A device for detecting a scribing line of a rod-like material

By designing a detection and marking device for rod-shaped materials and using laser marking and infrared detection, high-precision automated detection and marking are achieved, solving the problems of inconsistency and high cost of manual detection and marking in the existing technology, improving production efficiency and reducing raw material waste.

CN116872379BActive Publication Date: 2025-10-17WUXI DUOENDOR AUTOMATION CO LTD
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Patent Information

Application Number
CN202310849252.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-11
Publication Date
2025-10-17
Estimated Expiration
2043-07-11

AI Technical Summary

Technical Problem

In the prior art, the detection and cutting steps are manually performed by inspecting the silicon rods. In the prior art, the detection and cutting steps are highly dependent on manual labor, resulting in inconsistent detection results, large errors, low precision, low production efficiency, and high costs.

Method used

A detection and marking device for rod-shaped materials is designed, which includes a detection and cutting mechanism and a lifting support mechanism. Laser marking and infrared detection are used to realize automatic detection and marking. Combined with a control system and temperature measurement components, the detection accuracy and production efficiency are improved.

Benefits of technology

It achieves high-precision automated inspection and marking, reduces dependence on manual labor, reduces waste of raw materials, shortens processing time, reduces production costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a detection line marking device for rod materials, which comprises a main frame, a rotary driving motor and a lifting driving motor; a detection moving cutting mechanism is installed on the top of the main frame, a supporting transportation unit is installed below the detection moving cutting mechanism, the supporting transportation unit comprises a transportation vehicle and a plurality of lifting supporting mechanisms; two adjacent lifting supporting mechanisms are connected through a first connecting shaft, the rotary driving motor drives the workpiece to rotate through a first chain transmission mechanism; two adjacent lifting supporting mechanisms are also connected through a second connecting shaft, and the lifting driving motor drives the lifting supporting mechanism to take the workpiece off the transportation vehicle through a second chain transmission mechanism. Through the setting of the detection moving cutting mechanism and the lifting supporting mechanism, manual work can be replaced, the detection result is reliable, the precision is high, the line marking consistency is good, the filler does not need to be removed, the waste of raw materials can be reduced, the production cost can be reduced, and the production efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of crystal bar detection equipment, and particularly relates to a detection and scribing device for rod-shaped materials. BACKGROUND

[0002] Solar energy is a clean and environmentally friendly new energy, and solar energy takes solar cells as carriers and is widely applied to civil production. Monocrystalline silicon wafer is an important raw material for manufacturing solar cells. The manufacturing process of the monocrystalline silicon wafer mainly includes melting, cooling, detection and cutting, purification, crystal processing and the like.

[0003] In the prior art, the detection and cutting step adopts a manual production mode, that is, an operator uses a detection instrument to measure the quality of the silicon rod, and then scribes a line on the silicon rod as a mark for subsequent material cutting and separation, so as to cut the silicon rod into rod materials with consistent lengths, so as to further purify the silicon rod to obtain a crystal bar. This production mode has high dependence on manual work, and the consistency of the detection and scribing results by manual work is difficult to guarantee, the error is large, the precision is low, the speed of the detection and scribing by manual work is slow, and the production efficiency is low. Meanwhile, the operator needs to use a pen to scribe a line on the silicon rod, and a subsequent filler removal process is needed to remove the silicon rod with the scribed line, which increases the production cost. SUMMARY

[0004] In view of the above-mentioned defects in the prior production technology, the present application provides a crystal bar detection and scribing device with a reasonable structure. By arranging a detection and cutting mechanism and a lifting support mechanism, multi-directional detection of the rod-shaped material can be achieved, and a line can be scribed on the outer surface of the workpiece. The device can replace manual work, the detection result is reliable, the precision is high, the scribing consistency is good, and the filler does not need to be removed. The device can reduce the waste of raw materials, reduce the production cost, and improve the production efficiency.

