Triple composite grinding disc and glass straight-line straight-edge edging machine
By using a triple-layer composite grinding disc design, the three processes of fine grinding, precision grinding, and polishing of the chamfering area are seamlessly connected, solving the problems of grinding quality and efficiency of the chamfering area and improving the overall quality and efficiency of glass grinding.
Patent Information
- Application Number
- CN202310852830.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-12
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2043-07-12
AI Technical Summary
Existing glass straight edge grinding machines have difficulty matching the grinding quality and efficiency of the chamfer position with the bottom edge, resulting in inconsistent overall grinding quality and limited grinding efficiency.
The three-layer composite grinding disc, including a polishing wheel ring, a fine grinding ring, and a precision grinding ring, combined with a dual-circuit water supply system with internal and external cooling, achieves seamless connection of the three processes of fine grinding, precision grinding, and polishing for chamfering, thereby improving processing efficiency and quality.
By using a triple-layer composite grinding disc design, the grinding quality of the chamfered area is significantly improved. It matches the bottom edge, improves the overall grinding quality coordination, greatly increases processing efficiency, and reduces processing costs.
Smart Images

Figure CN116922283B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of glass grinding technology, specifically to a triple composite grinding disc and a glass straight edge grinding machine. Background Technology
[0002] A glass straight edge grinding machine is used to chamfer the bottom and end face edges of cut glass blanks, creating straight planes to meet dimensional and surface quality requirements. This is commonly known as straight edge (or trapezoidal edge or FA edge) processing. Existing glass straight edge grinding machines utilize diamond cup wheels for processing. The diamond cup wheel consists of a diamond grinding ring connected to the base material, with the end face being the main grinding surface. An optimized solution involves manufacturing various water channels and chip / discharge grooves on the diamond grinding ring to improve the grinding wheel's performance. Cup wheel processing typically only processes one plane.
[0003] Glass straight edge processing involves grinding the bottom edge of the glass with a cup-shaped wheel and chamfering the edges of both ends. Each grinding position requires at least one cup-shaped grinding wheel. The complete glass grinding process includes: rough grinding, fine grinding, precision grinding, polishing, and varnishing. Usually, each process requires at least one cup-shaped grinding wheel. Difficult processes may require multiple grinding wheels with the same function to complete. Current straight edge grinding machines typically use one grinding wheel each for rough grinding, fine grinding, and precision grinding for bottom edge processing, 1-3 grinding wheels for polishing, and one grinding wheel for varnishing. For chamfering, they usually only perform fine grinding and polishing, each using one grinding wheel; that is, two grinding wheels are used for each chamfer. The total number of grinding wheels in the machine is usually 9-11. Although the chamfer width is smaller (i.e., the amount of material to be ground is smaller), the grinding quality of the chamfer is much worse than that of the bottom edge because only two grinding wheels are used for fine grinding and polishing on each chamfer edge. This affects the overall quality of glass edging. Furthermore, since the chamfer forming process uses a fine grinding cup-shaped wheel, the grinding ability of which is weak, the overall grinding efficiency of the machine is also limited by the chamfer grinding capability.
[0004] With the increasing demands for feed speed, surface roughness, and gloss in glass processing, the existing straight edge grinding machine configurations and processing parameters are no longer sufficient to meet these requirements.
[0005] Traditional techniques offer a solution for rough grinding of chamfered areas: using a single wheel in two positions to achieve the initial rough grinding of the chamfer area. This significantly reduces the pressure of the initial grinding and allows the grinding wheel at the chamfer area to develop towards fine grinding, which in turn facilitates the processing of the polishing wheel, thereby improving the grinding quality of the chamfer. However, despite this, the function and number of grinding wheels at the chamfer area are still insufficient compared to the bottom edge. Therefore, the grinding quality of the chamfer is still lower than that of the bottom edge, resulting in inconsistencies in the quality of the glass grinding areas and affecting the appearance. Summary of the Invention
[0006] This invention provides a triple-layer composite grinding disc and a glass straight-edge grinding machine, aiming to solve the above-mentioned technical problems in the prior art. The technical solution of this invention is as follows:
[0007] A triple composite grinding disc includes a polishing ring, a fine grinding ring, a precision grinding ring, and a base. The polishing ring, the precision grinding ring, and the fine grinding ring are coaxially fixedly mounted on the base from the inside to the outside. The polishing ring is composed of multiple wheel pieces.
