A colorant rapid configuration device
By designing a rapid pigment preparation device, efficient and stable pigment addition in cardboard production was achieved, solving the problems of cumbersome operation and unstable addition in existing technologies, and improving the quality of cardboard.
Patent Information
- Application Number
- CN202310912993.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-21
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2043-07-21
AI Technical Summary
The existing process of preparing and adding colorants in cardboard production is cumbersome, and the addition of colorants is unstable, which affects the quality of cardboard.
A rapid pigment preparation device was designed. The device uses a pushing mechanism to realize the feeding, translation and unloading actions of the pigment box, ensuring the pigment filling tank opening is sealed, and uses a flipping structure and stirring rod to ensure the stability and uniformity of the pigment.
It simplifies the pigment preparation and addition process, improves efficiency, and prevents pigment dispersion during airflow fluctuations, ensuring the stability and quality of pigment addition.
Smart Images

Figure CN116850819B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cardboard processing equipment technology, and specifically to a rapid colorant preparation device. Background Technology
[0002] Colorants are added during the production of cardstock to give the cards their visual characteristics. The production process typically involves a colorant adding tank connected to a mixing device. A certain amount of colorant is weighed and prepared, then the colorant adding tank is opened and the prepared colorant is added to it. The colorant is then added to the cardstock mixture through the adding tank. However, this method of preparing and adding colorants has the following problems:
[0003] 1. After the pigment is weighed, it needs to be mixed and prepared by stirring. Then the pigment is transferred from the preparation area to the pigment addition tank. Then the pigment addition tank is opened and the pigment is added. Finally, the pigment addition tank is closed. The pigment preparation and addition operation is cumbersome and reduces the pigment preparation efficiency.
[0004] 2. When the pigment addition can is opened, there will be airflow fluctuations inside the cardboard mixture chamber. When pigment is added directly by opening the can opening, the pigment is easily dispersed due to the disturbance of the airflow, resulting in unstable pigment addition and affecting the quality ratio of the added pigment, thus reducing the quality of cardboard manufacturing.
[0005] In summary, there is a need for a pigment configuration device that can perform configuration and import efficiently and stably. Summary of the Invention
[0006] To address the shortcomings of existing technologies, this invention provides a rapid pigment preparation device, which solves the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A rapid pigment preparation device includes a trolley plate, with rollers mounted on the bottom surface of the trolley plate. The rollers roll and adhere to the bottom plate. A guide rail is provided on the top surface of the bottom plate, and the rollers are located inside the guide rail. A sliding interface is provided inside the trolley plate, and a pigment addition container is located inside the sliding interface. A support mechanism is fixed on the top surface of the trolley plate. A pushing mechanism is provided on one side of the support mechanism, and a discharging mechanism is provided on the other side. A flip-top cover assembly is provided on the top of the discharging mechanism. A dispensing box is provided on the top of the support mechanism, and a loading assembly is provided on the top surface of the trolley plate.
[0009] The support mechanism includes a support plate, a first fixed plate, a first connecting plate, a second fixed plate, a first support plate, and a second support plate. The support plate is vertically fixed to the top surface of the trolley plate. The first fixed plate is fixed to the top surface of the support plate. A feeding mechanism is connected to one side of the first fixed plate, and two first connecting plates are connected to the other side. The second fixed plate is fixed to the top surface of the first connecting plate. The first support plate is fixed to the side wall of the second fixed plate. The second support plate is connected to the side of the first support plate away from the second fixed plate.
[0010] The ingredient box is pushed by a pushing mechanism and has three states:
[0011] In the feeding state: the ingredient box is set on the top surface of the first tray, and one side of the ingredient box is inserted into the feeding component. The colorant is introduced into the ingredient box by the feeding component. The unloading mechanism is closed and set on the top of the colorant adding tank.
[0012] In the transfer state: push the pushing mechanism to make the support mechanism move horizontally, drive the feeding mechanism to connect with the colorant addition tank, and push the material box to move horizontally to the top surface of the second tray. One side of the material box is inserted into the capping assembly.
[0013] In the feeding state: the pushing mechanism pushes the capping component to flip, and the capping component drives the mixing box to flip, so that the colorant in the mixing box is introduced into the feeding mechanism.
[0014] Furthermore, a pressure plate with an internal pressure sensor is provided on the bottom surface of the ingredient box, a limit strip is fixed on the inner wall of the ingredient box, and a sliding guide post is fixed on the outer wall of the ingredient box.
[0015] In the feeding state: the limiting strip is inserted into the feeding component to position the dispensing box and the feeding component together, and the pressure plate is used to weigh the colorant introduced onto the pressure plate;
[0016] In the transfer state: one side of the limiting strip is inserted into the inside of the capping assembly for positioning of the dispensing box and the feeding assembly;
[0017] In the feeding state: the ingredient box tilts as the capping assembly flips, and the limiting strip slides inside the capping assembly so that the ingredient box slides against the bottom of the capping assembly.
