device 93 and a clamping assembly 94. The cup lid conveying and labeling machine 91 is used to convey labeled cup lids. The cup lid conveying and labeling machine 91 is connected to the conveying end thereof with a cup lid conveying line 92 for conveying cup lids. The cup lid conveying line 92 is connected to the conveying end thereof with a cup upper pre-tightening device 93. The fixed part of the rotating disk 1 is equipped with a clamping assembly 94 for clamping and fixing the cup body. The cup upper pre-tightening device 93 includes a transport frame 931 driven by a three-axis module and four groups of transport frames 931 mounted on the transport frame 931. The upper cup pre-tightening component 932 includes a cup cover clamping cylinder 9321 fixed on the transport frame 931, a fixed block 9322 installed at the bottom of the cup cover clamping cylinder 9321, and a pre-tightening pressure block 9323 installed on the fixed block 9322 through a spring column; the clamping component 94 includes an extension cylinder 941 and a clamping block 942 driven by the extension cylinder 941 to move horizontally for clamping the cup body. The cup cover clamping cylinder 9321 grabs the cup cover and places it on the cup body, then releases it and continues to move downward. The pre-tightening pressure block 9323 moves downward to pre-press the cup cover onto the cup body.
[0090] The cup screwing mechanism 10 includes a cup screwing frame 101, a cup screwing cylinder 102 mounted on the cup screwing frame 101, a cup screwing lifting frame 103 driven up and down by the cup screwing cylinder 102, a motor 104 mounted on the cup screwing lifting frame 103, and four sets of cup screwing assemblies 105 driven to rotate synchronously by the motor 104. The cup screwing lifting frame 103 is connected to the top guide of the cup screwing frame 101 through a guide rod assembly. The cup screwing assembly 105 includes a rotating shaft 1051, a first gear 1052, a second gear 1053, a cup screwing block 1054, a pin 1055 and a buffer spring 1056. The rotating shaft 1051 is rotatably mounted on the cup screwing lifting frame 103 through a bearing. The first gear 1052 is mounted on the upper part of the rotating shaft 1051. The first gears of adjacent cup screwing assemblies 105 are connected to each other. The wheel 1052 is rotatably connected through the second gear 1053, and the second gear 1053 is also rotatably inserted into the cup-twisting lifting frame 103, wherein one of the first gear 1052 or the second gear 1053 is driven to rotate by the motor 104, and the lower end of the rotating shaft 1051 is provided with a cup-twisting pressure block 1053 that can move up and down, and a horizontally arranged pin 1055 is installed on the rotating shaft 1051, and the pin 1055 passes through the waist-shaped hole provided on the cup-twisting pressure block 1054, and a buffer spring 1056 is provided on the rotating shaft 1051 above the cup-twisting pressure block 1054. After the cup cover is pre-pressed onto the cup body, the cup-twisting pressure block 1054 moves down to press the cup cover. The cup-twisting pressure block 1054 is elastically set by the buffer spring 1056 and cannot crush the cup cover. The motor 104 drives the cup-twisting assembly 105 to rotate synchronously to tighten the cup cover to the cup body.
[0091] The cup discharging mechanism 11 includes a cup discharging rack 111 driven by a three-axis module, a variable distance module 112 installed on the cup discharging rack 111, several groups of clamping modules 113 installed on the variable distance module 112, and a docking track plate 114 for holding products. The variable distance module 112 adopts a connecting rod variable distance structure, which is driven by a cylinder to drive the connecting rod to change distance.
[0092] The labeling mechanism 12 is arranged close to the rotating disk 1, which saves space and has a reasonable layout. The labeling mechanism 12 includes a temperature labeling device 121, a first transfer detection device 122, a common label labeling device 123, a second transfer detection device 124 and a finished product conveying line 125 which are arranged in sequence. The temperature labeling device 121 includes a conveying line 1211 for conveying finished products, a labeling machine 1212, a pressure labeling component 1213 and a detection component 1214 which are arranged in sequence along the direction of the conveying line 1211. The belt of the conveying line 1211 is provided with an installation carrier for positioning and installing the finished product. The pressure labeling component 1213 adopts a contoured pressing block driven by a cylinder. The shape of the contoured pressing block is determined according to the shape of the cup body where the label is located. The detection component Component 1214 uses a CCD camera to detect whether there is a label and whether the label is crooked; the first transfer detection device 122 includes a handling robot 1221, a transfer table 1222 and a defective material tray 1223. The handling robot 1221 transports the once labeled product to the transfer table 1222 or the defective material tray 1223 below. The transfer table 1222 includes a rotating finished product carrier driven by a motor. According to the position of the label, the product needs to be rotated to the required angle for subsequent labeling. The structure of the second transfer detection device 124 is the same as that of the first transfer detection device 122. The labeling principle of the ordinary label labeling device 123 is the same as that of the temperature labeling device 121. The finished product conveyor line 125 conveys the end docking and packaging.
