Aluminum rod collection system

Abstract

The present application relates to the technical field of aluminum bar collection, and provides an aluminum bar collection system, which comprises a controller, a waste bar collection device comprising a waste bar tipping table and a waste bar receiving table, and a finished bar collection device comprising a finished bar tipping table and a finished bar receiving table; the waste bar tipping table is arranged on the left side of the finished bar tipping table and both comprise a rectangular tipping bracket; one side of the tipping bracket is provided with a tipping assembly, and the other side is provided with a hinged assembly; the tipping assembly comprises a tipping support and a tipping cylinder hinged to the top of the tipping support; the piston rod of the tipping cylinder is vertically upward and is hinged to the tipping bracket; the hinged assembly comprises a hinged support and a supporting block fixed to the top of the hinged support; the upper part of the supporting block is hinged to the tipping bracket; each receiving table is arranged on the side corresponding to the hinged assembly of the corresponding tipping bracket; and the controller is electrically connected with the electromagnetic valve of the tipping cylinder. The present application can realize remote, automatic and stable tipping and collection of waste bars and finished bars, improve the collection efficiency of aluminum bars, and reduce the labor intensity.

Description

Technical Field

[0001] This invention relates to the field of aluminum rod collection technology, and in particular to an aluminum rod collection system. Background Technology

[0002] After aluminum rods are cast on the aluminum molten metal casting production line, each rod needs to be cut by trimming its ends to ensure uniform internal composition. This requires ensuring that each rod meets length requirements while maintaining a smooth, clean cut surface. After sawing, the rods need to be separated into scrap and finished rods and collected separately. Currently, most methods involve manual transfer of the cut rods to a bundling station using overhead cranes or forklifts. This method is inefficient, labor-intensive, and prone to misalignment within bundles, resulting in uneven bundles and negatively impacting product quality. While some devices exist for collecting rods from conveyor systems, these are complex, costly, inconvenient to operate, and prone to scratching the rods, affecting the quality of the finished product. Summary of the Invention

[0003] To address the problems existing in the prior art, this invention provides an aluminum rod collection system that enables remote, automatic, and stable tilting and collection of waste rods and finished rods, thereby improving aluminum rod collection efficiency, reducing labor intensity, and featuring a simple structure and convenient operation.

[0004] The technical solution of this invention is as follows:

[0005] An aluminum rod collection system includes a controller, a waste rod collection device, and a finished rod collection device. The waste rod collection device includes a waste rod tilting platform and a waste rod receiving platform. The finished rod collection device includes a finished rod tilting platform and a finished rod receiving platform. The waste rod tilting platform is located on the left side of the finished rod tilting platform. Both the waste rod tilting platform and the finished rod tilting platform include a rectangular tilting bracket 5-1. At least one tilting component is provided in front of or behind the tilting bracket 5-1, and two hinged components are symmetrically arranged on the side away from the tilting component. The tilting component includes a tilting support. 5-3. A tilting cylinder 5-4 is hinged to the top of the tilting support 5-3. The tilting piston rod 5-5 of the tilting cylinder 5-4 is vertically upward and hinged to the corresponding side of the tilting bracket 5-1. The hinge assembly includes a hinge support 5-6 and a support block 5-7 fixed to the top of the hinge support 5-6. The upper part of the support block 5-7 is hinged to the corresponding side of the tilting bracket 5-1. The waste bar receiving platform and the finished bar receiving platform are respectively located on the side where the hinge assembly of the corresponding tilting bracket 5-1 is located. The controller is electrically connected to the solenoid valve of the tilting cylinder 5-4.

[0006] Furthermore, when there is one tilting component corresponding to the tilting bracket 5-1, the tilting component is disposed in the middle of the corresponding side of the tilting bracket 5-1; when there are two tilting components corresponding to the tilting bracket 5-1, the two tilting components are symmetrically disposed on the corresponding sides of the tilting bracket 5-1.

[0007] Furthermore, two vertical first tilting hinge plates 5-8 are symmetrically fixed to the top of the tilting support 5-3, and a tilting base 5-9 is fixed to the bottom of the tilting cylinder 5-4. Two vertical second tilting hinge plates 5-10 are symmetrically fixed to the bottom of the tilting base 5-9. The two second tilting hinge plates 5-10 are located between the two first tilting hinge plates 5-8. Both the two second tilting hinge plates 5-10 and the two first tilting hinge plates 5-8 have horizontal pin holes and are hinged through the first tilting pin 5-11.

[0008] Furthermore, the tilting assembly includes two parallel and vertical third tilting hinge plates 5-12 fixed to the corresponding side walls of the tilting bracket 5-1. The upper part of the tilting piston rod 5-5 is located between the two third tilting hinge plates 5-12. The tilting piston rod 5-5 and the two third tilting hinge plates 5-12 are both provided with horizontally axial pin holes and are hinged through a second tilting pin 5-13. The second tilting pin 5-13 is parallel to the first tilting pin 5-11.

[0009] Furthermore, the hinge assembly includes two parallel and vertical fourth tilting hinge plates 5-14 fixed on the tilting bracket 5-1. The upper part of the support block 5-7 is located between the two fourth tilting hinge plates 5-14. The support block 5-7 and the two fourth tilting hinge plates 5-14 are all provided with horizontally axial pin holes and are hinged by a third tilting pin 5-15. The third tilting pin 5-15 is parallel to the first tilting pin 5-11.

