Processing equipment for improving the uniformity of the thickness of a frame film and a processing method thereof
By installing a pull rope and drive device inside the electroplating tank, the placement and removal of the frame profiles are automatically controlled, solving the problem of uneven electroplating of the frame profiles and achieving uniformity of electroplating film thickness and corrosion resistance of the frame.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- NANJING HONGFA NON-FERROUS METAL CO LTD
- Filing Date
- 2023-08-08
- Publication Date
- 2026-05-01
AI Technical Summary
In photovoltaic power generation equipment, during the electroplating process of the frame profiles, the stacking of the profiles leads to uneven thickness of the black coating, affecting the quality of the frame.
The system employs first and second pull ropes within the electroplating tank, with protrusions on the ropes to separate the frame profiles. Combined with a drive unit and control components, the placement and removal of the frame profiles are automated, ensuring that the profiles are separated to achieve uniform electroplating.
By separating the frame profiles, the uniformity of the electroplated film thickness is ensured, thereby improving the corrosion resistance and overall quality of the frame.
Smart Images

Figure CN116971017B_ABST
Abstract
Description
A processing device and method for improving the uniformity of border film thickness Technical Field
[0001] This invention relates to the field of electroplating equipment, and in particular to a processing device and method for improving the uniformity of the thickness of a border film. Background Technology
[0002] In photovoltaic power generation equipment, solar panels are usually installed on the frame of photovoltaic modules. The frame of photovoltaic modules is an aluminum alloy profile product, which is obtained by deep processing of extruded aluminum profiles. In order to improve the corrosion resistance of the frame, a black coating is electroplated on the frame, thereby improving the durability of photovoltaic power generation equipment.
[0003] During electroplating, the bundled frame profiles are usually lowered into the electroplating bath and then lifted out after electroplating is complete. However, when electroplating in this way, the frame profiles are stacked and pressed against each other, which causes the thickness of the black film at the stacked parts to differ from that at other parts, resulting in uneven black film thickness and affecting the quality of the frame. Summary of the Invention
[0004] In order to make the thickness of the electroplated film on the frame more uniform, this application provides a processing equipment and processing method for improving the uniformity of the film thickness on the frame.
[0005] In the first aspect, the processing equipment for improving the uniformity of border film thickness provided in this application adopts the following technical solution:
[0006] A processing device for improving the uniformity of frame film thickness includes an electroplating tank for electroplating frame profiles, wherein two first pull ropes are provided in the electroplating tank, the frame profiles are scattered on the first pull ropes, and a plurality of first protrusions are provided on the first pull ropes.
[0007] By adopting the above technical solution, after the frame profile is hoisted into the electroplating tank, the hoisting rope is untied, and the frame profile is shaken and scattered between the first protrusions on the first pull rope, so that the frame profiles can be separated and the area of mutual stacking and pressing is reduced, thereby making the electroplating film thickness on the frame profile more uniform after electroplating.
[0008] Preferably, the electroplating tank is further provided with two second pull ropes, each with a plurality of second protrusions. The two second pull ropes are arranged parallel above the first pull rope. Both ends of the second pull ropes are provided with driving blocks. The electroplating tank is provided with a driving device for driving the driving blocks on both sides to move closer or further apart.
[0009] By adopting the above technical solution, the initial positions of the two second pull ropes are located at both ends of the electroplating tank, reducing the impact on the placement of the frame profile on the first pull rope. When the frame profile is placed on the first pull rope, the driving device can drive the driving blocks on both sides to move closer to each other, thereby causing the driving blocks on both sides to drive the two second pull ropes to move closer to each other, so that the frame profile can also be placed on the second pull rope, increasing the electroplating efficiency of the electroplating tank.
[0010] Preferably, the driving device includes two double-ended screws rotatably disposed in the electroplating tank. The two ends of the double-ended screws have opposite thread directions. The two ends of the double-ended screws pass through two driving blocks on the same side, and the driving blocks are threadedly connected to the double-ended screws. The driving blocks abut against the inner wall of the electroplating tank. The driving device also includes a power mechanism for driving the two double-ended screws to rotate synchronously.
[0011] By adopting the above technical solution, since the two drive blocks on the same side are respectively threaded to the two ends of the double-ended screw, when the power mechanism drives the two double-ended screws to rotate synchronously, the drive blocks at both ends of the second pull rope can drive the two second pull ropes to move closer to each other, which facilitates the placement of the second layer of frame profile.
[0012] Preferably, since the two drive blocks on the same side are threaded to the two ends of the double-ended screw, when the power mechanism drives the two double-ended screws to rotate synchronously, the drive blocks at both ends of the second pull rope can drive the two second pull ropes to move closer to each other, which facilitates the placement of the second layer of frame profile.
[0013] By adopting the above technical solution, when the forward motor starts, the forward drive gear can drive one of the double-headed screws to rotate through the forward driven gear, and under the transmission of the chain and sprocket, the two double-headed screws rotate synchronously in the forward direction, so that the two second lifting ropes move closer to each other.