[0018] Furthermore, the feeding assembly includes a colorant box, a conduit, a material tank, a top plate, and a discharge plate. The colorant box is located on the top surface of the trolley plate, the top plate is fixed to the top surface of the second fixed plate, the discharge plate is located on the bottom surface of the top plate, the material tank is connected to the top surface of the top plate, a conduit is connected through the top surface of the material tank and the top surface of the colorant box, the bottom end of the material tank is connected through the discharge plate, a second sliding groove is provided on the side wall of the discharge plate, the mixing box in the feeding state is located at the bottom of the discharge plate, and the limiting strip is inserted into the second sliding groove.
[0019] Furthermore, the pushing mechanism includes a handle, a push plate, a push rod, a second spring, a second guide rod, and an insert plate. The push plate has a handle on one side and a push rod and a second guide rod connected to the other side. The push rod passes through the inside of the support plate, and a second spring is sleeved on the outer wall of the push rod. One end of the second spring is connected to the outer wall of the push rod, and the other end is connected to the side wall of the support plate. The second guide rod is inserted into the inside of the second tray. A stop block is fixed on the top surface of the insert plate, and an insertion port is opened on the bottom surface of one side of the material box. The stop block is inserted into the insertion port in both the feeding state and the transfer state. An insert plate is connected to the side wall of the push plate, and the insert plate passes through the inside of the second tray. The insert plate is used to drive the capping assembly to flip in the unloading state.
[0020] Furthermore, the support mechanism also includes a side slide rail and a locking assembly. The side slide rail is fixed to the top surface of the second pallet, and the sliding guide column is slidably connected inside the side slide rail. The side slide rail includes a horizontal section and an arc section. The horizontal section is fixed to the top surface of the second pallet, and the arc section is located at the top of the unloading mechanism. The locking assembly is inserted into the top surface of the second pallet and is a liftable structure.
[0021] In the feeding and transfer states: the sliding guide column is slidably connected to the horizontal section of the side slide rail, the sliding guide column slides against the top surface of the positioning component, and the positioning component descends and separates from the insertion plate;
[0022] In the unloading state: the sliding guide column is slidably connected to the arc section of the side slide rail, the sliding guide column is separated from the top surface of the positioning component, and the positioning component rises and inserts into the bottom of the insertion plate.
[0023] Furthermore, the positioning assembly includes a pressure plate, a first guide rod, a first spring, a second connecting plate, a first fixing block, and a positioning block. The first guide rod is fixed to the bottom surface of the pressure plate and inserted into the interior of the second support plate. The first spring is sleeved on the outer wall of the first guide rod. The second connecting plate is connected to one side of the pressure plate, and the first fixing block is connected to the side wall of the second connecting plate. A positioning block is provided on the top surface of the first fixing block, and a positioning groove is opened on the bottom surface of the insert plate. The positioning block is inserted into the positioning groove in the unloading state.
[0024] Furthermore, the feeding mechanism also includes a first feeding box, a transmission belt, a second feeding box, a motor, a flipping assembly, a discharge pipe, a dust baffle, and a stirring rod. One side of the second feeding box is fixedly connected to the first fixed plate, and the top of the second feeding box is connected to the first feeding box. A second fixed block is fixed to the side wall of the first feeding box, and a cover assembly is rotatably connected inside the second fixed block. A flipping assembly is rotatably connected inside the first feeding box, and a transmission belt connects the flipping assembly and the cover assembly. The flipping assembly is driven to flip by an insert plate. A motor is provided on the side wall of the second feeding box, and the rotating end of the motor passes through the interior of the second feeding box and is connected to a stirring rod. A discharge pipe is connected through the bottom of the second feeding box, and a dust baffle is sleeved on the outer wall of the discharge pipe. The dust baffle slides against the top surface of the colorant addition tank.
[0025] Furthermore, the sealing assembly includes a cover plate, a sealing plate, a first rotating shaft, a guide plate, and side baffles. A first rotating shaft is provided on one side of the cover plate and is rotatably connected to the inside of the second fixed block. A transmission belt is connected to one end of the first rotating shaft. A sealing plate is fixed on the side of the cover plate near the second support plate. Two side baffles are fixed on the bottom surface of the cover plate, and a guide plate is connected between the two side baffles. The guide plate has an arc-shaped structure. A third sliding groove is provided on the side wall of the cover plate, and the limiting strip is inserted into the third sliding groove in the feeding state.
[0026] Furthermore, the flipping assembly includes a second rotating shaft and a gear. The second rotating shaft is connected through the inside of the first feeding box. One end of the second rotating shaft is connected to a transmission belt. The gear is sleeved on the outer wall of the second rotating shaft. A first sliding groove is opened on the bottom surface of the insert plate. A rack is provided on the top surface of the first sliding groove. The rack meshes with the top of the gear in the descending state.
