Highly clean hydraulic oil blending device and blending method
By using a combination of spherical bladders and rubber spikes in the hydraulic oil mixing device, along with an air supply system and scraper cleaning, the problems of uneven mixing, bubble generation, and inconvenient cleaning are solved, achieving efficient hydraulic oil production.
Patent Information
- Application Number
- CN202311067129.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-23
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-08-23
AI Technical Summary
Existing hydraulic oil mixing devices often result in uneven mixing, easily generating air bubbles. Uneven heating leads to significant viscosity differences, and cleaning is inconvenient.
The device employs a shaft equipped with a mixing and heating component, including a spherical bladder and rubber spikes. It mixes and stirs the components by rotating and moving them up and down. Combined with the irregular pumping and inflation of the gas supply system, a scraper cleans the inner wall of any deposits. The expansion and contraction of the spherical bladder achieves uniform heating and mixing.
It achieves uniform mixing of oil, eliminates air bubbles, reduces temperature differences, improves mixing effect, and cleans oil and impurities from the inner wall of the container and parts.
Smart Images

Figure CN117018925B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of hydraulic oil production, and particularly relates to a high-cleanliness hydraulic oil blending device and a blending method. BACKGROUND
[0002] Hydraulic oil is a hydraulic medium used by a hydraulic system using liquid pressure energy.
[0003] The patent document with the application number 202020528319.2 discloses that during the preparation of high-cleanliness hydraulic oil, the oil needs to be fully blended. The mixing effect of the existing part of the blending device is poor, and bubbles are generated during the mixing process of the oil. If the bubbles are not removed in time, the quality of the finished product of the hydraulic oil will be affected.
[0004] In addition, the heating method used by the existing part of the blending device cannot uniformly and quickly spread the heat, so that the temperature difference between the inner layer oil and the outer layer oil in the blending device is large within a certain time, thereby causing a large viscosity difference. As a result, part of the oil with large viscosity is easily attached to the inner wall of the container and other parts and cannot participate in the mixing and stirring, thereby affecting the mixing and stirring effect of the oil. In addition, after the blending is completed and the oil is discharged from the inside of the container, a large amount of oil is still attached to the inner wall of the container and the internal parts, and a large amount of impurities are attached to the internal parts, which is not convenient to clean and discharge. SUMMARY
[0005] The present application discloses a high-cleanliness hydraulic oil blending device and a blending method, which can make the internal oil mixing more uniform, effectively provide the mixing and stirring effect, effectively remove the bubbles generated during the blending process, and uniformly and quickly heat the oil inside the container. The viscosity difference caused by the large temperature difference of the oil does not affect the stirring and mixing effect of the oil. In addition, after the oil is completely discharged, the oil and impurities attached to the inner wall of the container and the internal parts can be cleaned and discharged, which can effectively solve the problems in the background art.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme. A high-cleanliness hydraulic oil blending device comprises a blending tank, an axle is arranged in the blending tank, a sleeve is arranged outside the axle, a blending assembly is arranged on the axle, a temperature rising assembly is arranged in the blending tank, a heat preservation assembly is arranged outside the blending tank, and the heat preservation assembly comprises an annular seat and a spiral heating rod.
[0007] The blending assembly comprises three equidistantly arranged lower telescopic rods and rotary seats, the rotary seat is movably sleeved on the shaft rod, the telescopic end surface of the lower telescopic rod is equidistantly penetrated by a hollow rod, the hollow rod is equidistantly provided with a spherical capsule, the spherical capsule is uniformly provided with rubber spikes, the bottom of the spherical capsule is uniformly provided with a pressure relief valve, the upper side of the lower telescopic rod is provided with a telescopic pipe, the telescopic end of the telescopic pipe is communicated with the top end of the corresponding hollow rod, the top of the rotary seat is provided with an electric push rod corresponding to the telescopic pipe, the end of the electric push rod is fixedly connected with the telescopic end of the telescopic pipe, the bottom of the rotary seat is uniformly provided with an electric telescopic rod, the hollow rod can continuously stir and mix the oil by rotation, the spherical capsule is lifted and lowered by the up-and-down hollow rod during rotation and stirring, the oil can be stirred and turned, and the mixing effect is further improved, the rubber spikes of the spherical capsule can break the bubbles in the oil during stirring, and the blending degree of the hydraulic oil is improved.
[0008] The top of the blending tank is provided with a rotary ring, the bottom of the rotary ring is equidistantly provided with an inner rotary plate, and the inner rotary plate is provided with a scraper, which is used for scraping the inner wall of the blending tank to remove the adhered oil.
