A circular downlight assembly device

Abstract

The present invention relates to the technical field of downlight production and manufacturing equipment, and more specifically, it relates to a circular downlight assembly device, the key points of which are as follows: a first mounting platform, a conveying device arranged on the first mounting platform, a light source mounting device, a detection device, a lens mounting device, and a label printing device arranged in sequence along the conveying direction of the conveying device; wherein the conveying device is used to transport the lamp to be assembled, the light source mounting device is used to fix the light source board on the lamp cup, the detection device is used to confirm the screw locking state of the lamp and perform power-on re-lighting detection, the lens mounting device is used to cover the lens on the lamp cup, and the label printing device is used to perform laser marking on the lamp. The present invention has the advantages of improving the assembly efficiency of lamps and reducing the defective rate of lamps.

Description

Technical Field

[0001] The present invention relates to the technical field of downlight production and manufacturing equipment, and more particularly, to a circular downlight assembly device. Background Art

[0002] Downlights refer to downward-emitting lighting fixtures embedded in the ceiling. They are mainly composed of a lamp cup, a light source board, a base box and a lens (diffuser plate). Compared with incandescent lamps, downlights have the advantages of low power consumption, long service life, small size, and the ability to maintain the overall unity and perfection of architectural decoration. Therefore, they are widely used in offices, halls, shopping malls and other occasions.

[0003] The production process of downlights mainly includes fixing the light source board on the lamp cup, performing light source testing after fixing the light source, pressing the lens onto the lamp cup and printing a logo on the lamp cup.

[0004] The above technical solution has defects: in the above process, the operation mainly relies on manual means, resulting in low production efficiency of downlights, requiring a large amount of manpower and material resources, and manual transfer between each process is also required, further reducing production efficiency; in addition, since manual assembly is prone to errors, the quality of the lamps is reduced and the defective rate of the lamps is high. Summary of the Invention

[0005] In view of the shortcomings of the prior art, the present invention aims to provide a circular downlight assembly device, which has the advantages of improving the assembly efficiency of lamps and reducing the defective rate of lamps.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a circular downlight assembly device, comprising: a first mounting platform, a conveying device arranged on the first mounting platform, a light source mounting device, a detection device, a lens mounting device, and a label printing device arranged in sequence along the conveying direction of the conveying device;

[0007] Among them, the conveying device is used to transport the lamp to be assembled, the light source installation device is used to fix the light source board on the lamp cup, the detection device is used to confirm the screw locking status of the lamp and perform power-on and light recovery detection, the lens installation device is used to close the lens cover to the lamp cup, and the label printing device is used to laser mark the lamp.

[0008] In one embodiment, the conveying device includes a first rotating wheel, a second rotating wheel, a power system, a synchronous belt, a track and a plurality of receiving components;

[0009] The first rotating wheel and the second rotating wheel are respectively arranged at the two ends of the first mounting platform, the power system is installed at the bottom of the first mounting platform, the output end of the power system is connected to the first rotating wheel, the synchronous belt is wound around the first rotating wheel and the second rotating wheel, the track is arranged on the outer periphery of the synchronous belt, and the multiple accommodating components are arranged at intervals on the track and fixedly connected to the synchronous belt.

[0010] In one embodiment, the receiving assembly includes:

[0011] A clamping portion, clamped on the track, one side of the clamping portion being connected to the synchronous belt;

[0012] The supporting part is installed on the clamping part and is used to support the lamp to be processed. A mounting plate is fixed on the supporting part, a groove is provided on the mounting plate, and blocking members are respectively installed at the four corners of the mounting plate. The mounting plate also has a first recessed position that cooperates with the bottom of the lamp.

[0013] In one embodiment, the light source installation device includes:

[0014] The sensing mechanism includes a first bracket provided on one side of the conveying device and a first sensor provided on the first bracket, wherein an output end of the first sensor is flush with the lamp on the conveying device;

[0015] The pressing mechanism includes a second bracket provided on a side of the conveying line away from the sensing mechanism, a first driving member mounted on the second bracket, a disc transmission-connected to an output end of the first driving member, and two pressing posts spaced apart at the bottom of the disc;

[0016] The positioning mechanism includes a first mounting seat provided on one side of the conveying device, a first slide bar provided on the first mounting seat, a second driving member installed on the first slide bar, and a first connecting plate sleeved on the first slide bar, wherein the first connecting plate is transmission-connected to the second driving member, and a circular hole is formed on one side of the first connecting plate to match the outer periphery of the lamp;

[0017] The locking mechanism is arranged on one side of the positioning mechanism and is used to lock screws on the lamp fixed by the positioning mechanism.