[0014] Preferably, the inner wall of the electroplating tank has two sliding grooves located on the same side wall. The inner wall of each sliding groove has a connecting groove that communicates with the other sliding groove. The bottom wall of the connecting groove has a strip-shaped groove, the length of which is parallel to the direction of the sliding groove. The strip-shaped groove is located in the middle of the connecting groove. A first control component is provided inside the electroplating tank. The first control component includes two sliding sealing blocks slidably disposed within the sliding grooves. One end of a first pull rope is fixedly connected to the inner wall of the electroplating tank, and the other ends of the two first pull ropes are fixedly fixed to the two sliding sealing blocks. A trigger rod is slidably disposed within the connecting groove, the width of which is smaller than the width of the connecting groove. Connecting ropes are fixedly connected to each sliding sealing block. The connecting rope is fixed to both ends of the trigger rod on the side away from the sliding sealing block. A trigger block is slidably disposed in the strip groove. The trigger rod is installed on the trigger block. A first spring is disposed in the strip groove to prevent the trigger block from sliding inward toward the electroplating tank. A first fixed contact is embedded in the inner wall of the strip groove. A first movable contact is embedded in the side of the trigger block to abut against the first fixed contact. A first power supply and a time relay are fixedly installed on the electroplating tank. The first movable contact is electrically connected to one terminal of the time relay. The other terminal of the time relay is electrically connected to one electrode of the first power supply. The other electrode of the first power supply is electrically connected to one terminal of the forward motor. The other terminal of the forward motor is electrically connected to the first fixed contact.
[0015] By adopting the above technical solution, when a frame profile of a predetermined weight is placed on the first pull rope, the first pull rope can pull the trigger rod towards the inner cavity of the electroplating tank through the sliding sealing block and the connecting rope. The trigger rod drives the trigger block to slide towards the inner cavity of the electroplating tank, so that the first moving contact piece and the first fixed contact piece come into contact. After the first pull rope carries a certain amount of frame profile, the forward motor automatically starts and automatically drives the second pull ropes on both sides to move closer to each other. Under the action of the time relay, the forward motor starts and stops automatically after a predetermined time, so that the second pull rope stops automatically after reaching the predetermined position, which makes it convenient for the frame profile to be placed on the second pull rope.
[0016] Preferably, the trigger rod is rotatably mounted on the top surface of the trigger block via a pin.
[0017] By adopting the above technical solution, since the width of the trigger rod is smaller than the width of the connecting groove, and the trigger rod is rotatably mounted on the trigger block via a pin, during the process of placing the frame profile on the first pull rope, it is difficult to maintain the absolute balance of the frame profile. When the frame profile first applies pressure to one of the first pull ropes, the trigger rod will swing, preventing the trigger block from sliding and causing the first moving contact piece to contact the first fixed contact piece. Only when both ends of the frame profile are placed on the two first pull ropes can the trigger rod drive the trigger block to slide, causing the first moving contact piece to contact the first fixed contact piece. This reduces the occurrence of the second pull ropes starting to approach each other before the lower frame profile is properly placed.
[0018] Preferably, the electroplating tank is further provided with a reverse motor, a reverse drive gear is fixedly connected to the output shaft of the reverse motor, and a reverse driven gear is fixedly connected to the double-ended screw away from the forward motor, and the reverse drive gear meshes with the reverse driven gear.
[0019] By adopting the above technical solution, when the reverse motor starts, the reverse drive gear can drive the double-headed screw to rotate in the opposite direction through the reverse driven gear, thereby causing the two second pull ropes to move away from each other. This facilitates the removal of the lower electroplated frame profile after the upper frame profile has been electroplated and lifted out of the electroplating tank.
[0020] Preferably, one of the driving blocks has a movable groove, and the electroplating tank is further provided with a second control component. The second control component includes a movable block slidably disposed in the movable groove, a second spring for preventing the movable block from sliding out of the movable groove, a first damping rod for preventing the movable block from sliding into the movable groove, a second fixed contact piece embedded in the inner wall of the movable groove, and a second movable contact piece embedded in the movable block that can abut against the second fixed contact piece. The inner wall of the electroplating tank is also provided with a transverse sliding groove, in which a control block is slidably disposed. The end face of the control block abuts against the side of the driving block. A third spring for preventing the control block from sliding is slidably disposed in the transverse sliding groove, and a third fixed contact piece, which is elongated, is embedded in the inner wall of the transverse sliding groove. A groove is provided on the side of the control block, in which a movable contact piece is slidably disposed. A third movable contact is provided that can abut against the third fixed contact. A fourth spring is provided in the groove to push the third movable contact out of the groove. A second damping rod is also provided in the groove to prevent the third movable contact from sliding out of the groove. An attraction block is fixedly connected to the third movable contact. An electromagnet that can generate an attraction force on the attraction block is fixed on the inner wall of the groove. A second power supply and a third power supply are also fixedly installed on the electroplating tank. The second fixed contact is electrically connected to one of the terminals of the electromagnet. The other terminal of the electromagnet is electrically connected to one of the electrodes of the second power supply. The other electrode of the second power supply is electrically connected to the second movable contact. The third fixed contact is electrically connected to one of the electrodes of the third power supply. The other electrode of the third power supply is electrically connected to one of the terminals of the reverse motor. The other terminal of the reverse motor is electrically connected to the third movable contact.