[0027] Furthermore, the flipping assembly also includes a third connecting plate and a protective plate. The third connecting plate is fixed to the outer wall of the second rotating shaft, and the protective plate is connected to the side of the third connecting plate away from the second rotating shaft. The protective plate has a semi-circular arc structure, and the third connecting plate is connected to the arc inner wall of the protective plate.
[0028] In the feeding and transfer states: the protective plate flips down to the bottom of the inner side of the first feeding box to prevent the pigment entering the second feeding box from floating up;
[0029] In the feeding state: the protective plate flips upward to the top of the inner side of the first feeding box to buffer the falling pigment, guide the pigment to both sides of the first feeding box, and prevent the pigment in the middle of the first feeding box from floating upward.
[0030] This invention provides a rapid pigment preparation device. Compared with the prior art, it has the following advantages:
[0031] 1. By pushing the push mechanism, the mixing box performs loading, translation and unloading actions in sequence, and at the same time, the unloading mechanism docks with the colorant addition tank, so that the colorant can be introduced into the colorant addition tank in one push action. The operation is simple and improves the efficiency of colorant preparation and addition.
[0032] 2. During the pigment preparation process, the opening of the pigment addition tank is kept closed at all times. After the pigment preparation is transferred, the pigment is discharged into the interior of the pigment addition tank through the feeding mechanism during the feeding process. This effectively prevents the pigment dust from being dispersed by air pressure fluctuations, thereby ensuring the stability of pigment addition. Attached Figure Description
[0033] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0034] Figure 1 A schematic diagram of a rapid pigment preparation device according to the present invention is shown;
[0035] Figure 2 A schematic diagram of the connection structure between the support mechanism and the pushing mechanism of the present invention is shown;
[0036] Figure 3 A schematic diagram of the connection structure between the second tray, the side slide rail, and the locking assembly of the present invention is shown.
[0037] Figure 4 A cross-sectional view of the internal structure of the insert plate of the present invention is shown;
[0038] Figure 5 A schematic diagram of the ingredient box structure of the present invention is shown;
[0039] Figure 6 A schematic diagram of the feeding assembly structure of the present invention is shown;
[0040] Figure 7 A schematic diagram of the feeding mechanism of the present invention is shown;
[0041] Figure 8 A schematic diagram of the capping assembly structure of the present invention is shown;
[0042] Figure 9 A cross-sectional view of the internal connection structure of the feeding mechanism of the present invention is shown;
[0043] Figure 10 A schematic diagram of the overall structure of the present invention in the transition state is shown;
[0044] Figure 11 This diagram shows the overall structure of the present invention in the feeding state;
[0045] The diagram shows: 1. Trolley plate; 11. Roller; 12. Sliding interface; 2. Support mechanism; 21. Support plate; 22. First fixed plate; 23. First connecting plate; 24. Second fixed plate; 25. First support plate; 26. Second support plate; 27. Side slide rail; 28. Positioning assembly; 281. Pressure plate; 282. First guide rod; 283. First spring; 284. Second connecting plate; 285. First fixed block; 286. Positioning block; 3. Pushing mechanism; 31. Handle; 32. Push plate; 321. Stop block; 33. Push rod; 34. Second spring; 35. Second guide rod; 36. Insert plate; 361. First slide groove; 362. Rack; 363. Positioning groove; 4. Feeding assembly; 41. Colorant box; 42. Conduit; 4 3. Material tank; 44. Top plate; 45. Discharge plate; 451. Second chute; 5. Batching box; 51. Sliding guide column; 52. Pressure plate; 53. Limiting strip; 54. Insert; 6. Discharge mechanism; 61. Cover assembly; 611. Cover plate; 6111. Third chute; 612. Sealing plate; 613. First rotating shaft; 614. Guide plate; 615. Side baffle; 62. First discharge box; 621. Second fixing block; 63. Transmission belt; 64. Second discharge box; 65. Motor; 66. Tilting assembly; 661. Second rotating shaft; 662. Gear; 663. Third connecting plate; 664. Protective plate; 67. Discharge pipe; 68. Dust baffle; 69. Stirring rod; 7. Colorant addition tank; 8. Bottom plate; 81. Guide rail. Detailed Implementation
[0046] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0047] Example 1
[0048] To address the technical problems in the background art, the following rapid pigment preparation device is provided:
[0049] Combination Figures 1-11As shown, the present invention provides a rapid colorant preparation device, including a trolley plate 1, a roller 11 on the bottom surface of the trolley plate 1, the roller 11 rolling against the base plate 8, a guide rail 81 on the top surface of the base plate 8, the roller 11 being disposed inside the guide rail 81, a sliding interface 12 being opened inside the trolley plate 1, a colorant adding tank 7 being disposed inside the sliding interface 12, a support mechanism 2 being fixed on the top surface of the trolley plate 1, a pushing mechanism 3 being disposed on one side of the support mechanism 2, a discharging mechanism 6 being disposed on the other side, a flip-top structure sealing assembly 61 being disposed on the top of the discharging mechanism 6, a dispensing box 5 being disposed on the top of the support mechanism 2, and a feeding assembly 4 being disposed on the top surface of the trolley plate 1;
[0050] The support mechanism 2 includes a support plate 21, a first fixed plate 22, a first connecting plate 23, a second fixed plate 24, a first support plate 25, and a second support plate 26. The support plate 21 is vertically fixed to the top surface of the trolley plate 1. The first fixed plate 22 is fixed to the top surface of the support plate 21. The first fixed plate 22 is connected to a feeding mechanism 6 on one side and two first connecting plates 23 on the other side. The second fixed plate 24 is fixed to the top surface of the first connecting plate 23. The first support plate 25 is fixed to the side wall of the second fixed plate 24. The second support plate 26 is connected to the side of the first support plate 25 away from the second fixed plate 24.