[0010] Furthermore, the waste rod receiving platform includes a waste rod guide rail frame and a waste rod collection rack; the waste rod guide rail frame includes two guide rods 5-16 symmetrically arranged on the left and right, and at least two guide rod support rods 5-17 are fixedly fixed to the bottom of the guide rods 5-16 from the first end to the last end. The guide rods 5-16 slope downwards from the first end to the last end, and the two guide rods 5-16 are fixedly connected by guide rod connecting rods 5-20; the waste rod collection rack includes components respectively arranged on the two guide rods. Two material collection bases 5-25 are located below the tail end of 5-16. Two right-angled trapezoidal first material collection plates 5-18 are symmetrically fixed to the top of the material collection bases 5-25. The height of the top surface of the first material collection plate 5-18 is less than or equal to the height of the tail end of the corresponding guide rod 5-16. The two first material collection plates 5-18 and the material collection bases 5-25 form an inverted isosceles trapezoidal material collection trough 5-19. A buffer pad is laid on the ground between the two material collection bases 5-25.

[0011] Furthermore, the finished bar receiving platform includes two finished bar guide rails symmetrically arranged on the left and right, and two finished bar collection racks respectively arranged at the tail ends of the two finished bar guide rails; the finished bar guide rails include two guide plates 5-21 symmetrically arranged on the left and right, and the guide plates 5-21 are inclined downward from the head end to the tail end; the finished bar collection racks include two horizontal second collection plates 5-22 symmetrically arranged on the left and right, the bottom of the tail ends of the two guide plates 5-21 are respectively fixed to the top of the head ends of the corresponding two second collection plates 5-22, at least two collection support rods 5-23 are sequentially fixed to the bottom of the second collection plates 5-22 from the head end to the tail end, the two second collection plates 5-22 are connected by a collection connecting rod 5-2, a vertical collection baffle 5-24 is fixed to the tail end of the second collection plate 5-22, and a buffer pad is laid on the ground between the two finished bar collection racks.

[0012] Furthermore, the finished bar collection device includes a finished bar bundling device; the finished bar bundling device includes a steel wire rope, and two steel wire rope fixing frames are symmetrically arranged on the left and right sides of the two finished bar collection frames. The steel wire rope is located above the two finished bar collection frames and its two ends are respectively fixed on the two steel wire rope fixing frames. Three pulley hooks are fitted on the steel wire rope. A steel wire rope balancer is suspended on each of the two pulley hooks on the left and right sides. A steel strip bundling machine is suspended on the hooks of the two steel wire rope balancers. A steel strip conveyor is suspended on the pulley hook in the middle.

[0013] Furthermore, the guide rod 5-16 and the second collection plate 5-22 are both made of square steel, the collection base 5-25 is made of two channel steels welded back to back, the guide plate 5-21 is made of steel plate, and the collection baffle 5-24 is made of vertical channel steel. The guide rod 5-16 is welded to the guide rod support rod 5-17, the guide rod 5-16 is welded to the guide rod connecting rod 5-20, the collection base 5-25 is welded to the first collection plate 5-18, the guide plate 5-21 is welded to the second collection plate 5-22, and the second collection plate 5-22 is welded to the collection support rod 5-23, the collection connecting rod 5-2, and the collection baffle 5-24, respectively.

[0014] Furthermore, the aluminum rod conveying system is used for the sorting and collection of aluminum rods. The system includes a pre-saw conveying section, a mid-saw conveying section, and a post-saw conveying section arranged from left to right. Each conveying section is a roller conveying system, comprising a rectangular frame 2-1 and multiple idlers 2-2 mounted on the frame 2-1. A cutting table 3-1 is provided between the pre-saw conveying section and the mid-saw conveying section. A waste rod collection device is located in the mid-saw conveying section, and a finished rod collection device is located in the post-saw conveying section. A tilting bracket 5-1 is positioned above the frame 2-1 of the corresponding conveying section. A tilting assembly is positioned in front of or behind the frame 2-1 of the corresponding conveying section, and a hinge assembly is positioned on the side of the frame 2-1 of the corresponding conveying section away from the tilting assembly.

[0015] The corresponding sidewalls of the frame 2-1 of the saw conveying section have vertical fifth tilting hinge plates fixed on both the left and right sides of each guide rod 5-16. The first end of the guide rod 5-16 and the corresponding two fifth tilting hinge plates are provided with horizontal pin holes and are hinged by a fourth tilting pin. The corresponding sidewalls of the frame 2-1 of the saw conveying section have two vertical sixth tilting hinge plates fixed on one side of the first end of each guide rod plate 5-21. The middle of one sidewall of the first end of each guide rod plate 5-21 is fixed with a vertical seventh tilting hinge plate. The seventh tilting hinge plate is located between the corresponding two sixth tilting hinge plates. The seventh tilting hinge plate and the corresponding two sixth tilting hinge plates are provided with horizontal pin holes and are hinged by a fifth tilting pin.

[0016] The beneficial effects of this invention are as follows:

[0017] (1) This invention provides a waste rod collection device including a waste rod tilting platform and a waste rod receiving platform, and a finished rod collection device including a finished rod tilting platform and a finished rod receiving platform. Each tilting platform is configured with a tilting cylinder hinged to one side of the tilting bracket to form a tilting assembly, and a support block hinged to the other side to form a hinge assembly. At the same time, the controller is electrically connected to the solenoid valve of each tilting cylinder. The controller can control the tilting piston rod of the tilting cylinder to extend upward or retract downward to control the corresponding tilting bracket to rise or fall, thereby realizing remote, automatic, and stable tilting and collection of waste rods and finished rods. This improves the efficiency of aluminum rod collection after cutting, reduces the labor intensity of personnel, and has a simple structure, is easy to operate, has low operating costs, will not scratch the finished rod body, and can ensure the quality of the final finished rod.