[0005] The technical scheme adopted by the present application is as follows:

[0006] A detection and scribing device for rod-shaped materials, comprising a main frame, a rotating drive motor and a lifting drive motor;

[0007] A detection and cutting mechanism is arranged on the top of the main frame, a support and transportation unit is arranged below the detection and cutting mechanism, the support and transportation unit comprises a transportation vehicle for transporting the workpiece, and a plurality of lifting support mechanisms are arranged along the length direction of the main frame, the lifting support mechanisms are arranged on the middle part of the main frame, and a roller set and a lifting machine are arranged on each lifting support mechanism;

[0008] Two adjacent lifting support mechanisms are connected through a first connecting shaft, the rotating drive motor drives one first connecting shaft to rotate through a first chain transmission mechanism, so as to drive all the lifting support mechanisms to rotate, and further drive the workpiece to rotate;

[0009] The two adjacent lifting support mechanisms are also connected through a second connecting shaft, and the lifting drive motor drives a second connecting shaft to rotate through a second chain transmission mechanism, so that all the lifting mechanisms drive the corresponding lifting support mechanisms to simultaneously move upward or downward in a straight line along the vertical direction, and then the lifting support mechanisms take the workpieces off the transport vehicle;

[0010] The detection and cutting mechanism is provided with a horizontal movement motor and a detection and cutting assembly, the horizontal movement motor drives the detection and cutting mechanism to move in a reciprocating straight line along the horizontal direction, so as to drive the detection and cutting assembly on the detection and cutting mechanism to detect and mark the workpiece on the top of the lifting support mechanism.

[0011] As a further improvement of the above technical solution:

[0012] The structure of the detection and cutting mechanism is that a plurality of horizontal movement sliding rails are arranged in parallel, a plurality of horizontal movement sliding blocks are installed on a single horizontal movement sliding rail in a matched manner, a mounting seat is installed at the bottom of the horizontal movement sliding block, a horizontal movement motor is fixed at the top of the mounting seat, the output end of the horizontal movement motor is connected with a horizontal movement gear, the horizontal movement gear is engaged with a horizontal movement rack, the horizontal movement rack is installed at the top of the main frame, and the horizontal movement motor drives the mounting seat to move in a reciprocating straight line along the horizontal movement sliding rail through the horizontal movement gear and the horizontal movement rack.

[0013] The bottom of the mounting seat is installed with symmetrically arranged mounting arms, the structure of a single mounting arm is that a first servo motor module is included, the output end of the first servo motor module is connected with a first sliding block, a second servo motor module is fixed on the first sliding block, the output end of the second servo motor module is connected with a second sliding block, a connecting frame is fixed on the second sliding block, a detection and cutting assembly is installed on the connecting frame in a matched manner, the first servo motor module drives the second servo motor module to move in a straight line along the vertical direction through the first sliding block, the second servo motor module drives the connecting frame to move in a straight line along the horizontal direction through the second sliding block, so as to drive the detection and cutting assembly on the connecting frame to the target position and detect and mark the workpiece;

[0014] The bottom of the mounting seat between the two mounting arms is also installed with a scanner.

[0015] The horizontal movement sliding rail is arranged along the length direction of the main frame.

[0016] The direction in which the second servo motor module drives the connecting frame to move in a straight line along the horizontal direction is perpendicular to the length direction of the main frame.

[0017] The detection and cutting assembly includes an infrared detection camera installed on one connecting frame and an infrared light source installed on another connecting frame.

[0018] The structure of the transport vehicle comprises a vehicle body, a plurality of V-shaped seats for supporting workpieces are installed on the top of the vehicle body along the length direction, and a plurality of wheels are uniformly installed on the bottom of the vehicle body.

[0019] The structure of the single lifting support mechanism comprises a mounting plate fixed on the main frame, a plurality of parallel lifting slides are installed on the front surface of the mounting plate, a plurality of lifting blocks are installed on a single lifting slide, a lifting seat is fixed on the lifting blocks, a lifting machine is installed on the main frame below the lifting seat, the power input end of the lifting machine is connected with the corresponding second connecting shaft, the output end of the lifting machine is connected with the lifting seat, the second connecting shaft is rotated to provide driving force for the lifting machine, so that the lifting machine drives the lifting seat to move vertically in a straight line.