[0018] In one embodiment, the locking mechanism includes a screw supply portion, a third bracket, a first lifting member, a second lifting member, an electric screwdriver and a screwdriver nozzle;

[0019] The third bracket is arranged on one side of the conveying device, the screw supply part is arranged on the top of the third bracket, the first lifting member and the second lifting member are both installed on the third bracket, the electric screwdriver is transmission connected to the output end of the first lifting member, the first lifting member is used to drive the electric screwdriver to move in the vertical direction, the screwdriver nozzle is transmission connected to the output end of the second lifting member, the second lifting member is used to drive the screwdriver nozzle to move in the vertical direction, the screwdriver nozzle is connected to the screw supply part, and corresponds to the notch in the lamp.

[0020] In one embodiment, the detection device comprises:

[0021] The screw height detection mechanism includes a fourth bracket provided on one side of the conveying device, a third driving member provided on the fourth bracket, and two second sensors transmission-connected to the output end of the third driving member;

[0022] A complex light detection mechanism, comprising a fifth bracket arranged on one side of the fourth bracket, a fourth driving member arranged on the fifth bracket, a light shielding cover transmission-connected to the output end of the fourth driving member, and two complex light probes arranged at the bottom of the light shielding cover;

[0023] The sorting mechanism is used to sort out lamps with unqualified inspection results, including a sixth bracket arranged on one side of the fifth bracket, a first transverse moving member arranged on the sixth bracket, a first grabbing assembly transmission-connected to the first transverse moving member, and a storage box arranged on a side of the conveying device away from the sixth bracket.

[0024] In one embodiment, the lens mounting device comprises:

[0025] A second mounting platform is provided on one side of the conveying device;

[0026] a feeding mechanism, mounted on the second mounting platform, for storing and conveying lenses;

[0027] A mounting frame is provided on one side of the second mounting platform and is mounted on the conveying device;

[0028] a transverse movement mechanism comprising a fifth driving member mounted on the mounting frame, a guide rail disposed on one side of the fifth driving member, and a connecting member slidably disposed on the guide rail;

[0029] The adsorption and pressing mechanism comprises a sixth driving member transmission-connected to the transverse movement mechanism, a pressing member transmission-connected to the output end of the sixth driving member, and a suction cup arranged on one side of the pressing member.

[0030] In one embodiment, the feeding mechanism comprises:

[0031] a sliding assembly comprising a sliding groove provided on the surface of the second mounting platform, a slide plate slidably provided on the sliding groove, and a seventh driving member provided at an input end of the slide plate;

[0032] A material storage assembly, comprising a base disposed at the input end of the chute, a plurality of limit rods vertically disposed on the outer periphery of the base, and a ring disposed on the top of the plurality of limit rods;

[0033] An opening is provided on the second mounting platform, and the seventh driving member is transmission-connected to the slide via the opening. The base is communicated with the slide groove, and the slide is arranged between the base and the slide groove. A second recessed position for accommodating a lens is provided on the slide.

[0034] In one embodiment, the label printing device includes:

[0035] The flip transition mechanism includes a second mounting seat provided on one side of the conveying device, a second slide bar provided on the second mounting seat, a second connecting plate slidably mounted on the second slide bar, an eighth driving member transmission-connected to the second connecting plate, a rotary cylinder provided on one side of the second connecting plate, and a clamping member transmission-connected to the output end of the rotary cylinder;

[0036] A first laser marking mechanism is provided on one side of the conveying device and is used to perform laser marking on the bottom of the lamp cup;

[0037] The second laser marking mechanism is arranged on one side of the first laser marking mechanism and is used to perform laser marking on the top of the bottom box.

[0038] In one embodiment, a discharge device is provided at the discharge end of the conveying device for transferring the processed downlights from the conveying device to a non-processing area.

[0039] The above-mentioned circular downlight assembly equipment has the following beneficial effects:

[0040] First, in the present invention, the lamps to be processed can be sequentially transported to each processing device through a conveying device for processing, so as to complete the light source installation, detection, lens installation, and laser marking of the downlight, with a high degree of automation, thereby improving the assembly efficiency of the downlight;

[0041] Secondly, the present invention can reduce the consumption of manpower, reduce the impact on the quality of downlights caused by manual assembly, improve the quality of downlights, reduce the defective rate of downlights, and have good economic benefits for enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 is a top view of the assembled device in this embodiment;

[0043] Figure 2Schematic diagram of the overall structure of the assembly equipment in this embodiment;