[0018] (2) By hinged to the tilting base and the bottom of the tilting cylinder in the tilting assembly, hinged to the upper part of the tilting piston rod and the corresponding side of the tilting bracket, and fixedly connected to the bottom of the support block and the hinge support in the hinge assembly, and hinged to the top of the support block and the corresponding side of the tilting bracket, the present invention can ensure that the tilting cylinder can extend and retract freely along the tilting direction, improve the stability of the aluminum rod tilting process, and further, when the aluminum rods are sorted and collected in the aluminum rod conveying system, the guide rod of the waste rod receiving platform and the guide rod plate of the finished rod receiving platform are respectively hinged to the frame of the corresponding conveying section, which can buffer the impact of the receiving platform during the aluminum rod receiving and collection process, prevent the tilting vibration of the rod from causing pulling damage to the sawing machine, and extend the service life of the sawing machine and the receiving platform.

[0019] (3) The present invention provides a finished bar bundling device by setting up a steel wire rope fixed on both sides of the finished bar collection rack, a steel wire rope balancer connected to a steel strip bundling machine on the left and right pulley hooks respectively in the three pulley hooks of the steel wire rope, and a steel strip conveyor on the middle pulley hook. This device enables the rapid packaging of the finished bars after collection, and is lightweight and safe. Attached Figure Description

[0020] Figure 1 This is a top view of the waste rod collection device in the aluminum rod collection system of the present invention in Embodiment 1.

[0021] Figure 2 for Figure 1 Left view of the waste bar receiving platform.

[0022] Figure 3 This is a top view of the finished rod collection device in the aluminum rod collection system of the present invention in Embodiment 1.

[0023] Figure 4 for Figure 3 Right view of the receiving platform for intermediate finished bar products.

[0024] Figure 5 for Figure 3 A top-down enlarged view of the tilting table for intermediate finished bars.

[0025] Figure 6 for Figure 5 Front view of the tilting assembly and tilting bracket.

[0026] Figure 7 for Figure 5 Rear view of the central hinge assembly and tilting bracket.

[0027] Figure 8 This is a schematic diagram of the aluminum rod collecting system of the present invention after installation in the aluminum rod conveying system in Embodiment 1.

[0028] In the diagram, 2-1—frame, 2-2—roller, 2-3—adjusting groove; 3-1—cutting table, 3-1-1—left cutting table, 3-1-2—right cutting table, 3-13—saw kerf; 5-1—tilting bracket, 5-2—collecting connecting rod, 5-3—tilting support, 5-4—tilting cylinder, 5-5—tilting piston rod, 5-6—hinge support, 5-7—support block, 5-8—first tilting hinge plate, 5-9—tilting base, 5-10—second tilting hinge plate, 5 -11—First tilting pin, 5-12—Third tilting hinge plate, 5-13—Second tilting pin, 5-14—Fourth tilting hinge plate, 5-15—Third tilting pin, 5-16—Guide rod, 5-17—Guide rod support rod, 5-18—First collecting plate, 5-19—Collecting trough, 5-20—Guide rod connecting rod, 5-21—Guide plate, 5-22—Second collecting plate, 5-23—Collecting support rod, 5-24—Collecting baffle, 5-25—Collecting base. Detailed Implementation

[0029] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.

[0030] It should be specifically noted that: in this invention, "left" and "right" refer to the aluminum rod conveying direction, and "front" and "rear" refer to the horizontal direction perpendicular to the aluminum rod conveying direction, respectively. Figure 8 The directions “left,” “right,” “down,” and “up” in the text are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0031] The aluminum rod collection system of the present invention includes a controller (not shown in the figure), a waste rod collection device, and a finished rod collection device. The waste rod collection device includes a waste rod tilting platform and a waste rod receiving platform. The finished rod collection device includes a finished rod tilting platform and a finished rod receiving platform. The waste rod tilting platform is located on the left side of the finished rod tilting platform. Both the waste rod tilting platform and the finished rod tilting platform include a rectangular tilting bracket 5-1. At least one tilting component is provided in front of or behind the tilting bracket 5-1, and two hinged components are symmetrically arranged on the side away from the tilting component. The tilting component includes a tilting support 5-3 and a tilting cylinder 5-4 hinged to the top of the tilting support 5-3. The tilting piston rod 5-5 of the tilting cylinder 5-4 is vertically upward and hinged to the corresponding side of the tilting bracket 5-1. The hinge assembly includes a hinge support 5-6 and a support block 5-7 fixed to the top of the hinge support 5-6. The upper part of the support block 5-7 is hinged to the corresponding side of the tilting bracket 5-1. The waste bar receiving platform and the finished bar receiving platform are respectively located on the side of the hinge assembly of the corresponding tilting bracket 5-1. The controller is electrically connected to the solenoid valve of the tilting cylinder 5-4.

[0032] This invention provides a waste rod collection device comprising a waste rod tilting platform and a waste rod receiving platform, and a finished rod collection device comprising a finished rod tilting platform and a finished rod receiving platform. Each tilting platform is configured such that a tilting cylinder 5-4 is hinged to one side of a tilting bracket 5-1 to form a tilting assembly, and a support block 5-7 is hinged to the other side to form a hinge assembly. Simultaneously, a controller is electrically connected to the solenoid valve of each tilting cylinder 5-4. The controller can control the tilting piston rod 5-5 of the tilting cylinder 5-4 to extend upwards or retract downwards, controlling the corresponding tilting bracket 5-1 to rise or fall. This enables remote, automatic, and stable tilting and collection of waste rods and finished rods, improving the efficiency of aluminum rod collection after cutting, reducing labor intensity, and enhancing the quality of the finished rods.