[0020] The top of the lifting seat is installed with a first transmission wheel and a roller set, the roller set comprises a driving roller and a driven roller arranged at intervals, the end of the driving roller is installed with a second transmission wheel, the first transmission wheel and the second transmission wheel are installed with a transmission chain therebetween, the first transmission wheel is connected with the corresponding first connecting shaft, the first connecting shaft is rotated to drive the first transmission wheel to rotate, so as to drive the driving roller to rotate through the transmission chain and the second transmission wheel, and then drive the workpiece on the roller set to rotate.

[0021] The structure of the first chain transmission mechanism comprises a first driving wheel connected with the output end of the rotary driving motor, and a first driven wheel installed on the shaft end of the first connecting shaft, the first driven wheel and the first driving wheel are installed with the first chain therebetween.

[0022] The structure of the second chain transmission mechanism comprises a transmission shaft, the shaft end of the transmission shaft is installed with a second driven wheel and a third driven wheel at intervals.

[0023] The second chain transmission mechanism further comprises a second driving wheel connected with the output end of the lifting driving motor, and a fourth driven wheel installed on the shaft end of the second connecting shaft, the second driving wheel and the second driven wheel are installed with the second chain therebetween, and the fourth driven wheel and the third driven wheel are installed with the third chain therebetween.

[0024] The adjacent two first connecting shafts and the adjacent two second connecting shafts are connected through couplings.

[0025] The beneficial effects of the present application are as follows:

[0026] The application has the advantages of compact structure, reasonable design, convenient operation, and the detection and cutting mechanism 1 can detect various parameters of the workpiece, the scanner can detect the size of the workpiece, the infrared detection camera and the infrared light source can detect the internal defects of the workpiece, thereby effectively ensuring the product quality, shortening the detection and processing time, and effectively improving the production efficiency

[0027] In the application, the laser scribing method is adopted, no pollution of the scribing line is generated, so that the filler removal is not required, the loss of raw materials is reduced, the process is shortened, and the production cost is reduced.

[0028] The lifting support mechanism and the transport vehicle are arranged, so that the feeding and discharging of the workpiece can be automatically completed, the time for manually carrying the workpiece is saved, the processing time is shortened, and the production efficiency is improved.

[0029] In the application, the tail of the outer frame is matched with the control system and the temperature measuring assembly, the temperature measuring assembly is used for measuring the temperature of the workpiece, the control system can upload the data to the database according to the process requirements, integrate all the results measured by the detection and cutting mechanism into a report, and upload and update the material information, so that the detection accuracy is ensured, and the product quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 It is a structural schematic view of the application.

[0031] Figure 2 It is a front view of Figure 1 .

[0032] Figure 3 It is a structural schematic view of the detection and cutting mechanism in the application.

[0033] Figure 4 It is a right view of Figure 3 .

[0034] Figure 5 It is a bottom view of Figure 3 .

[0035] Figure 6 It is a structural schematic view of the transport vehicle in the application.

[0036] Figure 7 It is an installation structural schematic view of the lifting support mechanism in the application.

[0037] Figure 8 It is a side view of Figure 7 .

[0038] Figure 9 It is a structural schematic view of the lifting support mechanism in the application.

[0039] Figure 10 is a front view. Figure 9

[0040] Figure 11 is a schematic view of the present application in working condition.

[0041] 1, detection moving mechanism; 2, transport vehicle; 3, lifting support mechanism; 4, rotary drive motor; 5, lifting drive motor; 6, first connecting shaft; 7, second connecting shaft; 8, first chain transmission mechanism; 9, second chain transmission mechanism; 10, main frame; 11, workpiece;

[0042] 101, mounting seat; 102, transverse moving slide rail; 103, transverse moving slide block; 104, transverse moving motor; 105, first servo motor module; 106, second servo motor module; 107, connecting frame; 108, scanner; 109, infrared light source; 110, infrared detection camera; 111, transverse moving gear; 112, transverse moving rack;

[0043] 201, vehicle body; 202, wheel; 203, V-shaped seat;

[0044] 301, mounting plate; 302, lifting seat; 303, lifting slide rail; 304, lifting slide block; 305, first transmission wheel; 306, transmission chain; 307, second transmission wheel; 308, driving roller; 309, driven roller; 310, elevator;

[0045] 801, first driving wheel; 802, first chain; 803, first driven wheel;

[0046] 901, second driving wheel; 902, second chain; 903, third chain; 904, transmission shaft; 905, second driven wheel; 906, third driven wheel; 907, fourth driven wheel. DETAILED DESCRIPTION

[0047] The specific embodiments of the present application will be described below in conjunction with the accompanying drawings.

