A system and method for producing reconstituted bamboo by defibrating and weaving

Abstract

The present application relates to a kind of reed bamboo defibration and whole weaving production system and method, including feeding module, weaving module and discharge module, feeding module includes front conveyor belt, thickness identification mechanism and rear conveyor belt, front conveyor belt is connected with the rear conveyor belt, thickness identification mechanism includes first support frame, thickness limit baffle, first identification sensor and second identification sensor, first support frame is set to rear conveyor belt, thickness limit baffle is set between first support frame and rear conveyor belt, the top of thickness limit baffle is flush with the end of rear conveyor belt, rear conveyor belt is connected with the feeding port of weaving module, the discharge port of weaving module is connected with discharge module.The present application automatically takes out the bamboo piece of thickness not meeting the requirement, so that the screening of bamboo piece and the transportation of bamboo piece are not missed, the weaving production process of reed bamboo is optimized, and product quality is improved.

Description

A reconstituted bamboo sheet weaving production system and method Technical Field

[0001] This invention relates to the field of reconstituted bamboo production technology, and more specifically, to a reconstituted bamboo decomposition and whole-sheet weaving production system and method. Background Technology

[0002] Reconstituted bamboo, also known as resilient bamboo, is a new bamboo material that is reorganized and strengthened. It involves processing bamboo into long strips, shreds, or crushed bundles, drying them, impregnating them with resin, drying them again to the required moisture content, and then laying them in a mold for high-temperature, high-pressure thermosetting to form profiles. Currently, the production process of reconstituted bamboo generally involves manually arranging the processed bamboo strips on a weaving machine for automatic weaving into bamboo curtains, facilitating further processing. However, manual arranging makes it difficult to precisely screen the bamboo strips, and it's impossible to manually identify bamboo strips with small thickness differences, ultimately hindering the improvement of the final board quality. Furthermore, the need for bamboo strip screening leads to production discontinuity, resulting in losses. Therefore, current reconstituted bamboo production systems lack a method for precise bamboo strip screening, necessitating the development of a new reconstituted bamboo sheet-based weaving production system to address these issues. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a reconstituted bamboo decomposition and whole-sheet weaving production system and method, which can automatically screen the thickness of bamboo strips and automatically remove bamboo strips that do not meet the thickness requirements, so that the screening and transportation and weaving of bamboo strips do not interfere with each other, thus optimizing the production process of reconstituted bamboo and improving product quality.

[0004] The above-mentioned technical objective of the present invention is achieved through the following technical solution:

[0005] A reconstituted bamboo sheet weaving production system includes a feeding module, a weaving module, and a discharging module. The feeding module includes a front conveyor belt, a thickness identification mechanism, and a rear conveyor belt. The front and rear conveyor belts are connected end-to-end. The thickness identification mechanism includes a first support frame, a thickness limiting baffle, a first identification sensor, and a second identification sensor. The first support frame is positioned above the rear conveyor belt near the end of the front conveyor belt. The thickness limiting baffle is positioned between the first support frame and the rear conveyor belt, with its top end flush with the end of the rear conveyor belt. The height difference between the thickness limiting baffle and the rear conveyor belt represents the maximum thickness of the bamboo sheet that can pass through. The first identification sensor is positioned on the side of the thickness limiting baffle away from the front conveyor belt. The second identification sensor is positioned below the end of the front conveyor belt near the end of the rear conveyor belt. The rear conveyor belt is connected to the inlet of the weaving module, and the outlet of the weaving module is connected to the discharging module.

[0006] In one embodiment, an adjusting cylinder is provided between the thickness limiting baffle and the first support frame. The cylinder body of the adjusting cylinder is located below the first support frame, and the piston rod of the adjusting cylinder is connected to the thickness limiting baffle to control the distance between the thickness limiting baffle and the rear conveyor belt.

[0007] In one embodiment, the feeding module further includes an intermediate clamping mechanism and an intermediate storage plate. The two sets of intermediate clamping mechanisms are respectively disposed on the left and right sides of the end of the front conveyor belt near the thickness limiting baffle, and the intermediate storage plate is horizontally disposed on the side of the first support frame away from the front conveyor belt.