[0044] Figure 3 is a perspective view of the assembled device in this embodiment;

[0045] Figure 4 Schematic diagram of the structure of the conveying device in this embodiment;

[0046] Figure 5 is a schematic structural diagram of the accommodation component in this embodiment;

[0047] Figure 6 is a structural schematic diagram of the light source installation device in this embodiment;

[0048] Figure 7 Schematic diagram of the structure of the locking mechanism in this embodiment;

[0049] Figure 8 Schematic diagram of the structure of the detection device in this embodiment;

[0050] Figure 9 Schematic diagram of the structure of the sorting mechanism in this embodiment;

[0051] Figure 10 Schematic diagram of the structure of the lens mounting device in this embodiment;

[0052] Figure 11 Schematic diagram of the structure of the feeding mechanism in this embodiment;

[0053] Figure 12 Schematic diagram of the structure of the label printing device in this embodiment;

[0054] Figure 13 It is a structural schematic diagram of the blanking device in this embodiment.

[0055] In the figure: 1. First mounting platform; 2. Conveying device; 21. First rotating wheel; 22. Second rotating wheel; 23. Power system; 24. Synchronous belt; 25. Track; 26. Accommodating assembly; 261. Clamping portion; 262. Supporting portion; 2621. Mounting plate; 2622. Groove; 2623. Blocking member; 2624. First recessed position; 3. Light source mounting device; 31. Sensing mechanism; 311. First bracket; 312. First sensor; 32. Pressing mechanism; 321. Second bracket; 322. First driving member; 323. Disc; 324. Pressing column; 33 , positioning mechanism; 331, first mounting seat; 332, first slide bar; 333, second driving member; 334, first connecting plate; 3341, round hole; 34, locking mechanism; 341, screw supply unit; 342, third bracket; 343, first lifting member; 344, second lifting member; 345, electric screwdriver; 346, screwdriver nozzle; 4, detection device; 41, screw height detection mechanism; 411, fourth bracket; 412, third driving member; 413, second sensor; 42, complex light detection mechanism; 421, fifth bracket; 422, fourth driving member; 423, light shielding cover ; 424, complex light probe; 43, sorting mechanism; 431, sixth bracket; 432, first transverse moving member; 433, first grabbing assembly; 4331, ninth driving member; 4332, pneumatic finger; 434, storage box; 5, lens mounting device; 51, second mounting platform; 511, opening; 52, feeding mechanism; 521, sliding assembly; 5211, chute; 5212, slide; 5213, seventh driving member; 5214, second recessed position; 522, storage assembly; 5221, base; 5222, limit rod; 5223, ring; 53, installation Frame; 54, transverse movement mechanism; 541, fifth driving member; 542, guide rail; 543, connecting member; 55, adsorption pressing mechanism; 551, sixth driving member; 552, pressing member; 6, label printing device; 61, flip transition mechanism; 611, second mounting seat; 612, second slide bar; 613, second connecting plate; 614, eighth driving member; 615, rotary cylinder; 616, clamping member; 62, first laser marking mechanism; 63, second laser marking mechanism; 7, unloading device; 71, seventh bracket; 72, second transverse moving member; 73, second grabbing assembly. DETAILED DESCRIPTION

[0056] The present invention is described in detail below with reference to the accompanying drawings and embodiments.

[0057] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0058] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, unless otherwise specifically defined.

[0059] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0060] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0061] A circular downlight assembly device, such as Figure 1-3 As shown, it includes: a first mounting platform 1, a conveying device 2 arranged on the first mounting platform 1, a light source mounting device 3, a detection device 4, a lens mounting device 5 and a label printing device 6 arranged in sequence along the conveying direction of the conveying device 2;

[0062] Among them, the first mounting platform 1 is used to install the foundation, the conveying device 2 is used to transport the lamp to be assembled, the light source mounting device 3 is used to fix the light source board on the lamp cup, the detection device 4 is used to confirm the screw locking status of the lamp and perform power-on and re-light detection, the lens mounting device 5 is used to close the lens cover to the lamp cup, and the label printing device 6 is used to perform laser marking on the lamp.

[0063] The present invention can transport the lamps to be processed to each processing device in sequence through the conveying device 2 to complete the light source installation, detection, lens installation, and laser marking of the downlight. It has a high degree of automation and improves the assembly efficiency of the downlight. It can also reduce manpower consumption, reduce the impact on the quality of the downlight caused by manual assembly, improve the quality of the downlight, and reduce the defective rate of the downlight, which has good economic benefits for the enterprise.