[0008] One end of the base is provided with an internal cooling cavity, and one end face of the base is provided with an internal cooling water inlet communicating with the internal cooling cavity. The base is also provided with multiple openings communicating with the internal cooling cavity, and multiple openings and the polishing wheel ring form multiple internal cooling water channels. The side wall of the base is provided with an annular external cooling water channel, and its side wall is also provided with at least one external cooling water inlet communicating with the external cooling water channel.
[0009] The beneficial effects of this invention are: during the processing, the chamfer of the glass can be processed by three steps: fine grinding, fine grinding and polishing, through a fine grinding ring, a fine grinding ring and a polishing wheel ring, resulting in high processing efficiency and better processing quality;
[0010] In addition, the present invention adopts a dual-circuit water supply internal cooling method, which provides efficient cooling and rapid chip removal, greatly improving the processing efficiency and quality of the triple grinding disc and reducing processing costs.
[0011] The invention has a simple structure and reasonable design. Since the three-layer composite grinding disc can complete three processes in one position and the internal components are seamlessly connected, the trouble of tool setting is greatly reduced and unnecessary wear is reduced. It is especially suitable for rapid feed and high-precision machining, and the machining efficiency is greatly improved.
[0012] Based on the above technical solution, the present invention can be further improved as follows.
[0013] Furthermore, the substrate includes a substrate one, a pressure plate, and a connecting plate. The connecting plate is fixedly installed at one end of the polishing wheel ring, and the substrate one is fixedly sleeved outside the connecting plate. The fine grinding ring and the precision grinding ring are located at one end of the substrate one. The pressure plate is installed inside the polishing wheel ring and is fixedly connected to the connecting plate to press the polishing wheel ring tightly.
[0014] The internal cooling cavity is disposed within the pressure plate, and the internal cooling water inlet is disposed at the center of the pressure plate. Multiple openings are respectively disposed on the side wall of the pressure plate. The gap between the base and the connecting plate forms the external cooling water channel. A rear cooling water supply is installed on the other end of the base. The rear cooling water supply has an external cooling cavity inside. Each external cooling water inlet is disposed on the rear cooling water supply and communicates with the external cooling cavity. One end of the rear cooling water supply has an annular outlet, and the other end of the base has an annular inlet. The annular inlet communicates with the annular outlet.
[0015] The advantages of adopting the above-mentioned further solution are that the structure is simple, the design of the substrate, pressure plate and connecting plate is reasonable, which can realize the connection between them without affecting the processing of glass by the polishing wheel ring, fine grinding ring and fine grinding ring, and the processing is convenient.
[0016] In addition, the reasonable route design of the internal and external cooling water channels, efficient cooling and rapid chip removal greatly improve the processing efficiency and quality of the triple grinding disc, and reduce processing costs.
[0017] Furthermore, the substrate also includes a second substrate, which is sleeved on one end of the polishing wheel ring and fixedly connected to the first substrate; the fine grinding ring and the precision grinding ring are respectively fixedly connected to the second substrate.
[0018] The advantages of adopting the above-mentioned further solution are that the structure is simple and the design is reasonable, and the stability of the installation of each component can be increased through the second base.
[0019] Furthermore, the inner wall of the polishing wheel ring is provided with an annular boss, and the pressure plate presses the annular boss tightly.
[0020] The advantages of adopting the above-mentioned further solution are that the structure is simple, the design is reasonable, and the special structure of the pressure plate and the polishing wheel ring itself is used to fix the polishing wheel ring, making assembly convenient.
