A connection fitting shaping and assembly device for MOSFET power module
By designing a connecting accessories shaping and assembly equipment for MOSFET power modules, the problem of difficult bending and shaping of the connecting pole piece in the prior art is solved, rapid shaping and automatic connection are achieved, and assembly accuracy and yield rate are improved.
Patent Information
- Application Number
- CN202310672226.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-08
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2043-06-08
AI Technical Summary
During the assembly process of existing MOSFET power modules, it is impossible to quickly bending and shaping the connecting pole piece, and repeated positioning is required, which can easily cause accuracy deviations and lead to low yield.
A kind of connection accessories plastic assembly equipment for MOSFET power module is designed, including a plastic shaping mechanism, a shaping mechanism, a shaping mechanism and a positioning mechanism. Through the synergy of these mechanisms, rapid shaping of the connecting pole piece and automatic base with the base are realized. connect.
The equipment can quickly bending and shaping the connecting pole piece without repeated positioning, reduce the production line length, improve assembly accuracy and yield rate, and has good market application value.
Smart Images

Figure CN116779478B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of connection accessories for electric power equipment, and in particular to connection accessory shaping and assembling equipment for a MOSFET power module. Background Art
[0002] A power semiconductor module (MOSFET power module) is a device that combines multiple semiconductor chips according to certain functions and modes and then seals them into one. It is mainly used in the power circuit of power electronic systems and is the core hardware for realizing power conversion.
[0003] The MOSFET power module includes a base, a package shell, a MOSFET device and a MOSFET driver. The MOSFET device and the MOSFET driver are arranged on the base, and a connection contact is arranged on the base, and is connected to the MOSFET driver through a connection electrode. The base, the MOSFET device and the MOSFET driver are arranged in the package shell, and the connection contact passes through the base and is exposed from the package shell to connect with an external device. The connection electrode is made of a conductive material and can be bent and shaped. The existing MOSFET assembly is to first install the MOSFET device and the MOSFET driver on the base through an assembly mechanism, and then manually bend the connection electrode, weld one end to the connection contact, and connect the other end to the MOSFET driver contact. In order to realize automated processing, it is necessary to use a bending device to bend the connection electrode in advance, and then go to the next process to reposition the workpiece, and then weld it by a welding mechanism. This not only increases the length of the production line and the number of equipment, but also multiple positioning is prone to cause precision deviation, resulting in low yield. Therefore, it is necessary to provide an assembly device with a simple structure to quickly bend and shape the connection electrode and connect it to the base. Summary of the invention
[0004] In order to solve the deficiencies in the prior art, the present invention provides a new type of connection accessory shaping and assembly equipment for MOSFET power modules, so as to solve the problem that the connection pole pieces cannot be quickly bent and shaped during the existing MOSFET assembly process, and repeated positioning is required, which easily causes precision deviation.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A connection fitting shaping and assembly device for a MOSFET power module, used for shaping a connection electrode piece and connecting it with a base, comprising a shaping mechanism, a shaping mechanism, a material combining mechanism and a positioning mechanism, wherein the shaping mechanism and the shaping mechanism are arranged on the upper and lower sides of the material combining mechanism to shape the connection electrode piece, and the positioning mechanism is arranged on the side of the material combining mechanism to move the positioned base to the side of the shaping mechanism, and the shaped connection electrode piece is pushed to the connection contact area of the base by the shaping mechanism, and then the connection electrode piece is connected to the connection contact of the base by the material combining mechanism;
[0007] The positioning mechanism includes a transfer adjustment component and a base positioning component, the base positioning component is arranged on the transfer adjustment component, and the transfer adjustment component drives the base positioning component to move closer to or away from the material combining mechanism; the base positioning component includes a positioning vertical plate, a positioning adjustment component and a positioning seat body, the positioning adjustment component is arranged in the middle of the positioning vertical plate, the lower part of the positioning seat body passes through the through groove arranged at the top of the positioning vertical plate, and is connected to the positioning adjustment component, and the positioning seat body is driven by the positioning adjustment component to move along the trajectory of the positioning adjustment component.
[0008] Furthermore, the positioning adjustment assembly includes a positioning adjustment cylinder and an adjustment shaped wheel. The positioning adjustment cylinder is arranged on the positioning vertical plate, and its working end is connected to the adjustment shaped wheel to drive the adjustment shaped wheel to rotate; the opposite sides of the lower part of the positioning seat body are slidingly connected to the positioning vertical plate, and the bottom side of the positioning seat body is concavely provided with a stroke position, and is connected to the adjustment shaped wheel, so that the positioning seat body moves along the trajectory of the adjustment shaped wheel under the action of the positioning adjustment cylinder and the adjustment shaped wheel.