[0009] Preferably, the telescopic end of the electric telescopic rod is fixedly connected with the fixed end of the lower telescopic rod, the top of the blending tank is provided with a top cover, one side of the top cover is provided with a feeding bin, the top of the top cover is provided with a top table, the top of the top table is provided with a blending motor, the output shaft of the blending motor is fixedly connected with the top end of the shaft rod, the extension of the electric telescopic rod can reversely lift the telescopic pipe upward, thereby driving the hollow rod to move upward, the contraction of the electric telescopic rod can drive the hollow rod to move downward, and the rotation of the blending motor can drive the shaft rod to rotate.
[0010] The rotary seat is located above the sleeve shaft, the spherical capsule is provided with an air pressure sensor, the spherical capsule is communicated with the hollow rod, the end of the lower telescopic rod is fixedly connected with the sleeve shaft, the fixed end of the telescopic pipe is fixedly connected with the rotary seat, the fixed end of the telescopic pipe is connected with the external air supply system through an air pipe, and the pressure relief valve is obliquely arranged, the air pressure sensor is used for monitoring the air pressure value in the spherical capsule, the hollow rod can guide the gas into the hollow rod and then into the spherical capsule through the telescopic pipe in communication with the spherical capsule, so that the spherical capsule is inflated.
[0011] Preferably, the bottom of the blending tank is provided with a discharging pipe, the top of the discharging pipe is provided with a bottom platform, the top circumferential surface of the discharging pipe is uniformly provided with a discharging groove, the inside of the discharging pipe is slidably connected with an inner moving pipe, the bottom side surface of the discharging pipe is provided with a hydraulic cylinder, the outside of the inner moving pipe is provided with a boss, the boss is slidably connected with a sliding groove formed in the side surface of the discharging pipe, the extension end of the hydraulic cylinder is fixedly connected with the outside of the boss, the discharging groove is used for discharging the materials in the blending tank, the extension of the hydraulic cylinder drives the inner moving pipe to move downward through the boss, so that the inner moving pipe moves downward and away from the discharging groove, and the discharging pipe is opened.
[0012] Preferably, the temperature raising assembly comprises a sleeve seat, the sleeve seat is movably sleeved on the outside of the shaft rod, the bottom of the sleeve seat is fixedly connected with the top of the bottom platform, the top of the sleeve seat is provided with an upper platform, and the bottom of the upper platform is circumferentially provided with electric heating rods at equal intervals.
[0013] Preferably, the temperature raising assembly further comprises a temperature raising box, the temperature raising box is sleeved on the outside of the bottom platform and the upper platform, and the outside of the temperature raising box is circumferentially provided with heat conduction fins at equal intervals, the electric heating rods can heat the air in the temperature raising box, and the heat conduction fins are used for accelerating heat exchange.
[0014] Preferably, the outside of the blending tank is provided with an outer tank, the water bath cavity is arranged between the blending tank and the outer tank, the inside of the water bath cavity is provided with heated liquid, the annular seat is rotatably connected with the top of the outer tank, and the bottom of the outer tank is provided with a supporting seat, the materials in the blending tank can be heated and kept warm by heating the heated liquid in the water bath cavity.
[0015] Preferably, the bottom of the annular seat is provided with liquid uniformizing rods extending into the water bath cavity at equal intervals, the outside of the liquid uniformizing rods is uniformly provided with blades, the helical heating rod is located at the lower end of the liquid uniformizing rod, and the two ends of the helical heating rod are fixedly connected with the inner wall of the outer tank, the rotation of the annular seat drives the rotation of the liquid uniformizing rod, so that the liquid uniformizing rod is used for stirring the heated liquid, and the heated liquid is rapidly heated.
[0016] Preferably, the rotary ring is located between the blending tank and the top cover, the rotary ring is movably connected with the blending tank and the top cover, the bottom of the rotary ring is circumferentially provided with connecting platforms at equal intervals, the bottom of the connecting platform is fixedly connected with the top of the annular seat, and the rotation of the rotary ring drives the rotation of the annular seat through the connecting platform.
[0017] Preferably, the inner rotary plate is located in the inside of the blending tank, the scraper is attached to the inner wall of the blending tank, the outside of the rotary ring is provided with an annular gear, the outside of the outer tank is provided with a driving motor, the output shaft of the driving motor is provided with a driving gear, the driving gear is meshed with the annular gear, the rotation of the driving motor drives the rotation of the driving gear, the meshing of the driving gear and the annular gear drives the rotation of the rotary ring, the rotary ring drives the rotation of the inner rotary plate, the inner rotary plate drives the rotation of the scraper, and the inner wall of the blending tank is scraped by the scraper.