[0021] Furthermore, the pressure plate has an annular plate structure, the multiple wheel pieces are distributed in a circle, and the outer sides of two adjacent wheel pieces are attached together while the inner sides are separated to form a front water channel that is connected to the inner cooling water channel.
[0022] The beneficial effects of adopting the above-mentioned further solution are that during the processing, the front cooling water enters the area between the polishing wheel ring and the pressure plate from the internal cooling water inlet at the center of the pressure plate. Then, the centrifugal force of the entire grinding disc during rotation is used to throw the cooling water out through the internal cooling water channel from multiple front water channels to cool the polishing wheel ring and the workpiece, thereby preventing the polishing wheel ring from getting too hot and ensuring the quality of glass processing. The multiple wheel pieces are spliced together, and the wheel pieces deform under the force during operation, forming gaps, which further enhances the effect of internal cooling water supply.
[0023] The solution has a simple structure and reasonable design. It utilizes the special structure of the pressure plate to form a convergence of cooling water, reduce the waste of cooling water splashing, and prevent the cooling water from being atomized by the airflow. Then, through the set internal cooling water channel and the front water channel, the polishing wheel ring and the workpiece are cooled, resulting in a better cooling effect.
[0024] Furthermore, it also includes a rotating shaft located at the end of the connecting plate away from the polishing wheel ring. The rotating shaft is coaxial with the polishing wheel ring, and one end of the rotating shaft is fixedly connected to the center of the connecting plate. The rotating shaft can rotate around its own axis. The rear cooling water supply unit is sleeved on the rotating shaft.
[0025] The advantage of adopting the above-mentioned further solution is that during processing, the other end of the rotating shaft is fixedly connected to the drive component of the machine tool, such as a motor, and the rotating shaft is driven to rotate by the motor, which in turn drives the entire grinding disc to rotate, so as to process the glass.
[0026] Furthermore, the fine grinding ring and the precision grinding ring are respectively provided with a rear water channel assembly that communicates with the external cooling water channel.
[0027] The beneficial effect of adopting the above-mentioned further scheme is that during the processing, cooling water enters the external cooling water channel and the rear water tank group sequentially from the inlet to form an internal cooling water supply method to cool the fine grinding ring, the precision grinding ring and the workpiece. The structure is simple, the design is reasonable and the cooling effect is better.
[0028] Furthermore, each of the rear water channel groups includes multiple rear water channels, which are evenly distributed circumferentially on the fine grinding ring or the precision grinding ring and penetrate axially. The inner sides of the multiple rear water channels on the fine grinding ring are open and the outer sides are closed. The inner and outer sides of a portion of the multiple rear water channels on the precision grinding ring are open, and they correspond one-to-one with and communicate with the multiple rear water channels on the fine grinding ring. The inner sides of the remaining portion of the rear water channels are open and the outer sides are closed.
[0029] The beneficial effect of adopting the above-mentioned further solution is that during the processing, cooling water enters the external cooling water channel and the rear water tank sequentially from the inlet to cool the fine grinding ring, the precision grinding ring and the workpiece. The structure is simple, the design is reasonable and the cooling effect is better.
[0030] In addition, the multiple rear water channels on the fine grinding ring and the precision grinding ring are reasonably designed to ensure that all parts of the fine grinding ring and the precision grinding ring are cooled, further enhancing the effect of internal cooling water supply and resulting in better cooling effect.
[0031] Furthermore, the fine grinding ring and / or the precision grinding ring are resin rings.
[0032] The beneficial effect of adopting the above-mentioned further solution is that the resin ring bonding strength is high, which is suitable for pre-polishing grinding and lays the foundation for high-quality polishing.
[0033] The present invention also relates to a glass straight edge grinding machine, comprising the triple composite grinding disc as described above.