[0009] Furthermore, at least one tensioning member is provided at the lower portion of the positioning seat body, and the bottom end of the tensioning member is connected to the lower portion of the positioning vertical plate to drive the positioning seat body to reset.
[0010] Furthermore, at least one positioning station seat is arranged on the top of the positioning seat body, and a positioning limit cylinder is arranged on both sides of the positioning station seat at the top of the positioning vertical plate, which are positioning limit cylinder 1 and positioning limit cylinder 2 respectively. Positioning limit plate 1 is arranged at the working end of positioning limit cylinder 1, and positioning limit plate 2 is arranged at the working end of positioning limit cylinder 2. Positioning limit plate 1 is arranged perpendicular to positioning limit plate 2 and is located on two adjacent sides of the positioning station seat.
[0011] Furthermore, the shaping mechanism includes a shaping bracket, on which at least one shaping component is arranged, and the shaping component includes a shaping drive, a shaping connecting seat and a shaping block. The shaping bracket is arranged at the top of the material combining bracket of the material combining mechanism, and the shaping bracket is provided with a shaping guide along its own height direction. The shaping connecting seat is slidably connected to the shaping bracket through the shaping guide. The shaping drive is arranged on the upper part of the shaping bracket, and its working end is connected to the shaping connecting seat. The shaping block is arranged on the lower side of the shaping connecting seat, and the shaping block is driven by the shaping drive to move along the shaping guide.
[0012] Furthermore, the shaping mechanism includes a shaping mounting seat and a shaping block, wherein the shaping block is arranged on the top of the shaping mounting seat and is located below the shaping block, a Z-shaped lower mold body is arranged on the top of the shaping block, and a Z-shaped upper mold body matched with the Z-shaped lower mold body is arranged at the bottom of the shaping block.
[0013] Furthermore, an upper cutting edge and a lower cutting edge are respectively provided on the same side of the Z-shaped upper mold body and the Z-shaped lower mold body.
[0014] Furthermore, a pushing assembly is arranged on a side of the shaping mounting seat away from the positioning mechanism, and the pushing assembly includes a pushing mounting seat, a pushing cylinder 1, a pushing cylinder 2 and a pushing chuck. The pushing mounting seat is installed on a side of the shaping mounting seat away from the positioning mechanism, the pushing cylinder 1 is arranged on the pushing mounting seat, the pushing cylinder 2 is arranged at the working end of the pushing cylinder 1, and the pushing chuck is connected to the working end of the pushing cylinder 2, and the pushing cylinder 1 and the pushing cylinder 2 cooperate to drive the pushing chuck to move in both directions.
[0015] Furthermore, the material combining mechanism includes a material combining bracket, a material combining connecting frame, a material combining driving member and a material combining execution assembly. A material combining guide is arranged on the top of the material combining bracket, and the bottom of the material combining connecting frame is slidably connected to the material combining bracket through the material combining guide. The material combining execution assembly is arranged on a side of the material combining connecting frame close to the positioning mechanism, and a linkage shaft is arranged on a side of the material combining connecting frame away from the positioning mechanism. The material combining driving member is arranged on the material combining bracket and connected to the linkage shaft to drive the material combining execution assembly to approach or move away from the positioning mechanism.
[0016] Furthermore, the material combining drive component includes a material combining drive motor, a drive active wheel and a drive driven wheel, the material combining drive motor is arranged on a side of the material combining connecting frame away from the positioning mechanism and is connected to the drive active wheel, the drive driven wheel is arranged on a side of the material combining connecting frame close to the positioning mechanism and is located on the same side of the material combining support as the drive active wheel, the drive active wheel is connected to the drive driven wheel via a linkage chain, and the linkage shaft is connected to the linkage chain to drive the material combining connecting frame to move via the material combining drive motor; the material combining execution component includes a material combining heating component and a material combining gluing component, and the material combining gluing component is arranged on a side of the material combining heating component away from the positioning mechanism.
