Deflector device with directional control for expelling bubbles
By designing a scraper device that combines an arc scraper and a roller, the problems of uncertainty in bubble direction control and film damage are solved, and an efficient and damage-free bubble expulsion effect is achieved.
Patent Information
- Application Number
- CN202310857289.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-12
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2043-07-12
AI Technical Summary
The existing scraper device cannot effectively control the direction of bubbles when driving them away, which easily causes bubbles to leak out and damage the film. The traditional roller driving efficiency is low.
A curved scraper device was designed. The curvature of the scraper surface was greater than π/2. The contact surface between the scraper and the film was curved. A roller was equipped to jointly drive away bubbles. The scraper and the roller operated on the same plane to reduce bubble leakage.
The effective control of bubble direction is achieved, the probability of bubble leakage is reduced, film damage is avoided, and the driving efficiency is improved.
Smart Images

Figure CN116834267B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the quality control of planar product film pasting, in particular, to a bubble driving squeegee device with direction control, especially suitable for satellite solar wing substrates. BACKGROUND
[0002] Some planar products are attached with a film layer, such as satellite solar wing substrates. When pasting the film, the product is prone to enter air, resulting in convexity and affecting the product quality. In order to ensure the appearance, flatness and bonding strength of the product, a squeegee is needed to drive the glue or bubbles in the process.
[0003] The traditional squeegee plate is flat, and in the process of driving bubbles, the bubbles are easy to leak from both sides or the bottom of the squeegee, and the driving direction of the bubbles cannot be controlled. Moreover, the squeegee generally used has a straight edge or a sharp end in the longitudinal cross-sectional shape of the squeegee track, which is easy to scratch the film, and a layer of superfine cloth or polytetrafluoroethylene release cloth is often needed during use.
[0004] Another common way to drive bubbles is to use a roller to drive, which has a large contact area and less damage to the film compared with the squeegee, but the one-time flat driving efficiency is low.
[0005] Patent document CN103318606A discloses a squeegee device, which adopts a circular arc-shaped squeegee, including a squeegee chain, a plurality of squeegees are arranged on the squeegee chain, the squeegee includes a main plate and a lining plate, the lining plate is arranged on the front side of the main plate, and the main plate and the lining plate are both curved plates. The main plate and the lining plate are both circular arc-shaped plates. The lining plate is a 55Si2Mn alloy steel plate.
[0006] However, patent document CN103318606A is applied to cement plants or power plants for scraping materials, and is not suitable for the application scenario of planar product film pasting quality control.
[0007] Patent document CN218505219U discloses a foam type invisible car cover installation equipment, which includes a smoothing roller and a holding handle, the top end of the holding handle is provided with a special-shaped support, the special-shaped support is fixedly connected with the holding handle, the top end of the special-shaped support is provided with a supporting horizontal shaft, the surface of the supporting horizontal shaft is sleeved with the smoothing roller, the supporting horizontal shaft outside the side of the smoothing roller is provided with a supporting block, both ends of the supporting block are provided with an adapter frame, the adapter frame is fixedly connected with the supporting block and the supporting horizontal shaft, and the adapter frame is fixedly connected with the supporting horizontal shaft, the outer wall of the supporting block away from the adapter frame is provided with a smoothing squeegee, and the smoothing squeegee is fixedly connected with the supporting block.
[0008] However, patent document CN218505219U has high uncertainty in direction control when driving bubbles, and needs two operations of the roller first and then the squeegee. SUMMARY
[0009] In view of the defects in the prior art, the present application aims to provide a bubble driving squeegee device with direction control.
[0010] According to the present application, a bubble driving squeegee device with direction control is provided, comprising: an arc-shaped squeegee 1.
[0011] The squeegee 1 has a plate surface with an arc greater than π / 2, and the squeegee 1 has one or two positions that apply force to the bubbles in the x direction and the y direction perpendicular to each other on the product plane surface.
[0012] Preferably, the plate surface of the squeegee 1 has an arc of π.
[0013] Preferably, the upper end of the squeegee 1 is a hand-held end 101, and the lower end of the squeegee 1 is a squeegee track end 102, and the contact arc line of the squeegee track end 102 with the product is in the same plane.
[0014] Preferably, the hand-held end 101 is thicker than the squeegee track end 102.
[0015] Preferably, the contact surface of the longitudinal section of the squeegee track end 102 with the product is arc-shaped.
[0016] Preferably, a roller 3 is installed at the front end of the squeegee 1, and the action line of the roller 3 is in the same plane as the squeegee track arc line of the squeegee track end 102.
[0017] Preferably, the two ends of the squeegee 1 in the horizontal direction are connected to the two ends of the roller 3 through extension sections 2, and the extension sections 2 are parallel to each other.
[0018] Preferably, the bottom end of the extension section 2 is higher than the squeegee track arc line of the squeegee track end 102.
[0019] Preferably, the width of the roller 3 is greater than the width between the two positions, and in the direction of squeegee movement, the roller 3 contacts the same position of the product successively through the two positions.
[0020] Preferably, a handle is installed on the squeegee 1.
[0021] Compared with the prior art, the present application has the following beneficial effects:
[0022] 1. The arc-shaped squeegee surface of the present application avoids the uncertainty of direction control when driving bubbles, and also avoids damage to the film during use of the squeegee.
[0023] 2. The arc-shaped squeegee surface of the present application can reduce the probability of bubble leakage during driving, and can also achieve a certain inspection effect on flatness during operation through hand feeling.
[0024] 3. In the present invention, the arc-shaped scraper and the roller work together to drive away the bubbles. The two successive drives in one operation reduce the probability of bubbles leaking from under the scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0026] Figure 1 is an axonometric view of the present invention;
[0027] Figure 2 is a top view of the present invention;
[0028] Figure 3 is a longitudinal cross-sectional view of the present invention,
[0029] Figure 4 It is a schematic diagram of the working of the present invention.