[0034] The beneficial effect of adopting the above-mentioned further solution is that the present invention provides a glass straight edge grinding machine. The glass straight edge grinding machine has a simple structure and reasonable design. The three-layer composite grinding disc can complete three processes at one time, and the internal components are seamlessly connected, which greatly reduces the trouble of tool setting and reduces unnecessary wear. It is especially suitable for rapid feeding and high-precision processing, and the processing efficiency is greatly improved. Attached Figure Description
[0035] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0036] Figure 2 for Figure 1 Sectional view along the BB direction;
[0037] Figure 3 This is the front view of the present invention;
[0038] Figure 4 for Figure 3 Sectional view along the middle AA direction;
[0039] Figure 5 This is a top view of the present invention.
[0040] The attached diagram lists the components represented by each number as follows:
[0041] 1. Polishing wheel ring; 2. Fine grinding ring; 3. Precision grinding ring; 4. Matrix 1; 5. Matrix 2; 6. Connecting plate; 7. Pressure plate; 8. Front water channel; 9. Shaft; 10. External cooling water channel; 11. Rear water channel; 12. Rear cooling water supply unit; 13. External cooling water inlet; 14. Internal cooling water channel; 15. Internal cooling water inlet. Detailed Implementation
[0042] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.
[0043] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0044] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0045] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0046] Example 1
[0047] like Figures 1 to 5 As shown, this embodiment provides a triple composite grinding disc, including a polishing wheel ring 1, a fine grinding ring 2, a high-precision grinding ring 3, and a base. The polishing wheel ring 1, the high-precision grinding ring 3, and the fine grinding ring 2 are coaxially fixedly installed on the base from the inside to the outside. The polishing wheel ring 1 is composed of multiple wheel pieces.
[0048] One end of the substrate is provided with an internal cooling cavity, and one end face of the substrate is provided with a connection to the internal cooling cavity.
[0049] The substrate has a connected internal cooling water inlet 15, and one end of the substrate has multiple openings that communicate with the internal cooling cavity. Multiple openings and the polishing wheel ring 1 form multiple internal cooling water channels 14. The side wall of the substrate has an annular external cooling water channel 10, and its side wall also has at least one external cooling water inlet 13 that communicates with the external cooling water channel 10.
[0050] During the processing, the chamfer of the glass can be processed by three steps: fine grinding, fine grinding and polishing, through the fine grinding ring 2, the fine grinding ring 3 and the polishing wheel ring 1 respectively. The processing efficiency is high and the processing quality is good.
[0051] In addition, the present invention adopts a dual-circuit water supply internal cooling method, which provides efficient cooling and rapid chip removal, greatly improving the processing efficiency and quality of the triple grinding disc and reducing processing costs.
[0052] Preferably, in this embodiment, the above-mentioned fine grinding ring 2 uses a resin binder, and the abrasive is diamond with a particle size range of 400#-150#, that is, a particle diameter range of 0.034-0.09mm.
[0053] In addition, the above-mentioned fine grinding ring 3 uses a resin binder and diamond as the abrasive, with a particle size range of 800#-600#, that is, a particle diameter range of 0.002-0.028mm.
[0054] Moreover, the aforementioned polishing wheel ring 1 uses a polyurethane binder and silicon carbide or aluminum oxide as the abrasive.
[0055] In the above scheme, the polishing wheel ring 1, the fine grinding ring 3 and the fine grinding ring 2 can also be arranged in reverse order of fine grinding, fine grinding and polishing, that is, the polishing wheel ring 1, the fine grinding ring 3 and the fine grinding ring 2 are arranged from the outside to the inside, but in this case, the glass grinding starts from the inner diameter part of the grinding disc.
[0056] Preferably, in this embodiment, there are multiple external cooling water inlets 13, and the multiple external cooling water inlets 13 are evenly spaced along the circumference of the shell.