[0051] The ingredient box 5 is pushed by the pushing mechanism 3 and has three states:
[0052] In the feeding state: the ingredient box 5 is set on the top surface of the first tray 25, and one side of the ingredient box 5 is inserted into the inside of the feeding component 4. The colorant is introduced into the ingredient box 5 by the feeding component 4. The unloading mechanism 6 is closed and set on the top of the colorant adding tank 7.
[0053] In the transfer state: push the pushing mechanism 3 to make the support mechanism 2 move horizontally, drive the feeding mechanism 6 to connect with the colorant addition tank 7, push the pushing mechanism 3 to push the mixing box 5 to the top surface of the second tray 26, and insert one side of the mixing box 5 into the capping assembly 61;
[0054] In the feeding state: the pushing mechanism 3 pushes the capping component 61 to flip, and the capping component 61 drives the mixing box 5 to flip, so that the color material in the mixing box 5 is introduced into the feeding mechanism 6.
[0055] The following effects can be achieved based on the above structure:
[0056] 1. By pushing the push mechanism 3, the mixing box 5 is made to perform feeding, translation and unloading actions in sequence, and the unloading mechanism 6 is connected to the colorant addition tank 7. Thus, the colorant can be introduced into the colorant addition tank 7 in one push action. The operation is simple and the efficiency of colorant preparation and addition is improved.
[0057] 2. During the pigment preparation process, the opening of the pigment addition tank 7 is kept closed at all times. After the pigment preparation is transferred, the pigment is discharged into the interior of the pigment addition tank 7 through the feeding mechanism 6 during the feeding process. This effectively prevents the pigment dust from being dispersed by air pressure fluctuations, thereby ensuring the stability of pigment addition.
[0058] In this embodiment, a pressure plate 52 with an internal pressure sensor is provided on the bottom surface of the ingredient box 5, a limit strip 53 is fixed on the inner wall of the ingredient box 5, and a sliding guide post 51 is fixed on the outer wall of the ingredient box 5.
[0059] In the feeding state: the limiting strip 53 is inserted into the feeding component 4 to coordinate the positioning of the dispensing box 5 and the feeding component 4, and the pressure plate 52 is used to weigh the color material introduced onto the pressure plate 52.
[0060] In the transfer state: one side of the limiting strip 53 is inserted into the inside of the capping assembly 61 for positioning of the dispensing box 5 and the feeding assembly 4;
[0061] In the feeding state: the ingredient box 5 tilts and flips with the capping assembly 61, and the limiting strip 53 slides inside the capping assembly 61 so that the ingredient box 5 slides against the bottom of the capping assembly 61;
[0062] By connecting the internal limiting strip 53 of the mixing box 5 with the feeding component 4 or the sealing component 61, the positioning of the mixing box 5 can be guaranteed, so that the pigment can be kept inside the mixing box 5 during the feeding and unloading process, effectively preventing the pigment from being dispersed to the outside of the mixing box 5.
[0063] In this embodiment, the feeding assembly 4 includes a colorant box 41, a conduit 42, a material tank 43, a top plate 44, and a discharge plate 45. The colorant box 41 is disposed on the top surface of the trolley plate 1. The top plate 44 is fixed to the top surface of the second fixing plate 24. The discharge plate 45 is disposed on the bottom surface of the top plate 44. The material tank 43 is connected to the top surface of the top plate 44. The conduit 42 is connected through the top surface of the material tank 43 and the top surface of the colorant box 41. The bottom end of the material tank 43 is connected through the interior of the discharge plate 45. A second sliding groove 451 is provided on the side wall of the discharge plate 45. The mixing box 5 in the feeding state is disposed at the bottom of the discharge plate 45, and the limiting strip 53 is inserted into the interior of the second sliding groove 451.
[0064] The pigment is first introduced into the material tank 43 through the pigment box 41 and the conduit 42. The pigment is then introduced into the mixing box 5 by opening the material tank 43 and weighed. After mixing, the mixing box 5 is transferred to achieve the function of rapid mixing and transfer.