[0033] The number of tilting components corresponding to each tilting bracket 5-1 in this invention is set according to the load-bearing requirements, and can be one, two, or more. In this embodiment, there are two tilting components corresponding to the tilting bracket 5-1, and the two tilting components are symmetrically arranged on the corresponding sides of the tilting bracket 5-1. In another embodiment of this invention, there is one tilting component corresponding to the tilting bracket 5-1, and the tilting component is arranged in the middle of the corresponding side of the tilting bracket 5-1. In other embodiments of this invention, there are three tilting components corresponding to the tilting bracket 5-1, and the three tilting components are respectively arranged on the left, middle, and right sides of the corresponding side of the tilting bracket 5-1.

[0034] The orientation of the tilting component and the hinge component on the tilting bracket 5-1 determines the tilting direction. The tilting component can be positioned in front of the tilting bracket 5-1 and the hinge component can be positioned behind the tilting bracket 5-1 to achieve a backward tilting. Alternatively, the tilting component can be positioned behind the tilting bracket 5-1 and the hinge component can be positioned in front of the tilting bracket 5-1 to achieve a forward tilting. The choice of tilting direction is based on the actual site planning and the aluminum rod collection requirements.

[0035] In this embodiment, see Figure 1 In the waste rod collection device, the tilting assembly of the waste rod tilting platform is located behind the corresponding tilting bracket 5-1, and the hinge assembly is located in front of the corresponding tilting bracket 5-1, realizing forward tilting. The waste rod receiving platform is located in front of the corresponding tilting bracket 5-1. In this embodiment, the tilting piston rod 5-5 in the tilting assembly of the waste rod tilting platform is hinged to the rear side of the corresponding tilting bracket 5-1, and the support block 5-7 in the hinge assembly is hinged to the rear side of the corresponding tilting bracket 5-1. In this embodiment, see... Figure 2 The waste bar receiving platform is used to receive and store the waste bars tilted over by the waste bar tilting platform. Specifically, the waste bar receiving platform includes a waste bar guide rail frame and a waste bar collection rack. The waste bar guide rail frame includes two guide rods 5-16 arranged symmetrically on the left and right. At least two guide rod support rods 5-17 are fixedly fixed to the bottom of the guide rods 5-16 from the first end to the last end. The guide rods 5-16 slope downwards from the first end to the last end, and the two guide rods 5-16 are fixedly connected by a guide rod connecting rod 5-20. The waste bar collection rack includes... Two material collection bases 5-25 are respectively set below the tail ends of the two guide rods 5-16. Two right-angled trapezoidal first material collection plates 5-18 are symmetrically fixed to the top of each material collection base 5-25. The height of the top surface of the first material collection plate 5-18 is less than or equal to the height of the tail end of the corresponding guide rod 5-16. A material collection trough 5-19 in the shape of an inverted isosceles trapezoid is formed between the two first material collection plates 5-18 and the material collection bases 5-25. A buffer pad (not shown in the figure) is laid on the ground between the two material collection bases 5-25. In this invention, the "first end" refers to the end closer to the tilting bracket 5-1, and the "tail end" refers to the end farther from the tilting bracket 5-1.

[0036] In this embodiment, see Figure 3 In the finished bar collecting device, the tilting assembly of the finished bar tilting platform is located in front of the corresponding tilting bracket 5-1, and the hinge assembly is located behind the corresponding tilting bracket 5-1, realizing backward tilting. The finished bar receiving platform is located behind the corresponding tilting bracket 5-1. In this embodiment, the tilting piston rod 5-5 in the tilting assembly of the finished bar tilting platform is hinged to the front side of the corresponding tilting bracket 5-1, and the support block 5-7 in the hinge assembly is hinged to the rear side of the corresponding tilting bracket 5-1. In this embodiment, see... Figure 4The finished bar receiving platform is used to receive and store the finished bars tilted over by the finished bar tilting platform. Specifically, the finished bar receiving platform includes two finished bar guide rails symmetrically arranged on the left and right, and two finished bar collecting racks respectively arranged at the tail ends of the two finished bar guide rails; the finished bar guide rails include two guide plates 5-21 symmetrically arranged on the left and right, and the guide plates 5-21 are inclined downward from the first end to the last end; the finished bar collecting racks include two horizontal second collecting plates 5-21 symmetrically arranged on the left and right. 22. The bottom ends of the two guide rod plates 5-21 are respectively fixed to the top ends of the corresponding two second aggregate plates 5-22. At least two aggregate support rods 5-23 are fixed to the bottom of the second aggregate plate 5-22 from the top end to the bottom end. The two second aggregate plates 5-22 are connected by aggregate connecting rods 5-2. A vertical aggregate baffle 5-24 is fixed to the bottom end of the second aggregate plate 5-22. A buffer pad (not shown in the figure) is laid on the ground between the two finished bar aggregate racks.

[0037] The following uses a finished bar collection device as an example to illustrate the structure of the tilting platform. (See also...) Figure 5 , Figure 6 , Figure 7 :

[0038] The tilting cylinder 5-4 is hinged to the corresponding tilting support 5-3. Specifically, two vertical first tilting hinge plates 5-8 are symmetrically fixed to the top of the tilting support 5-3, and a tilting base 5-9 is fixed to the bottom of the tilting cylinder 5-4. Two vertical second tilting hinge plates 5-10 are symmetrically fixed to the bottom of the tilting base 5-9. The two second tilting hinge plates 5-10 are located between the two first tilting hinge plates 5-8. Both the two second tilting hinge plates 5-10 and the two first tilting hinge plates 5-8 have horizontal pin holes and are hinged through the first tilting pin 5-11.