[0021] By adopting the above technical solution, when the two second pull ropes are at their initial positions at both ends of the electroplating tank, there is no frame profile on the second pull ropes. The second moving contact is in contact with the second fixed contact, and the electromagnet's electrical circuit is in a conductive state. The electromagnet pulls the third moving contact completely into the groove through the attraction block, causing the third moving contact to detach from the third fixed contact, and the reverse motor is de-energized. When the two second pull ropes approach each other, the control block overcomes the elastic force of the third spring under the action of the resistance with the drive block and slides to the other end of the transverse slide groove, placing the frame profile on the second pull rope. At this time, the second pull rope can pull the movable block out of the movable groove, causing the second moving contact to detach from the second fixed contact. At this time, the electromagnet's electrical circuit is broken, and the electromagnet loses its attraction to the attraction block. Under the action of the fourth spring and the second damping rod, the third moving contact slowly approaches the third fixed contact, giving the frame profile time for electroplating and time to be lifted away after electroplating. When the third moving contact piece contacts the third fixed contact piece, the reverse motor automatically starts, and the drive block moves the second pull rope towards both ends of the electroplating tank, returning to the initial position to facilitate the lifting of the lower frame profile. After the frame profile is lifted off the second pull rope, the second moving contact piece slowly slides into the movable groove under the action of the second spring and the first damping rod. When the drive block returns to the initial position, the second moving contact piece contacts the second fixed contact piece. At this time, the third moving contact piece disengages from the third moving contact piece, and the reverse motor automatically stops.
[0022] Secondly, this application provides a processing method for improving the uniformity of border film thickness, which adopts the following technical solution:
[0023] A processing method for improving the uniformity of frame film thickness includes the following steps: S1: hoisting the frame profile that has not been electroplated black onto the first pull rope, and detaching the pull rope from the frame profile, thus separating the frame profiles on the first pull rope; S2: hoisting the frame profile that has not been electroplated black onto the second pull rope, and detaching the pull rope from the frame profile, thus separating the frame profiles on the second pull rope; S3: hoisting the frame profile that has been electroplated black off the second pull rope; S4: hoisting the frame profile that has been electroplated black off the first pull rope.
[0024] By adopting the above technical solution, the frame profiles can be separated, reducing the area of mutual stacking and pressing, thereby making the electroplating film thickness on the frame profiles more uniform after electroplating.
[0025] In summary, this application includes at least one of the following beneficial technical effects:
[0026] 1. After hoisting the frame profile into the electroplating tank, untie the hoisting rope, shake the frame profile and scatter it between the first protrusions on the first pull rope, so that the frame profiles can be separated and the area of mutual stacking and pressing is reduced, so that the electroplating film thickness on the frame profile is more uniform after electroplating.
[0027] 2. Since the width of the trigger rod is smaller than the width of the connecting groove, and the trigger rod is rotatably mounted on the trigger block via a pin, during the process of placing the frame profile on the first pull rope, it is difficult to maintain the absolute balance of the frame profile. When the frame profile first applies pressure to one of the first pull ropes, the trigger rod will swing, preventing the trigger block from sliding and causing the first moving contact piece to contact the first fixed contact piece. Only when both ends of the frame profile are placed on the two first pull ropes can the trigger rod drive the trigger block to slide, causing the first moving contact piece to contact the first fixed contact piece. This reduces the occurrence of the second pull ropes starting to approach each other before the lower frame profile is properly placed.
[0028] 3. When the two second pull ropes are in their initial positions at both ends of the electroplating tank, there is no frame profile on the second pull ropes. The second moving contact is in contact with the second fixed contact, and the electromagnet's electrical circuit is in a conductive state. The electromagnet pulls the third moving contact completely into the groove through the attraction block, causing the third moving contact to separate from the third fixed contact, and the reverse motor is de-energized. When the two second pull ropes approach each other, the control block overcomes the elastic force of the third spring under the action of the resistance with the drive block and slides to the other end of the transverse slide groove, placing the frame profile on the second pull rope. At this time, the second pull rope can pull the movable block out of the movable groove, causing the second moving contact to separate from the second fixed contact. At this time, the electromagnet's electrical circuit is broken, and the electromagnet loses its attraction to the attraction block. Under the action of the fourth spring and the second damping rod, the third moving contact slowly approaches the third fixed contact, giving the frame profile time for electroplating and time to be lifted away after electroplating. When the third moving contact piece contacts the third fixed contact piece, the reverse motor automatically starts, and the drive block moves the second pull rope towards both ends of the electroplating tank, returning to the initial position to facilitate the lifting of the lower frame profile. After the frame profile is lifted off the second pull rope, the second moving contact piece slowly slides into the movable groove under the action of the second spring and the first damping rod. When the drive block returns to the initial position, the second moving contact piece contacts the second fixed contact piece. At this time, the third moving contact piece disengages from the third moving contact piece, and the reverse motor automatically stops. Attached Figure Description
[0029] Figure 1 is a schematic diagram of the overall structure of the processing equipment in an embodiment of this application.