[0008] The intermediate clamping mechanism includes a transverse cylinder, a first vertical cylinder, a second vertical cylinder, a fixed clamping plate, and a movable clamping plate. The transverse cylinder is located on the side of the end of the front conveyor belt. The cylinder body of the first vertical cylinder is connected to the piston rod of the transverse cylinder. The second vertical cylinder is located above the first vertical cylinder and is connected to the piston rod of the first vertical cylinder. The first and second vertical cylinders are driven by the transverse cylinder and move back and forth between the front conveyor belt and the intermediate storage plate. The movable clamping plate is located at the end of the piston rod of the vertical cylinder and is located above the front conveyor belt. The fixed clamping plate is located on the side of the cylinder body of the second vertical cylinder and is close to the side of the front conveyor belt and is flush with the horizontal plane of the bamboo strips conveyed by the front conveyor belt.

[0009] The width of the middle storage plate is less than the distance between the two side fixing clamps.

[0010] In one embodiment, the board weaving device further includes a thickness screening module and a transition conveyor belt. The thickness screening module includes a feeding conveyor belt and a thickness screening mechanism. The feeding conveyor belt is parallel to one side of the front conveyor belt. The discharge end of the feeding conveyor belt is connected to one side of the transition conveyor belt. The feeding end of the front conveyor belt is connected to the other side of the transition conveyor belt. The width of the transition conveyor belt is smaller than the width of the bamboo strip.

[0011] The thickness screening mechanism includes a second support frame and a thickness screening baffle. The second support frame is located behind the discharge end of the feeding conveyor belt and above the transition conveyor belt. The thickness screening baffle is located below the second support frame and is flush with the side of the transition conveyor belt away from the feeding conveyor belt. A third identification sensor is installed on the side of the thickness screening baffle away from the transition conveyor belt. A fourth identification sensor is installed between the discharge end of the feeding conveyor belt and the transition conveyor belt, and a fifth identification sensor is installed between the feed end of the front conveyor belt and the transition conveyor belt. The height difference between the thickness screening baffle and the transition conveyor belt is used to screen bamboo pieces that are too thin.

[0012] In one embodiment, the discharge module includes a discharge conveyor belt and a fixed-length sawing mechanism. The discharge conveyor belt is connected to the discharge port of the weaving module, and the fixed-length sawing mechanism is located between the discharge conveyor belt and the weaving module to cut the completed long bamboo curtain into bamboo curtains of a specific length according to the specifications.

[0013] In one embodiment, the discharge conveyor belt is equipped with a weight sensor to measure the weight of the bamboo curtain after sawing, and to issue an alarm when the weight of the bamboo curtain does not meet the requirements.

[0014] A method for producing reconstituted bamboo by decomposing and weaving from a single sheet, comprising the following steps:

[0015] Bamboo strips are continuously placed on the front conveyor belt of the weaving device. The front conveyor belt transports the bamboo strips sequentially to the thickness limiting baffle. When the thickness of the bamboo strip is less than or equal to the height difference between the thickness limiting baffle and the rear conveyor belt, the bamboo strip enters the rear conveyor belt. Both the first and second identification sensors continuously detect the bamboo strips. The bamboo strips move sequentially towards the weaving module. When the thickness of the bamboo strip is greater than the height difference between the thickness limiting baffle and the rear conveyor belt, the bamboo strip cannot enter the rear conveyor belt and stays at the end of the front conveyor belt. At this time, the first identification sensor fails to detect the presence of bamboo strips below. Subsequently, the front and rear conveyor belts stop operating. After removing the excessively thick bamboo strips from the front conveyor belt, the second identification sensor fails to detect the bamboo strips. The front conveyor belt restarts, allowing bamboo strips that meet the thickness requirements to enter the rear conveyor belt. Subsequently, the first identification sensor detects the bamboo strips. After a delay, the rear conveyor belt, weaving module, and discharge module restart.