[0017] Compared with the prior art, the beneficial effect of the present invention is that the above scheme is adopted, the structure is simple and the operation is convenient, firstly, the outer shell and the upper cover are placed in the corresponding placement area of the variable-distance feeding component, the connecting electrode is placed on the forming mechanism, and the shaping mechanism moves down to cooperate with the forming mechanism to bend and shape the connecting electrode; then the base is placed on the positioning seat body of the adjustment mechanism, and the base is positioned, and then the positioned base is moved to the side of the forming mechanism by the transfer and adjustment component, and the formed connecting electrode is pushed to the connecting contact area of the base by the forming mechanism; then the connecting contact of the connecting electrode and the base is glued and heated by the combining mechanism to connect them; the connecting electrode can be quickly bent and shaped without repeated positioning, and the length of the production line can be shortened, which has good market application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is one of the schematic diagrams of the general assembly structure of an embodiment of the present invention;
[0019] Figure 2 For the present invention Figure 1 The second schematic diagram of the overall assembly structure of the embodiment;
[0020] Figure 3 For the present invention Figure 1 A structural schematic diagram of a shaping mechanism of an embodiment;
[0021] Figure 4 For the present invention Figure 1 A schematic structural diagram of a shaping mechanism of an embodiment;
[0022] Figure 5 For the present invention Figure 1 A schematic structural diagram of a material combining mechanism of an embodiment;
[0023] Figure 6 For the present invention Figure 1 A schematic structural diagram of a positioning mechanism of an embodiment;
[0024] Figure 7 For the present invention Figure 1 One of the structural schematic diagrams of the base positioning component of the embodiment;
[0025] Figure 8 For the present invention Figure 1 A second structural diagram of the base positioning component of the embodiment;
[0026] Fig. 9 For the present invention Figure 1 The third structural diagram of the base positioning component of the embodiment;
[0027] In the figure, 1, shaping mechanism; 11, shaping component; 12, shaping bracket; 13, shaping guide; 14, shaping drive; 15, shaping connection seat; 16, shaping block; 17, Z-shaped upper mold; 2, shaping mechanism; 21, shaping mounting seat; 22, pusher assembly; 23, shaping block; 24, Z-shaped lower mold; 25, pusher mounting seat; 26, pusher cylinder 2; 27, pusher chuck; 3, material combining mechanism; 31, material combining bracket; 32, material combining connection frame; 33, material combining drive member; 331, material combining drive motor; 332, driving active wheel; 333, driving from Moving wheel; 34, material combining guide; 35, material combining execution assembly; 351, material combining heating assembly; 352, material combining gluing assembly; 36, linkage shaft; 4, positioning mechanism; 41, transfer adjustment component; 42, base positioning component; 421, positioning vertical plate; 422, positioning adjustment assembly; 4221, positioning adjustment cylinder; 4222, adjustment shaped wheel; 423, positioning seat body; 424, positioning limit cylinder 1; 4241, positioning limit plate 1; 425, positioning limit cylinder 2; 4251, positioning limit plate 2; 426, positioning station seat; 427, tensioning member. DETAILED DESCRIPTION
[0028] To facilitate those skilled in the art to understand the present invention, the specific implementation methods of the present invention are described below in conjunction with the accompanying drawings. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0029] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time. The terms "mounted", "fixed", "front side", "rear side" and similar expressions used in this specification are for illustrative purposes only.
[0030] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in this specification in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0031] One embodiment of the present invention is as follows Figure 1 , 2 As shown in , 6, the connection accessory shaping and assembly equipment of the MOSFET power module is used to shape the connection electrode piece and connect it with the base, including a shaping mechanism 1, a shaping mechanism 2, a material combining mechanism 3 and a positioning mechanism 4, wherein the shaping mechanism 1 and the shaping mechanism 2 are arranged on the upper and lower sides of the material combining mechanism 3 to shape the connection electrode piece, and the positioning mechanism 4 is arranged on the side of the material combining mechanism 3 to move the positioned base to the side of the shaping mechanism 2, and the shaped connection electrode piece is pushed to the connection contact area of the base by the shaping mechanism 2, and then the connection electrode piece is connected to the connection contact of the base by the material combining mechanism 3;
[0032] The positioning mechanism 4 includes a transfer adjustment component 41 and a base positioning component 42, the base positioning component 42 is arranged on the transfer adjustment component 41, and the transfer adjustment component 41 drives the base positioning component 42 to move closer to or away from the material combining mechanism 3; the base positioning component 42 includes a positioning vertical plate 421, a positioning adjustment component 422 and a positioning seat body 423, the positioning adjustment component 422 is arranged in the middle of the positioning vertical plate 421, the lower part of the positioning seat body 423 passes through the slot arranged at the top of the positioning vertical plate 421, and is connected to the positioning adjustment component 422, and the positioning seat body 423 is driven by the positioning adjustment component 422 to move along the trajectory of the positioning adjustment component 422.