[0093] A process for an intelligent assembly and labeling integrated production line for medical rapid diagnostic products includes the following steps:
[0094] S1. The first lifting device 23 moves upward to open the profiling fixture 22. The cup body conveyor line 31 conveys the horizontally lying cup body to the cup body steering device 33. The cup body rotates to a vertical state. The cup body servo conveying device 34 conveys the vertical cup body to the profiling fixture 22.
[0095] S2, the transport device 42 absorbs the reagent plate placed horizontally at the reagent plate material bin device 41 to the flip device 43, flips it to a vertical state, grabs the reagent plate in the vertical state of the flip device 43 and places it on the transfer station 44, caches the loaded reagent plates, turns several groups of reagent plates to a state parallel to the cup body at the cup body carrier 2, positions them, grabs the reagent plates at the transfer station 44 and inserts them into the cup body at the cup body carrier, and the pressing device 45 moves down to press the reagent plates into place
[0096] S3, the first detection mechanism 5 detects the presence of the reagent plate through the transparent cup body and detects whether the reagent plate is pressed into place;
[0097] S4. The aluminum foil transfer positioning device 62 moves down to the brush assembly 623 and is opposite to the material bin of the aluminum foil feeding device 61. The aluminum foil conveying device 63 conveys the aluminum foil from the aluminum foil feeding device 61 to the first positioning assembly 624 for buffer positioning. The brushes on both sides block the lower layer of aluminum foil from the side to prevent the aluminum foil from overlapping. The aluminum foil at the first positioning assembly 624 is conveyed to the second positioning assembly 625 for buffer positioning. The aluminum foil at the second positioning assembly 625 is conveyed to the cup body to cover the reagent plate.
[0098] S5. The clamping assembly 72 clamps the cup body, the supporting assembly 73 lifts up the support rotating disk 1, and the heat sealing cylinder 74 drives the heat sealing block 76 to move downward. The heat sealing block 76 heats and melts the glue on the cup body, sticking to the aluminum foil and sealing the reagent plate. The high-temperature cloth feeding device 77 circulates and provides new high-temperature cloth. The high-temperature cloth separates the heat sealing block 76 to prevent the glue from sticking.
[0099] S6, the second inspection mechanism 8 performs a visual inspection on the heat-sealed aluminum foil to check for any wire drawing or other appearance defects;
[0100] S7. The cup pre-tightening device 93 grabs the labeled cup cover and places it on the cup body. The clamping assembly 94 clamps the cup body. The cup cover clamping cylinder 9321 grabs the cup cover and places it on the cup body, then releases it and continues to move downward. The pre-tightening block 9323 moves downward to pre-press the cup cover onto the cup body.
[0101] S8, the cup screwing assembly 105 moves downward and elastically presses on the cup cover, and the motor 104 drives the cup screwing assembly 105 to rotate synchronously to tighten the cup cover onto the cup body;
[0102] S9. The cup discharging mechanism 11 places the assembled product on the labeling mechanism 12 for labeling. The temperature label is applied first, and the label pressing component 1213 presses the label to ensure that the temperature label is in place. The detection component 1214 detects whether there is a label and whether the label is crooked. The first transfer detection device 122 takes the unqualified products to the defective material tray 1223, and takes the qualified products to the transfer table 1222, and transfers them to the angle required for subsequent labeling. The products with adjusted angles are grabbed and put into the ordinary labeling device 123 for labeling. The second transfer detection device 124 removes the defective products, and the finished products are transferred to the finished product conveyor line 125 for subsequent packing.
[0103] An intelligent integrated assembly and labeling production line and process for medical rapid diagnostic products have been invented, which realizes the assembly, testing and labeling of medical rapid diagnostic products, namely urine test cups. It can integrate cup body loading, reagent plate insertion, aluminum foil loading, aluminum foil heat sealing, cup lid loading, cup lid screwing and labeling. It can package and seal the finished test products to prevent them from being contaminated, ensure product quality, have a compact and reasonable layout, and save space.