[0030] Figure 2 is a cross-sectional view along AA in Figure 1.
[0031] Figure 3 is a cross-sectional view along BB in Figure 1.
[0032] Figure 4 is a magnified view of part C in Figure 2.
[0033] Figure 5 is a cross-sectional view of the active block in an embodiment of this application.
[0034] Figure 6 is a cross-sectional view of the third movable contact and the third movable contact in an embodiment of this application.
[0035] Explanation of reference numerals in the attached drawings: 1. Electroplating tank; 11. Sliding groove; 12. Communicating groove; 13. Strip-shaped sliding groove; 131. First spring; 14. Transverse sliding groove; 141. Third fixed contact piece; 15. Second power source; 16. Third power source; 2. First pull rope; 21. First protrusion; 3. Second pull rope; 31. Second protrusion; 4. Drive block; 41. Movable groove; 42. Second fixed contact piece; 5. Drive device; 51. Double-ended screw; 6. Power mechanism; 61. Sprocket; 611. Chain; 62. Forward drive gear; 63. Forward driven gear; 64. Forward motor; 65. Reverse drive gear; 6 6. Reverse driven gear; 67. Reverse motor; 7. First control component; 71. Sliding sealing block; 72. Trigger rod; 73. Trigger block; 74. First fixed contact; 75. First moving contact; 76. First power supply; 77. Time relay; 78. Connecting rope; 8. Second control component; 81. Movable block; 811. Second moving contact; 82. Second spring; 83. First damping rod; 84. Control block; 841. Groove; 842. Third moving contact; 843. Fourth spring; 85. Third spring; 86. Second damping rod; 87. Attraction block; 88. Electromagnet; 9. Frame profile. Detailed Implementation
[0036] The present application will be further described in detail below with reference to Figures 1-6.
[0037] This application discloses a processing apparatus for improving the uniformity of frame film thickness. Referring to Figures 1 and 2, the processing apparatus includes an electroplating tank 1, a first pull rope 2, a second pull rope 3, a drive block 4, and a drive device 5. Two first pull ropes 2 are arranged parallel to each other inside the electroplating tank 1, and the two first pull ropes 2 are perpendicular to the length direction of the electroplating tank 1. Several first protrusions 21 are provided on the first pull ropes 2. The frame profiles 9 are scattered on the first pull ropes 2, and the first protrusions 21 are used to separate the frame profiles 9, reducing the overlapping area of the frame profiles 9.
[0038] Referring to Figures 1 and 3, two second pull ropes 3 are arranged parallel to each other in the electroplating tank 1. The two second pull ropes 3 are also perpendicular to the length direction of the electroplating tank 1. Several second protrusions 31 are provided on the second pull ropes 3. The first protrusions 21 are used to separate the frame profiles 9. The two second pull ropes 3 are located above the first pull ropes 2. Four drive blocks 4 are provided in the electroplating tank 1. The four drive blocks 4 are respectively located at both ends of the two second pull ropes 3.
[0039] Referring to Figures 1 and 3, the drive device 5 includes a double-ended screw 51 and a power mechanism 6. Two double-ended screws 51 are located inside the electroplating tank 1, parallel to each other at the same horizontal height. The orientation of both double-ended screws 51 is parallel to the length direction of the electroplating tank 1. Both double-ended screws 51 are rotatably mounted on the side wall of the electroplating tank 1, with the same end of each screw protruding from the side wall. The two ends of the double-ended screw 51 have opposite thread directions. Each end of the double-ended screw 51 passes through two drive blocks 4 on the same side, and the drive blocks 4 are threadedly connected to the double-ended screw 51. The two drive blocks 4 on the same double-ended screw 51 are located at both ends of the screw 51, and all four drive blocks 4 are in contact with the inner wall of the electroplating tank 1.
[0040] Referring to Figures 1 and 3, the power mechanism 6 includes a sprocket 61, a forward drive gear 62, a forward driven gear 63, a forward motor 64, a reverse drive gear 65, a reverse driven gear 66, a reverse motor 67, a first control component 7, and a second control component 8. Two sprockets 61 are provided, each coaxially fixedly connected to two double-ended screws 51. Both sprockets 61 are located outside the electroplating tank 1, and chains 611 are mounted on both sprockets 61.