[0033] The connection accessory shaping and assembly equipment of the MOSFET power module in this embodiment is suitable for shaping the connection electrode and connecting it to the base. The connection electrode to be assembled is first placed on the shaping mechanism 2 manually or by a robot, and the shaping mechanism 1 moves down to cooperate with the shaping mechanism 2 to bend and shape the connection electrode; the base to be assembled is first placed on the positioning seat body 423 of the adjustment mechanism 4 manually or by a robot, and the base is positioned, and then the transfer and adjustment component 41 moves the positioned base to the side of the shaping mechanism 2, and the shaping mechanism 2 pushes the shaped connection electrode to the connection contact area of the base; and then the connecting contact between the connection electrode and the base is glued and heated by the combining mechanism 3 to connect them.
[0034] In this embodiment, Figure 7As shown, the positioning adjustment component 422 includes a positioning adjustment cylinder 4221 and an adjustment shaped wheel 4222. The positioning adjustment cylinder 4221 is arranged on the positioning vertical plate 421, and its working end is connected to the adjustment shaped wheel 4222 to drive the adjustment shaped wheel 4222 to rotate; the opposite sides of the lower part of the positioning seat body 423 are slidingly connected to the positioning vertical plate 421, and the bottom side of the positioning seat body 423 is concavely set with a stroke position, and is connected to the adjustment shaped wheel 4222, so that the positioning seat body 423 moves along the trajectory of the adjustment shaped wheel 4222 under the action of the positioning adjustment cylinder 4221 and the adjustment shaped wheel 4222.
[0035] Specifically, the transfer adjustment component 41 is arranged on the front side of the material combining mechanism 3, and the transfer adjustment component 41 is a screw drive to drive the base positioning component 42 to move in both directions. The transfer adjustment component 41 includes two vertically arranged shift screw assemblies, and the two shift screw assemblies cooperate to drive the base positioning component 42 to move forward, backward, left and right.
[0036] Specifically, the positioning adjustment cylinder 4221 is a rotary cylinder with model number CDRB1BW50-180S. The positioning adjustment cylinder 4221 is installed in the middle of the rear side of the positioning vertical plate 421, and the adjustment shaped wheel 4222 is connected to the middle of the front side of the positioning vertical plate 421 and the working end of the positioning adjustment cylinder 4221. The adjustment shaped wheel 4222 is located in the concave stroke position in the middle of the bottom side of the positioning seat body 423. The adjustment shaped wheel 4222 is driven to rotate by the positioning adjustment cylinder 4221 so that the positioning seat body 423 rises and falls with the shape of the adjustment shaped wheel 4222.
[0037] During specific implementation, a slide rail is provided on each of the left and right sides of the lower part of the positioning seat body 423, and the positioning vertical plate 421 is slidably connected through the slide rail, and the adjusting shaped wheel 4222 is driven to rotate by the positioning adjustment cylinder 4221, so that the positioning seat body 423 is lifted up by the adjusting shaped wheel 4222, so that it moves up along the slide rail.
[0038] In this embodiment, Figure 8 As shown, at least one tensioning member 427 is provided at the lower portion of the positioning seat body 423 , and the bottom end of the tensioning member 427 is connected to the lower portion of the positioning vertical plate 421 to drive the positioning seat body 423 to reset.
[0039] Specifically, two tensioning members 427 are provided at the lower part of the positioning seat body 423, respectively located on both sides of the travel position, and the bottom ends of the two tensioning members 427 are connected to the lower part of the positioning vertical plate 421. The tensioning member 427 is a spring member, and its two ends are respectively connected to the positioning seat body 423 and the positioning vertical plate 421 to provide tension for its reset.
[0040] In this embodiment, Fig. 9 As shown, at least one positioning station seat 426 is arranged on the top of the positioning seat body 423, and a positioning limit cylinder is arranged on both sides of the positioning station seat 426 at the top of the positioning vertical plate 421, which are respectively a positioning limit cylinder 1 424 and a positioning limit cylinder 2 425. A positioning limit plate 1 4241 is arranged at the working end of the positioning limit cylinder 1 424, and a positioning limit plate 2 4251 is arranged at the working end of the positioning limit cylinder 2 425. The positioning limit plate 1 4241 is arranged perpendicular to the positioning limit plate 2 4251, and are located on two adjacent sides of the positioning station seat 426.
[0041] Specifically, two positioning station seats 426 are arranged on the top of the positioning seat body 423, and a positioning limit cylinder 424 is arranged on the front side of the positioning station seat 426 at the top of the positioning vertical plate 421, and a positioning limit cylinder 425 is arranged on the rear side of the positioning station seat 426. The moving directions of the positioning limit cylinder 424 and the positioning limit cylinder 425 are perpendicular to each other. The positioning limit cylinder 424 moves left and right, and the positioning limit cylinder 425 moves forward and backward. A positioning limit plate 4241 is arranged on each of the left and right ends of the positioning limit cylinder 424, and a limit column is arranged on one side of the positioning limit plate 4241 and the positioning limit plate 4251 close to the positioning station seat 426.
