A take-up machine with uniform winding function

Abstract

The application discloses a take-up machine with uniform winding function, which comprises a rack and a take-up wheel, the inside of the rack is provided with the take-up wheel, the take-up wheel is installed with a shaft rod, the shaft rod is installed with the rack, one side of the rack is installed with a control box, the supporting rod of the rack is installed with a wire arranging device, and both sides of the take-up wheel are provided with installation grooves. The take-up machine with uniform winding function is used for rotating the connecting pipe, extending each first rack and second rack from the installation groove, preventing the wire and cable beyond the height of the baffle on both sides of the take-up wheel from loosening, rotating the sleeve pipe, limiting the movable end of the wire and cable between the butt joint rod and the recess of the first installation plate, preventing the wound wire and cable from loosening, rotating the limiting screw rod, keeping the wire and cable in a straight state when the take-up machine winds the wire and cable, winding the wire and cable on the outside of the take-up wheel, and facilitating the compact winding of the wire and cable on the outside of the take-up wheel.

Description

Technical Field

[0001] This invention relates to the field of winding machine technology, specifically a winding machine with uniform winding function. Background Technology

[0002] The take-up machine can neatly wind up wires and cables. It uses an adjustable speed motor and can automatically wind up the wires. It is equipped with a dedicated control cabinet and is easy to operate. When laying wires and cables, start the take-up machine. The take-up machine can release the wires and cables wound on the surface of the take-up reel at a uniform speed, so that the wires and cables can be laid in an orderly manner.

[0003] The take-up machine controls the orderly winding of wires and cables onto the take-up reel via a mounted guide rod. As the take-up reel rotates once, the guide rod travels a distance equal to one wire diameter, winding in a clockwise direction. When the guide rod reaches the edge of the take-up reel, a limit switch activates, causing the guide rod to move in the opposite direction, ensuring the wires and cables are neatly and evenly wound onto the surface of the take-up reel. Because the baffles on both sides of the take-up reel have fixed dimensions, if the thickness of the wound wires and cables exceeds the height of the baffles, the wires and cables must be cut and rewound on a new take-up machine. If the wires and cables are not cut and continue to be wound on the surface of the take-up reel, it is difficult to wind them neatly and orderly. Wires and cables exceeding the height of the baffles on both sides of the take-up reel are prone to loosening, preventing the take-up reel from neatly winding more wires and cables. Summary of the Invention

[0004] The purpose of this invention is to provide a take-up machine with uniform winding function to solve the problem mentioned in the background art that, due to the fixed specifications of the baffles on both sides of the take-up reel, when the winding thickness of the wire and cable exceeds the height of the baffles on both sides of the take-up reel, the wire and cable exceeding the height of the baffles on both sides of the take-up reel is prone to loosening, making it impossible for the take-up reel to neatly and orderly wind up more wire and cable.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a take-up machine with uniform winding function, comprising a frame and a take-up reel, wherein the take-up reel is provided inside the frame and is mounted to a shaft, the shaft is mounted to the frame, a control box is mounted on one side of the frame, and a wire guide is mounted on the support rod of the frame, and mounting grooves are provided on both sides of the take-up reel, and the mounting grooves are movably connected to gears through bearings;

[0006] The convex tooth surface of the gear is sequentially engaged with the convex tooth surface of the first rack and the convex tooth surface of the second rack. A connecting tube is fixed on one side of the gear, and the connecting tube extends through the mounting groove and is sleeved with the shaft. A limiting mechanism is provided on the side of the gear away from the connecting tube, and the limiting mechanism includes a convex tooth block, a convex tooth disk, a limiting spring, a first slider and a first sliding groove. The convex tooth block is fixed on the side of the gear away from the connecting tube.

[0007] Preferably, the convex tooth block is in contact with the convex tooth surface of the convex tooth disk, and a limit spring is fixed on the side of the convex tooth disk away from the convex tooth block, and the limit spring is sleeved with the shaft.

[0008] Preferably, the end of the limiting spring away from the toothed disc is fixed to the take-up reel, the two sides of the toothed disc are connected to the first slider, and the mounting groove is provided with the first sliding groove on the two sides near the first slider, and the first slider slides and the first sliding groove are slidably connected.

[0009] Preferably, the support rod of the frame is connected to a first mounting plate, a fixing frame is fixed on the upper side of the first mounting plate, and a support plate is connected to the inner side of the fixing frame.

[0010] Preferably, the fixing frame is connected to a connecting rod on the side near the support plate, and a connecting rod runs through the inside of the support plate, with a connecting groove inside the connecting rod.