[0041] Referring to Figures 1 and 3, the forward driven gear 63 is coaxially welded and fixed to the double-ended screw 51, the forward motor 64 is fixedly installed on the outer side of the electroplating tank 1 near the sprocket 61, and the forward drive gear 62 is coaxially welded and fixed to the output shaft of the forward motor 64. The forward drive gear 62 meshes with the forward driven gear 63.
[0042] Referring to Figures 1 and 3, the reverse motor 67 is also fixedly installed on the outer side of the electroplating tank 1 near the sprocket 61. The reverse drive gear 65 is coaxially welded and fixed to the output shaft of the reverse motor 67, and the reverse driven gear 66 is coaxially welded and fixed to the double-ended screw 51 away from the forward motor 64. The reverse drive gear 65 and the reverse driven gear 66 mesh with each other.
[0043] Referring to Figures 1 and 2, two sliding grooves 11 are formed on the inner wall of the electroplating tank 1. The two sliding grooves 11 are located at the same horizontal height and on the same side wall of the electroplating tank 1. A connecting groove 12 is formed on the inner wall of the sliding groove 11, which is connected to the other sliding groove 11. A strip-shaped groove 13 is formed on the bottom wall of the connecting groove 12. The length direction of the strip-shaped groove 13 is parallel to the opening direction of the sliding groove 11, and the strip-shaped groove 13 is located in the middle of the connecting groove 12.
[0044] Referring to Figures 2 and 4, the first control component 7 is disposed within the side wall of the electroplating tank 1. The first control component 7 includes a sliding sealing block 71, a trigger rod 72, a trigger block 73, a first fixed contact 74, a first moving contact 75, a first power supply 76, and a time relay 77. Two sliding sealing blocks 71 are provided, and the two sliding sealing blocks 71 are respectively slidably disposed within the sliding groove 11. One end of the first pull rope 2 is fixedly connected to the inner wall of the electroplating tank 1 away from the sliding groove 11, and the other ends of the two first pull ropes 2 are respectively fixed to the two sliding sealing blocks 71.
[0045] Referring to Figures 2 and 4, the width of the trigger rod 72 is smaller than the width of the connecting groove 12. The trigger rod 72 is movably disposed within the connecting groove 12. Connecting ropes 78 are fixedly connected to each sliding sealing block 71. The sides of the two connecting ropes 78 away from the sliding sealing block 71 are respectively fixed to the two ends of the trigger rod 72. The trigger block 73 is slidably disposed within the strip groove 13, and the trigger rod 72 is rotatably disposed on the top surface of the trigger rod 72 via a pin.
[0046] Referring to Figures 2 and 4, a first spring 131 is provided inside the strip groove 13. One end of the first spring 131 is fixed to the end wall of the strip groove near the inner cavity of the electroplating tank 1, and the other end of the first spring 131 is fixed to the trigger block 73. Under the elastic force of the first spring 131, the trigger rod 72 is located in the middle of the connecting groove 12.
[0047] Referring to Figures 3 and 4, the first fixed contact 74 is embedded in the inner wall of the strip groove 13, the first movable contact 75 is embedded in the side of the trigger block 73, the first power supply 76 and the time relay 77 are fixedly installed on the electroplating tank 1, the first movable contact 75 is electrically connected to one of the terminals of the time relay 77, the other terminal of the time relay 77 is electrically connected to one of the electrodes of the first power supply 76, the other electrode of the first power supply 76 is electrically connected to one of the terminals of the forward motor 64, and the other terminal of the forward motor 64 is electrically connected to the first fixed contact 74.
[0048] Referring to Figures 3 and 5, a movable groove 41 is provided on the drive block 4 near the sprocket 61, and the movable groove 41 is located on the drive block 4 near the sliding groove 11. A transverse sliding groove 14 is also provided on the inner wall of the electroplating tank 1, and the transverse sliding groove 14 is located on the side where the sliding groove 11 is located. The two ends of the second pull rope 3 away from the sprocket 61 are respectively fixed to the two drive blocks 4 away from the sprocket 61, one end of the second pull rope 3 near the sprocket 61 is fixed to the drive block 4 on the side away from the transverse sliding groove 14, and the other end of the second pull rope 3 near the sprocket 61 is fixed to the movable block 81.
[0049] Referring to Figures 5 and 6, the second control component 8 is disposed within the electroplating tank 1. The second control component 8 includes a movable block 81, a second spring 82, a first damping rod 83, a control block 84, a third spring 85, a second damping rod 86, an attraction block 87, and an electromagnet 88. The movable block 81 is slidably disposed within the movable groove 41. The second spring 82 is disposed within the movable groove 41, with one end fixedly connected to the inner wall of the movable groove 41 away from the second pull rope 3, and the other end fixedly connected to the movable block 81. When the frame profile 9 on the second pull rope 3 is lifted off, the second spring 82 can pull the movable block 81 into the movable groove 41.