[0016] Bamboo strips that meet the thickness requirements are brought close together and sequentially enter the weaving module for weaving. After weaving, the bamboo strips have a uniform thickness and are then discharged through the discharge module.

[0017] In one embodiment, when it is necessary to remove an excessively thick bamboo strip, firstly, the piston rod of the second vertical cylinder retracts, causing the moving clamping plate and the fixed clamping plate to clamp the end of the bamboo strip. Then, the first vertical cylinder raises the second vertical cylinder until the height of the clamped bamboo strip is higher than the height of the first support frame. Then, the transverse cylinder drives the clamped bamboo strip to move above the intermediate storage plate. The piston rod of the first vertical cylinder retracts, causing the bamboo strip to contact the intermediate storage plate. The piston rod of the second vertical cylinder extends, causing the bamboo strip to remain on the intermediate storage plate. Finally, the intermediate clamping mechanism resets.

[0018] In one embodiment, when a thickness screening module is provided, bamboo strips are arranged on a feeding conveyor belt, and continuous bamboo strips move toward the thickness screening baffle. Bamboo strips with a thickness less than or equal to the distance between the thickness screening baffle and the transition conveyor belt pass through the thickness screening baffle and leave the feeding conveyor belt and the transition conveyor belt and are collected. The bamboo strips that leave are detected by a third identification sensor.

[0019] When a bamboo strip with a thickness greater than the distance between the thickness screening baffle and the transition conveyor belt is blocked by the thickness screening baffle, the third identification sensor fails to identify the bamboo strip passing by. At this time, the fourth identification sensor detects that there is a bamboo strip in front of the thickness screening baffle, the feeding conveyor belt stops operating, the transition conveyor belt starts, and the bamboo strip is transported to the front conveyor belt. When the fifth identification sensor of the current conveyor belt detects the bamboo strip, the front conveyor belt starts and transports the bamboo strip away from the transition conveyor belt.

[0020] When neither the fourth nor the fifth identification sensor detects bamboo strips, the feeding conveyor belt restarts, transporting the bamboo strips toward the thickness screening baffle.

[0021] In summary, the present invention has the following beneficial effects:

[0022] This invention can automatically screen the thickness of bamboo strips and automatically remove bamboo strips that do not meet the thickness requirements, so that the screening and transportation of bamboo strips can be carried out simultaneously, thus optimizing the production process of reconstituted bamboo and improving product quality. Attached Figure Description

[0023] Figure 1 is a schematic diagram of the structure of the present invention;

[0024] Figure 2 is an enlarged schematic diagram of the feeding module of the present invention;

[0025] Figure 3 is a schematic diagram showing the relationship between the first vertical cylinder and the second vertical cylinder;

[0026] Figure 4 is a schematic diagram showing the relationship between the thickness screening module, the transition conveyor belt, and the front conveyor belt.

[0027] In the diagram: 1-Feeding module, 2-Weaving module, 3-Discharge module;

[0028] 101-Front conveyor belt, 102-Rear conveyor belt, 103-First support frame, 104-Thickness limiting baffle, 105-Adjusting cylinder, 106-Second identification sensor, 107-First identification sensor, 108-Horizontal movement cylinder, 109-First vertical cylinder, 110-Second vertical cylinder, 111-Moving clamping plate, 112-Fixed clamping plate, 113-Intermediate storage plate, 112-Feeding conveyor belt, 115-Transition conveyor belt, 116-Thickness screening mechanism; 301-Discharge conveyor belt, 302-Sawing device, 303-Pressurizing device. Detailed Implementation

[0029] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] It is worth noting that the directional terms such as "up" and "down" used in this article are all relative to the perspective of the attached figures and are only for the purpose of description. They should not be interpreted as limitations on the technical solutions.