[0042] In specific implementation, the positioning limit cylinder 1 424 and the positioning limit cylinder 2 425 are slide cylinders, and SMC slide cylinder MXQ16-40BSAT can be selected. After the base is placed on the positioning station seat 426, the positioning limit cylinder 1 424 and the positioning limit cylinder 2 425 work simultaneously, the positioning limit plate 1 4241 of the positioning limit cylinder 1 424 moves right, and the positioning limit plate 2 4251 of the positioning limit cylinder 2 425 moves forward, so that the limiting columns of the positioning limit plate 1 4241 and the positioning limit plate 2 4251 contact with the adjacent two sides of the base to position the base.
[0043] In this embodiment, Figure 2 , 3As shown, the shaping mechanism 1 includes a shaping bracket 12, on which at least one shaping component 11 is arranged, and the shaping component 11 includes a shaping drive 14, a shaping connecting seat 15 and a shaping block 16. The shaping bracket 12 is arranged at the top of the material combining bracket 31 of the material combining mechanism 3, and the shaping bracket 12 is provided with a shaping guide 13 along its own height direction. The shaping connecting seat 15 is slidably connected to the shaping bracket 12 through the shaping guide 13. The shaping drive 14 is arranged on the upper part of the shaping bracket 12, and its working end is connected to the shaping connecting seat 15. The shaping block 16 is arranged on the lower side of the shaping connecting seat 15, and the shaping block 16 is driven by the shaping drive 14 to move along the shaping guide 13.
[0044] Specifically, the shaping drive 14 is a single-rod telescopic cylinder, and its model is CDQ2L16-30DMZ; it drives the shaping block 16 to move up and down along the shaping guide 13; the shaping drive 14 drives the shaping block 16 to move downward along the shaping guide 13, so that the bottom end of the shaping block 16 cooperates with the top end of the shaping mechanism 2 to bend and shape the connecting electrode.
[0045] In a specific implementation, two shaping components 11 are arranged on the shaping bracket 12, so that two connecting pole pieces can be processed at the same time to improve work efficiency.
[0046] In this embodiment, Figure 4 As shown, the shaping mechanism 2 includes a shaping mounting seat 21 and a shaping block 23. The shaping block 23 is arranged on the top of the shaping mounting seat 21 and is located below the shaping block 16. A Z-shaped lower mold body 24 is arranged on the top of the shaping block 23, and a Z-shaped upper mold body 17 matched with the Z-shaped lower mold body 24 is arranged on the bottom of the shaping block 16.
[0047] Specifically, the shaping block 16 is driven by the shaping drive member 14 to move downward along the shaping guide member 13, so that the Z-shaped upper mold body 17 is pressed against the Z-shaped lower mold body 24 of the shaping block 23, so as to bend and shape the connecting electrode; when in use, the connecting electrode to be assembled is first placed on the Z-shaped lower mold body 24 of the shaping mechanism 2, and the shaping drive member 14 drives the shaping block 16 to move downward, so that the Z-shaped upper mold body 17 is pressed against the Z-shaped lower mold body 24, so as to bend and shape the connecting electrode.
[0048] In this embodiment, Figure 3 , 4 As shown, an upper cutting edge and a lower cutting edge are respectively provided on the same side of the Z-shaped upper mold body 17 and the Z-shaped lower mold body 24 .
[0049] Specifically, an upper cutting edge and a lower cutting edge are provided on the side of the Z-shaped upper mold body 17 and the Z-shaped lower mold body 24 away from the positioning mechanism 4; when in use, the connecting electrode to be assembled is first placed on the Z-shaped lower mold body 24 of the shaping mechanism 2, and the shaping drive member 14 drives the shaping block 16 to move downward, so that the Z-shaped upper mold body 17 and the Z-shaped lower mold body 24 are pressed together, thereby pressing the connecting electrode into the shape of a gap between the Z-shaped upper mold body 17 and the Z-shaped lower mold body 24, and in the process of pressing down, the upper cutting edge is tangent to the lower cutting edge, and the excess part is cut off.
[0050] In this embodiment, Figure 4 As shown, a pushing assembly 22 is arranged on the side of the shaping mounting seat 21 away from the positioning mechanism 4, and the pushing assembly 22 includes a pushing mounting seat 25, a pushing cylinder 1, a pushing cylinder 26 and a pushing chuck 27. The pushing mounting seat 25 is installed on the side of the shaping mounting seat 21 away from the positioning mechanism 4, the pushing cylinder 1 is arranged on the pushing mounting seat 25, the pushing cylinder 2 26 is arranged at the working end of the pushing cylinder 1, and the pushing chuck 27 is connected to the working end of the pushing cylinder 2 26, and the pushing cylinder 1 and the pushing cylinder 2 26 cooperate to drive the pushing chuck 27 to move in both directions.
