Stamping device and stamping method for power supply protective top cover

Abstract

The application relates to the technical field of stamping devices, in particular to a stamping device and a stamping method for a power supply protection top cover. The stamping device comprises a base frame, the base frame comprising an upper die and a lower die; a punching assembly for punching a material between the upper die and the lower die; a lifting assembly for changing the distance between the upper die and the lower die after the punching is completed, so that the material is bent; a stripping assembly; and a cleaning assembly for cleaning the surroundings of the hole punched by the punching assembly when the stripping assembly separates the material from the upper die after the punching is completed. The bending process and the punching process are combined, so that repeated positioning is avoided. The punching rod can be automatically cleaned after the punching process is completed through the arrangement of the cleaning mechanism, additional cleaning is not needed, the production efficiency and the yield rate during the manufacturing of the power supply protection top cover are greatly improved, and the application is worthy of wide promotion.

Description

Technical Field

[0001] This invention relates to the field of stamping equipment technology, specifically to a stamping device and stamping method for a power supply protective top cover. Background Technology

[0002] Stamping is a forming process that uses a press and dies to apply external force to sheet metal, strip, tube and profile materials, causing them to undergo plastic deformation or separation, thereby obtaining workpieces (stamped parts) of the required shape and size.

[0003] The production of power supply protective covers also requires stamping. During stamping, the bending and punching processes are usually separated. To facilitate positioning during bending, the material is usually punched first, and then bent. However, scrap is generated after punching. Although most of the scrap falls off the scrap outlet and does not affect subsequent parts, some small scrap pieces often adhere to the material and the mold. During the bending process, these small scrap pieces are easily pressed together with the material, resulting in defective parts and seriously affecting production efficiency. Furthermore, separating the bending and punching processes requires two positioning steps, which is time-consuming and labor-intensive. Summary of the Invention

[0004] The purpose of this invention is to provide a stamping device and stamping method for a power supply protective top cover, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] On one hand, a stamping apparatus is provided for manufacturing a power supply protective top cover, the stamping apparatus comprising:

[0007] The base frame includes an upper mold and a lower mold;

[0008] A punching assembly for punching holes in the material between the upper and lower dies;

[0009] A lifting assembly, which is used to bend the material by changing the distance between the upper and lower dies after punching the material;

[0010] A stripping assembly, used to separate the material from the upper mold; and

[0011] A cleaning component is used to clean the area around the hole punched by the punching component when the stripping component separates the material from the upper die after punching is completed.

[0012] Preferably, the upper mold is provided with a bending block, and the lower mold is provided with a stamping hole, the stamping hole and the bending block being provided in a corresponding manner.

[0013] Preferably, the bending block has a mounting hole, the punching assembly is a punching rod, the punching rod is disposed in the mounting hole, and the punching rod is used to punch the material.

[0014] Preferably, the lifting assembly includes a hydraulic sleeve, a hydraulic push rod, and a hydraulic cylinder. The hydraulic sleeve is disposed on the upper mold, the hydraulic push rod is disposed on the lower mold, the hydraulic sleeve is sleeved on the hydraulic push rod, and the hydraulic cylinder is disposed on the top of the upper mold. The hydraulic cylinder is used to store pressurized oil.

[0015] Preferably, the lower module has a through hole, and the stripping assembly includes a stripping link, a moving plate, and a stripping spring. The stripping link is disposed on the upper mold and is movably inserted into the moving plate. During stamping, the stripping link is inserted into the through hole, and the two ends of the stripping spring are respectively connected to the upper mold and the moving plate.

[0016] Preferably, the cleaning assembly includes an air suction mechanism, a conduit, and an air blowing mechanism. The air suction mechanism is disposed on the bending block, and the air blowing mechanism is disposed on the punching rod. The air suction mechanism and the air blowing mechanism are interconnected through the conduit. The air suction mechanism is used to collect air for the air blowing mechanism, and the air blowing mechanism is used to clean the area around the hole by blowing air.