[0057] This embodiment has a simple structure and reasonable design. Since the three-layer composite grinding disc can complete three processes in one position and the internal components are seamlessly connected, it greatly reduces the trouble of tool setting and unnecessary wear. It is especially suitable for rapid feed and high-precision machining, and the machining efficiency is greatly improved.
[0058] Example 2
[0059] Based on Embodiment 1, in this embodiment, the substrate includes a substrate 4, a pressure plate 7, and a connecting plate 6. The connecting plate 6 is fixedly installed at one end of the polishing wheel ring 1, and the substrate 4 is fixedly sleeved on the outside of the connecting plate 6. The fine grinding ring 2 and the high-precision grinding ring 3 are located at one end of the substrate 4. The pressure plate 7 is installed inside the polishing wheel ring 1 and is fixedly connected to the connecting plate 6 to press the polishing wheel ring 1 tightly.
[0060] The internal cooling cavity is disposed within the pressure plate 7, and the internal cooling water inlet 15 is disposed at the center of the pressure plate 7. Multiple openings are respectively disposed on the side wall of the pressure plate 7. The gap between the base 4 and the connecting plate 6 forms the external cooling water channel 10. A rear cooling water supply unit 12 is installed on the other end of the base 4. The rear cooling water supply unit 12 is provided with an external cooling cavity. Each external cooling water inlet 13 is disposed on the rear cooling water supply unit 12 and communicates with the external cooling cavity. One end of the rear cooling water supply unit 12 is provided with an annular outlet, and the other end of the base 4 is provided with an annular inlet. The annular inlet communicates with the annular outlet.
[0061] The structure of this scheme is simple, and the design of the base 4, pressure plate 7 and connecting plate 6 is reasonable. It can achieve the connection between them without affecting the processing of glass by the polishing wheel ring 1, fine grinding ring 2 and fine grinding ring 3, which is convenient for processing.
[0062] In addition, the internal and external cooling water channels are rationally designed, which enables efficient cooling and rapid chip removal, greatly improving the processing efficiency and quality of the triple grinding disc and reducing processing costs.
[0063] Preferably, in this embodiment, the substrate 4 and the connecting plate 6 are respectively annular structures, which facilitates the installation of the polishing wheel ring 1, the fine grinding ring 2 and the precision grinding ring 3.
[0064] In addition, a protrusion is provided at the center of the connecting plate 6. The protrusion extends into the polishing ring 1 and fits against the inner wall of the polishing ring 1. The design is reasonable and ensures the stability of the polishing ring 1 during installation.
[0065] Preferably, in this embodiment, the above-mentioned aftercooling water supply unit 12 is preferably an annular housing, which is fixed to the machine tool by a fixing hoop, and the rotating shaft 9 can rotate within the center of the housing, and the housing does not affect the rotation of the rotating shaft 9.
[0066] Example 3
[0067] Based on Embodiment 2, in this embodiment, the substrate further includes a second substrate 5, which is sleeved on one end of the polishing wheel ring 1 and fixedly connected to the first substrate 4; the fine grinding ring 2 and the precision grinding ring 3 are respectively fixedly connected to the second substrate 5.
[0068] The scheme has a simple structure and a reasonable design. The stability of each component can be increased by using the substrate 25.
[0069] Example 4
[0070] Based on Example 3, in this example, the inner wall of the polishing wheel ring 1 is provided with an annular boss, and the pressure plate 7 presses the annular boss tightly.
[0071] The solution has a simple structure and reasonable design. It utilizes the special structure of the pressure plate 7 and the polishing wheel ring 1 to fix the polishing wheel ring 1, making assembly convenient.
[0072] Example 5
[0073] Based on any one of Embodiments 3 to 4, in this embodiment, the pressure plate 7 has an annular plate structure, the plurality of wheel pieces are distributed in a circle, and the outer sides of two adjacent wheel pieces are attached together and a gap is left between the inner sides to form a front water channel 8 and communicate with the inner cooling water channel 14.