[0051] Specifically, the push cylinder 1 is a telescopic cylinder, whose model is MBL40X50SCA, installed on the push mounting seat 25, driving the push chuck 27 to move up and down, and the push cylinder 26 is a push rod cylinder, whose model is CDJ2B10-100Z-B, installed on the push cylinder 1, driving the push chuck 27 to move forward and backward; the push chuck 27 includes a lifting part and a clamping part, which is composed of a shovel sheet and a clamping sheet obliquely arranged on the shovel sheet, and there is a gap between the shovel sheet and the clamping sheet. The area is the clamping part, and the end of the shovel sheet close to the shaping block 23 is the lifting part, which is inserted along the top surface of the Z-shaped lower mold body 24 through the lifting part to lift the connecting electrode piece. As the shovel sheet moves forward, the rear end of the connecting electrode piece is clamped into the clamping part, and then the pushing cylinder 1 lifts the pushing chuck 27, and then the pushing cylinder 26 drives the pushing chuck 27 to continue to move forward. When the pushing chuck 27 reaches the preset position, the connecting electrode piece is pushed to the connecting contact area of the base, and after the connecting electrode piece is put down, the pushing chuck 27 is driven to reset.
[0052] When in use, the base to be assembled is placed on the positioning station seat 426, and the positioning limit cylinder 1 424 and the positioning limit cylinder 2 425 work simultaneously, the positioning limit plate 1 4241 of the positioning limit cylinder 1 424 moves rightward, and the positioning limit plate 2 4251 of the positioning limit cylinder 2 425 moves forward, so that the limiting columns of the positioning limit plate 1 4241 and the positioning limit plate 2 4251 contact the adjacent two sides of the base to position the base;
[0053] At the same time, the connecting electrode to be assembled is placed on the Z-shaped lower mold body 24 of the shaping mechanism 2, and the shaping drive member 14 drives the shaping block 16 to move downward, so that the Z-shaped upper mold body 17 and the Z-shaped lower mold body 24 are pressed together, thereby pressing the connecting electrode into the shape of a gap between the Z-shaped upper mold body 17 and the Z-shaped lower mold body 24. In the process of pressing down, the upper cutting edge is tangent to the lower cutting edge, and the excess part is cut off;
[0054] Then, the positioning station seat 426 is moved toward the molding block 23 of the molding mechanism 2 through the transfer and adjustment component 41, and made adjacent and flush with the molding block 23. Then, the pushing cylinder 1 and the pushing cylinder 2 26 drive the pushing chuck 27 to move toward the positioning station seat 426, and on the way, the shaped connecting electrode on the Z-shaped lower mold body 24 is picked up and pushed toward the base. When the pushing chuck 27 reaches the preset position, the shaped connecting electrode is pushed to the connecting contact area of the base.
[0055] In this embodiment, Figure 5 As shown, the material combining mechanism 3 includes a material combining bracket 31, a material combining connecting frame 32, a material combining driving member 33 and a material combining execution assembly 35. A material combining guide member 34 is arranged on the top of the material combining bracket 31, and the bottom of the material combining connecting frame 32 is slidably connected to the material combining bracket 31 through the material combining guide member 34. The material combining execution assembly 35 is arranged on a side of the material combining connecting frame 32 close to the positioning mechanism 4, and a linkage shaft 36 is arranged on a side of the material combining connecting frame 32 away from the positioning mechanism 4. The material combining driving member 33 is arranged on the material combining bracket 31 and is connected to the linkage shaft 36 to drive the material combining execution assembly 35 to approach or move away from the positioning mechanism 4.
[0056] Specifically, a material combining guide 34 is provided on each of the left and right sides of the top of the material combining bracket 31, and the material combining guide 34 is a slide rail. The bottom of the material combining connecting frame 32 is provided on the material combining guide 34 to enable the material combining connecting frame 32 to move forward and backward. The material combining driving member 33 is provided at the rear end of the left side of the material combining bracket 31, and is linked with the linkage shaft 36 to drive the material combining execution component 35 to move forward and backward.