[0050] Referring to Figure 5, a first damping rod 83 is disposed within the movable groove 41. One end of the first damping rod 83 is fixed to the inner wall of the movable groove 41 away from the second pull rope 3, and the other end of the first damping rod 83 is fixed to the movable block 81. A second fixed contact piece 42 is embedded in the inner wall of the movable groove 41, and a second movable contact piece 811 is embedded in the movable block 81. When the second pull rope 3 pulls the movable block 81 to slide outward from the movable groove 41, the second movable contact piece 811 disengages from the second fixed contact piece 42.
[0051] Referring to Figures 3 and 6, the control block 84 is slidably disposed within the transverse groove 14. The end face of the control block 84 near the sprocket 61 abuts against the side of the drive block 4. The third spring 85 is disposed within the transverse groove 14, with one end of the third spring 85 fixedly connected to the end wall of the transverse groove 14 away from the sprocket 61, and the other end of the third spring 85 fixed to the end face of the control block 84 away from the sprocket 61. The third spring 85 can push the control block 84 toward the sprocket 61.
[0052] Referring to Figures 3 and 6, a third fixed contact piece 141 is embedded in the inner wall of the transverse slide groove 14. The third fixed contact piece 141 is elongated. A groove 841 is formed on the side of the control block 84 near the third fixed contact piece 141. A third movable contact piece 842 is slidably disposed in the groove 841 and can abut against the third fixed contact piece 141. When the drive block 4 returns to the initial position, the third movable contact piece 842 is located on the side of the third fixed contact piece 141 near the sprocket 61.
[0053] Referring to Figures 3 and 6, a fourth spring 843 is disposed within a groove 841. One end of the fourth spring 843 is fixedly connected to the inner wall of the groove 841 away from the third fixed contact 141, and the other end of the fourth spring 843 is fixedly connected to the third movable contact 842. The fourth spring 843 can push the third movable contact 842 outward from the groove 841.
[0054] Referring to Figures 3 and 6, the second damping rod 86 is located in the groove 841. One end of the second damping rod 86 is fixedly connected to the inner wall of the groove 841 away from the third fixed contact piece 141, and the other end of the second damping rod 86 is fixedly connected to the side of the third moving contact piece 842 away from the third fixed contact piece 141.
[0055] Referring to FIG6, the attraction block 87 is fixedly connected to the side of the third moving contact 842 away from the third fixed contact 141, and the electromagnet 88 is fixedly connected to the inner wall of the groove 841 away from the third fixed contact 141.
[0056] Referring to Figures 3, 5, and 6, a second power supply 15 and a third power supply 16 are fixedly connected to the side of the electroplating tank 1 near the sprocket 61. The second fixed contact 42 is electrically connected to one terminal of the electromagnet 88, the other terminal of the electromagnet 88 is electrically connected to one electrode of the second power supply 15, and the other electrode of the second power supply 15 is electrically connected to the second moving contact 811. When the electrical circuit of the electromagnet 88 is activated, the electromagnet 88 can generate an attractive force on the attraction block 87.
[0057] Referring to Figures 3 and 6, the third fixed contact 141 is electrically connected to one of the electrodes of the third power supply 16, the other electrode of the third power supply 16 is electrically connected to one of the terminals of the reverse motor 67, and the other terminal of the reverse motor 67 is electrically connected to the third moving contact 842.
[0058] The implementation principle of the processing equipment for improving the uniformity of the thickness of the frame film in this application embodiment is as follows: after the frame profile 9 is hoisted into the electroplating tank 1, the hoisting rope is untied, and the frame profile 9 is shaken and scattered between the first protrusions 21 on the first pull rope 2, so that the frame profiles 9 can be separated and the area of mutual stacking and pressing is reduced, thereby making the thickness of the electroplated film on the frame profile 9 more uniform after electroplating.
[0059] When a predetermined weight of frame profile 9 is placed on the first pull rope 2, the first pull rope 2 can pull the trigger rod 72 towards the inner cavity of the electroplating tank 1 through the sliding sealing block 71 and the connecting rope 78. The trigger rod 72 drives the trigger block 73 to slide towards the inner cavity of the electroplating tank 1, so that the first moving contact piece 75 and the first fixed contact piece 74 come into contact. After the first pull rope 2 bears a certain amount of frame profile 9, the forward motor 64 starts automatically and automatically drives the second pull ropes 3 on both sides to move closer to each other. Under the action of the time relay 77, the forward motor 64 starts for a predetermined time and then stops automatically, so that the second pull rope 3 stops automatically after reaching the predetermined position, which makes it easy for the frame profile 9 to be placed on the second pull rope 3.