[0064] Specifically, such as Figure 4 As shown, the conveying device 2 includes a first rotating wheel 21, a second rotating wheel 22, a power system 23, a synchronous belt 24, a track 25 and a plurality of receiving components 26;

[0065] The first rotating wheel 21 and the second rotating wheel 22 are respectively arranged at the two ends of the first mounting platform 1; the power system 23 is installed at the bottom of the first mounting platform 1, and the output end of the power system 23 is connected to the first rotating wheel 21 for driving the first rotating wheel 21 to rotate; the synchronous belt 24 is wound around the first rotating wheel 21 and the second rotating wheel 22, and is fixedly connected to the accommodating component 26 for driving the accommodating component 26 to transmit; the track 25 is arranged on the outer periphery of the synchronous belt 24, and multiple accommodating components 26 are slidably arranged on the track 25.

[0066] The power system 23 drives the first rotating wheel 21 to rotate. Under the influence of the first rotating wheel 21, the synchronous belt 24 follows the first rotating wheel 21 to transmit the power. The synchronous belt 24 drives the second rotating wheel 22 to rotate. At the same time, under the influence of the synchronous belt 24, the receiving assembly 26 slides on the track 25 to transport the lamp placed on the receiving assembly 26. In this embodiment, the synchronous belt 24 is engaged with the first rotating wheel 21 and the second rotating wheel 22 respectively.

[0067] Further, such as Figure 5 As shown, the accommodating assembly 26 includes a clamping portion 261 and a supporting portion 262, which is used to accommodate the lamp to be processed;

[0068] The clamping portion 261 is secured to the rail 25, with one side of the clamping portion 261 connected to the synchronous belt 24. The supporting portion 262 is mounted on the clamping portion 261 and is used to support the lamp to be processed. A mounting plate 2621 is fixed to the supporting portion 262, which has a groove 2622 formed therein for accommodating the buckle of the inverted lamp. Stoppers 2623 are mounted at the four corners of the mounting plate 2621 to limit the movement of the inverted lamp on the supporting portion 262. The mounting plate 2621 also has a first recessed portion 2624 that mates with the bottom of the lamp and is used to support and position the lamp when it is placed upright. In this embodiment, the supporting portion 262 and the clamping portion 261 are both square plates, the stoppers 2623 are arc-shaped blocks, and the first recessed portion 2624 is a cylindrical recessed member.

[0069] Specifically, such as Figure 6 As shown, the light source installation device 3 includes a sensing mechanism 31 , a pressing mechanism 32 , a positioning mechanism 33 and a locking mechanism 34 .

[0070] The sensing mechanism 31 includes a first bracket 311 arranged on one side of the conveying device 2 and a first sensor 312 arranged on the first bracket 311. The output end of the first sensor 312 is flush with the lamp on the conveying device 2; when the conveying device 2 conveys the lamp to be assembled, the first sensor 312 can sense whether the lamp has reached the specified position to facilitate the subsequent process.

[0071] The clamping mechanism 32 includes a second bracket 321 arranged on the side of the conveyor line away from the sensing mechanism 31, a first driving member 322 installed on the second bracket 321, a disc 323 transmission-connected to the output end of the first driving member 322, and two clamping columns 324 spaced apart at the bottom of the disc 323; the first driving member 322 drives the disc 323 and the clamping columns 324 to move back and forth in the vertical direction, so as to press the light source panel into the lamp cup.

[0072] When the first sensing mechanism 31 senses that the lamp has entered the operating position of the clamping mechanism 32, the first driving member 322 drives the disc 323 and the clamping column 324 to move downward to press the light source panel into the lamp cup, and then the first driving member 322 drives the disc 323 and the clamping column 324 to reset, and this cycle is completed.

[0073] The positioning mechanism 33 includes a first mounting seat 331 disposed on one side of the conveying device 2, a first slide bar 332 disposed on the first mounting seat 331, a second driving member 333 mounted on the first slide bar 332, and a first connecting plate 334 sleeved on the first slide bar 332. The first connecting plate 334 is in driving connection with the second driving member 333. The first connecting plate 334 is provided with a circular hole 3341 that matches the outer periphery of the lamp. The second driving member 333 drives the first connecting plate 334 to reciprocate in the vertical direction.

[0074] When the conveying device 2 conveys the lamp to the positioning mechanism 33, the second driving member 333 drives the first connecting plate 334 to move downward, and the lamp is stuck in the circular hole 3341 to limit the position of the lamp, so that the locking mechanism 34 can screw the lamp. After locking, the second driving member 333 drives the first connecting plate 334 to reset, and this is a cycle.