[0057] In this embodiment, Figure 5As shown, the material combining drive member 33 includes a material combining drive motor 331, a drive active wheel 332 and a drive driven wheel 333. The material combining drive motor 331 is arranged on the side of the material combining connecting frame 32 away from the positioning mechanism 4 and is connected to the drive active wheel 332. The drive driven wheel 333 is arranged on the side of the material combining connecting frame 32 close to the positioning mechanism 4 and is located on the same side of the material combining bracket 31 as the drive active wheel 332. The drive active wheel 332 and the drive driven wheel 333 are connected by a linkage chain, and the linkage shaft 36 is connected to the linkage chain to drive the material combining connecting frame 32 to move through the material combining drive motor 331. The material combining execution component 35 includes a material combining heating component 351 and a material combining glue coating component 352. The material combining glue coating component 352 is arranged on the side of the material combining heating component 351 away from the positioning mechanism 4.
[0058] Specifically, the material mixing drive motor 331 is a reducer with model QS57HS65-TH2-F50. After the pushing chuck 27 of the pushing assembly 22 pushes the formed connecting electrode to the connecting contact area of the base, the material mixing drive motor 331 rotates forward to drive the driving wheel 332 to rotate. Under the action of the linkage chain and the linkage shaft 36, the material mixing heating assembly 351 and the material mixing gluing assembly 352 are moved forward. First, the material mixing heating assembly 351 is located in the connecting contact area of the base to preheat it, and then it continues to move forward so that the material mixing gluing assembly 352 is located in the connecting contact area of the base, and conductive glue is applied to it to connect the end of the connecting electrode with the connecting contact of the base. Then, the material mixing drive motor 331 is reversed to move the material mixing heating assembly 351 and the material mixing gluing assembly 352 backward, so that the material mixing heating assembly 351 is located above the connecting contact area of the base again for curing.
[0059] It should be noted that the above-mentioned technical features are further combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the present invention; and, for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should fall within the scope of protection of the claims attached to the present invention.
Claims
1. A connection fitting shaping and assembly device for a MOSFET power module, used for shaping a connection pole piece and connecting it to a base, characterized in that: The invention comprises a shaping mechanism (1), a shaping mechanism (2), a material combining mechanism (3) and a positioning mechanism (4), wherein the shaping mechanism (1) and the shaping mechanism (2) are arranged on the upper and lower sides of the material combining mechanism (3) to shape the connecting electrode piece, and the positioning mechanism (4) is arranged on the side of the material combining mechanism (3) to move the positioned base to the side of the shaping mechanism (2), push the shaped connecting electrode piece to the connecting contact area of the base through the shaping mechanism (2), and then connect the connecting electrode piece with the connecting contact of the base through the material combining mechanism (3); The positioning mechanism (4) comprises a transfer adjustment component (41) and a base positioning component (42); the base positioning component (42) is arranged on the transfer adjustment component (41), and the transfer adjustment component (41) drives the base positioning component (42) to move closer to or farther from the material combining mechanism (3); the base positioning component (42) comprises a positioning vertical plate (421), a positioning adjustment component (422) and a positioning seat body (423); the positioning adjustment component (422) is arranged in the middle of the positioning vertical plate (421); the lower part of the positioning seat body (423) passes through a slot arranged at the top end of the positioning vertical plate (421) and is connected to the positioning adjustment component (422); the positioning seat body (423) is driven by the positioning adjustment component (422) to move along the trajectory of the positioning adjustment component (422); The shaping mechanism (1) comprises a shaping support (12), on which at least one shaping component (11) is arranged, the shaping component (11) comprising a shaping driving member (14), a shaping connecting seat (15) and a shaping block (16), the shaping support (12) being arranged at the top of a material combining support (31) of the material combining mechanism (3), the shaping support (12) being provided with a shaping guide member (13) along its own height direction, the shaping connecting seat (15) being slidably connected to the shaping support (12) via the shaping guide member (13), the shaping driving member (14) being arranged at the upper part of the shaping support (12), and a working end thereof being connected to the shaping connecting seat (15), the shaping block (16) being arranged at the lower side of the shaping connecting seat (15), and being driven by the shaping driving member (14) to move along the shaping guide member (13); The shaping mechanism (2) comprises a shaping mounting seat (21) and a shaping block (23); the shaping block (23) is arranged on the top of the shaping mounting seat (21) and is located below the shaping block (16); a Z-shaped lower mold body (24) is arranged on the top of the shaping block (23); and a Z-shaped upper mold body (17) adapted to the Z-shaped lower mold body (24) is arranged on the bottom of the shaping block (16); The material combining mechanism (3) comprises a material combining support (31), a material combining connecting frame (32), a material combining driving member (33) and a material combining execution assembly (35); a material combining guide member (34) is arranged on the top of the material combining support (31); the bottom of the material combining connecting frame (32) is slidably connected to the material combining support (31) via the material combining guide member (34); the material combining execution assembly (35) is arranged on a side of the material combining connecting frame (32) close to the positioning mechanism (4); a linkage shaft (36) is arranged on a side of the material combining connecting frame (32) away from the positioning mechanism (4); the material combining driving member (33) is arranged on the material combining support (31) and is connected to the linkage shaft (36) so as to drive the material combining execution assembly (35) to move closer to or away from the positioning mechanism (4).