[0039] The tilting piston rod 5-5 is hinged to the corresponding tilting bracket 5-1. Specifically, the tilting assembly includes two parallel and vertical third tilting hinge plates 5-12 fixed to the front sidewall of the tilting bracket 5-1. The upper part of the tilting piston rod 5-5 is located between the two third tilting hinge plates 5-12. Both the tilting piston rod 5-5 and the two third tilting hinge plates 5-12 have horizontally axial pin holes and are hinged through a second tilting pin 5-13, which is parallel to the first tilting pin 5-11. The upper part of the tilting piston rod 5-5 is the remaining part after two D-shaped shafts have been symmetrically cut off from the left and right sides of the cylinder along the axis. It is flat and has pin holes.

[0040] The support block 5-7 is hinged to the corresponding tilting bracket 5-1. Specifically, the hinge assembly includes two parallel and vertical fourth tilting hinge plates 5-14 fixed to the tilting bracket 5-1. The upper part of the support block 5-7 is located between the two fourth tilting hinge plates 5-14. The support block 5-7 and the two fourth tilting hinge plates 5-14 each have horizontally axial pin holes and are hinged by a third tilting pin 5-15, which is parallel to the first tilting pin 5-11. In this embodiment, see... Figure 3 , Figure 5-7 The tilting bracket 5-1 includes a front tilting rod and a rear tilting rod that are parallel to each other. The front tilting rod and the rear tilting rod are connected on the left side by a left tilting rod and on the right side by a right tilting rod. The left tilting rod and the right tilting rod extend a portion of the rear tilting rod. Two hinge components are respectively set at the rear ends of the left tilting rod and the right tilting rod. Specifically, the two fourth tilting hinge plates 5-14 of the left hinge component are respectively fixed on the left and right sides of the portion of the left tilting rod that extends out of the rear tilting rod, and the two fourth tilting hinge plates 5-14 of the right hinge component are respectively fixed on the left and right sides of the portion of the right tilting rod that extends out of the rear tilting rod.

[0041] In this embodiment, the finished bar collection device also includes a finished bar bundling device for bundling and packaging the finished bars. Specifically, the finished bar bundling device includes a steel wire rope with a diameter of 8mm. Two steel wire rope fixing frames are symmetrically arranged on the left and right sides of the two finished bar collection frames as a whole. The steel wire rope is located above the two finished bar collection frames and its two ends are respectively fixed on the two steel wire rope fixing frames. After the steel wire rope is tightened, it is put into three pulley hooks. A steel wire rope balancer is suspended on each of the two pulley hooks on the left and right sides. A steel strip bundling machine is suspended on the hooks of the two steel wire rope balancers. A steel strip conveyor is suspended on the pulley hook in the middle. This can realize the rapid packaging of the finished bars after collection, and it is lightweight and safe.

[0042] In this embodiment, the tilting bracket 5-1 is a 600mm*1500mm square bracket welded from 30mm*30mm square steel; the guide rod 5-16 and the second aggregate plate 5-22 are both made of square steel; the aggregate base 5-25 is made of two channel steels welded back to back, with the groove of one channel steel facing left and the groove of the other channel steel facing right; the guide rod plate 5-21 is made of steel plate; the aggregate baffle 5-24 is a vertical channel steel with its groove facing rearward; the guide rod 5-16 and the guide rod support rod 5-17 are positioned between the guide rod 5-16 and the guide rod support rod 5-17. The material collection base 5-25 is welded to the guide rod connecting rod 5-20, to the first collection plate 5-18, to the guide rod plate 5-21, to the second collection plate 5-22, and to the collection support rod 5-23, the collection connecting rod 5-2, and the collection baffle 5-24, respectively. The inner diameter of each pin hole is 30mm, and the diameter of each pin shaft is 28mm. The drop end of the guide rod 5-16 and the guide rod plate 5-21 is 50mm lower than the entry end, which facilitates the automatic rolling of the rod. The buffer pad is a wear-resistant leather pad with a thickness of 20mm.

[0043] In this embodiment, see Figure 8The aluminum rod collection system of the present invention is used for the classified collection of aluminum rods in an aluminum rod conveying system. The aluminum rod conveying system includes a pre-saw conveying section, a mid-saw conveying section, and a post-saw conveying section arranged from left to right. Each conveying section is a roller conveying system. The roller conveying system includes a rectangular frame 2-1 and multiple idlers 2-2 arranged on the frame 2-1. The bottom of the frame 2-1 is supported on the ground by support legs. The multiple idlers 2-2 are arranged in parallel from left to right. The two ends of the rotating shaft of the idlers 2-2 are supported by bearings on the top of the front and rear sides of the frame 2-1. The idlers 2-2 are driven by a conveying motor and a chain drive system to rotate. The aluminum rods to be cut are fed from the pre-saw conveying section to the aluminum rod conveying system. The aluminum rods are located on the idlers 2-2, and the conveying direction is the same as the direction of the aluminum rod axis. A cutting table 3-1 is arranged between the pre-saw conveying section and the mid-saw conveying section. The cutting table 3-1 includes a left cutting table 3-1-1 and a right cutting table 3-1-2 arranged to the right of the left cutting table 3-1-1. A gap is left between the left cutting table 3-1-1 and the right cutting table 3-1-2 to form a saw kerf 3-13. The left cutting table 3-1-1 is located at the right end of the frame 2-1 in the pre-saw conveying section, and the right cutting table 3-1-2 is located at the left end of the frame 2-1 in the mid-saw conveying section. The cutting table 3-1 is equipped with an aluminum rod sawing system. The waste rod collection device is located in the mid-saw conveying section, and the finished rod collection device is located in the post-saw conveying section. The waste rod tilting table and the finished rod tilting table have tilting supports. Frames 5-1 are respectively set above frames 2-1 of the corresponding conveying sections. The tilting component of the waste bar collection device is set behind the frame 2-1 of the saw conveying section, the hinge component is set in front of the frame 2-1 of the saw conveying section, and the waste bar receiving platform is set in front of the frame 2-1 of the saw conveying section. The tilting component of the finished bar collection device is set in front of the frame 2-1 of the saw post conveying section, the hinge component is set behind the frame 2-1 of the saw post conveying section, and the finished bar receiving platform is set behind the frame 2-1 of the saw post conveying section.