[0018] The application relates to a method for using a high-purity hydraulic oil blending device, which comprises the following steps:
[0019] Step one: adding oil into the blending tank, and simultaneously starting the temperature raising assembly, the temperature keeping assembly and the blending assembly;
[0020] Step two: heating the oil in the blending tank by the temperature raising assembly, and blending and mixing the oil by the blending assembly until the temperature of the oil reaches a preset blending temperature, and then stopping the temperature raising assembly;
[0021] Step three: keeping the temperature of the oil in the blending tank by the temperature keeping assembly outside the blending tank;
[0022] Step four: blending and mixing the oil by the blending assembly, and driving the spherical capsule and the rubber spike to move to eliminate the air bubbles in the oil by the electric telescopic rod;
[0023] Step five: after the blending is completed, the finished hydraulic oil is discharged from the bottom of the blending tank.
[0024] Compared with the prior art, the application has the following beneficial effects:
[0025] 1. In the process of mixing and blending, the external air supply system is used to irregularly draw air and fill air, the spherical capsule continuously expands and shrinks, the oil is further blended and mixed in the expansion and shrinkage process of the spherical capsule, the rotary seat moves up and down while rotating, the spherical capsule moves up and down, the oil is fully blended and mixed by the up-down reciprocating motion, the rotation and the expansion and shrinkage of the spherical capsule, the mixing and blending effect is improved, and the air bubbles are broken and eliminated by the rubber spike outside the spherical capsule.
[0026] 2. When the temperature difference between the oil inside and the oil outside is still large after the oil is blended and mixed for a specified time, the external air supply system still irregularly draws air and fills air, the hollow rod moves along the radial direction by the electric push rod, the spherical capsule moves along the radial direction, the high-temperature heat in the middle part is quickly and uniformly diffused to the oil outside, the temperature of the oil inside is close to or equal to the temperature of the oil outside, and the oil is more fully blended and mixed by the radial reciprocating motion of the spherical capsule.
[0027] 3、The present application can use the driving motor to rotate the scraper to scrape the inner wall of the mixing tank before the air pressure value in the innermost spherical capsule and the air pressure value in the outermost spherical capsule reach the same or similar, and the oil adhered to the inner wall of the mixing tank is scraped off, and the spherical capsule expands and shrinks irregularly while being mixed, and the spherical capsule reciprocates along the radial direction by using the electric push rod, the inner rotating plate is collided by the outermost spherical capsule after expansion, so that the oil adhered to the scraper is shaken off, and the scraping effect of the oil adhered to the inner wall of the mixing tank is prevented from being affected by the oil adhered to the scraper.
[0028] 4、The present application can use the external air supply system to make the air pressure value in the spherical capsule reach the pressure relief value of the pressure relief valve after the mixing is completed and the material is discharged from the mixing tank, the gas in the spherical capsule is discharged through the pressure relief valve, and the discharged high-pressure gas flow is discharged to the inner wall of the mixing tank, the gap between the heat-conducting sheets and the adjacent spherical capsules by reciprocating, rotating and reciprocating the spherical capsule, so that the oil adhered to the inner wall of the mixing tank is blown down, and the oil and impurities accumulated between the heat-conducting sheets and the rubber prongs are blown off, realizing the cleaning of the inside of the mixing tank, so that the residual oil and impurities are thoroughly cleaned out. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0030] Figure 2 It is a schematic diagram of the internal structure of the mixing tank of the present application;
[0031] Figure 3 It is a schematic diagram of the mixing assembly structure of the present application;
[0032] Figure 4 It is a schematic diagram of the bottom structure of the mixing tank of the present application;
[0033] Figure 5 It is a schematic diagram of the heating assembly structure of the present application;
[0034] Figure 6 It is a schematic diagram of the mixing tank structure of the present application;
[0035] Figure 7 It is a schematic diagram of the rotating ring structure of the present application;
[0036] Figure 8 It is a schematic diagram of the inner rotating plate structure of the present application;
[0037] Figure 9 It is a schematic diagram of the position relationship structure of the spherical capsule and the hollow rod of the present application.
[0038] In the figure: 1, blending tank; 2, shaft; 3, sleeve shaft; 4, blending assembly; 401, lower telescopic rod; 402, rotating seat; 403, hollow rod; 404, spherical capsule; 405, rubber spike; 406, pressure relief valve; 407, electric push rod; 408, telescopic pipe; 5, electric telescopic rod; 6, top cover; 7, feeding bin; 8, top platform; 9, blending motor; 10, discharging pipe; 11, bottom platform; 12, discharging chute; 13, inner moving pipe; 14, hydraulic cylinder; 15, boss; 16, temperature raising assembly; 1601, sleeve seat; 1602, temperature raising box; 1603, upper platform; 1604, electric heating rod; 1607, heat conducting sheet; 17, outer tank; 18, water bath cavity; 20, heat preservation assembly; 2001, annular seat; 2002, spiral heating rod; 2003, liquid uniformizing rod; 2004, blade; 21, rotating ring; 22, connecting platform; 23, inner rotating plate; 24, scraper; 25, annular tooth; 26, support seat; 27, driving motor; 28, driving gear. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.