[0017] Preferably, the bending block has an installation groove, the side wall of the installation groove is provided with an air suction hole, the air suction hole is provided with a one-way air valve, and the air suction mechanism is provided in the installation groove.

[0018] Preferably, the suction mechanism includes a synchronizing link, a mounting block, a suction push rod, a gear rod, and a sealing rod. The two ends of the synchronizing link are respectively connected to the suction push rod and the punching rod. The mounting block is provided with a meshing cavity and a suction cavity. The suction push rod and the gear rod are disposed in the meshing cavity. One end of the suction push rod is provided with a rack, which meshes with the gear rod. The sealing rod is divided into a rack and a sealing block, which mesh with the gear rod. The sealing block is disposed in the suction cavity, and the suction cavity is in communication with the suction hole.

[0019] Preferably, the punching rod is provided with an air blowing hole, and the air blowing assembly includes a mounting rod, a rotating gear, a snap-fit ​​block and an air blowing pipe. The mounting rod is connected to the air blowing hole, the rotating gear is connected to the mounting rod, the snap-fit ​​block is disposed at both ends of the air blowing pipe, and both ends of the air blowing pipe are respectively connected to the teeth of the rotating gear and the guide tube.

[0020] On the other hand, a stamping method is provided for using the above-mentioned stamping apparatus, comprising the following steps:

[0021] A. Place the material at a predetermined position between the upper mold and the lower mold;

[0022] B. Activate the lifting assembly to shorten the distance between the upper and lower dies, thereby stamping the material and bending it.

[0023] C. After the upper and lower dies move to the set positions, the punching rod starts to punch the material.

[0024] D. When the punching rod moves downward, the suction push rod will move synchronously with the punching rod through the synchronous connecting rod, thereby drawing air into the suction chamber.

[0025] E. After punching is completed, the punching rod moves upward, and through the cooperation of the gear rod, rack one and rack two, the sealing block discharges the air in the suction chamber through the air blowing pipe.

[0026] F, when the punch rod moves upward, the rotating gear starts and drives the air blowing pipe to rotate and blow air around the punch hole to clean it.

[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention sets the punching rod inside the bending block. When the punching rod moves down, air is collected by the suction mechanism in the cleaning component. When the punching rod moves up after punching is completed, the blowing mechanism blows air to clean the material, and then the bending process is directly carried out. The entire process combines the bending process and the punching process, so only one positioning is required, and repeated positioning is not required. At the same time, the setting of the cleaning mechanism allows the punching rod to be automatically cleaned after the punching process is completed, without the need for additional cleaning. This greatly improves the production efficiency and yield rate in the manufacturing of power supply protective top covers, and is worthy of widespread promotion. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the isometric structure of the present invention;

[0029] Figure 2 This is a schematic diagram of the formal cross-sectional structure of the present invention;

[0030] Figure 3 for Figure 2 A magnified schematic diagram of a portion of area A in the middle;

[0031] Figure 4 for Figure 3 A magnified schematic diagram of a portion of region B in the middle section.

[0032] In the diagram: 1 Upper mold, 2 Lower mold, 3 Bending block, 4 Punching hole, 5 Hydraulic sleeve rod, 6 Hydraulic push rod, 7 Hydraulic cylinder, 9 Punching rod, 10 Through hole, 11 Stripping connecting rod, 12 Moving plate, 13 Stripping spring, 14 Guide tube, 15 Mounting groove, 16 Suction hole, 17 One-way air valve, 18 Synchronous connecting rod, 19 Mounting block, 20 Suction push rod, 21 Gear rod, 22 Sealing rod, 23 Meshing cavity, 24 Suction cavity, 25 Rack I, 26 Rack II, 27 Sealing block, 28 Air blowing hole, 29 Mounting rod, 30 Rotating gear, 31 Snap-fit ​​block, 32 Air blowing pipe. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Please see Figure 1-4 The present invention provides a technical solution:

[0035] A stamping device for manufacturing a power supply protective top cover, as shown in the attached instruction manual. Figure 1 As shown, the stamping device includes:

[0036] The base frame includes an upper mold 1 and a lower mold 2. The upper mold 1 is used to install the bending block 3, and the lower mold 2 is used to install and position the material. The upper mold 1 is provided with the bending block 3, which is used to press the material. The lower mold 2 is provided with the punching hole 4, which is used to cooperate with the material to bend the material. The punching hole 4 and the bending block 3 are arranged correspondingly to each other. In this embodiment, both the punching hole 4 and the bending block 3 are circular.