[0044] Specifically, the front sidewall of the frame 2-1 of the sawing conveyor section has vertical fifth tilting hinge plates (not shown in the figure) fixed on both the left and right sides of each guide rod 5-16. The rear end of the guide rod 5-16 is located between the corresponding two fifth tilting hinge plates. The guide rod 5-16 and the corresponding two fifth tilting hinge plates are provided with horizontal pin holes and are hinged through fourth tilting pins (not shown in the figure). The rear sidewall of the frame 2-1 of the sawing conveyor section has two vertical sixth tilting hinge plates (not shown in the figure) fixed on the front side of each guide rod plate 5-21. The middle of the front sidewall of each guide rod plate 5-21 has a vertical seventh tilting hinge plate (not shown in the figure). The seventh tilting hinge plate is located between the corresponding two sixth tilting hinge plates. The seventh tilting hinge plate and the corresponding two sixth tilting hinge plates are provided with horizontal pin holes and are hinged through fifth tilting pins (not shown in the figure).

[0045] This invention, by hinged to the bottom of the tilting base 5-9 and the tilting cylinder 5-4 in the tilting assembly, hinged to the upper part of the tilting piston rod 5-5 and the corresponding side of the tilting bracket 5-1, and fixedly connected to the bottom of the support block 5-7 and the hinge support 5-6 in the hinge assembly, and hinged to the top of the support block 5-7 and the corresponding side of the tilting bracket 5-1, ensures that the tilting cylinder 5-4 can extend and retract freely along the tilting direction, improving the stability of the aluminum rod tilting process. Furthermore, when used in the aluminum rod conveying system for the classification and collection of aluminum rods, the guide rod 5-16 of the waste rod receiving platform and the guide rod plate 5-21 of the finished rod receiving platform are respectively hinged to the frame 2-1 of the corresponding conveying section, which can buffer the impact on the receiving platform during the aluminum rod receiving and collection process, prevent the tilting vibration of the rod from causing pulling damage to the sawing machine, and extend the service life of the sawing machine and the receiving platform.

[0046] The left and right tilting rods of each tilting bracket 5-1 are located between the corresponding adjacent rollers 2-2, without interfering with the movement of the rollers 2-2. When the corresponding tilting piston rod 5-5 is in its lowest position, the highest point of the tilting bracket 5-1 is lower than the lowest point of the aluminum rod. In this embodiment, a V-shaped adjustment groove 2-3 is provided circumferentially in the middle of the roller 2-2, and the highest point of the tilting bracket 5-1 is 30mm lower than the inner bottom surface of the adjustment groove 2-3 to avoid scraping the movement of the rod on the sawing machine.

[0047] In the aluminum rod collecting system of the present invention, the structure of the solenoid valve of the tilting cylinder 5-4 and its connection relationship with the tilting cylinder 5-4 are structures known in the art. As long as the controller can control the extension or retraction of the tilting piston rod 5-5 by controlling the solenoid valve of the tilting cylinder 5-4, it is acceptable. The aluminum rod collecting system of the present invention is equipped with a compressed air system, which includes a 7.5KW drive motor and an air pump. The 7.5KW drive motor drives the air pump to compress air and supply it to the tilting cylinder 5-4, achieving an air pressure of 0.6KPa. The tilting cylinder 5-4 is a cylinder with a stroke of 250°. The solenoid valve of the tilting cylinder 5-4 is a pneumatic solenoid valve, model 4V430C-15. Specifically, the air outlet of the air pump is connected to the pneumatic solenoid valve through a first tilting air pipe. The pneumatic solenoid valve is connected to the rodless chamber and the rod chamber of the tilting cylinder 5-4 through a second tilting air pipe and a third tilting air pipe, respectively.

[0048] In this embodiment, each tilting bracket 5-1 is equipped with two tilting components, and the corresponding two tilting cylinders 5-4 are connected to the same solenoid valve. The controller controls the tilting piston rods 5-5 of the two tilting cylinders 5-4 to extend or retract synchronously through the solenoid valve, so as to lift or retract the corresponding tilting bracket 5-1, thereby further improving the stability of the aluminum rod tilting.

[0049] The aluminum rod collection system of the present invention is equipped with a control panel, which has waste rod lifting and lowering knobs and finished rod lifting and lowering knobs. The waste rod lifting and lowering knobs and finished rod lifting and lowering knobs are electrically connected to the controller. When the waste rod lifting and lowering knob is rotated to one side, it sends a waste rod lifting command to the controller; when it is rotated to the other side, it sends a waste rod lowering command to the controller. When the finished rod lifting and lowering knob is rotated to one side, it sends a finished rod lifting command to the controller; when it is rotated to the other side, it sends a finished rod lowering command to the controller.