[0104] The above descriptions are merely embodiments of the invention and are not intended to limit the patent scope of the invention. Any equivalent structural or equivalent process transformations made using the contents of the invention description and drawings, or any direct or indirect application in other related technical fields, are also included in the patent protection scope of the invention.
Claims
1. An intelligent assembly and labeling integrated production line for medical rapid diagnostic products, characterized by: It includes: A rotating disk is provided around which a cup body loading station, a reagent plate loading station, a first detection station, an aluminum foil loading station, an aluminum foil packaging station, a second detection station, a cup lid loading station, a cup screwing station and a cup discharging station are sequentially arranged; The cup body carrier is arranged in an equiangular array on the rotating disk, and the cup body carrier is provided with a plurality of contoured clamps that can be opened and closed and used to clamp the cup body; The cup body loading mechanism is arranged at the cup body loading station to realize the cup body flipping loading; A reagent plate loading mechanism is provided at the reagent plate loading station to realize the flip loading of the reagent plate; A first detection mechanism is provided at the first detection station and uses a CCD camera to detect whether a reagent plate is present and whether the reagent plate is properly inserted; An aluminum foil feeding mechanism is provided at the aluminum foil feeding station to realize aluminum foil feeding; An aluminum foil packaging mechanism is provided at the aluminum foil packaging station and packages the aluminum foil above the cup body cavity where the reagent plate is located; A second inspection mechanism is provided at the second inspection station to realize visual inspection for the absence of heat seal wire drawing and poor appearance; A cup cover feeding mechanism is provided at the cup cover feeding station to realize cup cover feeding; The cup screwing mechanism is arranged at the cup screwing station to screw the cup cover onto the cup body. A cup discharging mechanism is provided at the cup discharging station to realize urine cup discharge; The labeling mechanism is connected to the cup discharging mechanism and is used for attaching a urine cup label.
2. The intelligent assembly and labeling integrated production line for medical rapid diagnostic products according to claim 1, characterized in that: The cup body carrier includes a base plate fixed on a rotating disk, on which are installed several groups of contour clamps for clamping the cup body. A first jacking device for driving the contour clamps to open and a second jacking device for driving the contour clamps to close are provided under the rotating disk. Corresponding jacking devices are provided according to the opening and closing requirements of each workstation carrier.
3. The intelligent assembly and labeling integrated production line for medical rapid diagnosis products according to claim 1, characterized in that: The cup body loading mechanism includes a cup body conveyor line, a cup body positioning component, a cup body steering device and a cup body servo handling device. The cup body conveyor line is used to convey the cup body in a laid-down state. The cup body conveyor line is docked with a cup body steering device at the conveying end. The cup body conveyor line is also equipped with a cup body positioning component for fixing the cup body. The side end of the cup body conveyor line is also equipped with a cup body servo handling device for taking the cup body at the cup body steering device and placing it on the cup body carrier; the cup body steering device includes a fixed seat, a cup body mounting frame rotatably mounted on the upper part of the fixed seat, a sensor installed on the side end of the cup body mounting frame for sensing the presence or absence of a cup body, and a pen-shaped cylinder installed on the fixed seat for driving the cup body mounting frame to rotate. The cup body mounting frame is docked with the cup body conveyor line and can place the cup body.
4. The intelligent assembly and labeling integrated production line for medical rapid diagnostic products according to claim 1, characterized in that: The reagent plate loading mechanism includes a reagent plate material bin device, a conveying device, a flipping device, a transfer station and a pressing device. The reagent plate material bin device supplies reagent plates to the reagent plate loading mechanism. The side end of the reagent plate material bin device is provided with a flipping device capable of clamping the reagent plate and flipping it to a vertical state. The side end of the flipping device is provided with a transfer station. The conveying device includes three groups of conveying modules driven by a three-axis drive unit. The flipping device adopts several groups of horizontal clamping cylinders to clamp the reagent plate. Several horizontal clamping cylinders are driven to rotate synchronously by a power unit. The transfer station includes a turntable cylinder and a transfer clamping cylinder driven by the turntable cylinder to rotate synchronously in the horizontal direction. The pressing device includes a downward pressing cylinder and a lower pressing plate driven downward by the downward pressing cylinder. The lower pressing plate is used to press the reagent plate into the cup body.