[0074] During the processing, the front cooling water enters the area between the polishing wheel ring 1 and the pressure plate 7 from the inner cooling water inlet 15 at the center of the pressure plate 7. Then, the centrifugal force of the entire grinding disc during rotation is used to throw the cooling water out from the inner cooling water channel 14 and multiple front water channels 8 to cool the polishing wheel ring 1 and the workpiece, so as to avoid the temperature of the polishing wheel ring 1 being too high and to ensure the quality of glass processing.
[0075] Multiple wheel pieces are assembled together. When the wheel pieces are subjected to force and deformation during operation, gaps are formed, which further enhances the effect of internal cooling water supply.
[0076] The solution has a simple structure and reasonable design. It utilizes the special structure of the pressure plate 7 to form a cooling water convergence, reduce cooling water splashing and waste, and prevent cooling water from being atomized by airflow. Then, through the set internal cooling water channel and front water channel, the polishing wheel ring and workpiece are cooled, resulting in a better cooling effect.
[0077] Preferably, in this embodiment, multiple wheel pieces can be spliced together to form a ring-shaped polishing wheel ring 1.
[0078] The above scheme has a confluence structure in the inner cavity of the polishing wheel ring 1, and an internal cooling water inlet 15 in the central area of the polishing wheel ring 1. Cooling water enters through the internal cooling water inlet 15, is collected by the confluence plate and accelerated by the blades. Under the action of centrifugal force, the cooling water in the water channel 14 is directed to the inner wall of the polishing wheel ring 1, and then flows through the end face of the polishing wheel ring 1 to cool the polishing wheel ring 1 and the workpiece.
[0079] Example 6
[0080] Based on any one of Embodiments 2 to 5, this embodiment further includes a rotating shaft 9, which is located at the end of the connecting plate 6 away from the polishing wheel ring 1. It is coaxially distributed with the polishing wheel ring 1, and one end of it is fixedly connected to the center of the connecting plate 6. The rotating shaft 9 can rotate around its own axis. The rear cooling water supply unit 12 is sleeved on the rotating shaft 9.
[0081] During processing, the other end of the rotating shaft 9 is fixedly connected to a drive component on the machine tool, such as a motor. The motor drives the rotating shaft 9 to rotate, and the rotating shaft 9 drives the entire grinding disc to rotate, so as to process the glass.
[0082] Preferably, in this embodiment, a protrusion is provided at the center of one end of the rotating shaft, and a groove is provided at the center of the lower surface of the connecting plate 6. The protrusion extends into the groove and is fixedly connected by bolts.
[0083] Example 7
[0084] Based on Example 6, in this example, the fine grinding ring 2 and the precision grinding ring 3 are respectively provided with a rear water channel group that communicates with the external cooling water channel 10.
[0085] During the processing, cooling water enters the external cooling water channel 10 and the rear water tank group sequentially from the inlet, forming an internal cooling water supply method to cool the fine grinding ring 2, the precision grinding ring 3 and the workpiece. The structure is simple, the design is reasonable and the cooling effect is good.
[0086] Example 8
[0087] Based on Embodiment 7, in this embodiment, each of the rear water channel groups includes multiple rear water channels 11. The multiple rear water channels 11 are evenly distributed circumferentially on the fine grinding ring 2 or the precision grinding ring 3 and penetrate axially. The inner sides of the multiple rear water channels 11 on the fine grinding ring 2 are open and the outer sides are closed. The inner and outer sides of a portion of the multiple rear water channels 11 on the precision grinding ring 3 are open, and they correspond one-to-one with and communicate with the multiple rear water channels 11 on the fine grinding ring 2. The inner sides of the remaining portion of the rear water channels 11 are open and the outer sides are closed.
[0088] During the processing, cooling water enters the external cooling water channel 10 and the rear water channel 11 sequentially from the inlet to cool the fine grinding ring 2, the fine grinding ring 3 and the workpiece. The structure is simple, the design is reasonable and the cooling effect is good.