[0037] The bending block 3 has a mounting hole, and the punching assembly is a punching rod 9, which is set in the mounting hole;

[0038] The lifting assembly is used to change the distance between the upper die 1 and the lower die 2 after punching, thereby bending the material. The lifting assembly includes a hydraulic sleeve rod 5, a hydraulic push rod 6, and a hydraulic cylinder 7. The hydraulic sleeve rod 5 is set on the upper die 1, and the hydraulic push rod 6 is set on the lower die 2. The hydraulic sleeve rod 5 is sleeved on the hydraulic push rod 6, and the hydraulic sleeve rod 5 and the hydraulic push rod 6 are sealed to each other. Hydraulic oil is filled between the hydraulic sleeve rod 5 and the hydraulic push rod 6. The hydraulic cylinder 7 is set on the top of the upper die 1. The hydraulic cylinder 7 is used to store pressure oil. The pressure oil stored in the hydraulic cylinder 7 is used to change the distance between the hydraulic push rod 6 and the hydraulic sleeve rod 5. The pressure oil stored in the hydraulic cylinder 7 is also used to drive the punching rod 9.

[0039] The stripping assembly is used to separate the material from the upper mold 1. The lower module has a through hole 10 for the stripping rod 11 to be inserted during stamping. The stripping assembly includes a stripping rod 11, a moving plate 12, and a stripping spring 13. The stripping rod 11 is set on the upper mold 1 and is movably inserted into the moving plate 12. During stamping, the stripping rod 11 is inserted into the through hole 10. The two ends of the stripping spring 13 are respectively connected to the upper mold 1 and the moving plate 12. The stripping spring 13 is a compression spring. The moving plate 12 is used to separate the material from the bending block 3.

[0040] A cleaning assembly is used to clean the area around the holes when the unloading assembly is working. The cleaning assembly includes a suction mechanism, a conduit 14, and a blowing mechanism. The conduit 14 is a rubber hose. The suction mechanism is located on the bending block 3, and the blowing mechanism is located on the punching rod 9. The suction mechanism is arranged around the bending block 3, and the blowing mechanism is arranged around the punching rod 9. The blowing mechanism is arranged linearly from top to bottom. The suction mechanism and the blowing mechanism are connected to each other through the conduit 14. The conduit 14 is used to transfer air from the suction chamber 24 to the blowing pipe 32. The suction mechanism is used to collect air for the blowing mechanism, and the blowing mechanism is used to blow air to clean the area around the holes. The bending block 3 has a mounting groove 15 for mounting the suction assembly. The side wall of the mounting groove 15 has a suction hole 16 for connecting outside air to the suction chamber 24. The suction hole 16 is equipped with a one-way valve 17, which allows outside air to flow only into the suction chamber 24. The suction mechanism is located in the mounting groove 15.

[0041] The suction mechanism includes a synchronizing link 18, a mounting block 19, a suction push rod 20, a gear rod 21, and a sealing rod 22. The two ends of the synchronizing link 18 are connected to the suction push rod 20 and the punch rod 9, respectively. The synchronizing link 18 is used to synchronize the movement of the suction push rod 20 and the punch rod 9. The mounting block 19 is provided with a meshing cavity 23 and a suction cavity 24. The mounting block 19 is used to install other components of the suction mechanism. The meshing cavity 23 is used to install the suction push rod 20 and the gear rod 21, and the suction cavity 24 is used to install the sealing rod 22. The suction push rod 20 and the gear rod 21 are located in the meshing cavity 23, as shown in the attached instruction manual. Figure 3 As shown, one end of the suction push rod 20 is provided with a rack 25, which meshes with the gear rod 21. The gear rod 21 is symmetrically provided with two transmission gears. The sealing rod 22 is divided into a rack 26 and a sealing block 27. The rack 26 meshes with the gear rod 21. The sealing block 27 is provided in the suction chamber 24. The sealing block 27 and the suction chamber 24 are interference fit. The suction chamber 24 is connected to the suction hole 16.