[0031] A reconstituted bamboo sheet weaving production system, as shown in Figure 1, includes a feeding module 1, a weaving module 2, and a discharging module 3, as shown in Figure 2. The feeding module 1 includes a front conveyor belt 101, a thickness identification mechanism, and a rear conveyor belt 102. The front conveyor belt 101 and the rear conveyor belt 102 are connected end-to-end. The thickness identification mechanism includes a first support frame 103, a thickness limiting baffle 104, a first identification sensor 107, and a second identification sensor 106. The first support frame 103 is positioned above the rear conveyor belt 102 near the end of the front conveyor belt 101. The thickness limiting baffle 104 is positioned between the first support frame 103 and the rear conveyor belt 102. The top of the thickness limiting baffle 104 is flush with the end of the rear conveyor belt 102. The height difference between the thickness limiting baffle 104 and the rear conveyor belt 102 is the maximum thickness that bamboo strips are allowed to pass through. The first identification sensor 107 is disposed on the side of the thickness limiting baffle 104 away from the front conveyor belt 101 and is used to detect bamboo strips between the thickness limiting baffle 104 and the rear conveyor belt 102. The second identification sensor 106 is disposed on the front conveyor belt 101 near the end of the rear conveyor belt 102 and is used to detect bamboo strips between the front conveyor belt 101 and the rear conveyor belt 102. The rear conveyor belt 102 is connected to the feed port of the weaving module 2, and the discharge port of the weaving module 2 is connected to the discharge module 3.

[0032] This invention can automatically identify and screen bamboo strips based on their thickness. The specific production method of this invention is as follows:

[0033] Bamboo strips are continuously placed on the front conveyor belt 101 of the feeding module 1. The front conveyor belt 101 transports the bamboo strips sequentially to the front of the thickness limiting baffle 104. When the thickness of the bamboo strip is less than or equal to the height difference between the thickness limiting baffle 104 and the rear conveyor belt 102, the bamboo strip enters the rear conveyor belt 102. The first identification sensor 107 and the second identification sensor 106 continuously detect the bamboo strips, and the bamboo strips move sequentially towards the weaving module 2. When the thickness of the bamboo strip is greater than the height difference between the thickness limiting baffle 104 and the rear conveyor belt 102, the bamboo strip cannot enter the rear conveyor belt. 102 stops at the end of the front conveyor belt 101. At this time, the first identification sensor 107 fails to detect the presence of bamboo strips below. Subsequently, the front conveyor belt 101 and the rear conveyor belt 102 stop operating. After removing the bamboo strips that are too thick from the front conveyor belt 101, the second identification sensor 106 fails to detect the bamboo strips. The front conveyor belt 101 restarts, allowing bamboo strips that meet the thickness requirements to enter the rear conveyor belt 102. Subsequently, the first identification sensor 107 detects the bamboo strips. After a delay, the rear conveyor belt 102, the weaving module 2, and the discharge module 3 restart operating.

[0034] After weaving, the bamboo strips are of uniform thickness and are then pressed and shaped by a cold pressing device and a hot pressing device.

[0035] This invention automatically filters out excessively thick bamboo strips using a thickness recognition mechanism. The thickness recognition mechanism works in conjunction with the front conveyor belt 101 and the rear conveyor belt 102 to screen bamboo strips without causing gaps in the bamboo strip arrangement. After removing the excessively thick bamboo strips from the front conveyor belt 101, the front conveyor belt 101 is started first, so that subsequent bamboo strips fill the gaps left by the removed bamboo strips. When the first recognition sensor 107 recognizes bamboo strips again, it indicates that subsequent bamboo strips have filled the gaps, and then the rear conveyor belt 102, the weaving module 2, and the discharge module 3 are restarted to resume production.

[0036] In this invention, the weaving module 2 is a conventional weaving device for bamboo strips, which works on a principle similar to a sewing machine, connecting multiple adjacent bamboo strips one after the other with needle and thread to form a bamboo curtain.

[0037] Furthermore, an adjusting cylinder 105 is provided between the thickness limiting baffle 104 and the first support frame 103. The cylinder body of the adjusting cylinder 105 is located below the first support frame 103, and the piston rod of the adjusting cylinder 105 is connected to the thickness limiting baffle 104 to control the distance between the thickness limiting baffle 104 and the rear conveyor belt 102.