[0048] The structure and function of the present application are as follows:

[0049] As Figures 1-11 ​As shown, a kind of detection scribe device for bar material, including main frame 10, rotary drive motor 4 and lifting drive motor 5;The top of main frame 10 is matched with installation detection removal mechanism 1, the below of detection removal mechanism 1 is matched with installation support transport unit, support transport unit includes transport car 2 for transporting workpiece 11, and several lifting support mechanisms 3 are arranged along the length direction of main frame 10 interval, lifting support mechanism 3 is matched with installation in the middle part of main frame 10, and roller group and lift 310 are set on single lifting support mechanism 3;Between adjacent two lifting support mechanisms 3, through first connecting shaft 6 connection, rotary drive motor 4 drives the rotation of a first connecting shaft 6 through first chain transmission mechanism 8, to drive all lifting support mechanisms 3 rotation, in turn drive workpiece 11 rotation;Between adjacent two lifting support mechanisms 3, still through second connecting shaft 7 connection, lifting drive motor 5 drives the rotation of a second connecting shaft 7 through second chain transmission mechanism 9, to drive all lift 310 drive corresponding lifting support mechanism 3 along vertical direction simultaneously linear motion of rising or falling, in turn make lifting support mechanism 3 take workpiece 11 from transport car 2;Detection removal mechanism 1 is provided with horizontal moving motor 104 and detection removal assembly, horizontal moving motor 104 drives detection removal mechanism 1 along horizontal direction reciprocating linear motion, to drive detection removal mechanism 1 on detection removal assembly workpiece 11 on the top of lifting support mechanism 3 is detected and scribed.

[0050] The structure of the detection and cutting mechanism 1 comprises a plurality of parallelly arranged horizontal moving slide rails 102, a plurality of horizontal moving slide blocks 103 are cooperatively installed on a single horizontal moving slide rail 102, the bottom of the horizontal moving slide block 103 is cooperatively installed with a mounting seat 101, the top of the mounting seat 101 is fixed with a horizontal moving motor 104, the output end of the horizontal moving motor 104 is connected with a horizontal moving gear 111, the horizontal moving gear 111 is engaged with a horizontal moving rack 112, the horizontal moving rack 112 is installed on the top of the main frame 10, the horizontal moving motor 104 drives the mounting seat 101 to move along the horizontal moving slide rail 102 in a reciprocating linear motion through the horizontal moving gear 111 and the horizontal moving rack 112; the bottom of the mounting seat 101 is installed with symmetrically arranged mounting arms, the structure of a single mounting arm comprises a first servo motor module 105, the output end of the first servo motor module 105 is connected with a first sliding block, the first sliding block is fixed with a second servo motor module 106, the output end of the second servo motor module 106 is connected with a second sliding block, the second sliding block is fixedly connected with a connecting frame 107, a detection and cutting assembly is cooperatively installed on the connecting frame 107, the first servo motor module 105 drives the second servo motor module 106 to move in a linear motion along the vertical direction through the first sliding block, the second servo motor module 106 drives the connecting frame 107 to move in a linear motion along the horizontal direction through the second sliding block, so as to drive the detection and cutting assembly on the connecting frame 107 to the target position, and the workpiece 11 is detected and marked; the bottom of the mounting seat 101 between the two mounting arms is further cooperatively installed with a scanner 108; the bottom of the mounting seat 101 between the two mounting arms is further cooperatively installed with a scanner 108; the horizontal moving slide rail 102 is arranged along the length direction of the main frame 10; the direction in which the second servo motor module 106 drives the connecting frame 107 to move in a linear motion along the horizontal direction is perpendicular to the length direction of the main frame 10; the detection and cutting assembly comprises an infrared detection camera 110 installed on one connecting frame 107 and an infrared light source 109 installed on the other connecting frame 107; the detection and cutting mechanism 1 is cooperatively installed on the top of the main frame 10, and the detection and cutting assembly on the detection and cutting mechanism 1 has three degrees of freedom in X, Y and Z directions.