2. The connection fitting shaping and assembling equipment for MOSFET power module according to claim 1, characterized in that: The positioning adjustment component (422) comprises a positioning adjustment cylinder (4221) and an adjustment shaped wheel (4222); the positioning adjustment cylinder (4221) is arranged on the positioning vertical plate (421), and its working end is connected to the adjustment shaped wheel (4222) to drive the adjustment shaped wheel (4222) to rotate; the two opposite sides of the lower part of the positioning seat body (423) are slidably connected to the positioning vertical plate (421); the bottom side of the positioning seat body (423) is concavely provided with a travel position, and is connected to the adjustment shaped wheel (4222), so that the positioning seat body (423) moves along the track of the adjustment shaped wheel (4222) under the action of the positioning adjustment cylinder (4221) and the adjustment shaped wheel (4222).
3. The connection fitting shaping and assembling equipment for MOSFET power module according to claim 2, characterized in that: At least one tensioning member (427) is provided at the lower portion of the positioning seat body (423), and the bottom end of the tensioning member (427) is connected to the lower portion of the positioning vertical plate (421) to drive the positioning seat body (423) to reset.
4. The connection fitting shaping and assembling equipment for MOSFET power module according to claim 2, characterized in that: At least one positioning station seat (426) is arranged on the top of the positioning seat body (423), and a positioning limit cylinder is arranged on both sides of the positioning station seat (426) at the top of the positioning vertical plate (421), respectively, positioning limit cylinder 1 (424) and positioning limit cylinder 2 (425), a positioning limit plate 1 (4241) is arranged at the working end of the positioning limit cylinder 1 (424), and a positioning limit plate 2 (4251) is arranged at the working end of the positioning limit cylinder 2 (425), and the positioning limit plate 1 (4241) and the positioning limit plate 2 (4251) are arranged perpendicularly to each other and are located on two adjacent sides of the positioning station seat (426).
5. The connection fitting shaping and assembling equipment for MOSFET power module according to claim 1, characterized in that: An upper cutting edge and a lower cutting edge are respectively provided on the same side of the Z-shaped upper mold body (17) and the Z-shaped lower mold body (24).
6. The connection fitting shaping and assembling equipment for MOSFET power module according to claim 1, characterized in that: A material pushing assembly (22) is arranged on a side of the shaping mounting seat (21) away from the positioning mechanism (4), and the material pushing assembly (22) comprises a material pushing mounting seat (25), a first material pushing cylinder, a second material pushing cylinder (26) and a material pushing chuck (27). The material pushing mounting seat (25) is mounted on a side of the shaping mounting seat (21) away from the positioning mechanism (4), the first material pushing cylinder is arranged on the material pushing mounting seat (25), the second material pushing cylinder (26) is arranged at a working end of the first material pushing cylinder, and the material pushing chuck (27) is connected to the working end of the second material pushing cylinder (26), and the first material pushing cylinder and the second material pushing cylinder (26) cooperate to drive the material pushing chuck (27) to move in both directions.
7. The connection fitting shaping and assembling equipment for MOSFET power module according to claim 1, characterized in that: The material combining drive member (33) comprises a material combining drive motor (331), a driving drive wheel (332) and a driving driven wheel (333); the material combining drive motor (331) is arranged on a side of the material combining connection frame (32) away from the positioning mechanism (4) and is connected to the driving drive wheel (332); the driving driven wheel (333) is arranged on a side of the material combining connection frame (32) close to the positioning mechanism (4) and is connected to the driving drive wheel (332) on the side of the material combining support frame (31). ) on the same side, the driving active wheel (332) and the driving driven wheel (333) are connected via a linkage chain, and the linkage shaft (36) is connected to the linkage chain so as to drive the material combining connecting frame (32) to move via the material combining driving motor (331); the material combining execution component (35) comprises a material combining heating component (351) and a material combining gluing component (352), and the material combining gluing component (352) is arranged on a side of the material combining heating component (351) away from the positioning mechanism (4).
Citation Information
Patent Citations
Lithium battery and chip automatic assembling device and method for wearable intelligent equipment
CN109877575A
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