[0038] Furthermore, in order to automate the removal of excessively thick bamboo strips, the feeding module 1 also includes an intermediate clamping mechanism and an intermediate storage plate 113. The two sets of intermediate clamping mechanisms are respectively arranged on the left and right sides of the end of the front conveyor belt 101 near the thickness limiting baffle 104, and the intermediate storage plate 113 is horizontally arranged on the side of the first support frame 103 away from the front conveyor belt 101.

[0039] As shown in Figures 2 and 3, the intermediate clamping mechanism includes a transverse cylinder 108, a first vertical cylinder 109, a second vertical cylinder 110, a fixed clamping plate 112, and a movable clamping plate 111. The transverse cylinder 108 is disposed on the side of the end of the front conveyor belt 101. The cylinder body of the first vertical cylinder 109 is connected to the piston rod of the transverse cylinder 108. The second vertical cylinder 110 is disposed above the first vertical cylinder 109 and connected to the piston rod of the first vertical cylinder 109. Cylinder 109 and the second vertical cylinder 110 are driven by the transverse cylinder 108 and move back and forth between the front conveyor belt 101 and the intermediate storage plate 113. The movable clamping piece 111 is disposed at the end of the piston rod of the vertical cylinder and is located above the front conveyor belt 101. The fixed clamping piece 112 is disposed on the side of the cylinder body of the second vertical cylinder 110 and is close to the side of the front conveyor belt 101 and is flush with the horizontal plane of the bamboo strips conveyed by the front conveyor belt 101.

[0040] The width of the middle storage plate 113 is less than the distance between the two fixed clamping plates 112.

[0041] The usage method of the intermediate clamping mechanism is as follows:

[0042] When it is necessary to remove an excessively thick bamboo strip, firstly, the piston rod of the second vertical cylinder 110 retracts, causing the moving clamping plate 111 and the fixed clamping plate 112 to clamp the end of the bamboo strip. Then, the first vertical cylinder 109 causes the second vertical cylinder 110 to rise until the height of the clamped bamboo strip is higher than the height of the first support frame 103. Then, the transverse cylinder 108 drives the clamped bamboo strip to move above the intermediate storage plate 113. The piston rod of the first vertical cylinder 109 retracts, causing the bamboo strip to contact the intermediate storage plate 113. The piston rod of the second vertical cylinder 110 extends, causing the bamboo strip to stay on the intermediate storage plate 113. Finally, the intermediate clamping mechanism resets.

[0043] Generally, baffles are usually installed on the left and right sides of the front conveyor belt 101 and the rear conveyor belt 102 to ensure that the bamboo strips do not shift on the weaving device 1. In this invention, the width of the front conveyor belt 101 is less than the length of the bamboo strips, and some baffles are omitted on both sides of the end of the front conveyor belt 101 near the thickness limiting baffle 104. Instead, an intermediate clamping mechanism is provided to achieve the purpose of automatically removing excessively thick bamboo strips.

[0044] The purpose of the intermediate storage plate 113 is to temporarily store excessively thick bamboo strips. Staff can clean the bamboo strips on the intermediate storage plate 113 regularly.

[0045] Furthermore, in order to screen out bamboo strips that are too thin, the panel weaving device 1 of the present invention also includes a thickness screening module and a transition conveyor belt 115, as shown in FIG4. The thickness screening module includes a feeding conveyor belt 114 and a thickness screening mechanism 116. The feeding conveyor belt 114 is parallel to one side of the front conveyor belt. The discharge end of the feeding conveyor belt 114 is connected to one side of the transition conveyor belt 115, and the feeding end of the front conveyor belt is connected to the other side of the transition conveyor belt 115. It is easy to understand that the transition conveyor belt 115 is perpendicular to the feeding conveyor belt 114 and the front conveyor belt respectively, and plays the role of transferring bamboo strips from the feeding conveyor belt 114 to the front conveyor belt. The width of the transition conveyor belt 115 is smaller than the width of the bamboo strips.