[0051] Among them, the X direction is a horizontal linear direction, parallel to the length direction of the main frame 10, and is realized by driving the horizontal moving gear 111 and the horizontal moving rack 112 to move in a linear motion along the horizontal moving slide rail 102 through the horizontal moving motor 104; the Y direction is also a horizontal linear direction, perpendicular to the length direction of the main frame 10, and is realized by driving the connecting frame 107 to move in a linear motion along the horizontal direction through the second servo motor module 106; the Z direction is a vertical direction, and is realized by driving the second servo motor module 106 to move upward or downward along the vertical direction through the first servo motor module 105, so as to drive the connecting frame 107 to move in a linear motion along the vertical direction; so that the detection and cutting assembly can reach any position in a certain space range to detect and mark the workpiece 11 on the lifting support mechanism 3.

[0052] The detection and cutting assembly comprises an infrared light source 109 and an infrared detection camera 110. During the movement of the detection and cutting mechanism 1, the infrared detection camera 110 is used for overall scanning and detection of the workpiece 11, and the infrared light source 109 is used for laser scribing on the outer surface of the workpiece 11. The detection scribing result is accurate and high in precision, and the laser scribing does not cause pollution, and the subsequent removal of the scribed part of the workpiece 11 is not required, thereby saving raw materials, reducing process steps, and saving production cost.

[0053] The detection and cutting mechanism 1 detects and scribes the workpiece 11 as follows:

[0054] The scanner 108 adopts a line array camera, and the external image of the workpiece 11 is scanned by the scanner 108;

[0055] The infrared detection camera 110 is used for internal detection of the workpiece 11, and the spectrum is analyzed;

[0056] The infrared light source 109 adopts a 3D structured light source, which can measure the physical data of the equal diameter and Z-direction coordinates of the workpiece 11;

[0057] According to the detection results of the scanner 108 and the infrared detection camera 110, the target position and length of scribing are obtained, and the workpiece 11 is accurately scribed by the infrared light source 109.

[0058] Meanwhile, the tail part of the main frame 10 is provided with a control system and a temperature measuring assembly. The temperature measuring assembly is used for temperature measurement of the workpiece 11, and adopts an infrared temperature measurement principle to convert the data of object radiation into temperature. The control system uploads the data to the database in sections according to the process requirements, integrates all the results measured by the detection and cutting mechanism 1 into a report, and updates the material information.

[0059] The structure of the transport vehicle 2 comprises a vehicle body 201, a plurality of V-shaped seats 203 for supporting the workpiece 11 are installed on the top of the vehicle body 201 in the length direction, and a plurality of wheels 202 are uniformly installed around the bottom of the vehicle body 201. The transport vehicle 2 is used for transporting the workpiece 11 and feeding and discharging the workpiece 11.