[0050] The working principle of the present invention will be explained below with reference to the accompanying drawings:

[0051] The pre-saw conveyor section transports the aluminum rod to be cut to the cutting table 3-1 at the rod head. The aluminum rod sawing system cuts the rod head. After the rod head is cut, the pre-saw conveyor section and the mid-saw conveyor section together transport the aluminum rod to the right to the cutting table 3-1 at the rod tail. The aluminum rod sawing system cuts the rod tail. After the rod tail is cut, the operator judges whether the cut aluminum rod meets the requirements. If it does not meet the requirements, it is a scrap rod. The mid-saw conveyor section and the post-saw conveyor section together transport the aluminum rod to the right until the aluminum rod is on the scrap rod tilting platform. The waste bar lifting command is sent to the controller via the waste bar lifting knob. The controller then controls the solenoid valve of the tilting cylinder 5-4 in the waste bar tilting platform to extend the tilting piston rod 5-5 upward, lifting the corresponding tilting bracket 5-1. The tilting bracket 5-1 forms a downward slope from the rear end to the front end, and the waste bars roll down the tilting bracket 5-1 onto the two corresponding guide rods 5-16, continuing to roll forward along the two guide rods 5-16 into the two collection troughs 5-19, completing the collection of waste bars. Subsequently, the waste bar is controlled... The lifting knob sends a waste bar drop command to the controller. The controller then controls the corresponding tilting piston rod 5-5 to retract downwards, causing the tilting bracket 5-1 to return to its original position. If the requirements are met, it is considered a finished bar. The sawing conveyor section and the post-saw conveyor section together convey the aluminum bar to the right until the aluminum bar is above the finished bar tilting platform. The finished bar lifting knob sends a finished bar lift command to the controller. The controller then controls the solenoid valve of the tilting cylinder 5-4 in the finished bar tilting platform to extend the tilting piston rod 5-5 upwards, lifting the corresponding tilting bracket 5-1. 1. The tilting bracket 5-1 slopes downwards from front to rear. The finished bars roll down the tilting bracket 5-1 onto the corresponding four guide plates 5-21, and continue rolling backwards onto the four second collection plates 5-22. They are then collected by the finished bar collection rack by the collection baffle 5-24. Subsequently, a command to drop the finished bars is sent to the controller via the finished bar lifting knob. The controller then controls the corresponding tilting piston rod 5-5 to retract downwards, causing the corresponding tilting bracket 5-1 to return to its original position. In this invention, the "bar head" refers to the right end of the aluminum bar, and the "bar tail" refers to the left end of the aluminum bar.

[0052] Obviously, the above embodiments are merely some, not all, of the embodiments of the present invention. The above embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention. Based on the above embodiments, all other embodiments obtained by those skilled in the art without inventive effort, that is, all modifications, equivalent substitutions, and improvements made within the spirit and principle of this application, fall within the scope of protection claimed by the present invention.

Claims

1. An aluminum rod collection system characterized by, The application relates to a waste rod collecting device and a finished rod collecting device, and the waste rod collecting device comprises a waste rod tipping table and a waste rod receiving table, and the finished rod collecting device comprises a finished rod tipping table and a finished rod receiving table, wherein the waste rod tipping table is arranged on the left side of the finished rod tipping table; the waste rod tipping table and the finished rod tipping table each comprise a rectangular tipping bracket (5-1), at least one tipping assembly is arranged in front of or behind the tipping bracket (5-1), two hinging assemblies are symmetrically arranged on the left and right sides away from the tipping assembly, the tipping assembly comprises a tipping support (5-3) and a tipping cylinder (5-4) hinged to the top of the tipping support (5-3), a tipping piston rod (5-5) of the tipping cylinder (5-4) is vertically upward and is hinged to the corresponding side of the tipping bracket (5-1), the hinging assembly comprises a hinging support (5-6) and a supporting block (5-7) fixed to the top of the hinging support (5-6), the upper portion of the supporting block (5-7) is hinged to the corresponding side of the tipping bracket (5-1), and the waste rod receiving table and the finished rod receiving table are arranged on the side where the hinging assembly of the corresponding tipping bracket (5-1) is arranged; the controller is electrically connected with the electromagnetic valve of the tipping cylinder (5-4); The waste rod receiving table comprises a waste rod guide rod rail frame and a waste rod collecting frame; the waste rod guide rod rail frame comprises two guide rod poles (5-16) symmetrically arranged on the left and right sides, at least two guide rod supporting poles (5-17) are fixed to the bottom of the guide rod pole (5-16) from the head end to the tail end in sequence, the guide rod pole (5-16) is downwardly inclined from the head end to the tail end, and the two guide rod poles (5-16) are fixedly connected through a guide rod connecting pole (5-20); the waste rod collecting frame comprises two collecting bases (5-25) arranged below the tail ends of the two guide rod poles (5-16) in sequence, two first collecting plates (5-18) in the shape of right-angle trapezoids are fixed to the top of the collecting base (5-25) and symmetrically arranged on the front and back sides, the height of the top surface of the head end first collecting plate (5-18) is less than or equal to the height of the tail end of the corresponding guide rod pole (5-16), the two first collecting plates (5-18) and the collecting base (5-25) form a collecting groove (5-19) in the shape of an inverted isosceles trapezoid, and a layer of buffer pad is arranged on the ground between the two collecting bases (5-25). The finished rod receiving station comprises two finished rod guide rod rail frames arranged symmetrically left and right, and two finished rod collecting frames arranged respectively at the tail ends of the two finished rod guide rod rail frames; the finished rod guide rod rail frame comprises two guide rod plates (5-21) arranged symmetrically left and right, which are inclined downward from the head end to the tail end; the finished rod collecting frame comprises two horizontal second collecting plates (5-22) arranged symmetrically left and right, the bottom ends of the two guide rod plates (5-21) are fixed respectively at the top ends of the corresponding two second collecting plates (5-22), and the bottom of the second collecting plate (5-22) is sequentially fixed with at least two collecting support rods (5-23) from the head end to the tail end, the two second collecting plates (5-22) are connected through a collecting connecting rod (5-2), and the tail end of the second collecting plate (5-22) is fixed with a vertical collecting baffle (5-24); a layer of buffer pad is laid on the ground between the two finished rod collecting frames; The application relates to a classification and collection device for aluminum rods on an aluminum rod conveying system, the aluminum rod conveying system comprising, from left to right, a pre-saw conveying section, a middle-saw conveying section and a post-saw conveying section, each conveying section being a roller conveying system, the roller conveying system comprising a rectangular frame (2-1) and a plurality of supporting rollers (2-2) arranged on the frame (2-1), a cutting table (3-1) being arranged between the pre-saw conveying section and the middle-saw conveying section, the waste rod collecting device being arranged on the middle-saw conveying section, and the finished rod collecting device being arranged on the post-saw conveying section; the tilting bracket (5-1) is arranged above the frame (2-1) of the corresponding conveying section, the tilting assembly is arranged in front of or behind the frame (2-1) of the corresponding conveying section, and the hinged assembly is arranged away from the tilting assembly on the frame (2-1) of the corresponding conveying section. The head end of the waste rod guide rod (5-16) of the waste rod receiving station is hinged to the frame (2-1) of the middle-saw conveying section, and the head end of the guide rod plate (5-21) of the finished rod receiving station is hinged to the frame (2-1) of the post-saw conveying section, so as to buffer the impact on the receiving station during the process of receiving and collecting the aluminum rods and prevent the rod body from being pulled and damaged by the vibration of tilting.