[0075] The locking mechanism 34 is disposed on one side of the positioning mechanism 33 and is used to screw the lamp fixed by the positioning mechanism 33 .

[0076] Further, such as Figure 7 As shown, the locking mechanism 34 includes a screw supply portion 341 , a third bracket 342 , a first lifting member 343 , a second lifting member 344 , an electric screwdriver 345 and a screwdriver nozzle 346 ;

[0077] The third bracket 342 is arranged on one side of the conveying device 2, the screw supply part 341 is arranged on the top of the third bracket 342, the first lifting member 343 and the second lifting member 344 are both installed on the third bracket 342, the electric screwdriver 345 is transmission-connected to the output end of the first lifting member 343, the first lifting member 343 is used to drive the electric screwdriver 345 to move in the vertical direction, the screwdriver nozzle 346 is transmission-connected to the output end of the second lifting member 344, the second lifting member 344 is used to drive the screwdriver nozzle 346 to move in the vertical direction, the screwdriver nozzle 346 is connected to the screw supply part 341, and corresponds to the notch in the lamp.

[0078] In this embodiment, the screw supply part 341 is a screw arranging machine to complete the supply and arrangement of screws; the screw nozzle 346 is connected to the screw supply part 341 through an air pipe (not shown in the figure), and the screw supply part 341 supplies the screws to the screw nozzle 346 through the air pipe. After the positioning mechanism 33 fixes the lamp to be fastened with screws, the second lifting member 344 drives the screw nozzle 346 to move downward to align with the notch in the lamp, and the first lifting member 343 drives the electric screwdriver 345 to move downward to lock the screw in the screw nozzle 346 into the notch.

[0079] Specifically, such as Figure 8-9 As shown, the detection device 4 includes a screw height detection mechanism 41 , a complex light detection mechanism 42 and a sorting mechanism 43 .

[0080] The screw height detection mechanism 41 includes a fourth bracket 411 arranged on one side of the conveying device 2, a third driving member 412 arranged on the fourth bracket 411, and two second sensors 413 connected to the output end of the third driving member 412; the third driving member 412 drives the second sensor 413 to move back and forth in the vertical direction.

[0081] When the lamp is conveyed to the screw height detection mechanism 41 through the conveying device 2, the third driving member 412 drives the second sensor 413 to move downward, and the second sensor 413 confirms the screw locking height. When the screw is not completely locked, the screw height difference is higher than its normal value, which can be used to determine whether the screw is completely locked. After confirmation, the third driving member 412 drives the second sensor 413 to reset, and this cycle is repeated.

[0082] The compound light detection mechanism 42 includes a fifth bracket 421 arranged on one side of the fourth bracket 411, a fourth driving member 422 arranged on the fifth bracket 421, a light shielding cover 423 transmission-connected to the output end of the fourth driving member 422, and two compound light probes 424 arranged at the bottom of the light shielding cover 423; the fourth driving member 422 drives the light shielding cover 423 and the compound light probe 424 to move back and forth in the vertical direction, and the input end of the compound light probe 424 is connected to the power supply (not shown in the figure) and cooperates with the power supply interface of the light source board of the lamp.

[0083] After the lamp is transmitted to the re-light detection mechanism 42, the fourth driving member 422 drives the light shielding cover 423 and the re-lighting probe 424 to move downward, and the two re-lighting probes 424 are connected to the power-on interface on the light source board. The current is passed from the power supply to the lamp to re-light. The light shielding cover 423 cooperates with the lamp opening to block the light emitted when the lamp re-lights. After the re-lighting is completed, the fourth driving member 422 drives the light shielding cover 423 and the re-lighting probe 424 to reset, and this cycle is repeated to determine whether the lamp is qualified.

[0084] The sorting mechanism 43 is used to sort out lamps with unqualified inspection results, and includes a sixth bracket 431 arranged on one side of the fifth bracket 421, a first transverse moving member 432 arranged on the sixth bracket 431, a first grabbing assembly 433 transmission-connected to the first transverse moving member 432, and a storage box 434 arranged on a side of the conveying device 2 away from the sixth bracket 431; the first transverse moving member 432 drives the first grabbing assembly 433 to move back and forth in the horizontal direction, the first grabbing assembly 433 is used to grab unqualified lamps, and the storage box 434 is used to store unqualified lamps.

[0085] In this embodiment, the first grasping component 433 includes a ninth driving member 4331 arranged at the output end of the first horizontal moving member 432 and a pneumatic finger 4332 transmission-connected to the output end of the ninth driving member 4331; the ninth driving member 4331 drives the pneumatic finger 4332 to move back and forth in the vertical direction, and the pneumatic finger 4332 is used to clamp unqualified lamps.