[0060] The structure of the single lifting support mechanism 3 comprises a mounting plate 301 fixed on the main frame 10, a plurality of parallel lifting rails 303 are fitted on the front surface of the mounting plate 301, a plurality of lifting blocks 304 are fitted on a single lifting rail 303, a lifting seat 302 is fixed on the lifting block 304, a lifting machine 310 is fitted on the main frame 10 below the lifting seat 302, the power input end of the lifting machine 310 is connected with the corresponding second connecting shaft 7, the output end of the lifting machine 310 is connected with the lifting seat 302, the second connecting shaft 7 rotates to provide driving force for the lifting machine 310, so that the lifting machine 310 drives the lifting seat 302 to move linearly in the vertical direction; the top of the lifting seat 302 is fitted with a first transmission wheel 305 and a roller set, the roller set comprises a plurality of interval driving rollers 308 and a plurality of driven rollers 309, the end of the driving roller 308 is fitted with a second transmission wheel 307, the first transmission wheel 305 and the second transmission wheel 307 are fitted with a transmission chain 306, the first transmission wheel 305 is connected with the corresponding first connecting shaft 6, the first connecting shaft 6 rotates to drive the first transmission wheel 305 to rotate, so as to drive the driving roller 308 to rotate through the transmission chain 306 and the second transmission wheel 307, and then drive the workpiece 11 on the roller set to rotate. The lifting drive motor 5 drives the second connecting shaft 7 to rotate through the second chain transmission mechanism 9, so as to provide driving force for the lifting machine 310, so that the lifting machine 310 drives the lifting seat 302 to move up or down along the lifting rail 303, and the lifting seat 302 can take down the workpiece 11 from the transport vehicle 2; the rotary drive motor 4 drives the first connecting shaft 6 to rotate through the first chain transmission mechanism 8, so as to drive the first transmission wheel 305 to rotate, and then drive the driving roller 308 to rotate through the transmission chain 306, the second transmission wheel 307, and the workpiece 11 on the roller set, and the driven roller 309 is used to stabilize the rotary motion of the workpiece 11.

[0061] The structure of the first chain transmission mechanism 8 comprises a first driving wheel 801 connected with the output end of the rotary drive motor 4, and a first driven wheel 803 installed on the shaft end of the first connecting shaft 6, and the first chain 802 is fitted between the first driving wheel 801 and the first driven wheel 803.

[0062] The structure of the second chain transmission mechanism 9 comprises a transmission shaft 904, a second driven wheel 905 and a third driven wheel 906 are installed on the shaft end of the transmission shaft 904; a second driving wheel 901 connected with the output end of the lifting drive motor 5, and a fourth driven wheel 907 installed on the shaft end of the second connecting shaft 7, a second chain 902 is fitted between the second driving wheel 901 and the second driven wheel 905, and a third chain 903 is fitted between the fourth driven wheel 907 and the third driven wheel 906.

[0063] The two adjacent first connecting shafts 6 and the two adjacent second connecting shafts 7 are connected through shaft couplings.

[0064] The working process of the application is as follows:

[0065] The workpiece 11 to be detected and processed is placed on the V-shaped seat 203 of the transport vehicle 2, the AGV trolley is driven to the bottom of the transport vehicle 2, and the transport vehicle 2 is lifted and transported to the supporting transport unit;

[0066] The lifting drive motor 5 is started to drive the second driving wheel 901 to rotate, and the second driving wheel 901 drives the second driven wheel 905 to rotate through the second chain, thereby driving the transmission shaft 904 to rotate, and the transmission shaft 904 drives the third driven wheel 906 to rotate, and the third driven wheel 906 drives the fourth driven wheel 907 to rotate through the third chain 903, thereby driving a second connecting shaft 7 cooperatively installed with the fourth driven wheel 907 to rotate, and the second connecting shafts 7 are connected through shaft couplings, thereby driving the remaining second connecting shafts 7 to rotate;

[0067] The rotating second connecting shaft 7 provides driving force for the elevator 310, so that the elevator 310 drives the lifting seat 302 to rise along the lifting slide rail 303, and the workpiece 11 on the V-shaped seat 203 is lifted, so that the workpiece 11 is separated from the transport vehicle 2;

[0068] The rotary drive motor 4 is started to drive the first driving wheel 801 to rotate, thereby driving the first driven wheel 803 to rotate through the first chain 802, and the first driven wheel 803 drives the corresponding first connecting shaft 6 to rotate, and the remaining first connecting shafts 6 are connected through shaft couplings, thereby driving the remaining first connecting shafts 6 to rotate;

[0069] The first connecting shaft 6 drives the corresponding first transmission wheel 305 to rotate, and the first transmission wheel 305 drives the second transmission wheel 307 to rotate through the transmission chain 306, thereby driving the driving roller 308 to rotate, and further driving the workpiece 11 on the roller group to rotate;