[0065] Example 2
[0066] like Figures 2-5 and Figure 11As shown, based on the above embodiments, this embodiment further provides the following:
[0067] To achieve stable transfer and feeding of pigments, the following structure is adopted;
[0068] The pushing mechanism 3 includes a handle 31, a push plate 32, a push rod 33, a second spring 34, a second guide rod 35, and an insert plate 36. The push plate 32 has a handle 31 on one side and a push rod 33 and a second guide rod 35 connected to the other side. The push rod 33 passes through the support plate 21. The second spring 34 is sleeved on the outer wall of the push rod 33. One end of the second spring 34 is connected to the outer wall of the push rod 33 and the other end is connected to the side wall of the support plate 21. The second guide rod 35 is inserted into the second tray 26. A stop block 321 is fixed on the top surface of the insert plate 36. An insertion port 54 is opened on the bottom surface of one side of the material box 5. The stop block 321 is inserted into the insertion port 54 in both the feeding state and the transfer state. The push plate 32 has an insert plate 36 connected to the side wall. The insert plate 36 passes through the second tray 26 and is used to drive the capping assembly 61 to flip in the unloading state.
[0069] During the process of pushing the push plate 32 to move the stop block 321 and the ingredient box 5, the push rod 33, the second guide rod 35 and the insert plate 36 are used to keep the push plate 32 moving horizontally, thus ensuring the stability of pushing the ingredient box 5 to move.
[0070] In this embodiment, the support mechanism 2 further includes a side slide rail 27 and a locking assembly 28. The side slide rail 27 is fixed to the top surface of the second pallet 26, and the sliding guide post 51 is slidably connected to the inside of the side slide rail 27. The side slide rail 27 includes a horizontal section and an arc section. The horizontal section is fixed to the top surface of the second pallet 26, and the arc section is located at the top of the unloading mechanism 6. The locking assembly 28 is inserted into the top surface of the second pallet 26 and is a liftable structure.
[0071] In the feeding and transfer states: the sliding guide column 51 is slidably connected to the horizontal section of the side slide rail 27, the sliding guide column 51 is slidably attached to the top surface of the positioning component 28, and the positioning component 28 is lowered and separated from the insert plate 36.
[0072] In the unloading state: the sliding guide post 51 is slidably connected to the arc section of the side slide rail 27, the sliding guide post 51 is separated from the top surface of the locking assembly 28, and the locking assembly 28 rises and inserts into the bottom of the insertion plate 36;
[0073] By guiding the guide post 51 on the side slide rail 27, not only can the guide dispensing box 5 be guided to move and flip, but the dispensing box 5 can also be guided to be inserted into the bottom of the capping assembly 61, so that the dispensing box 5 is closer to the inside of the feeding mechanism 6 when dispensing, ensuring that the colorant can enter the inside of the feeding mechanism 6 more stably.
[0074] In this embodiment, the positioning assembly 28 includes a pressure plate 281, a first guide rod 282, a first spring 283, a second connecting plate 284, a first fixing block 285, and a positioning block 286. The first guide rod 282 is fixed to the bottom surface of the pressure plate 281 and is inserted into the second support plate 26. The first spring 283 is sleeved on the outer wall of the first guide rod 282. The second connecting plate 284 is connected to one side of the pressure plate 281. The first fixing block 285 is connected to the side wall of the second connecting plate 284. The positioning block 286 is provided on the top surface of the first fixing block 285. The bottom surface of the insert plate 36 is provided with a positioning groove 363. The positioning block 286 is inserted into the positioning groove 363 in the unloading state.
[0075] When the insert plate 36 pushes the capping assembly 61 to flip, the sliding guide post 51 on the dispensing box 5 separates from the pressure plate 281, thereby causing the positioning block 286 to rise and insert into the positioning groove 363 to position the insert plate 36, thus ensuring the angle position of the capping assembly 61 to flip, so that the dispensing box 5 can stably feed materials.
[0076] Example 3
[0077] like Figures 7-10 As shown, based on the above embodiments, this embodiment further provides the following:
[0078] If the pigment entering the feeding mechanism 6 falls vertically and is discharged into the pigment adding tank 7, the pigment mixing and addition will not be uniform enough, making it difficult for the pigment to be fully mixed with the cardboard mixture. To solve the above problems, the following structure is adopted.
[0079] The feeding mechanism 6 further includes a first feeding box 62, a transmission belt 63, a second feeding box 64, a motor 65, a tilting assembly 66, a discharge pipe 67, a dust baffle 68, and a stirring rod 69. One side of the second feeding box 64 is fixedly connected to the first fixing plate 22. The top of the second feeding box 64 is connected to the first feeding box 62. A second fixing block 621 is fixed to the side wall of the first feeding box 62. A cover sealing assembly 61 is rotatably connected inside the second fixing block 621. The first feeding box 62... An internal rotating connection is provided with a flipping component 66, and a transmission belt 63 is connected between the flipping component 66 and the capping component 61. The flipping component 66 is driven to flip by the insert plate 36. A motor 65 is provided on the side wall of the second feeding box 64. The rotating end of the motor 65 passes through the inside of the second feeding box 64 and is connected to a stirring rod 69. A discharge pipe 67 is connected through the bottom of the second feeding box 64. A dust baffle 68 is sleeved on the outer wall of the discharge pipe 67. The dust baffle 68 slides against the top surface of the colorant adding tank 7.