[0086] When unqualified lamps are transferred to the sorting device, the first transverse moving member 432 drives the ninth driving member 4331 to move horizontally to directly above the unqualified lamps, the ninth driving member 4331 drives the pneumatic finger 4332 to move downward, the pneumatic finger 4332 grabs the lamp, and then the ninth driving member 4331 drives the pneumatic finger 4332 to move upward, the first transverse moving member 432 drives the ninth driving member 4331 to move above the storage box 434, the ninth driving member 4331 drives the pneumatic finger 4332 to move downward, the pneumatic finger 4332 releases the lamp, and the unqualified lamps arrive in the storage box 434, and then the components are reset, and this cycle is repeated to complete the sorting of unqualified lamps.

[0087] Specifically, such as Figure 10 As shown, the lens mounting device 5 includes a second mounting platform 51 , a feeding mechanism 52 , a mounting frame 53 , a transverse movement mechanism 54 and an adsorption and pressing mechanism 55 .

[0088] The second mounting platform 51 is arranged on one side of the conveying device 2; the feeding mechanism 52 is installed on the second mounting platform 51 for storing and conveying lenses; the mounting frame 53 is arranged on one side of the second mounting platform 51 and is mounted on the conveying device 2; the transverse movement mechanism 54 includes a fifth driving member 541 installed on the mounting frame 53, a guide rail 542 arranged on one side of the fifth driving member 541 and a connecting member 543 slidably arranged on the guide rail 542; the adsorption and pressing mechanism 55 includes a sixth driving member 551 transmission-connected to the transverse movement mechanism 54, a pressing member 552 transmission-connected to the output end of the sixth driving member 551 and a suction cup (not shown in the figure) arranged on one side of the pressing member 552.

[0089] Further, such as Figure 11 As shown, the feeding mechanism 52 includes a transverse movement component and a storage component 522.

[0090] The sliding assembly 521 includes a sliding groove 5211 arranged on the surface of the second mounting platform 51, a slide plate 5212 slidably arranged on the sliding groove 5211, and a seventh driving member 5213 arranged at the input end of the slide plate 5212; an opening 511 is provided on the second mounting platform 51, and the seventh driving member 5213 is transmission-connected to the slide plate 5212 through the opening 511, and is used to drive the slide plate 5212 to slide back and forth in the horizontal direction. A second recessed position 5214 for accommodating a lens is provided on the slide plate 5212.

[0091] The stocking assembly 522 is mounted on a base 5221 at the input end of the chute 5211, with a plurality of vertically positioned stop rods 5222 disposed on the periphery of the base 5221 and a circular ring 5223 disposed on top of the stop rods 5222. The base 5221 is connected to the chute 5211, and the slide 5212 is disposed between the base 5221 and the chute 5211. In this embodiment, a plurality of lenses enter the stocking assembly 522 through the circular ring 5223 and are stacked on the base 5221. The stop rods 5222 engage the periphery of the lenses to restrict their movement.

[0092] In the initial state, the second recessed position 5214 on the slide 5212 is close to the output end of the slide groove 5211. When the lens needs to be transported, the seventh driving member 5213 drives the slide 5212 to slide so that the second recessed position 5214 is aligned with the bottom of the base 5221, and the lens on the base 5221 falls into the second recessed position 5214. Then the seventh driving member 5213 drives the slide 5212 to slide so that the second recessed position 5214 loads the lens to the output end of the slide groove 5211, which is convenient for the adsorption and pressing mechanism 55 to absorb.

[0093] In this embodiment, the fifth driving member 541 drives the connecting member 543 to slide back and forth on the guide rail 542. The connecting member 543 is a plate, and the guide rail 542 is arranged on one side of the connecting member 543; the sixth driving member 551 drives the pressing member 552 to move back and forth in the vertical direction. The side wall of the pressing member 552 is also provided with an exhaust port. The suction cup is connected to the vacuum device through the exhaust port. The pressing member 552 is a columnar member.

[0094] The fifth driving member 541 drives the connecting member 543 to slide on the guide rail 542, so that the adsorption and pressing mechanism 55 provided on the connecting member 543 is aligned with the second recessed position 5214, and the sixth driving member 551 drives the pressing member 552 to move downward, and the vacuum device performs air extraction, so that the suction cup adsorbs the lens on the second recessed position 5214, and then the sixth driving member 551 drives the pressing member 552 to move upward, and the fifth driving member 541 drives the connecting member 543 to slide, so that the pressing member 552 is aligned with the lamp, and the sixth driving member 551 drives the pressing member 552 to move downward, and the pressing member 552 presses the lens into the opening of the lamp, and the vacuum device releases the adsorption of the suction cup on the lens, and then the components are reset, which is a cycle.