[0089] In addition, the multiple rear water channels 11 on the fine grinding ring 2 and the fine grinding ring 3 are reasonably designed to ensure that all parts of the fine grinding ring 2 and the fine grinding ring 3 are cooled, further enhancing the effect of internal cooling water supply and achieving better cooling effect.
[0090] Based on the above scheme, the dimensions of the multiple rear water channels 11 on the fine grinding ring 2 are preferably the same, but they can also be different, depending on the specific requirements.
[0091] In addition, the dimensions of the multiple rear water channels 11 on the corresponding fine grinding ring 3 are preferably the same, but they can also be different, depending on the specific requirements of the design.
[0092] The above scheme has a rear water inlet and an annular channel on one side of the grinding disc base. The annular channel extends to the side of the fine grinding ring at the junction of the polishing ring and the fine grinding ring, and is located at the bottom of the fine grinding wheel. The annular channel is connected to the cooling water tanks densely arranged on the fine grinding ring. The cooling water tanks on the fine grinding ring are also connected to the cooling water tanks arranged on the fine grinding ring, thus forming a cooling system for the fine grinding ring and the fine grinding ring.
[0093] Example 9
[0094] Based on any one of Examples 7 to 8, in this example, the fine grinding ring 2 and / or the precision grinding ring 3 are resin rings.
[0095] The resin rings have high bonding strength, making them suitable for pre-polishing grinding and laying the groundwork for high-quality polishing.
[0096] Example 10
[0097] Based on the above embodiments, this embodiment also provides a glass straight edge grinding machine, including the triple composite grinding disc as described above.
[0098] This embodiment provides a glass straight edge grinding machine. The glass straight edge grinding machine has a simple structure and reasonable design. The triple composite grinding disc can complete three processes at one time, and the internal components are seamlessly connected, which greatly reduces the trouble of tool setting and unnecessary wear. It is especially suitable for rapid feed and high-precision processing, and the processing efficiency is greatly improved.
[0099] The working principle of this invention is as follows:
[0100] During the processing, the chamfer of the glass can be processed by three steps: fine grinding, fine grinding and polishing, through the fine grinding ring 2, the fine grinding ring 3 and the polishing wheel ring 1 respectively. The processing efficiency is high and the processing quality is good.
[0101] It should be noted that the arrows in the attached diagram only indicate the direction of cooling water flow and have no other substantial meaning.
[0102] The advantages of this invention are:
[0103] 1. A triple-layer composite grinding disc is used for fine grinding, precision grinding, and polishing of the glass chamfered area. The three processes are carried out through a single motor position, which greatly simplifies the motor.
[0104] 2. The use of a triple-layer composite grinding disc for fine grinding, precision grinding, and polishing of the glass chamfered area significantly reduces the grinding quality difference between the chamfered area and the bottom edge, greatly improving the overall grinding quality coordination of the glass.
[0105] 3. During the grinding process, the grinding rings form a seamless connection between processes, which can reduce the number of grinding wheel motors, simplify the difficulty of tool setting and adjustment, and reduce unnecessary consumption of the grinding disc's fine grinding ring and polishing ring.
[0106] 4. Apply internal cooling to the polishing wheel using a sufficient flow of cooling water.
[0107] 5. During the use of the grinding disc, the cooling water is internally cooled to the grinding area (the area where the workpiece and the grinding disc come into contact) through the cooling water tank.
[0108] 6. The dual-circuit water supply internal cooling system provides efficient cooling and rapid chip removal, greatly improving the processing efficiency and quality of the triple grinding disc and reducing processing costs.