[0080] The flipping component is driven to flip by the insert plate 36, and the capping component 61 is driven to flip on the first feeding box 62 by the transmission belt 63. The operation is simple and it is convenient to feed the material into the first feeding box 62. Then, during the process of the color material falling, when it passes through the second feeding box 64, the color material is dispersed and mixed by the stirring rod 69, so as to improve the uniformity of the color material mixture and the addition efficiency.
[0081] In this embodiment, the sealing assembly 61 includes a cover plate 611, a sealing plate 612, a first rotating shaft 613, a guide plate 614, and a side baffle 615. The first rotating shaft 613 is provided on one side of the cover plate 611 and is rotatably connected to the inside of the second fixed block 621. One end of the first rotating shaft 613 is connected to a transmission belt 63. The sealing plate 612 is fixed on the side of the cover plate 611 near the second support plate 26. Two side baffles 615 are fixed on the bottom surface of the cover plate 611. The guide plate 614 is connected between the two side baffles 615. The guide plate 614 has an arc-shaped structure. A third sliding groove 6111 is provided on the side wall of the cover plate 611. The limiting strip 53 is inserted into the third sliding groove 6111 in the feeding state.
[0082] Driven by the transmission belt 63, the first rotating shaft 613 rotates, causing the cover plate 611 to flip over. The mixing box 5 moves to the bottom of the cover plate 611 and the cover plate 611 flips and tilts, so that the pigment inside the mixing box 5 is discharged and discharged onto the arc-shaped guide plate 614, so that the pigment can better enter the first feeding box 62.
[0083] In this embodiment, the flipping assembly 66 includes a second rotating shaft 661 and a gear 662. The second rotating shaft 661 is connected through the inside of the first feeding box. One end of the second rotating shaft 661 is connected to a transmission belt 63. The gear 662 is sleeved on the outer wall of the second rotating shaft 661. A first sliding groove 361 is opened on the bottom surface of the insert plate 36. A rack 362 is provided on the top surface of the first sliding groove 361. The rack 362 meshes with the top of the gear 662 in the descending state.
[0084] In this embodiment, the flipping component 66 further includes a third connecting plate 663 and a protective plate 664. The third connecting plate 663 is fixed to the outer wall of the second rotating shaft 661. The protective plate 664 is connected to the side of the third connecting plate 663 away from the second rotating shaft 661. The protective plate 664 has a semi-circular arc structure. The third connecting plate 663 is connected to the arc inner wall of the protective plate 664.
[0085] In the feeding and transfer states: the protective plate 664 flips downwards to the bottom of the inner side of the first feeding box 62 to prevent the pigment entering the second feeding box 64 from floating up;
[0086] In the feeding state: the protective plate 664 flips upward to the top of the inner side of the first feeding box 62 to buffer the falling color material, guide the color material to both sides of the first feeding box 62, and prevent the color material in the middle of the first feeding box 62 from floating up;
[0087] When the drive flipping component 66 flips, the protective plate 664 inside the first feeding box 62 flips to guide the feeding and stop the pigment from floating, thereby ensuring the stability of the pigment as it is discharged through the first feeding box 62 and the second feeding box 64.
[0088] Working principle and usage process of this invention:
[0089] First press Figures 1-11 The mixing box 5 is attached to the first tray 25, and then the mixing box 5 is pushed to the bottom of the discharge plate 45. The limit strip 53 is inserted into the second slide 451, and the stop block 321 is inserted into the socket 54. Then the colorant box 41 is started. The colorant box 41 is equipped with a blower. The colorant is introduced into the material tank 43 through the conduit 42. Then the material tank 43 is opened, and the colorant is introduced into the mixing box 5 through the discharge plate 45. The added colorant is weighed using the pressure plate 52 inside the mixing box 5 until the weighed mass meets the configuration mass. Then the material tank 43 is closed.
[0090] Then the staff member holds handle 31 and pushes push plate 32. Push plate 1 first rolls on guide rail 81 through roller 11. Push plate 1 drives the whole device to move towards colorant addition tank 7. At the same time, dust baffle 68 slides on the top surface of colorant addition tank 7 until discharge pipe 67 is connected to colorant addition tank 7.
[0091] Then continue to push the push plate 32, the stop trolley plate 1 of the colorant addition tank 7 continues to move, so that the push plate 32 moves toward the support plate 21. The push plate 32 extends from the other side of the support plate 21 and stretches the second spring 34. The stop block 321 at the top of the push plate 32 pushes the dispensing box 5 to the top surface of the second tray 26. The sliding guide post 51 moves in the horizontal section of the side slide rail 27, keeping the downward push plate 281 pressed until the limiting strip 53 of the dispensing box 5 is inserted into the third slide groove 6111 of the cover plate 611.
