Motor flexible connection assembly device
By designing a motor flexible connection assembly equipment, which automates the bending and installation of flexible connections using mechanical methods, the problems of low installation efficiency and high maintenance costs in existing technologies are solved, achieving the effect of rapid installation by a single person and reducing maintenance costs.
Patent Information
- Application Number
- CN202310658406.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-05
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-06-05
AI Technical Summary
The existing motor flexible connection requires two people to work together during installation, which is labor-intensive, inefficient, and prone to damage in vibrating screening equipment, resulting in high maintenance costs.
A motor flexible connection assembly device was designed, including components such as a base platform, a motor lifting bracket, a sliding platform, a forming knurled shaft, and an electric cylinder. The device achieves automated bending and installation of the flexible connection through mechanical means, reducing manual operation.
It enables a single person to complete the installation of the motor flexible connection, reducing labor intensity, improving work efficiency, reducing maintenance costs, and adapting to the needs of workpieces of different sizes.
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Figure CN116707238B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of motor flexible connection and particularly relates to a motor flexible connection assembling device. BACKGROUND
[0002] Couplings can be divided into rigid couplings and flexible couplings. The rigid coupling has no buffering and compensation capacity for the relative displacement of two shafts, and requires the two shafts to be strictly centered, but such a coupling has simple structure, low manufacturing cost, and is convenient to disassemble, maintain and ensure high centering of the two shafts and large torque transmission, and is widely used. Commonly used are flange couplings, sleeve couplings and shell clamping couplings. The flexible coupling can be divided into a flexible coupling without elastic elements and a flexible coupling with elastic elements. The former only has the capacity to compensate for the relative displacement of two shafts, but cannot buffer and damp, and common ones are sliding block couplings, tooth couplings, universal couplings and chain couplings. The latter has elastic elements, and has the capacity to compensate for the relative displacement of two shafts, and also has the buffering and damping effect, but the torque transmission is limited by the strength of the elastic elements, and is generally less than that of the flexible coupling without elastic elements. Common ones are elastic sleeve pin couplings, elastic pin couplings, plum blossom couplings, tire couplings, snake spring couplings and spring plate couplings.
[0003] For the vibrating screen separation equipment, large torque is required for no-load starting and load starting. The above-mentioned common couplings are often damaged due to frequent start-stop of the equipment in the field use condition, and the cost of spare parts for maintenance and replacement is high. Therefore, the canvas wire motor flexible connection is usually used. One is to realize the concentric compensation of the motor shaft and the exciter shaft, and the other is to realize the low-speed large-torque starting. The canvas wire motor flexible connection can realize the weakening of the instantaneous large torque generated during starting and stopping and the strength compensation, and will not be easily damaged, is easier to maintain, and has low cost.
[0004] In the installation process, it is found that due to the material characteristics of the soft connection, i.e. good toughness and large elasticity, the installation is inconvenient, and two workers often need to cooperate to install, which is labor-intensive and low in installation efficiency. Because the soft connection mobile assembling device is designed, one person can replace and install the soft connection at different locations. SUMMARY
[0005] The purpose of the present application is to provide a motor flexible connection assembling device to solve the problems in the background art.
[0006] In order to achieve the above object, the present application provides the following technical scheme: including base platform, the base platform is equipped with motor lifting support, the motor lifting support is connected with motor lifting plate through lifting guide column, the motor lifting plate is installed with motor, the main shaft of motor is connected with first fixed flange, the first fixed flange is connected with second fixed flange through flexible connecting workpiece, the second fixed flange is installed on flange support assembly, the bottom of flange support assembly is connected with flange connecting lifter, the flange connecting lifter is connected with working frame installed on base platform through lifter fixing base, and the working frame is equipped with flexible connecting workpiece forming mechanism;
[0007] The flexible connecting workpiece forming mechanism comprises a sliding platform, the bottom of the sliding platform is adapted to a sliding rail provided on the top of the working frame, one side of the sliding platform is provided with a first electric cylinder installed on the working frame to drive the sliding rail to reciprocate horizontally, the middle part of the other side of the sliding platform is provided with a U-shaped opening for reciprocating movement of a forming knurled shaft, the lower part of the forming knurled shaft is connected with a second electric cylinder installed on the working frame, both sides of the U-shaped opening on the sliding platform are respectively provided with a moving slide, both sides of the moving slide are respectively provided with a limiting block, the upper surface of the moving slide is provided with a knurled column and a reset rotary plunger, the knurled column is installed on the moving slide through a bearing chamber cover, and the sliding platform is provided with a control button box.
[0008] Preferably, the middle part of the motor lifting support is provided with an elevator installed on the base platform.