[0060] When the two second pull ropes 3 are in their initial positions at both ends of the electroplating tank 1, the frameless profile 9 on the second pull rope 3, the second moving contact 811 and the second fixed contact 42 are in contact. At this time, the electrical circuit of the electromagnet 88 is in a conducting state. The electromagnet 88 pulls the third moving contact 842 completely into the groove 841 through the attraction block 87, so that the third moving contact 842 is separated from the third fixed contact 141, and the reverse motor 67 is in a de-energized state. When the two second pull ropes 3 approach each other, the control block 84, under the action of contact with the drive block 4, overcomes the elastic force of the third spring 85 and slides to the other end of the transverse slide groove 14, placing the frame profile 9 on the second pull rope 3. At this time, the second pull rope 3 can pull the movable block 81 outwards from the movable groove 41, causing the second moving contact 811 to disengage from the second fixed contact 42. At this time, the electric circuit of the electromagnet 88 is disconnected, and the electromagnet 88 loses its attraction to the attraction block 87. Under the action of the fourth spring 843 and the second damping rod 86, the third moving contact 842 slowly approaches the third fixed contact 141, giving the frame profile 9 time for electroplating and time to be lifted away after electroplating. When the third moving contact 842 contacts the third fixed contact 141, the reverse motor 67 automatically starts, and the drive block 4 drives the second pull rope 3 to move towards both ends of the electroplating tank 1, returning to the initial position, which facilitates the lifting away of the lower frame profile 9. When the frame profile 9 is lifted off the second rope, the second movable contact 811 slowly slides into the movable groove 41 under the action of the second spring 82 and the first damping rod 83. When the drive block 4 returns to the initial position, the second movable contact 811 contacts the second fixed contact 42. At this time, the third movable contact 842 disengages from the third movable contact 842, and the reverse motor 67 stops automatically.
[0061] This application also discloses a processing method for improving the uniformity of frame film thickness, comprising the following steps: S1: hoisting the frame profile 9 that has not been electroplated black onto the first pull rope 2, and detaching the pull rope on the first pull rope 2 from the frame profile 9, thus separating the frame profile 9 on the first pull rope 2; S2: hoisting the frame profile 9 that has not been electroplated black onto the second pull rope 3, and detaching the pull rope on the second pull rope 3 from the frame profile 9, thus separating the frame profile 9 on the second pull rope 3; S3: hoisting the frame profile 9 that has been electroplated black off the second pull rope 3; S4: hoisting the frame profile 9 that has been electroplated black off the first pull rope 2.
[0062] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A processing apparatus for improving the uniformity of frame film thickness, comprising an electroplating bath (1) for electroplating frame profiles (9), characterized in that: The electroplating tank (1) is provided with two first pull ropes (2), and the frame profile (9) is scattered on the first pull ropes (2). The first pull ropes (2) are provided with a number of first protrusions (21). The electroplating tank (1) is also provided with two second pull ropes (3), and the second pull ropes (3) are provided with a number of second protrusions (31). The two second pull ropes (3) are arranged parallel above the first pull ropes (2). Both ends of the second pull ropes (3) are provided with driving blocks (4). The electroplating tank (1) is provided with a driving device (5) for driving the two driving blocks (4) to move closer or further apart. The inner wall of the electroplating tank (1) is provided with two sliding grooves (11). 1) On the same side wall of the electroplating tank (1), a connecting groove (12) is provided on the inner wall of the sliding groove (11) to communicate with another sliding groove (11). A strip-shaped sliding groove (13) is provided on the bottom wall of the connecting groove (12). The length direction of the strip-shaped sliding groove (13) is parallel to the opening direction of the sliding groove (11). The strip-shaped sliding groove (13) is located in the middle of the connecting groove (12). A first control component (7) is provided in the electroplating tank (1). The first control component (7) includes two sliding sealing blocks (71) that are respectively slidably disposed in the sliding groove (11). One end of the first pull rope (2) is fixedly connected to the inner wall of the electroplating tank (1). The two first pull ropes (71) 2) The other end is fixed to the two sliding sealing blocks (71) respectively. A trigger rod (72) is slidably arranged in the connecting groove (12). The width of the trigger rod (72) is smaller than the width of the connecting groove (12). A connecting rope (78) is fixedly connected to each sliding sealing block (71). The two connecting ropes (78) are fixed to the two ends of the trigger rod (72) respectively on the side away from the sliding sealing block (71). A trigger block (73) is slidably arranged in the strip groove (13). The trigger rod (72) is installed on the trigger block (73). A first spring (131) is provided in the strip groove (13) to prevent the trigger block (73) from sliding inward to the electroplating tank (1). A first fixed contact (74) is embedded in the inner wall of the shaped groove (13), and a first movable contact (75) that can abut against the first fixed contact (74) is embedded in the side of the trigger block (73). A first power supply (76) and a time relay (77) are fixedly installed on the electroplating tank (1). The first movable contact (75) is electrically connected to one of the terminals of the time relay (77), and the other terminal of the time relay (77) is electrically connected to one of the electrodes of the first power supply (76). The other electrode of the first power supply (76) is electrically connected to one of the terminals of the forward motor (64), and the other terminal of the forward motor (64) is electrically connected to the first fixed contact (74).