[0092] Pushing the push plate 32 further, the insert plate 36 moves to the top of the gear 662, the rack 362 meshes with the transmission gear 662 and rotates, the gear 662 drives the second rotating shaft 661 to rotate, the second rotating shaft 661 drives the third connecting plate 663 to flip, flipping the protective plate 664 to the top of the inner side of the first feeding box 62. At the same time, the second rotating shaft 661 drives the cover plate 611 to flip through the transmission belt 63, the cover plate 611 drives the mixing box 5 to flip, the mixing box 5 flips and tilts downward, the sliding guide post 51 moves in the arc section of the side slide rail 27, driving the mixing box 5 to tilt and slide to the bottom of the cover plate 611, the sliding guide post 51 rises and separates from the pressure plate 281, the first spring 283 pushes the pressure plate 281 to rise, driving the positioning block 286 to rise and insert into the positioning groove 363;
[0093] As the insert plate 36 moves, the cover plate 611 flips until the positioning groove 363 stops the positioning block 286. The mixing box 5 flips and is positioned, and the pigment in the mixing box 5 slides down. It is guided by the guide plate 614 and slides into the protective plate 664. Then it slides along the arc top surface of the protective plate 664 and is dispersed to both sides of the first feeding box 62. The pigment falls into the second feeding box 64. The motor 65 is started to drive the stirring rod 69 to rotate, stirring and dispersing the prepared pigment. The pigment moves downward and is discharged into the pigment addition tank 7 through the discharge pipe 67, completing the rapid preparation and addition of pigment.
[0094] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0095] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A rapid pigment preparation device, characterized in that: The device includes a trolley board with rollers on its bottom surface that roll against the board. A guide rail is located on the top surface of the board, and the rollers are positioned inside the guide rail. A sliding interface is provided inside the trolley board, and a colorant addition container is located inside the sliding interface. A support mechanism is fixed to the top surface of the trolley board. A pushing mechanism is located on one side of the support mechanism, and a discharging mechanism is located on the other side. A flip-top cover assembly is located on the top of the discharging mechanism. A dispensing box is located on the top of the support mechanism, and a loading assembly is located on the top surface of the trolley board. The support mechanism includes a support plate, a first fixed plate, a first connecting plate, a second fixed plate, a first support plate, and a second support plate. The support plate is vertically fixed to the top surface of the trolley plate. The first fixed plate is fixed to the top surface of the support plate. A feeding mechanism is connected to one side of the first fixed plate, and two first connecting plates are connected to the other side. The second fixed plate is fixed to the top surface of the first connecting plate. The first support plate is fixed to the side wall of the second fixed plate. The second support plate is connected to the side of the first support plate away from the second fixed plate. The ingredient box is pushed by a pushing mechanism and has three states: In the feeding state: the ingredient box is set on the top surface of the first tray, and one side of the ingredient box is inserted into the feeding component. The colorant is introduced into the ingredient box by the feeding component. The unloading mechanism is closed and set on the top of the colorant adding tank. In the transfer state: push the pushing mechanism to make the support mechanism move horizontally, drive the feeding mechanism to connect with the colorant addition tank, and push the material box to move horizontally to the top surface of the second tray. One side of the material box is inserted into the capping assembly. In the feeding state: The pushing mechanism pushes the capping component to flip, and the capping component drives the mixing box to flip, so that the colorant in the mixing box is introduced into the feeding mechanism; The pushing mechanism includes a handle, a push plate, a push rod, a second spring, a second guide rod, and an insert plate. The push plate has a handle on one side and a push rod and a second guide rod connected to the other side. The push rod passes through the inside of the support plate. A second spring is sleeved on the outer wall of the push rod. One end of the second spring is connected to the outer wall of the push rod, and the other end is connected to the side wall of the support plate. The second guide rod is inserted into the inside of the second tray. A stop block is fixed on the top surface of the insert plate. An insertion port is opened on the bottom surface of one side of the material box. The stop block is inserted into the insertion port in both the feeding state and the transfer state. An insert plate is connected to the side wall of the push plate. The insert plate passes through the inside of the second tray plate and is used to drive the capping assembly to flip in the unloading state. The feeding mechanism also includes a first feeding box, a transmission belt, a second feeding box, a motor, a flipping assembly, a discharge pipe, a dust baffle, and a stirring rod. One side of the second feeding box is fixedly connected to the first fixed plate, and the top of the second feeding box is connected to the first feeding box. A second fixed block is fixed to the side wall of the first feeding box, and a cover assembly is rotatably connected inside the second fixed block. A flipping assembly is rotatably connected inside the first feeding box, and a transmission belt connects the flipping assembly and the cover assembly. The flipping assembly is driven to flip by an insert plate. A motor is provided on the side wall of the second feeding box, and the rotating end of the motor passes through the inside of the second feeding box and is connected to a stirring rod. A discharge pipe is connected through the bottom of the second feeding box, and a dust baffle is sleeved on the outer wall of the discharge pipe. The dust baffle slides against the top surface of the colorant addition tank. The sealing assembly includes a cover plate, a sealing plate, a first rotating shaft, a guide plate, and side baffles. A first rotating shaft is provided on one side of the cover plate and is rotatably connected to the inside of the second fixed block. A transmission belt is connected to one end of the first rotating shaft. A sealing plate is fixed on the side of the cover plate near the second support plate. Two side baffles are fixed on the bottom surface of the cover plate and a guide plate is connected between the two side baffles. The guide plate has an arc structure. A third sliding groove is provided on the side wall of the cover plate. The limiting strip is inserted into the third sliding groove in the material feeding state. The flipping assembly includes a second rotating shaft and a gear. The second rotating shaft is connected through the inside of the first feeding box. One end of the second rotating shaft is connected to a transmission belt. The gear is sleeved on the outer wall of the second rotating shaft. A first sliding groove is opened on the bottom surface of the insert plate. A rack is provided on the top surface of the first sliding groove. The rack meshes with the top of the gear in the descending state.