[0046] The thickness screening mechanism 116 has a similar structure to the thickness identification mechanism, including a second support frame and a thickness screening baffle. The second support frame is located behind the discharge end of the feeding conveyor belt 114 and above the transition conveyor belt 115. The thickness screening baffle is located below the second support frame and is flush with the side of the transition conveyor belt 115 away from the feeding conveyor belt 114. A third identification sensor is provided on the side of the thickness screening baffle away from the transition conveyor belt 115. A fourth identification sensor is provided between the discharge end of the feeding conveyor belt 114 and the transition conveyor belt 115. A fifth identification sensor is provided between the feed end of the front conveyor belt and the transition conveyor belt 115. The height difference between the thickness screening baffle and the transition conveyor belt 115 is used to screen bamboo pieces that are too thin.

[0047] The specific usage method is as follows:

[0048] With the thickness screening module in place, bamboo strips are fed onto the feed conveyor belt 114. Continuous bamboo strips move toward the thickness screening baffle. Bamboo strips with a thickness less than or equal to the distance between the thickness screening baffle and the transition conveyor belt 115 pass through the thickness screening baffle and leave the feed conveyor belt 114 and the transition conveyor belt 115 and are collected. The bamboo strips that leave are detected by the third identification sensor.

[0049] When a bamboo strip with a thickness greater than the distance between the thickness screening baffle and the transition conveyor belt 115 is blocked by the thickness screening baffle, the third identification sensor fails to identify the bamboo strip passing by. At this time, the fourth identification sensor detects that there is a bamboo strip in front of the thickness screening baffle, the feeding conveyor belt 114 stops operating, the transition conveyor belt 115 starts, and the bamboo strip is transported to the front conveyor belt. When the fifth identification sensor of the current conveyor belt detects the bamboo strip, the front conveyor belt starts and transports the bamboo strip away from the transition conveyor belt 115.

[0050] When neither the fourth nor the fifth identification sensor detects bamboo strips, the feeding conveyor belt 114 restarts, transporting the bamboo strips toward the thickness screening baffle.

[0051] Furthermore, the discharge module 3 includes a discharge conveyor belt 301 and a fixed-length sawing mechanism. The discharge conveyor belt 301 is connected to the discharge port of the weaving module 2. The fixed-length sawing mechanism is located between the discharge conveyor belt 301 and the weaving module 2 to cut the completed long bamboo curtain into bamboo curtains of a specific length according to the specifications.

[0052] The fixed-length sawing mechanism includes a clamping device 303 and a sawing device 302. The clamping device 303 is positioned above the discharge conveyor belt 301 and the weaving module 2, and the sawing device 302 is positioned below the discharge conveyor belt 301 and the weaving module 2. When sawing is required, the clamping device 303 presses the bamboo curtain downwards, and the sawing device 302 cuts the bamboo curtain. The fixed-length sawing mechanism is a conventional sawing mechanism that uses sensors to measure the length and the clamping device 303 and sawing device 302 to perform the sawing.

[0053] Furthermore, the discharge conveyor belt 301 is equipped with a weight sensor to measure the weight of the bamboo curtain after sawing, and an alarm is issued when the weight of the bamboo curtain does not meet the requirements.