[0009] Preferably, the flange support assembly comprises a V-shaped support, and the top edge of the V-shaped support is provided with a plurality of bolt type bearings.
[0010] Preferably, the sliding platform is provided with a storage box.
[0011] Preferably, the storage box is provided with a flexible connecting workpiece.
[0012] Preferably, the bottom of the base platform is provided with a universal wheel.
[0013] Preferably, one end of the sliding platform is provided with a handle.
[0014] Preferably, the elevator is provided with a first hand wheel.
[0015] Preferably, the flange connecting lifter is provided with a second hand wheel.
[0016] The present application adopts the above structure design, and the flexible connection of the motor is bent in a mechanical mode, which has the advantages of reasonable structure design, strong operability, intelligent control, greatly improved work efficiency and product qualification rate. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1It is a structural schematic diagram of the present application.
[0018] Figure 2 It is a structural schematic diagram of the motor lifting support of the present application.
[0019] Figure 3 It is a structural side view of the flange support assembly of the present application.
[0020] Figure 4 It is a structural schematic diagram of the moving slide of the present application.
[0021] Figure 5 It is a structural plan view of the present application. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
[0023] Referring to Figure 1 As shown in FIG. 5, a motor flexible connection assembly device comprises a base platform 1, a motor lifting support 2 is arranged on the base platform 1, a motor lifting plate 4 is connected to the motor lifting support 2 through a lifting guide column 3, a motor 5 is installed on the motor lifting plate 4, a main shaft of the motor 5 is connected with a first fixed flange 6, the first fixed flange 6 is connected with a second fixed flange 8 through a flexible connection workpiece 7, the second fixed flange 8 is installed on a flange support assembly 9, a bottom of the flange support assembly 9 is connected with a flange connecting lifter 10, the flange connecting lifter 10 is connected with a working frame 12 installed on the base platform 1 through a lifter fixing seat 11, and a flexible connection workpiece forming mechanism is arranged on the working frame 12.
[0024] The flexible connection workpiece forming mechanism comprises a sliding platform 13, a bottom of the sliding platform 13 is matched with a sliding rail 14 arranged on a top of the working frame 12, a first electric cylinder 15 for driving the sliding rail 14 to horizontally reciprocate is arranged on one side of the sliding platform 13 and installed on the working frame 12, a U-shaped opening 17 for reciprocating a forming knurled shaft 16 is arranged at a middle part of the other side of the sliding platform 13, a lower part of the forming knurled shaft 16 is connected with a second electric cylinder 18 installed on the working frame 12, moving slides 19 are arranged on both sides of the U-shaped opening 17 of the sliding platform 13, limiting blocks 20 are arranged on both sides of the moving slides 19, a knurled column 21 and a reset rotary plunger 22 are arranged on an upper surface of the moving slide 19, the knurled column 21 is installed on the moving slide 19 through a bearing chamber cover 23, and a control button box 24 is arranged on the sliding platform 13.
[0025] Further, a middle part of the motor lifting support 2 is provided with an elevator 25 installed on the base platform 1, and the elevator 25 drives the lifting guide column 3 to rise or fall.
[0026] Further, the flange support assembly 9 comprises a V-shaped support 26, and the top edge of the V-shaped support 26 is provided with a plurality of bolt type bearings 27. The bolt type bearings 27 are used to support the second fixed flange 8, and at the same time, ensure that the second fixed flange 8 can rotate, and the rolling friction is ensured.
[0027] Further, the sliding platform 13 is provided with a storage box 28.
[0028] Further, the storage box 27 is internally provided with a flexible connection workpiece 7; the flexible connection workpiece 7 is placed in the storage box 28, and is convenient to take out.
[0029] Further, the bottom of the base platform 1 is provided with a universal wheel 29; the base platform 1 is convenient to move.
[0030] Further, one end of the sliding platform 13 is provided with a handle 30.
[0031] Further, the elevator 25 is provided with a first hand wheel 31; the first hand wheel 31 can be shaken to manually control the elevator 25.
[0032] Further, the flange connection lifter 10 is provided with a second hand wheel 32; the second hand wheel 32 can be shaken to lift or lower the flange connection lifter 10.