[0030] The figure shows:
[0031] DETAILED DESCRIPTION
[0032] The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the scope of the present invention. These all fall within the scope of protection of the present invention.
[0033] The present invention discloses a scraper device with direction-controlled bubble expulsion, which is used to ensure flatness when the product is film-laminated. It can prevent leakage from the sides and bottom when expelling bubbles, ensure the direction control of the bubble expulsion during the film-laminated process, avoid damage to the film surface by right-angle or pointed scraping rails, and at the same time achieve a certain inspection effect on flatness through hand feeling.
[0034] The present invention will be described in detail below with reference to the accompanying drawings.
[0035] like Figures 1 to 4 As shown, a directionally controlled bubble-repelling scraper device according to the present invention comprises: a curved scraper 1, an extension 2, and a roller 3. The curved scraper 1 has a surface curvature of π, or an angle of 180 degrees. The curved scraper 1 can be made of stainless steel, carbon steel, or alloy steel, such as 3Cr13, 65Mn, or 55Si2Mn, ensuring rigidity and corrosion resistance. The curved scraper 1 and roller 3 work together to repel bubbles, and the two sequential repelling operations in one operation reduce the chance of bubbles escaping from beneath the scraper.
[0036] The left end and the right end of the arc-shaped squeegee 1 respectively extend out an extension part 2, and a roller 3 is installed between the two extension parts 2. The two extension parts 2 are both flat plates, and the two flat plate-shaped extension parts 2 are arranged in parallel to each other and extend along the tangential direction of the left end and the right end of the arc-shaped squeegee 1, as shown in Figure 2 .
[0037] The plate surface of the arc-shaped squeegee 1 is arc-shaped, the upper end of the arc-shaped squeegee 1 is a hand-holding end 101, the lower end of the arc-shaped squeegee 1 is a squeegee rail end 102, the hand-holding end 101 is thicker than the squeegee rail end 102, and the squeegee rail end 102 is in the same plane as the arc line of the product contact. The action line of the roller 3 is in the same plane as the squeegee rail arc line of the squeegee rail end 102. The longitudinal section of the squeegee rail end 102 is arc-shaped, as shown in Figure 3 . In a preferred embodiment, a handle is installed on the arc-shaped squeegee 1, and the handle can be used to control the movement direction of the squeegee during use.
[0038] The application will be described in more detail below.
[0039] The operator holds the hand-holding end 101 with one hand, and the arc-shaped squeegee 1 is in vertical contact with the product film surface and moves along the product film plane. The plate surface of the arc-shaped squeegee 1 is arc-shaped, which effectively prevents bubbles from leaking out from the sides of the squeegee, and as shown in Figure 4 , when the plate surface of the squeegee is arc-shaped, the squeegee generates a force directed towards the center of the circle when driving the bubbles, thereby preventing the bubbles from leaking out from the sides. Especially at the position on the arc-shaped squeegee 1 where the line connecting the left and right ends of the arc-shaped squeegee 1 forms a 45-degree angle, the force of the squeegee on the bubbles is the same in the x direction and the y direction, and the efficiency is the highest. The hand-holding end 101 of the arc-shaped squeegee 1 is thicker than the squeegee rail end 102, which can make the contact force more concentrated and make the operation more labor-saving. The profile of the longitudinal section of the squeegee rail end 102 of the arc-shaped squeegee 1 is arc-shaped, which avoids damage to the film during use.
[0040] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0041] The specific embodiments of the present application have been described above. It should be understood that the present application is not limited to the specific embodiments described above, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essential content of the present application. The embodiments of the present application and the features in the embodiments can be arbitrarily combined with each other without conflict.
Claims
1. A scraper device with direction control for driving away bubbles, characterized in that: include: curved scraper (1); The arc of the curved scraper (1) is greater than π / 2, and the curved scraper (1) has one or two positions where the force exerted on the bubble is equal in the x direction and the y direction perpendicular to each other on the surface of the product plane; The upper end of the arc scraper (1) is a handheld end (101), the lower end of the arc scraper (1) is a scraping rail end (102), and the scraping rail end (102) and the product contact arc are on the same plane; A roller (3) is installed at the front end of the arc scraper (1); the action line of the roller (3) and the scraping rail arc line of the scraping rail end (102) are on the same plane; The two ends of the arc-shaped scraper (1) in the horizontal direction are connected to the two ends of the roller (3) through the extension sections (2), and the extension sections (2) are parallel to each other; The bottom end of the extension section (2) is higher than the scraping rail arc of the scraping rail end (102); The width of the roller (3) is greater than the width between the two positions, and in the direction of movement of the scraper, the roller (3) and the two positions successively contact the same position of the product.
2. The scraper device with direction control for driving out bubbles according to claim 1, characterized in that: The arc angle of the plate surface of the arc scraper (1) is π.
3. The scraper device with direction control for driving out bubbles according to claim 1, characterized in that: The handheld end (101) is thicker than the scraping rail end (102).
4. The scraper device with direction control for driving out bubbles according to claim 1, characterized in that: The contact surface between the scraper rail end (102) and the product in the longitudinal section is arc-shaped.
5. The scraper device with direction control for driving out bubbles according to claim 1, characterized in that: A handle is mounted on the curved scraper (1).
Citation Information
Patent Citations
Scraping plate device
CN103318606A
Foam type invisible car cover mounting equipment
CN218505219U
Planar glass fiber reinforced plastic roller
CN211363559U
Curved screen scraper and curved screen film pasting suite
CN213382989U