[0011] Preferably, the connecting rod is slidably connected to the docking groove, a sleeve is sleeved on the outside of the docking rod, and the sleeve is movably connected to the support plate through a bearing. The groove of the first mounting plate and the lower end of the docking rod are respectively fixed with a first connecting pad.

[0012] Preferably, a second mounting plate is fixed to the upper side of the cable tray, a fixing plate is connected to the upper side of the second mounting plate, and a second sliding groove is provided inside the second mounting plate.

[0013] Preferably, the interior of the second slide groove is movably connected to the limiting screw via a bearing, the second slide groove is movably docked with the second slider, and the limiting screw passes through the interior of the second slider.

[0014] Preferably, an extrusion plate is fixed to the upper side of the second slider, and a second connecting pad is fixed to the groove of the extrusion plate and the groove of the fixing plate, respectively.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the take-up machine with uniform winding function pinches the connecting tube and rotates it, so that each of the first and second racks extends out of the mounting groove, making it difficult for the wires and cables exceeding the height of the baffles on both sides of the take-up wheel to loosen. Rotating the sleeve restricts the movable end of the wires and cables between the groove of the connecting rod and the first mounting plate, making it difficult for the wound wires and cables to loosen. Rotating the limiting screw allows the wires and cables to remain taut and wrapped around the take-up wheel when the take-up machine winds them up, making it easy to tightly wind the wires and cables on the outside of the take-up wheel.

[0016] 1. This take-up machine with uniform winding function controls the motor and cable guide of the take-up machine through the control box. Under the action of the cable guide, the take-up machine evenly and orderly winds up the wires and cables on the outside of the take-up reel. When the winding thickness of the wires and cables exceeds the height of the baffles on both sides of the take-up reel, the connecting tube is pinched and rotated, causing the gear to rotate with the connecting tube. This causes the two first racks and two second racks to move in opposite directions, so that each of the first and second racks extends out of the mounting slot, lengthening the baffles on both sides of the take-up reel. When the gear stops rotating, the cam disc is squeezed by the limiting spring, restricting the cam disc and the cam block together, making it difficult for the gear to rotate. This fixes the length of the first and second racks extending out of the mounting slot, allowing the wires and cables exceeding the height of the baffles on both sides of the take-up reel to be neatly and orderly wound on the surface of the take-up reel. This prevents the wires and cables exceeding the height of the baffles on both sides of the take-up reel from loosening, allowing the take-up machine to neatly and orderly wind up more wires and cables.

[0017] 2. When the winding machine with uniform winding function finishes winding the wire and cable, it is necessary to fix the movable end of the wire and cable to prevent it from loosening after winding. Place the movable end of the wire and cable on the groove of the first mounting plate, continuously pull the movable end of the wire and cable, and rotate the sleeve at the same time to make the connecting rod move down along the connecting rod to squeeze the movable end of the wire and cable, so that the movable end of the wire and cable is restricted between the connecting rod and the groove of the first mounting plate. After the winding machine finishes winding the wire and cable, the movable end of the wire and cable is stably restricted between the connecting rod and the first mounting plate, so that the wound wire and cable is not easy to loosen.

[0018] 3. This winding machine with uniform winding function places the wire and cable in the groove of the fixed plate when winding the wire and cable. At the same time, the limiting screw is rotated to move the extrusion plate toward the fixed plate, so that the extrusion plate and the fixed plate squeeze the wire and cable. When the winding machine winds the wire and cable, the wire and cable remain taut. This allows the wire and cable to be wound tightly around the take-up reel while the winding machine is winding the wire and cable in a taut state, making it easy to tightly wind the wire and cable on the outside of the take-up reel. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present invention;

[0020] Figure 2 This is a top view of the cross-sectional structure of the present invention;

[0021] Figure 3 This is a front view cross-sectional diagram of the limiting mechanism of the present invention;

[0022] Figure 4 This is a schematic diagram of the left-side cross-sectional structure of the first and second racks of the present invention;

[0023] Figure 5 This is a right-side view of the gear and convex tooth block structure of the present invention;

[0024] Figure 6 This is a schematic diagram of the left cross-sectional structure of the toothed disc and the first slider of the present invention;

[0025] Figure 7 This is a front view cross-sectional diagram of the connecting rod and the mating rod of the present invention;

[0026] Figure 8 This is a bottom view cross-sectional diagram of the connecting rod and the docking rod of the present invention;

[0027] Figure 9 This is a front view cross-sectional diagram of the second slider and extrusion plate of the present invention.