[0070] Subsequently, the horizontal movement motor 104 is started to drive the horizontal movement gear 111 to rotate, thereby driving the detection and cutting assembly to move linearly along the horizontal movement slide rail 102, and at the same time, the infrared detection camera 110 performs overall scanning and detection on the workpiece 11, and the infrared light source 109 performs laser marking on the target position on the outer surface of the workpiece 11, and the position of the detection and cutting assembly is adjusted through the first servo motor module 105 and the second servo motor module 106 to ensure the accuracy of the detection and marking results;

[0071] After the detection and scribing are completed, the rotary driving motor 4 is stopped, so that the workpiece 11 stops rotating, the lifting driving motor 5 drives the second connecting shaft 7 to reverse, so that the lifting machine 310 drives the lifting seat 302 to descend along the vertical direction, and the workpiece 11 is returned to the V-shaped seat 203 of the transport vehicle 2. The AGV trolley is started, and the transport vehicle 2 carries the workpiece 11 to the next process.

[0072] The application provides a detection and scribing device for rod materials, which realizes automatic high-precision detection of rod materials in a whole operation; the scanner 108 is arranged, so that the detection of the parameter size of the workpiece 11 can be completed; the infrared detection camera 110 and the infrared light source 109 are arranged, so that the internal defects of the workpiece 11 can be detected, and laser scribing can be completed, thereby effectively reducing the labor cost, shortening the detection and processing time, and effectively improving the production efficiency.

[0073] The above description is an explanation of the application, not a limitation of the application, and the scope of the application is defined in the claims. Any modification within the protection scope of the application can be made.

Claims

1. A device for detecting and marking rod-shaped materials, characterized in that: It comprises a main frame (10), a rotation drive motor (4) and a lifting drive motor (5); A detection and transfer mechanism (1) is installed on the top of the main frame (10), and a support and transport unit is installed below the detection and transfer mechanism (1). The support and transport unit includes a transport vehicle (2) for transporting a workpiece (11), and a plurality of lifting support mechanisms (3) arranged at intervals along the length direction of the main frame (10). The lifting support mechanisms (3) are installed in the middle of the main frame (10), and a roller group and a lift (310) are provided on each lifting support mechanism (3). Two adjacent lifting support mechanisms (3) are connected via a first connecting shaft (6), and a rotary drive motor (4) drives one of the first connecting shafts (6) to rotate via a first chain transmission mechanism (8), thereby driving all the lifting support mechanisms (3) to rotate, and further driving the workpiece (11) to rotate; Two adjacent lifting support mechanisms (3) are also connected via a second connecting shaft (7), and the lifting drive motor (5) drives a second connecting shaft (7) to rotate via a second chain transmission mechanism (9), thereby driving all the elevators (310) to drive the corresponding lifting support mechanisms (3) to simultaneously perform an ascending or descending linear motion in a vertical direction, thereby enabling the lifting support mechanisms (3) to remove the workpiece (11) from the transport vehicle (2); The detection and cutting mechanism (1) is provided with a transverse movement motor (104) and a detection and cutting assembly. The transverse movement motor (104) drives the detection and cutting assembly to perform reciprocating linear motion in a horizontal direction, thereby driving the detection and cutting assembly on the detection and cutting mechanism (1) to detect and mark the workpiece (11) on the top of the lifting support mechanism (3); The structure of the detection and cutting mechanism (1) is as follows: it comprises a plurality of parallel arranged transverse sliding rails (102), a plurality of transverse sliding blocks (103) are mounted on a single transverse sliding rail (102), and a mounting seat (101) is mounted on the bottom of the transverse sliding block (103); A symmetrically arranged mounting arm is installed at the bottom of the mounting seat (101), and the structure of a single mounting arm is as follows: comprising a first servo motor module (105), an output end of the first servo motor module (105) is connected to a first slider, a second servo motor module (106) is fixed on the first slider, an output end of the second servo motor module (106) is connected to the second slider, and a connecting frame (107) is fixed on the second slider; A scanner (108) is also mounted on the bottom of the mounting base (101) between the two mounting arms; The detection and cutting assembly includes an infrared detection camera (110) mounted on a connecting frame (107), and an infrared light source (109) mounted on another connecting frame (107); A transverse motor (104) is fixed on the top of the mounting seat (101); an output end of the transverse motor (104) is connected to a transverse gear (111); the transverse gear (111) is meshed with a transverse rack (112); the transverse rack (112) is mounted on the top of the main frame (10); the transverse motor (104) drives the mounting seat (101) to perform reciprocating linear motion along the transverse slide rail (102) via the transverse gear (111) and the transverse rack (112); The connecting frame (107) is equipped with a detection and cutting assembly. The first servo motor module (105) drives the second servo motor module (106) to move linearly in the vertical direction through the first slider. The second servo motor module (106) drives the connecting frame (107) to move linearly in the horizontal direction through the second slider, thereby driving the detection and cutting assembly on the connecting frame (107) to a target position to detect and mark the workpiece (11). The transverse sliding rail (102) is arranged along the length direction of the main frame (10).