[0042] The punch rod 9 is provided with an air blowing hole 28. The air blowing assembly includes a mounting rod 29, a rotating gear 30, a snap-fit ​​block 31, and an air blowing pipe 32. The mounting rod 29 is used to mount the rotating gear 30 and is connected to the air blowing hole 28. The rotating gear 30 is rotatably connected to the mounting rod 29 and is driven by a motor, as shown in the instruction manual. Figure 4 As shown, the rotating gear 30 is used to drive the air blowing pipe 32 to move. The locking block 31 is set at both ends of the air blowing pipe 32. The locking block 31 is rotatably connected to the air blowing pipe 32. The locking block 31 is provided with a sealing ring inside. The sealing ring is used to ensure the airtightness between the locking block 31 and the air blowing pipe 32. The rotatable connection can prevent the air blowing pipe 32 from being twisted off when the rotating gear 30 drives the air blowing pipe 32 to rotate. The two ends of the air blowing pipe 32 are respectively connected to the teeth of the rotating gear 30 and the guide tube 14. The air blowing pipe 32 is used to transmit air.

[0043] A stamping method for using the above-described stamping apparatus includes the following steps:

[0044] A. Place the material at the predetermined position between the upper mold 1 and the lower mold 2;

[0045] B. Activate the lifting assembly to shorten the distance between the upper mold 1 and the lower mold 2, thereby stamping the material and bending it.

[0046] C. After the upper mold 1 and the lower mold 2 move to the set position, the punching rod 9 starts to punch the material.

[0047] D. When the punching rod 9 moves downward, the suction push rod 20 will move synchronously with the punching rod 9 through the synchronous connecting rod 18, thereby drawing air into the suction chamber 24.

[0048] E. After punching is completed, the punching rod 9 moves upward, and through the cooperation of the gear rod 21, rack 1 25 and rack 2 26, the sealing block 27 discharges the air in the suction chamber 24 through the blowing pipe 32.

[0049] F, when the punching rod 9 moves upward, the rotating gear 30 starts to drive the air blowing pipe 32 to rotate and blow air around the punch to clean it.

[0050] Working principle: During use, the punching rod 9 is activated to punch the bent material. When the punching rod 9 moves downward, the suction push rod 20 moves downward simultaneously through the synchronous connecting rod 18. At this time, rack 1 25 moves downward, and after transmission by the gear on gear rod 21, rack 26 moves upward, driving the sealing block 27 to move upward. At this time, air enters the suction chamber 24. After punching is completed, the upper mold 1 is slowly lifted. At this time, the stripping spring 13 rebounds, and the moving plate 12 separates the material and the bent block 3. Then the punching rod 9 is retracted. When the punching rod 9 moves upward to reset, the suction push rod 20 moves downward through the synchronous connecting rod 18. Rod 20 moves upward, and rack 25 also moves upward. Through the transmission of the gear, rack 26 moves downward, thereby driving the sealing block 27 to expel the gas in the suction chamber 24. The expelled air blows out the waste material between the bending block 3 and the material. Then, the hydraulic cylinder 7 is activated to adjust the distance between the hydraulic sleeve rod 5 and the hydraulic push rod 6 so that the bending block 3 bends the material. At this time, the stripping spring 13 is compressed, and the stripping connecting rod 11 is inserted into the through hole 10. After the bending process is completed, the hydraulic cylinder 7 is activated to widen the distance between the hydraulic sleeve rod 5 and the hydraulic push rod 6. At this time, the stripping spring 13 rebounds, and the moving plate 12 separates the material from the bending block 3.