5. The intelligent assembly and labeling integrated production line for medical rapid diagnostic products according to claim 1, characterized in that: The aluminum foil feeding mechanism includes an aluminum foil feeding device, an aluminum foil transfer positioning device arranged at the side end of the aluminum foil feeding device, and an aluminum foil handling device. The aluminum foil feeding device adopts a clip-type lifting feeding method. The aluminum foil feeding device supplies aluminum foil to the aluminum foil feeding mechanism. The aluminum foil transfer positioning device includes a lifting module, a lifting frame driven upward by the lifting module, and a brush assembly installed on the lifting frame, a first positioning assembly, and a second positioning assembly. The brush assembly includes a plurality of relatively arranged brushes installed at the side end of the lifting frame. A brush holder and a brush installed on the brush holder, an avoidance opening is provided on the top of the hopper of the aluminum foil feeding device, the first positioning component and the second positioning component adopt a profiling block, and an adsorption hole is provided at the bottom of the profiling block, and negative pressure adsorbs the aluminum foil for placing and positioning the aluminum foil; the aluminum foil handling device includes three groups of transfer components driven to move by a three-axis drive module, and the transfer component includes a transfer cylinder, a profiling suction block driven downward by the transfer cylinder to adsorb the aluminum foil, an air blow pipe installed at the side end of the transfer cylinder for facilitating material removal, and a pressure switch connected to the profiling suction block.
6. The intelligent assembly and labeling integrated production line for medical rapid diagnostic products according to claim 1, characterized in that: The aluminum foil packaging mechanism includes a packaging frame, a clamping assembly, a supporting assembly, a heat sealing cylinder, a heat sealing frame, a heat sealing block and a high-temperature cloth feeding device. The packaging frame is equipped with a clamping assembly for clamping the cup body, and a supporting assembly is provided below the clamping assembly. A heat sealing cylinder is installed on the top of the packaging frame. The heat sealing cylinder drives the heat sealing frame to move up and down. A heat sealing block is installed on the heat sealing frame. The heat sealing block moves down to contact the aluminum foil. The heat sealing block heats and melts the glue on the cup body, sticking the aluminum foil. The high-temperature cloth feeding device includes a high-temperature cloth that is fed through a coil. The coiled high-temperature cloth is driven by a motor to rotate periodically, and the high-temperature cloth passes through the heat sealing block.
7. The intelligent assembly and labeling integrated production line for rapid diagnosis medical products according to claim 1, characterized in that: The cup lid feeding mechanism includes a cup lid conveying and labeling machine, a cup lid conveying line, an upper cup pre-tightening device and a clamping assembly. The cup lid conveying and labeling machine is used to convey labeled cup lids. The cup lid conveying and labeling machine is connected to the conveying end thereof with a cup lid conveying line for conveying cup lids. The cup lid conveying line is connected to the conveying end thereof with an upper cup pre-tightening device. The fixed part of the rotating disk is equipped with a clamping assembly for clamping and fixing the cup body. The upper cup pre-tightening device includes a conveying frame driven to move by a three-axis module and several groups of upper cup pre-tightening assemblies installed on the conveying frame. The upper cup pre-tightening assembly includes a cup lid clamping cylinder fixed on the conveying frame, a fixed block installed at the bottom of the cup lid clamping cylinder, and a pre-tightening pressure block installed on the fixed block through a spring column. The clamping assembly includes an extension cylinder and a clamping block driven horizontally by the extension cylinder to clamp the cup body.
8. The intelligent assembly and labeling integrated production line for medical rapid diagnostic products according to claim 1, characterized in that: The cup-twisting mechanism includes a cup-twisting frame, a cup-twisting cylinder mounted on the cup-twisting frame, a cup-twisting lifting frame driven up and down by the cup-twisting cylinder, a motor mounted on the cup-twisting lifting frame, and several groups of cup-twisting components driven to rotate synchronously by the motor. The cup-twisting components include a rotating shaft, a first gear, a second gear, a cup-twisting pressure block, a pin shaft, and a buffer spring. The rotating shaft is rotatably mounted on the cup-twisting lifting frame through a bearing. The first gear is mounted on the upper part of the rotating shaft. The first gears of adjacent cup-twisting components are rotatably connected through the second gear. The second gear is also rotatably inserted into the cup-twisting lifting frame. One of the first gears or the second gear is driven to rotate by the motor. The lower end of the rotating shaft is covered with a cup-twisting pressure block that can move up and down. A transversely arranged pin shaft is installed on the rotating shaft. The pin shaft passes through a waist-shaped hole provided on the cup-twisting pressure block. A buffer spring is covered on the rotating shaft above the cup-twisting pressure block.