2. The aluminum billet collection system of claim 1, wherein, When the corresponding tilting assembly of the tilting bracket (5-1) is one, the tilting assembly is arranged in the middle of the corresponding side of the tilting bracket (5-1); when the corresponding tilting assembly of the tilting bracket (5-1) is two, the two tilting assemblies are arranged symmetrically left and right on the corresponding side of the tilting bracket (5-1).

3. The aluminum billet collection system of claim 1, wherein, The top of the tipping support (5-3) is fixed with two vertical first tipping hinge plates (5-8) in left-right symmetry, the bottom of the tipping cylinder (5-4) is fixed with a tipping base (5-9), the bottom of the tipping base (5-9) is fixed with two vertical second tipping hinge plates (5-10) in left-right symmetry, the two second tipping hinge plates (5-10) are located between the two first tipping hinge plates (5-8), and the two second tipping hinge plates (5-10) and the two first tipping hinge plates (5-8) are both provided with pin holes with horizontal axis and are hinged by a first tipping pin shaft (5-11).

4. The aluminum billet collection system of claim 3, wherein, The tipping assembly includes two third tipping hinge plates (5-12) fixed on the corresponding side walls of the tipping bracket (5-1) in parallel and vertically, the upper part of the tipping piston rod (5-5) is located between the two third tipping hinge plates (5-12), the tipping piston rod (5-5) and the two third tipping hinge plates (5-12) are both provided with pin holes with horizontal axis and are hinged by a second tipping pin shaft (5-13), and the second tipping pin shaft (5-13) is parallel to the first tipping pin shaft (5-11).

5. The aluminum billet collection system of claim 3, wherein, The hinge assembly includes two fourth tipping hinge plates (5-14) fixed on the tipping bracket (5-1) in parallel and vertically, the upper part of the support block (5-7) is located between the two fourth tipping hinge plates (5-14), the support block (5-7), the two fourth tipping hinge plates (5-14) are both provided with pin holes with horizontal axis and are hinged by a third tipping pin shaft (5-15), and the third tipping pin shaft (5-15) is parallel to the first tipping pin shaft (5-11).

6. The aluminum billet collection system of claim 1, wherein, The finished rod collecting device includes a finished rod bundling device; the finished rod bundling device includes a steel wire rope, two steel wire rope fixing frames are symmetrically arranged on the left and right sides of the two finished rod collecting racks, the steel wire rope is located above the two finished rod collecting racks and is fixed at both ends of the two steel wire rope fixing frames, three pulley hooks are sleeved on the steel wire rope, one steel wire rope balancer is hung on each of the two pulley hooks on the left and right sides, one steel belt bundling machine is hung on the hooks of the two steel wire rope balancers, and one steel belt conveyor is hung on the pulley hook in the middle.

7. The aluminum billet collection system of claim 1, wherein, The material of the guide rod (5-16) and the second collecting plate (5-22) is square steel, the collecting base (5-25) is formed by welding two channel steels in opposite directions, the material of the guide rod plate (5-21) is a steel plate, the collecting baffle (5-24) is a vertical channel steel, the guide rod (5-16) and the guide rod support rod (5-17) are weldedly connected, the guide rod (5-16) and the guide rod connecting rod (5-20) are weldedly connected, the collecting base (5-25) and the first collecting plate (5-18) are weldedly connected, the guide rod plate (5-21) and the second collecting plate (5-22) are weldedly connected, and the second collecting plate (5-22) is respectively weldedly connected with the collecting support rod (5-23), the collecting connecting rod (5-2), and the collecting baffle (5-24).

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