[0051] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stamping device for manufacturing a power supply protective top cover, characterized in that, The stamping device includes: The base frame includes an upper mold and a lower mold; A punching assembly for punching holes in the material between the upper and lower dies; A lifting assembly, which is used to bend the material by changing the distance between the upper and lower dies after punching the material; A stripping assembly, used to separate the material from the upper mold; and A cleaning component is used to clean the area around the hole punched by the punching component when the stripping component separates the material from the upper die after punching is completed. The upper mold is provided with a bending block, and the lower mold is provided with a punching hole. The punching hole and the bending block are provided corresponding to each other. The bending block has a mounting hole, and the punching assembly is a punching rod. The punching rod is disposed in the mounting hole and is used to punch the material. The lifting assembly includes a hydraulic sleeve, a hydraulic push rod, and a hydraulic cylinder. The hydraulic sleeve is disposed on the upper mold, the hydraulic push rod is disposed on the lower mold, the hydraulic sleeve is sleeved on the hydraulic push rod, and the hydraulic cylinder is disposed on the top of the upper mold. The hydraulic cylinder is used to store pressurized oil. The lower mold has a through hole, and the stripping assembly includes a stripping connecting rod, a moving plate and a stripping spring. The stripping connecting rod is disposed on the upper mold and is movably inserted into the moving plate. During stamping, the stripping connecting rod is inserted into the through hole, and the two ends of the stripping spring are respectively connected to the upper mold and the moving plate. The cleaning assembly includes an air suction mechanism, a conduit, and an air blowing mechanism. The air suction mechanism is disposed on the bending block, and the air blowing mechanism is disposed on the punching rod. The air suction mechanism and the air blowing mechanism are connected to each other through the conduit. The air suction mechanism is used to collect air for the air blowing mechanism, and the air blowing mechanism is used to clean the area around the hole by blowing air.

2. The stamping device according to claim 1, characterized in that: The bending block has an installation groove, the side wall of the installation groove is provided with an air suction hole, the air suction hole is provided with a one-way air valve, and the air suction mechanism is provided in the installation groove.

3. The stamping device according to claim 2, characterized in that: The suction mechanism includes a synchronizing link, a mounting block, a suction push rod, a gear rod, and a sealing rod. The two ends of the synchronizing link are respectively connected to the suction push rod and the punching rod. The mounting block is provided with a meshing cavity and a suction cavity. The suction push rod and the gear rod are located in the meshing cavity. One end of the suction push rod is provided with a rack, which meshes with the gear rod. The sealing rod is divided into a rack and a sealing block. The rack meshes with the gear rod. The sealing block is located in the suction cavity, and the suction cavity is connected to the suction hole.

4. A stamping device according to claim 2, characterized in that: The punching rod is provided with an air blowing hole. The air blowing mechanism includes a mounting rod, a rotating gear, a locking block, and an air blowing pipe. The mounting rod is connected to the air blowing hole, the rotating gear is connected to the mounting rod, the locking block is provided at both ends of the air blowing pipe, and the two ends of the air blowing pipe are respectively connected to the teeth of the rotating gear and the guide tube.

5. A stamping method for using the stamping apparatus according to any one of claims 1-4, characterized in that, Includes the following steps: A. Place the material at a predetermined position between the upper mold and the lower mold; B. Activate the lifting assembly to shorten the distance between the upper and lower dies, thereby stamping the material and bending it. C. After the upper and lower dies move to the set positions, the punching rod starts to punch the material. D. When the punching rod moves downward, the suction push rod will move synchronously with the punching rod through the synchronous connecting rod, thereby drawing air into the suction chamber. E. After punching is completed, the punching rod moves upward, and through the cooperation of the gear rod, rack one and rack two, the sealing block discharges the air in the suction chamber through the air blowing pipe. F, when the punch rod moves upward, the rotating gear starts and drives the air blowing pipe to rotate and blow air around the punch hole to clean it.

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