9. The intelligent assembly and labeling integrated production line for rapid diagnosis medical products according to claim 1, characterized in that: The labeling mechanism is arranged close to the rotating disk, and the labeling mechanism includes a temperature labeling device, a first transfer detection device, a common labeling device, a second transfer detection device and a finished product conveyor line which are connected in sequence. The temperature labeling device includes a conveyor line for conveying finished products, a labeling machine, a pressure labeling component and a detection component which are arranged in sequence along the direction of the conveyor line. An installation carrier for positioning and installing finished products is arranged on the belt of the conveyor line. The pressure labeling component adopts a contoured pressure block driven by a cylinder. The detection component adopts a CCD camera and is used to detect whether there is a label and whether the label is crooked. The first transfer detection device includes a handling robot, a transfer table and a defective material tray. The handling robot transports the once labeled product to the transfer table or defective material tray below. The transfer table includes a rotating finished product carrier driven by a motor. According to the position of the label, the product needs to be rotated to the required angle. The structure of the second transfer detection device is the same as that of the first transfer detection device. The labeling principle of the common labeling device is the same as that of the temperature labeling device. The finished product conveyor line is connected to the conveying end for packaging.
10. A process using the integrated intelligent assembly and labeling production line for medical rapid diagnostic products according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Open the profiling fixture. The cup body conveyor line transports the horizontally lying cup body to the cup body steering device. The cup body rotates to a vertical state. The cup body servo transport device transports the vertical cup body to the profiling fixture. S2. The transport device absorbs the reagent plate placed horizontally at the reagent plate material bin device to the flip device, flips it to a vertical state, grabs the reagent plate in the vertical state of the flip device and places it on the transfer station, caches the loaded reagent plates, turns several groups of reagent plates to a state parallel to the cup body at the cup body carrier, positions them, grabs and inserts the reagent plates at the transfer station into the cup body at the cup body carrier, and the pressing device moves down to press the reagent plates into place S3. The first detection mechanism detects the presence of a reagent plate through the transparent cup body and checks whether the reagent plate is pressed into place; S4. The aluminum foil transfer positioning device moves down to the brush assembly and faces the material bin of the aluminum foil feeding device. The aluminum foil conveying device conveys the aluminum foil from the aluminum foil feeding device to the first positioning assembly for buffer positioning. The brushes on both sides block the lower layer of aluminum foil from the side to prevent the aluminum foil from overlapping. The aluminum foil at the first positioning assembly is conveyed to the second positioning assembly for buffer positioning. The aluminum foil at the second positioning assembly is conveyed to the cup body to cover the reagent plate. S5. The clamping assembly clamps the cup body, the supporting assembly lifts up the supporting rotating disk, and the heat sealing cylinder drives the heat sealing block to move downward. The heat sealing block heats and melts the glue on the cup body, sticking to the aluminum foil to seal the reagent plate. The high-temperature cloth feeding device circulates and provides new high-temperature cloth. The high-temperature cloth separates the heat sealing block to prevent glue from sticking; S6. The second inspection unit performs a visual inspection on the heat-sealed aluminum foil to check for any wire drawing or poor appearance. S7, the cup pre-tightening device grabs the labeled cup cover and places it on the cup body. The clamping assembly clamps the cup body. The cup cover gripper cylinder grabs the cup cover and places it on the cup body, then releases it and continues to move downward. The pre-tightening block moves downward to pre-press the cup cover onto the cup body. S8, the cup screwing assembly moves downward and elastically presses on the cup cover, and the motor drives the cup screwing assembly to rotate synchronously to tighten the cup cover onto the cup body; S9. The cup discharging mechanism places the assembled product on the labeling mechanism for labeling. The temperature label is affixed first, and the label pressing component presses the label to ensure that the temperature label is in place. The detection component detects whether there is a label and whether the label is crooked. The first transfer detection device takes the unqualified products to the defective material tray and the qualified products to the transfer table, which are transferred to the angle required for subsequent labeling. The products with adjusted angles are grabbed and put on the ordinary labeling device for labeling. The second transfer detection device removes the defective products and transfers the finished products to the finished product conveyor line for subsequent boxing.
Citation Information
Patent Citations
Automatic production line used for urine cup packaging
CN108058863A
Automatic production and assembly process of medical aluminum foil cup container
CN108361256A