2. The device for detecting and marking rod-shaped materials according to claim 1, wherein: The second servo motor module (106) drives the connecting frame (107) to perform horizontal linear motion in a direction perpendicular to the length direction of the main frame (10).

3. The device for detecting and marking rod-shaped materials according to claim 1, wherein: The transport vehicle (2) has a structure comprising a vehicle body (201), a plurality of V-shaped seats (203) for supporting workpieces (11) being installed at intervals along the length direction on the top of the vehicle body (201), and a plurality of wheels (202) being evenly installed around the bottom of the vehicle body (201).

4. The device for detecting and marking rod-shaped materials according to claim 1, wherein: The structure of a single lifting support mechanism (3) is as follows: it comprises a mounting plate (301) fixed on a main frame (10); a plurality of parallel lifting rails (303) are mounted on the front of the mounting plate (301); a plurality of lifting sliders (304) are mounted on the single lifting rail (303); a lifting seat (302) is fixed on the lifting slider (304); a lift (310) is mounted on the main frame (10) below the lifting seat (302); a power input end of the lift (310) is connected to a corresponding second connecting shaft (7); an output end of the lift (310) is connected to the lifting seat (302); when the second connecting shaft (7) rotates, it provides driving force for the lift (310), so that the lift (310) drives the lifting seat (302) to perform a linear motion of rising or falling in a vertical direction; The top of the lifting seat (302) is equipped with a first transmission wheel (305) and a roller group. The roller group includes an active roller (308) and a driven roller (309) arranged at intervals. The end of the active roller (308) is equipped with a second transmission wheel (307). A transmission chain (306) is installed between the first transmission wheel (305) and the second transmission wheel (307). The first transmission wheel (305) is connected to the corresponding first connecting shaft (6). When the first connecting shaft (6) rotates, it drives the first transmission wheel (305) to rotate, thereby driving the active roller (308) to rotate through the transmission chain (306) and the second transmission wheel (307), and then driving the workpiece (11) on the roller group to rotate.

5. The detection and marking device for rod-shaped materials according to claim 1, characterized in that: The structure of the first chain transmission mechanism (8) is as follows: it includes a first driving wheel (801) connected to the output end of the rotary drive motor (4), and a first driven wheel (803) installed at the end of the first connecting shaft (6), and a first chain (802) is installed between the first driven wheel (803) and the first driving wheel (801).

6. The device for detecting and marking rod-shaped materials according to claim 1, wherein: The structure of the second chain transmission mechanism (9) is as follows: comprising a transmission shaft (904), wherein a second driven wheel (905) and a third driven wheel (906) are installed at the shaft end of the transmission shaft (904) at intervals; The invention also includes a second driving wheel (901) connected to the output end of the lifting drive motor (5), and a fourth driven wheel (907) installed at the end of the second connecting shaft (7). A second chain (902) is installed between the second driving wheel (901) and the second driven wheel (905), and a third chain (903) is installed between the fourth driven wheel (907) and the third driven wheel (906).

7. The device for detecting and marking rod-shaped materials according to claim 1, wherein: Two adjacent first connecting shafts (6) and two adjacent second connecting shafts (7) are connected via couplings.

Citation Information

Patent Citations

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