[0028] In the diagram: 1. Frame; 2. Take-up reel; 3. Shaft; 4. Control box; 5. Cable guide; 6. Mounting groove; 7. Gear; 8. First rack; 9. Second rack; 10. Connecting pipe; 11. Limiting mechanism; 111. Convex tooth block; 112. Convex tooth disc; 113. Limiting spring; 114. First slider; 115. First slide groove; 12. First mounting plate; 13. Fixing frame; 14. Support plate; 15. Connecting rod; 16. Connecting rod; 17. Connecting groove; 18. Sleeve; 19. First connecting pad; 20. Second mounting plate; 21. Fixing plate; 22. Second slide groove; 23. Limiting screw; 24. Second slider; 25. Extrusion plate; 26. Second connecting pad. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Please see Figure 1-9This invention provides a technical solution: a take-up machine with uniform winding function, comprising a frame 1 and a take-up reel 2. The take-up reel 2 is disposed inside the frame 1 and is mounted to a shaft 3. The shaft 3 is mounted to the frame 1. A control box 4 is mounted on one side of the frame 1, and a wire guide 5 is mounted on the support rod of the frame 1. Rearing grooves 6 are provided on both sides of the take-up reel 2, and the rearing grooves 6 are movably connected to gears 7 via bearings. The convex tooth surface of the gear 7 sequentially engages with the convex tooth surface of the first rack 8 and the convex tooth surface of the second rack 9. A connecting pipe 10 is fixed to one side of the gear 7, and the connecting pipe 10 extends through the rearing groove 6 and is sleeved with the shaft 3. A limiting mechanism 11 is provided on the side of the gear 7 away from the connecting pipe 10, and the limiting mechanism 11 includes a convex tooth block 111, a convex tooth disc 112, a limiting spring 113, a first slider 114, and a first... A convex tooth block 111 is fixed on the side of the gear 7 away from the connecting pipe 10. The convex tooth block 111 is in contact with the convex tooth surface of the convex tooth disk 112. A limit spring 113 is fixed on the side of the convex tooth disk 112 away from the convex tooth block 111, and the limit spring 113 is sleeved with the shaft 3. The end of the limit spring 113 away from the convex tooth disk 112 is fixed to the take-up reel 2. First sliders 114 are connected to both sides of the convex tooth disk 112. First grooves 115 are respectively opened on both sides of the mounting groove 6 near the first sliders 114. The first sliders 114 and the first grooves 115 are slidably connected. The gear 7 is meshed with the first rack 8 and the second rack 9. A rubber pad is connected to the outside of the connecting pipe 10. The convex tooth block 111 is meshed with the convex tooth disk 112. The cross-sectional dimensions of the first slider 114 match the cross-sectional dimensions of the first groove 115.

[0031] The control box 4 controls the motor of the take-up machine and the wire guide 5, so that the take-up machine can evenly and orderly wind up the wires and cables on the outside of the take-up reel 2 under the action of the wire guide 5. When the winding thickness of the wires and cables exceeds the height of the baffles on both sides of the take-up reel 2, the connecting tube 10 is pinched and rotated. A rubber pad is connected to the outside of the connecting tube 10 to prevent the operator from slipping when pinching the connecting tube 10 and rotating it. The gear 7 rotates with the connecting tube 10. The gear 7 meshes with the first rack 8 and the second rack 9. When the gear 7 rotates, it drives the first rack 8 and the second rack 9 to move. The two first racks 8 move in opposite directions and the two second racks 9 move in opposite directions, so that each of the first racks 8 and the second rack 9 extends out of the mounting groove 6 and lengthens the baffles on both sides of the take-up reel 2.

[0032] When gear 7 rotates, the convex tooth block 111 presses against the convex tooth disk 112, and slides into contact with the first sliding groove 115 via the first slider 114, preventing the convex tooth disk 112 from rotating and allowing it to move left and right. As the convex tooth block 111 presses against the convex tooth disk 112, the convex tooth disk 112 slides along the first sliding groove 115, disengaging from the convex tooth block 111. This causes the limiting spring 113 to compress and contract. When gear 7 stops rotating, the convex tooth disk 112, under the action of the limiting spring 113, presses against the convex tooth block 111, allowing the convex tooth disk 112 and convex tooth block 111 to return to their original positions. The re-meshing and docking restricts the toothed disc 112 and the toothed block 111 together, making it difficult for the gear 7 to rotate. The length of the first rack 8 and the second rack 9 extending out of the mounting groove 6 is fixed. When the winding thickness of the wire and cable exceeds the height of the baffles on both sides of the take-up reel 2, the first rack 8 and the second rack 9 can extend and restrict it to the outside of the baffles on the take-up reel 2. This allows the wire and cable exceeding the height of the baffles on both sides of the take-up reel 2 to be neatly and orderly wound on the surface of the take-up reel 2, making it less likely for the wire and cable exceeding the height of the baffles on both sides of the take-up reel 2 to loosen. This allows the take-up machine to neatly and orderly wind up more wire and cable.