[0054] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A reconstituted bamboo sheet weaving production system, characterized in that, The system includes a feeding module (1), a weaving module (2), and a discharging module (3). The feeding module (1) includes a front conveyor belt (101), a thickness identification mechanism, and a rear conveyor belt (102). The front conveyor belt (101) and the rear conveyor belt (102) are connected end to end. The thickness identification mechanism includes a first support frame (103), a thickness limiting baffle (104), a first identification sensor (107), and a second identification sensor (106). The first support frame (103) is located above the rear conveyor belt (102) near the end of the front conveyor belt (101). The thickness limiting baffle (104) is located between the first support frame (103) and the rear conveyor belt (102). The top of the thickness limiting baffle (104) is flush with the end of the rear conveyor belt (102). The height difference between 02) is the maximum thickness that bamboo strips are allowed to pass through. The first identification sensor (107) is set on the side of the thickness limiting baffle (104) away from the front conveyor belt (101). The second identification sensor (106) is set below the end of the front conveyor belt (101) near the rear conveyor belt (102). The rear conveyor belt (102) is connected to the feed port of the weaving module (2). The discharge port of the weaving module (2) is connected to the discharge module (3). An adjusting cylinder (105) is set between the thickness limiting baffle (104) and the first support frame (103). The cylinder body of the adjusting cylinder (105) is set below the first support frame (103). The piston rod of the adjusting cylinder (105) is connected to the thickness limiting baffle (104) to control the distance between the thickness limiting baffle (104) and the rear conveyor belt (102).The reconstituted bamboo decomposition and whole-sheet weaving production method based on the reconstituted bamboo decomposition and whole-sheet weaving production system includes the following steps: bamboo strips are continuously placed on the front conveyor belt (101) of the feeding module (1). The front conveyor belt (101) transports the bamboo strips sequentially to the front of the thickness limiting baffle (104). When the thickness of the bamboo strip is less than or equal to the height difference between the thickness limiting baffle (104) and the rear conveyor belt (102), the bamboo strip enters the rear conveyor belt (102). The first identification sensor (107) and the second identification sensor (106) continuously detect the bamboo strip. The bamboo strip moves sequentially towards the weaving module (2). When the thickness of the bamboo strip is greater than the height difference between the thickness limiting baffle (104) and the rear conveyor belt (102), the bamboo strip cannot enter the rear conveyor belt (102) and remains there. At the end of the front conveyor belt (101), the first identification sensor (107) fails to detect the presence of bamboo strips below. Subsequently, the front conveyor belt (101) and the rear conveyor belt (102) stop operating. After removing the excessively thick bamboo strips from the front conveyor belt (101), the second identification sensor (106) fails to detect the bamboo strips. The front conveyor belt (101) restarts, allowing bamboo strips that meet the thickness requirements to enter the rear conveyor belt (102). Subsequently, the first identification sensor (107) detects the bamboo strips. After a delay, the rear conveyor belt (102), the weaving module (2), and the discharge module (3) restart. The bamboo strips that meet the thickness requirements move closer together and enter the weaving module (2) sequentially for weaving. After weaving, the bamboo strips have a uniform thickness and are discharged through the discharge module (3).

2. The reconstituted bamboo decomposition and whole-sheet weaving production system as described in claim 1, characterized in that, The feeding module (1) further includes an intermediate clamping mechanism and an intermediate storage plate (113). The two sets of intermediate clamping mechanisms are respectively disposed on the left and right sides of the end of the front conveyor belt (101) near the thickness limiting baffle (104). The intermediate storage plate (113) is horizontally disposed on the side of the first support frame (103) away from the front conveyor belt (101). The intermediate clamping mechanism includes a transverse cylinder (108), a first vertical cylinder (109), a second vertical cylinder (110), a fixed clamping plate (112), and a movable clamping plate (111). The transverse cylinder (108) is disposed on the side of the end of the front conveyor belt (101). The cylinder body of the first vertical cylinder (109) is connected to the piston rod of the transverse cylinder (108). The second vertical cylinder (110) is disposed on the side of the end of the first vertical cylinder (109). Above a vertical cylinder (109), connected to the piston rod of the first vertical cylinder (109), the first vertical cylinder (109) and the second vertical cylinder (110) are driven by a transverse cylinder (108) and move back and forth between the front conveyor belt (101) and the intermediate storage plate (113). The movable clamping piece (111) is located at the end of the piston rod of the vertical cylinder and is located above the front conveyor belt (101). The fixed clamping piece (112) is located on the side of the cylinder body of the second vertical cylinder (110) and is close to the side of the front conveyor belt (101) and is flush with the horizontal plane of the bamboo strips conveyed by the front conveyor belt (101). The width of the intermediate storage plate (113) is smaller than the distance between the two fixed clamping pieces (112).