[0095] Specifically, such as Figure 12 As shown, the label printing device 6 includes a flip transition mechanism 61 , a first laser marking mechanism 62 and a second laser marking mechanism 63 .

[0096] The flipping transition mechanism 61 includes a second mounting seat 611 arranged on one side of the conveying device 2, a second slide bar 612 arranged on the second mounting seat 611, a second connecting plate 613 slidably mounted on the second slide bar 612, an eighth driving member 614 transmission-connected to the second connecting plate 613, a rotary cylinder 615 arranged on one side of the second connecting plate 613, and a clamping member 616 transmission-connected to the output end of the rotary cylinder 615; when the lamp is transmitted to the flipping transition mechanism 61, the eighth driving member 614 drives the rotary cylinder 615 arranged on one side of the second connecting plate 613 to move downward, and after the clamping member 616 clamps the lamp, the rotary cylinder 615 rotates 180°, the clamping member 616 releases the lamp, and the lamp is placed upside down on the accommodating component 26, and then each component is reset to complete the flipping of the lamp.

[0097] A first laser marking mechanism 62 is provided on one side of the conveying device 2 and is used to laser mark the bottom of the lamp cup. A second laser marking mechanism 63 is provided on one side of the first laser marking mechanism 62 and is used to laser mark the top of the bottom box. The laser marking mechanism is conventional technology and will not be described in detail here.

[0098] Further, such as Figure 13 As shown, a discharge device 7 is provided at the discharge end of the conveyor device 2 for transferring processed downlights from the conveyor device 2 to a non-processing area. In this embodiment, the discharge device 7 includes a seventh bracket 71 disposed on one side of the conveyor device 2, a second transverse moving member 72 disposed on the seventh bracket 71, and a second grabbing assembly 73 transmission-connected to the output end of the second transverse moving member 72. The second transverse assembly is connected to the first transverse assembly, and the second grabbing assembly 73 works together with the first grabbing assembly 433 to complete the transfer of the downlights.

[0099] It is further explained that the first driving member 322, the second driving member 333, the third driving member 412, the fourth driving member 422, the fifth driving member 541, the sixth driving member 551, the seventh driving member 5213, the eighth driving member 614, the ninth driving member 4331, the first transverse moving member 432, the second transverse moving member 72, the first lifting member 343 and the second lifting member 344 can all use cylinders.

[0100] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A circular downlight assembly device, characterized in that: include: a first mounting platform, a conveying device arranged on the first mounting platform, a light source mounting device, a detection device, a lens mounting device and a label printing device arranged in sequence along the conveying direction of the conveying device; The conveying device is used to transport the lamp to be assembled, the light source installation device is used to fix the light source board on the lamp cup, the detection device is used to confirm the screw locking status of the lamp and perform power-on and light-recovery detection, the lens installation device is used to fit the lens cover to the lamp cup, and the label printing device is used to perform laser marking on the lamp; The light source mounting device includes a sensing mechanism, a pressing mechanism, a positioning mechanism and a locking mechanism, the sensing mechanism including a first bracket arranged on one side of the conveying device and a first sensor arranged on the first bracket, the output end of the first sensor being flush with the lamp on the conveying device, the pressing mechanism including a second bracket arranged on the side of the conveying device away from the sensing mechanism, a first driving member mounted on the second bracket, a disc transmission-connected to the output end of the first driving member and two pressing columns spaced apart at the bottom of the disc, the positioning mechanism including a first mounting seat arranged on one side of the conveying device, a first sliding rod arranged on the first mounting seat, a second driving member mounted on the first sliding rod and a first connecting plate sleeved on the first sliding rod, and the first connecting plate is transmission-connected to the second driving member, a circular hole matching the outer circumference of the lamp is opened on one side of the first connecting plate, and the locking mechanism is arranged on one side of the positioning mechanism for locking a screw on the lamp fixed by the positioning mechanism; The detection device includes a screw height detection mechanism, a complex light detection mechanism and a sorting mechanism. The screw height detection mechanism includes a fourth bracket arranged on one side of the conveying device, a third driving member arranged on the fourth bracket and two second sensors connected to the output end of the third driving member. The complex light detection mechanism includes a fifth bracket arranged on one side of the fourth bracket, a fourth driving member arranged on the fifth bracket, a light shielding cover connected to the output end of the fourth driving member and two complex light probes arranged at the bottom of the light shielding cover. The sorting mechanism is used to sort lamps with unqualified detection results, and includes a sixth bracket arranged on one side of the fifth bracket, a first transverse moving member arranged on the sixth bracket, a first grabbing assembly connected to the first transverse moving member and a storage box arranged on the side of the conveying device away from the sixth bracket.