[0033] The support rod of the frame 1 is connected to the first mounting plate 12. The upper side of the first mounting plate 12 is fixed with a fixing frame 13. The inner side of the fixing frame 13 is connected with a support plate 14. The side of the fixing frame 13 near the support plate 14 is connected with a connecting rod 15. The inside of the support plate 14 is through a connecting rod 16, and the inside of the connecting rod 16 is provided with a connecting groove 17. The connecting rod 15 and the connecting groove 17 are slidably connected. The outer side of the connecting rod 16 is fitted with a sleeve 18, and the sleeve 18 is movably connected to the support plate 14 through a bearing. The groove of the first mounting plate 12 and the lower end of the connecting rod 16 are respectively fixed with a first connecting pad 19. The cross-sectional dimensions of the connecting rod 15 and the connecting groove 17 are matched. The cross-sectional shape of the connecting rod 15 is rectangular. The connecting rod 16 and the sleeve 18 are threadedly connected. The first connecting pad 19 is made of rubber.

[0034] When the winding machine finishes winding the wire and cable, the movable end of the wire and cable needs to be fixed to prevent it from loosening after winding. Place the movable end of the wire and cable on the groove of the first mounting plate 12, and continuously pull the movable end of the wire and cable while rotating the sleeve 18. The rectangular cross-section of the connecting rod 15 prevents the connecting rod 16 from rotating with the sleeve 18. The connecting rod 16 is threadedly connected to the sleeve 18, so that when the sleeve 18 rotates, the connecting rod 16 moves along the connecting rod 15, pressing down on the movable end of the wire and cable. This restricts the movable end of the wire and cable between the connecting rod 16 and the groove of the first mounting plate 12. The first connecting pad 19 is made of rubber, which strengthens the compression of the movable end of the wire and cable by the connecting rod 16 and the first mounting plate 12, and makes it less likely for the movable end of the wire and cable to be scratched. After the winding machine finishes winding the wire and cable, the movable end of the wire and cable is stably restricted between the connecting rod 16 and the first mounting plate 12, making the wound wire and cable less prone to loosening.

[0035] A second mounting plate 20 is fixed to the upper side of the cable tray 5. A fixing plate 21 is connected to the upper side of the second mounting plate 20. A second sliding groove 22 is opened inside the second mounting plate 20. The interior of the second sliding groove 22 is movably connected to the limiting screw 23 through a bearing. The second sliding groove 22 is movably connected to the second slider 24. The limiting screw 23 passes through the interior of the second slider 24. An extrusion plate 25 is fixed to the upper side of the second slider 24. A second connecting pad 26 is fixed to the groove of the extrusion plate 25 and the groove of the fixing plate 21 respectively. The second sliding groove 22 matches the second slider 24. The second slider 24 is threadedly connected to the limiting screw 23. The second connecting pad 26 is made of rubber.

[0036] When the winding machine winds up the wire and cable, the wire and cable are placed in the groove of the fixed plate 21. At the same time, the limiting screw 23 is rotated, and the second slider 24 is threadedly connected to the limiting screw 23, so that the second slider 24 moves along the second slide groove 22 and moves closer to the fixed plate 21. The extrusion plate 25 moves towards the fixed plate 21, so that the extrusion plate 25 and the fixed plate 21 extrude the wire and cable. The second connecting pad 26 is made of rubber and has a certain deformation capacity, so that the wire and cable are not easily scratched when the extrusion plate 25 and the fixed plate 21 extrude the wire and cable. When the winding machine winds up the wire and cable, the wire and cable remain taut. The position of the extrusion plate 25 can be adjusted so that the extrusion plate 25 and the fixed plate 21 can easily fix wires and cables of different diameters. When the winding machine winds up the wire and cable, the wire and cable can remain taut and be wound around the take-up reel 2, so that the wire and cable can be tightly wound on the outside of the take-up reel 2.