[0033] The motor flexible connection assembly equipment is provided, and the specific working principle is as follows: the flexible connection workpiece 7 is placed between the forming knurling shaft 16 and the knurling column 21, the first electric cylinder 15 is started, the first electric cylinder 15 drives the sliding rail 14 to move forward, the flexible connection workpiece 7 is bent under the resistance of the forming knurling shaft 16, at this time, the two ends of the flexible connection workpiece 7 are fixed on the first fixed flange 6 and the second fixed flange 8 through bolts respectively, the second electric cylinder 18 is started, the second electric cylinder 18 drives the forming knurling shaft 16 to move downward, and the forming knurling shaft 16 moves to the lower surface of the sliding platform 13, then the motor 5 is started and the second hand wheel 32 is manually shaken, so that the first fixed flange 6 and the second fixed flange 8 rotate, after rotating for one quarter, the next action is to place another flexible connection workpiece 7 between the forming knurling shaft 16 and the knurling column 21, and continue to bend, so that four flexible connection workpieces 7 are fixed on the first fixed flange 6 and the second fixed flange 8, and one process is completed, after the flexible connection workpiece 7 is fixed on the first fixed flange 6 and the second fixed flange 8 for a period of time, the flexible connection workpiece 7 is shaped and taken out, and then the next process operation can be performed.
[0034] According to needs, the height of the first fixed flange 6 and the second fixed flange 8 can be adjusted through the elevator 25 and the flange connection lifter 10, so as to adapt to the size of the workpiece.
[0035] According to the requirement, the distance between the two knurled columns 21 can be adjusted by adjusting the limiting block 20 to adapt to the size of the workpiece.
[0036] The application completely replaces manual work, reduces labor intensity of workers, improves work efficiency, realizes mobile operation, and one person can complete installation after using the device, which saves time and effort and improves work efficiency.
[0037] Although embodiments of the application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electric machine flexible connection assembly apparatus comprising a base platform (1), characterized in that: The base platform (1) is provided with a motor lifting support (2), the motor lifting support (2) is connected with a motor lifting plate (4) through a lifting guide column (3), a motor (5) is installed on the motor lifting plate (4), the main shaft of the motor (5) is connected with a first fixed flange (6), the first fixed flange (6) is connected with a second fixed flange (8) through a flexible connecting workpiece (7), the second fixed flange (8) is installed on a flange support assembly (9), the bottom of the flange support assembly (9) is connected with a flange connecting lifter (10), the flange connecting lifter (10) is connected with a working frame (12) installed on the base platform (1) through a lifter fixing seat (11), and the working frame (12) is provided with a flexible connecting workpiece forming mechanism. The flexible connecting workpiece forming mechanism comprises a sliding platform (13), the bottom of the sliding platform (13) is matched with a sliding rail (14) arranged on the top of the working frame (12), one side of the sliding platform (13) is provided with a first electric cylinder (15) installed on the working frame (12) and driving the sliding rail (14) to move horizontally and reciprocally, the middle part of the other side of the sliding platform (13) is provided with a U-shaped opening (17) for reciprocating movement of a forming knurling shaft (16), the lower part of the forming knurling shaft (16) is connected with a second electric cylinder (18) installed on the working frame (12), the two sides of the U-shaped opening (17) on the sliding platform (13) are respectively provided with a moving slide plate (19), the two sides of the moving slide plate (19) are respectively provided with a limiting block (20), the upper surface of the moving slide plate (19) is provided with a knurling column (21) and a reset type rotary plunger (22), the knurling column (21) is installed on the moving slide plate (19) through a bearing chamber cover (23), the sliding platform (13) is provided with a control button box (24), the flexible connecting workpiece (7) is placed between the forming knurling shaft (16) and the knurling column (21), the first electric cylinder (15) is started, the first electric cylinder (15) drives the sliding rail (14) to move forward, and the flexible connecting workpiece (7) is bent under stress due to the blockage of the forming knurling shaft (16), at this time, the two ends of the flexible connecting workpiece (7) are fixed on the first fixed flange (6) and the second fixed flange (8) through bolts respectively.
2. An electric machine flexible connection assembly according to claim 1, characterized in that: The middle part of the motor lifting support (2) is provided with a lifting machine (25) installed on the base platform (1).
3. The motor soft connection assembly apparatus of claim 1, wherein: The flange support assembly (9) comprises a V-shaped support (26), and the top edge of the V-shaped support (26) is provided with a plurality of bolt type bearings (27).
4. The motor soft connection assembly apparatus of claim 1, wherein: The sliding platform (13) is provided with a storage box (28).
5. An electrical machine flexible connection assembly according to claim 4, wherein: The storage box (28) is provided with the flexible connecting workpiece (7).
6. An electrical machine flexible connection assembly according to claim 1, characterized in that: The bottom of the base platform (1) is provided with a universal wheel (29).
7. An electric machine flexible connection assembly according to claim 1, characterized in that: One end of the sliding platform (13) is provided with a handle (30).
8. An electric machine flexible connection assembly according to claim 2, characterized in that: The lifting machine (25) is provided with a first hand wheel (31).
9. An electric machine flexible connection assembly according to claim 1, characterized in that: The flange connecting lifter (10) is provided with a second hand wheel (32).
Citation Information
Patent Citations
Motor flexible connection assembly equipment
CN220234425U