2. The circular downlight assembly device according to claim 1, characterized in that: The conveying device includes a first rotating wheel, a second rotating wheel, a power system, a synchronous belt, a track and a plurality of receiving components; The first rotating wheel and the second rotating wheel are respectively arranged at the two ends of the first mounting platform, the power system is installed at the bottom of the first mounting platform, the output end of the power system is connected to the first rotating wheel, the synchronous belt is wound around the first rotating wheel and the second rotating wheel, the track is arranged on the outer periphery of the synchronous belt, and the multiple accommodating components are arranged at intervals on the track and fixedly connected to the synchronous belt.

3. The circular downlight assembly equipment according to claim 2, characterized in that: The receiving assembly comprises: A clamping portion, clamped on the track, one side of the clamping portion being connected to the synchronous belt; The supporting part is installed on the clamping part and is used to support the lamp to be processed. A mounting plate is fixed on the supporting part, a groove is provided on the mounting plate, and blocking members are respectively installed at the four corners of the mounting plate. The mounting plate also has a first recessed position that cooperates with the bottom of the lamp.

4. The circular downlight assembly device according to claim 1, characterized in that: The locking mechanism includes a screw supply part, a third bracket, a first lifting member, a second lifting member, an electric screwdriver and a screwdriver nozzle; The third bracket is arranged on one side of the conveying device, the screw supply part is arranged on the top of the third bracket, the first lifting member and the second lifting member are both installed on the third bracket, the electric screwdriver is transmission connected to the output end of the first lifting member, the first lifting member is used to drive the electric screwdriver to move in the vertical direction, the screwdriver nozzle is transmission connected to the output end of the second lifting member, the second lifting member is used to drive the screwdriver nozzle to move in the vertical direction, the screwdriver nozzle is connected to the screw supply part, and corresponds to the notch in the lamp.

5. The circular downlight assembly equipment according to claim 1, characterized in that: The lens mounting device comprises: A second mounting platform is provided on one side of the conveying device; a feeding mechanism, mounted on the second mounting platform, for storing and conveying lenses; A mounting frame is provided on one side of the second mounting platform and is mounted on the conveying device; a transverse movement mechanism comprising a fifth driving member mounted on the mounting frame, a guide rail disposed on one side of the fifth driving member, and a connecting member slidably disposed on the guide rail; The adsorption and pressing mechanism comprises a sixth driving member transmission-connected to the transverse movement mechanism, a pressing member transmission-connected to the output end of the sixth driving member, and a suction cup arranged on one side of the pressing member.

6. The circular downlight assembly equipment according to claim 5, characterized in that: The feeding mechanism comprises: a sliding assembly comprising a sliding groove provided on the surface of the second mounting platform, a slide plate slidably provided on the sliding groove, and a seventh driving member provided at an input end of the slide plate; A material storage assembly, comprising a base disposed at the input end of the chute, a plurality of limit rods vertically disposed on the outer periphery of the base, and a ring disposed on the top of the plurality of limit rods; An opening is provided on the second mounting platform, and the seventh driving member is transmission-connected to the slide via the opening. The base is communicated with the slide groove, and the slide is arranged between the base and the slide groove. A second recessed position for accommodating a lens is provided on the slide.

7. The circular downlight assembly equipment according to claim 1, characterized in that: The label printing device comprises: The flip transition mechanism includes a second mounting seat provided on one side of the conveying device, a second slide bar provided on the second mounting seat, a second connecting plate slidably mounted on the second slide bar, an eighth driving member transmission-connected to the second connecting plate, a rotary cylinder provided on one side of the second connecting plate, and a clamping member transmission-connected to the output end of the rotary cylinder; A first laser marking mechanism is provided on one side of the conveying device and is used to perform laser marking on the bottom of the lamp cup; The second laser marking mechanism is arranged on one side of the first laser marking mechanism and is used to perform laser marking on the top of the bottom box.

8. The circular downlight assembly device according to claim 1, characterized in that: The discharge end of the conveying device is provided with a discharge device for transferring the processed downlights from the conveying device to a non-processing area.

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