[0037] In summary, by controlling the motor and cable guide 5 of the take-up machine through the control box 4, the take-up machine, under the action of the cable guide 5, evenly and orderly winds the wires and cables onto the outside of the take-up reel 2. The connecting tube 10 is pinched and rotated, causing the first rack 8 and the second rack 9 to extend the baffles on both sides of the take-up reel 2. When the gear 7 stops rotating, the cam disc 112, under the action of the limit spring 113, presses against the cam block 111, fixing the length of the first rack 8 and the second rack 9 extending beyond the mounting groove 6. This prevents the wires and cables exceeding the height of the baffles on both sides of the take-up reel 2 from loosening. Rotating the sleeve 18 restricts the movable end of the wire and cable between the connecting rod 16 and the groove of the first mounting plate 12, making the wound wire and cable less prone to loosening. When the winding machine winds up the wire and cable, rotating the limiting screw 23 causes the extrusion plate 25 and the fixing plate 21 to extrude the wire and cable, so that the wire and cable can remain taut and be wound with the take-up reel 2 when the winding machine winds up the wire and cable, making it easy to tightly wind the wire and cable on the outside of the take-up reel 2. The contents not described in detail in this description are existing technologies known to those skilled in the art.

[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A take-up machine with uniform winding function, comprising a rack (1) and a take-up wheel (2), characterized in that: the inside of the rack (1) is provided with the take-up wheel (2), and the take-up wheel (2) is installed with a shaft (3), the shaft (3) is installed with the rack (1), one side of the rack (1) is installed with a control box (4), and a wire arranging device (5) is installed with a support rod of the rack (1), both sides of the take-up wheel (2) are provided with a placing groove (6), and the placing groove (6) is movably connected with a gear (7) through a bearing; the convex tooth surface of the gear (7) is in sequence opposite to the convex tooth surface of a first rack (8) and the convex tooth surface of a second rack (9), one side of the gear (7) is fixed with a connecting pipe (10), the connecting pipe (10) penetrates and extends out of the placing groove (6) and is sleeved with the shaft (3), one side of the gear (7) away from the connecting pipe (10) is provided with a limiting mechanism (11), and the limiting mechanism (11) comprises a convex tooth block (111), a convex tooth disc (112), a limiting spring (113), a first sliding block (114) and a first sliding groove (115), and one side of the gear (7) away from the connecting pipe (10) is fixed with the convex tooth block (111). the convex tooth surface of the convex tooth block (111) is opposite to the convex tooth surface of the convex tooth disc (112), one side of the convex tooth disc (112) away from the convex tooth block (111) is fixed with the limiting spring (113), and the limiting spring (113) is sleeved with the shaft (3).

2. The take-up machine with uniform winding function according to claim 1, characterized in that: one end of the limiting spring (113) away from the convex tooth disc (112) is fixed with the take-up wheel (2), both sides of the convex tooth disc (112) are connected with the first sliding block (114), both sides of the placing groove (6) close to the first sliding block (114) are respectively provided with the first sliding groove (115), and the first sliding block (114) is slidably connected with the first sliding groove (115).

3. The take-up machine with uniform winding function according to claim 2, characterized in that: a first placing plate (12) is connected with the support rod of the rack (1), the upper side of the first placing plate (12) is fixed with a fixing frame (13), and the inner side of the fixing frame (13) is connected with a support plate (14).

4. The take-up machine with uniform winding function according to claim 1, characterized in that: one side of the fixing frame (13) close to the support plate (14) is connected with a connecting rod (15), the inside of the support plate (14) penetrates an abutting rod (16), and the inside of the abutting rod (16) is provided with an abutting groove (17).

5. The take-up machine with uniform winding function according to claim 4, characterized in that: the connecting rod (15) is slidably connected with the abutting groove (17), the outer side of the abutting rod (16) is sleeved with a sleeve pipe (18), the sleeve pipe (18) is movably connected with the support plate (14) through a bearing, and the recess of the first placing plate (12) and the lower end of the abutting rod (16) are respectively fixed with a first connecting pad (19).

6. The take-up machine with uniform winding function according to claim 5, characterized in that: the upper side of the wire arranging device (5) is fixed with a second placing plate (20), the upper side of the second placing plate (20) is connected with a fixed plate (21), and the inside of the second placing plate (20) is provided with a second sliding groove (22).

7. The take-up machine with uniform winding function according to claim 1, characterized in that: the inside of the second sliding groove (22) is movably connected with a limiting screw (23) through a bearing, the second sliding groove (22) is movably connected with a second sliding block (24), and the inside of the second sliding block (24) penetrates the limiting screw (23).

8. The take-up machine with uniform winding function according to claim 7, characterized in that: ​ 9. The take-up machine with uniform winding function according to claim 8, characterized in that: The upper side of the second sliding block (24) is fixed with an extrusion plate (25), and the recesses of the extrusion plate (25) and the fixed plate (21) are respectively fixed with a second connecting pad (26).

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