[0109] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0110] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
[0111] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A triplex composite grinding wheel characterized by: The polishing wheel ring (1), the fine grinding ring (2), the fine grinding ring (3) and the base are coaxially fixed and installed on the base from inside to outside, and the polishing wheel ring (1) is spliced by a plurality of wheel pieces; One end of the base is provided with an inner cooling cavity, and the end face of the base is provided with an inner cooling water inlet (15) communicated with the inner cooling cavity, and a plurality of openings communicated with the inner cooling cavity are arranged on one end of the base, and a plurality of inner cooling water channels (14) are formed between the openings and the polishing wheel ring (1); an annular outer cooling water channel (10) is arranged in the side wall of the base, and at least one outer cooling water inlet (13) communicated with the outer cooling water channel (10) is further arranged on the side wall of the base; The base comprises a base (4), a pressing plate (7) and a connecting plate (6), the connecting plate (6) is fixedly installed on one end of the polishing wheel ring (1), the base (4) is fixedly sleeved on the connecting plate (6), the fine grinding ring (2) and the fine grinding ring (3) are located at one end of the base (4), the pressing plate (7) is installed in the polishing wheel ring (1) and is fixedly connected with the connecting plate (6) to press the polishing wheel ring (1), the inner cooling cavity is arranged in the pressing plate (7), the inner cooling water inlet (15) is arranged at the center of the pressing plate (7), and a plurality of openings are arranged on the side wall of the pressing plate (7); the gap between the base (4) and the connecting plate (6) forms the outer cooling water channel (10); a rear cooling water supplier (12) is installed on the other end of the base (4), the rear cooling water supplier (12) is provided with an outer cooling cavity, each outer cooling water inlet (13) is arranged on the rear cooling water supplier (12) and communicated with the outer cooling cavity; one end of the rear cooling water supplier (12) is provided with an annular water outlet, and the other end of the base (4) is provided with an annular inlet communicated with the annular water outlet; Each of the fine grinding ring (2) and the fine grinding ring (3) is provided with a rear water channel group communicated with the outer cooling water channel (10); each rear water channel group comprises a plurality of rear water channels (11), the plurality of rear water channels (11) are uniformly and circumferentially distributed on the fine grinding ring (2) or the fine grinding ring (3) and axially penetrate; the inner sides of the plurality of rear water channels (11) on the fine grinding ring (2) are respectively open, and the outer sides are respectively closed, the inner and outer sides of a part of the plurality of rear water channels (11) on the fine grinding ring (3) are both open, which are respectively communicated with the plurality of rear water channels (11) on the fine grinding ring (2) one by one, and the inner sides of the remaining part of the plurality of rear water channels (11) are respectively open, and the outer sides are respectively closed.
2. The triplex composite grinding plate of claim 1, wherein: The base further comprises a base two (5) which is sleeved outside one end of the polishing wheel ring (1) and is fixedly connected with the base one (4); the fine grinding ring (2) and the fine grinding ring (3) are respectively fixedly connected with the base two (5).
3. The triple composite grinding plate of claim 1, wherein: The inner wall of the polishing wheel ring (1) is provided with an annular boss, and the pressing plate (7) tightly presses the annular boss.
4. The triple composite grinding plate of claim 1, wherein: The pressing plate (7) is in an annular plate structure, a plurality of the wheel pieces are circumferentially distributed, and the outer sides of two adjacent wheel pieces are attached, the inner sides have a gap therebetween, form a front water channel (8), and are in communication with the inner cooling water channel (14).
5. The triplex composite grinding plate according to any one of claims 1 to 4, wherein: Further comprising a rotating shaft (9) which is located at one end of the connecting plate (6) away from the polishing wheel ring (1), is coaxially distributed with the polishing wheel ring (1), and is fixedly connected with the center of the connecting plate (6) at one end, and the rotating shaft (9) can rotate around its own axis; the rear cooling water supplier (12) is sleeved outside the rotating shaft (9).
6. The triplex composite grinding plate according to any one of claims 1 to 4, wherein: The fine grinding ring (2) and / or the fine grinding ring (3) are respectively resin rings.
7. A glass straight line straight edge edger characterized by: A triple composite grinding disc comprising any one of claims 1 to 6.
Citation Information
Patent Citations
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