3. The reconstituted bamboo decomposition and whole-sheet weaving production system as described in claim 2, characterized in that, The feeding module (1) also includes a thickness screening module and a transition conveyor belt (115). The thickness screening module includes a feeding conveyor belt (114) and a thickness screening mechanism (116). The feeding conveyor belt (114) is parallel to one side of the front conveyor belt. The discharge end of the feeding conveyor belt (114) is connected to one side of the transition conveyor belt (115), and the feeding end of the front conveyor belt is connected to the other side of the transition conveyor belt (115). The width of the transition conveyor belt (115) is smaller than the width of the bamboo strip. The thickness screening mechanism (116) includes a second support frame and a thickness screening baffle. The second support frame is disposed on the feeding conveyor belt (114). The thickness screening baffle is located behind the discharge end of the 14) and above the transition conveyor belt (115). The thickness screening baffle is set under the second support frame. The thickness screening baffle is flush with the side of the transition conveyor belt (115) away from the feed conveyor belt (114). A third identification sensor is set on the side of the thickness screening baffle away from the transition conveyor belt (115). A fourth identification sensor is set between the discharge end of the feed conveyor belt (114) and the transition conveyor belt (115). A fifth identification sensor is set between the feed end of the front conveyor belt and the transition conveyor belt (115). The height difference between the thickness screening baffle and the transition conveyor belt (115) is used to screen bamboo pieces that are too thin.

4. The reconstituted bamboo decomposition and whole-sheet weaving production system as described in claim 1, characterized in that, The discharge module (3) includes a discharge conveyor belt (301) and a fixed-length sawing mechanism. The discharge conveyor belt (301) is connected to the discharge port of the weaving module (2). The fixed-length sawing mechanism is located between the discharge conveyor belt (301) and the weaving module (2) to cut the completed long bamboo curtain into bamboo curtains according to the specifications.

5. The reconstituted bamboo decomposition and whole-sheet weaving production system as described in claim 1, characterized in that, The discharge conveyor belt (301) is equipped with a weight sensor to measure the weight of the bamboo curtain after sawing. An alarm is issued when the weight of the bamboo curtain does not meet the requirements.

6. The reconstituted bamboo decomposition and whole-sheet weaving production system as described in claim 1, characterized in that, When it is necessary to remove an excessively thick bamboo strip, firstly, the piston rod of the second vertical cylinder (110) retracts, causing the moving clamping plate (111) and the fixed clamping plate (112) to clamp the end of the bamboo strip. Then, the first vertical cylinder (109) causes the second vertical cylinder (110) to rise until the height of the clamped bamboo strip is higher than the height of the first support frame (103). Then, the horizontal cylinder (108) drives the clamped bamboo strip to move above the intermediate storage plate (113). The piston rod of the first vertical cylinder (109) retracts, causing the bamboo strip to contact the intermediate storage plate (113). The piston rod of the second vertical cylinder (110) extends, causing the bamboo strip to stay on the intermediate storage plate (113). Finally, the intermediate clamping mechanism resets.

7. The reconstituted bamboo decomposition and whole-sheet weaving production system as described in claim 1, characterized in that, With the thickness screening module in place, bamboo strips are placed on the feeding conveyor belt (114). Continuous bamboo strips move toward the thickness screening baffle. Bamboo strips with a thickness less than or equal to the distance between the thickness screening baffle and the transition conveyor belt (115) pass through the thickness screening baffle and leave the feeding conveyor belt (114) and the transition conveyor belt (115) and are collected. The bamboo strips that leave are detected by the third identification sensor. When bamboo strips with a thickness greater than the distance between the thickness screening baffle and the transition conveyor belt (115) are blocked by the thickness screening baffle, the third identification sensor fails to identify the passage of the bamboo strips. At this time, the fourth identification sensor detects that there are bamboo strips in front of the thickness screening baffle, the feeding conveyor belt (114) stops operating, the transition conveyor belt (115) starts, and the bamboo strips are transported to the front conveyor belt. When the fifth identification sensor of the front conveyor belt detects the bamboo strips, the front conveyor belt starts and transports the bamboo strips away from the transition conveyor belt (115). When neither the fourth nor the fifth identification sensor detects the bamboo strips, the feeding conveyor belt (114) starts again and transports the bamboo strips toward the thickness screening baffle.

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