2. The rapid pigment preparation device according to claim 1, characterized in that: The bottom surface of the ingredient box is provided with a pressure plate containing a pressure sensor, the inner wall of the ingredient box is fixed with a limit strip, and the outer wall of the ingredient box is fixed with a sliding guide post. In the feeding state: the limiting strip is inserted into the feeding component to coordinate the positioning of the dispensing box and the feeding component, and the pressure plate is used to weigh the colorant introduced onto the pressure plate; In the transfer state: one side of the limiting strip is inserted into the inside of the capping assembly for positioning of the dispensing box and the feeding assembly; In the feeding state: the ingredient box tilts as the capping assembly flips, and the limiting strip slides inside the capping assembly so that the ingredient box slides against the bottom of the capping assembly.
3. The rapid pigment preparation device according to claim 2, characterized in that: The feeding assembly includes a colorant box, a conduit, a material tank, a top plate, and a discharge plate. The colorant box is located on the top surface of the trolley plate, the top plate is fixed to the top surface of the second fixed plate, the discharge plate is located on the bottom surface of the top plate, the material tank is connected to the top surface of the top plate, a conduit is connected through the top surface of the material tank and the top surface of the colorant box, the bottom end of the material tank is connected through the interior of the discharge plate, a second sliding groove is provided on the side wall of the discharge plate, the mixing box in the feeding state is located at the bottom of the discharge plate, and the limiting strip is inserted into the interior of the second sliding groove.
4. The rapid pigment preparation device according to claim 3, characterized in that: The support mechanism also includes a side slide rail and a locking assembly. The side slide rail is fixed to the top surface of the second pallet, and the sliding guide column is slidably connected inside the side slide rail. The side slide rail includes a horizontal section and an arc section. The horizontal section is fixed to the top surface of the second pallet, and the arc section is set at the top of the unloading mechanism. The locking assembly is inserted into the top surface of the second pallet and is a liftable structure. In the feeding and transfer states: the sliding guide column is slidably connected to the horizontal section of the side slide rail, the sliding guide column slides against the top surface of the positioning component, and the positioning component descends and separates from the insertion plate; In the unloading state: the sliding guide column is slidably connected to the arc section of the side slide rail, the sliding guide column is separated from the top surface of the positioning component, and the positioning component rises and inserts into the bottom of the insertion plate.
5. The rapid pigment preparation device according to claim 4, characterized in that: The positioning assembly includes a pressure plate, a first guide rod, a first spring, a second connecting plate, a first fixing block, and a positioning block. The first guide rod is fixed to the bottom surface of the pressure plate and inserted into the inside of the second support plate. The first spring is sleeved on the outer wall of the first guide rod. The second connecting plate is connected to one side of the pressure plate, and the first fixing block is connected to the side wall of the second connecting plate. The positioning block is provided on the top surface of the first fixing block, and a positioning groove is opened on the bottom surface of the insert plate. The positioning block is inserted into the positioning groove in the unloading state.
6. The rapid pigment preparation device according to claim 5, characterized in that: The flipping assembly also includes a third connecting plate and a protective plate. The third connecting plate is fixed to the outer wall of the second rotating shaft, and the protective plate is connected to the side of the third connecting plate away from the second rotating shaft. The protective plate has a semi-circular arc structure, and the third connecting plate is connected to the arc inner wall of the protective plate. In the feeding and transfer states: the protective plate flips downwards to the bottom of the inner side of the first feeding box to prevent the pigment entering the second feeding box from floating up; In the feeding state: the protective plate flips upward to the top of the inner side of the first feeding box to buffer the falling pigment, guide the pigment to both sides of the first feeding box, and prevent the pigment in the middle of the first feeding box from floating upward.
Citation Information
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