2. The processing equipment for improving the uniformity of frame film thickness according to claim 1, characterized in that: The driving device (5) includes two double-ended screws (51) rotatably disposed in the electroplating tank (1). The two ends of the double-ended screws (51) have opposite thread directions. The two ends of the double-ended screws (51) pass through two driving blocks (4) on the same side. The driving blocks (4) are threadedly connected to the double-ended screws (51). The driving blocks (4) are in contact with the inner wall of the electroplating tank (1). The driving device (5) also includes a power mechanism (6) for driving the two double-ended screws (51) to rotate synchronously.
3. The processing equipment for improving the uniformity of frame film thickness according to claim 2, characterized in that: The power mechanism (6) includes sprockets (61) fixedly connected to the same end of the two double-ended screws (51) and chains (611) mounted on the two sprockets (61). One end of the double-ended screw (51) is fixedly connected to a forward driven gear (63). A forward motor (64) is fixedly mounted on the side of the electroplating tank (1). A forward drive gear (62) for meshing with the forward driven gear (63) is fixedly connected to the output shaft of the forward motor (64).
4. The processing equipment for improving the uniformity of frame film thickness according to claim 3, characterized in that: The trigger rod (72) is rotatably mounted on the top surface of the trigger block (73) via a pin.
5. The processing equipment for improving the uniformity of frame film thickness according to claim 3, characterized in that: The electroplating tank (1) is also equipped with a reverse motor (67), and a reverse drive gear (65) is fixedly connected to the output shaft of the reverse motor (67). A reverse driven gear (66) is fixedly connected to the double-headed screw (51) away from the forward motor (64). The reverse drive gear (65) meshes with the reverse driven gear (66).
6. The processing equipment for improving the uniformity of frame film thickness according to claim 5, characterized in that: One of the drive blocks (4) has a movable groove (41). The electroplating tank (1) also contains a second control component (8). The second control component (8) includes a movable block (81) slidably disposed within the movable groove (41). A second spring (82) is provided within the movable groove (41) to prevent the movable block (81) from sliding out of the movable groove (41). A first damping rod (83) is provided within the movable groove (41) to prevent the movable block (81) from sliding into the movable groove (41). A second fixed contact piece (42) is embedded in the inner wall of the movable groove (41). A contact piece that can interact with the movable block (81) is embedded in the movable block (81). The second movable contact (811) abuts against the second fixed contact (42). A transverse groove (14) is also provided on the inner wall of the electroplating tank (1). A control block (84) is slidably arranged in the transverse groove (14). The end face of the control block (84) abuts against the side of the drive block (4). A third spring (85) is slidably arranged in the transverse groove (14) to prevent the control block (84) from sliding. A third fixed contact (141) is embedded in the inner wall of the transverse groove (14). The third fixed contact (141) is elongated. A groove (841) is provided on the side of the control block (84). The groove (841) slides within the groove. A third movable contact (842) is provided that can abut against the third fixed contact (141). A fourth spring (843) is provided in the groove (841) to push the third movable contact (842) out of the groove (841). A second damping rod (86) is also provided in the groove (841) to prevent the third movable contact (842) from sliding out of the groove (841). An attraction block (87) is fixedly connected to the third movable contact (842). An electromagnet (88) that can generate an attraction force on the attraction block (87) is fixed on the inner wall of the groove (841). A second power supply (15) is also fixedly installed on the electroplating tank (1). The third fixed contact (141) is electrically connected to one of the terminals of the electromagnet (88), the other terminal of the electromagnet (88) is electrically connected to one of the electrodes of the second power supply (15), the other electrode of the second power supply (15) is electrically connected to the second moving contact (811), the third fixed contact (141) is electrically connected to one of the electrodes of the third power supply (16), the other electrode of the third power supply (16) is electrically connected to one of the terminals of the reverse motor (67), and the other terminal of the reverse motor (67) is electrically connected to the third moving contact (842).
7. A processing method for improving the uniformity of frame film thickness, comprising the processing equipment for improving the uniformity of frame film thickness according to claim 6, characterized in that, The process includes the following steps: S1: hoisting the unplated frame profile (9) onto the first pull rope (2), and detaching the sling from the frame profile (9) on the first pull rope (2), thus separating the frame profiles (9) on the first pull rope (2); S2: hoisting the unplated frame profile (9) onto the second pull rope (3), and detaching the sling from the frame profile (9) on the second pull rope (3), thus separating the frame profiles (9) on the second pull rope (3); S3: detaching the plated frame profile (9) from the second pull rope (3); S4: detaching the plated frame profile (9) from the first pull rope (2).
Citation Information
Patent Citations
Electronic material surface electroplating treatment equipment and electroplating treatment method thereof
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