[0040] First embodiment
[0041] Reference Figures 1-8 The present application provides a technical solution, a high-purity hydraulic oil blending device, comprising a blending tank 1, the inside of the blending tank 1 is provided with a shaft 2, the outside of the shaft 2 is provided with a sleeve shaft 3, the shaft 2 is provided with a blending assembly 4, the blending tank 1 is provided with a temperature raising assembly 16, the outside of the blending tank 1 is provided with a heat preservation assembly 20, and the heat preservation assembly 20 comprises an annular seat 2001 and a spiral heating rod 2002.
[0042] The blending assembly 4 comprises three equally spaced lower telescopic rods 401 and rotating seats 402 arranged around, the rotating seat 402 is movably sleeved on the shaft 2, the rotating seat 402 is located above the sleeve shaft 3, the telescopic end surface of the lower telescopic rod 401 is equally penetrated by a hollow rod 403, the upper side of the lower telescopic rod 401 is provided with a telescopic pipe 408, the telescopic end of the telescopic pipe 408 is in communication with the top end of the corresponding hollow rod 403, specifically, the blending assembly 4 utilizes the rotating hollow rod 403 to continuously stir and mix the oil.
[0043] The outside of the blending tank 1 is provided with an outer tank 17, and a water bath cavity 18 is arranged between the blending tank 1 and the outer tank 17. The inside of the water bath cavity 18 is provided with heating liquid. An annular seat 2001 is rotationally connected to the top of the outer tank 17. The bottom of the outer tank 17 is provided with a support seat 26. The bottom of the annular seat 2001 is provided with liquid uniformizing rods 2003 extending into the water bath cavity 18. The outside of the liquid uniformizing rods 2003 is uniformly provided with leaf plates 2004. A spiral heating rod 2002 is located at the lower end of the liquid uniformizing rods 2003. The two ends of the spiral heating rod 2002 are fixedly connected to the inner wall of the outer tank 17. Specifically, the heating liquid in the water bath cavity 18 is heated, so that the material in the blending tank 1 is heated and kept warm. The rotation of the annular seat 2001 drives the rotation of the liquid uniformizing rods 2003, so that the liquid uniformizing rods 2003 can stir the heating liquid, and the heating liquid is quickly heated.
[0044] The top of the blending tank 1 is provided with a rotary ring 21 located between the blending tank 1 and the top cover 6. The rotary ring 21 is movably connected to the blending tank 1 and the top cover 6. The bottom of the rotary ring 21 is circumferentially provided with connecting tables 22. The bottom of the connecting tables 22 is fixedly connected to the top of the annular seat 2001. The bottom of the rotary ring 21 is provided with inner rotary plates 23 at equal intervals. The inner rotary plates 23 are provided with scrapers 24. Specifically, the scrapers 24 are used to scrape the inner wall of the blending tank 1 to remove the adhered oil. The rotation of the rotary ring 21 drives the rotation of the annular seat 2001 through the connecting tables 22.
[0045] The inner rotary plates 23 are located in the inside of the blending tank 1. The scrapers 24 are attached to the inner wall of the blending tank 1. The outside of the rotary ring 21 is provided with an annular tooth 25. The outside of the outer tank 17 is provided with a driving motor 27. The output shaft of the driving motor 27 is provided with a driving gear 28. The driving gear 28 is engaged with the annular tooth 25. Specifically, the rotation of the driving motor 27 drives the rotation of the driving gear 28. The driving gear 28 drives the rotation of the rotary ring 21 through the engagement with the annular tooth 25. The rotary ring 21 drives the rotation of the inner rotary plates 23. The inner rotary plates 23 drive the rotation of the scrapers 24 to scrape the inner wall of the blending tank 1.
[0046] The temperature raising assembly 16 comprises a sleeve seat 1601 movably sleeved on the outside of the shaft rod 2. The bottom of the sleeve seat 1601 is fixedly connected to the top of the bottom table 11. The top of the sleeve seat 1601 is provided with an upper table 1603. The bottom of the upper table 1603 is circumferentially provided with electric heating rods 1604 at equal intervals. The temperature raising assembly 16 further comprises a temperature raising box 1602 sleeved on the outside of the bottom table 11 and the upper table 1603. The outside of the temperature raising box 1602 is circumferentially provided with heat conducting fins 1607 at equal intervals. Specifically, the electric heating rods 1604 can heat the air in the temperature raising box 1602. The heat conducting fins 1607 are used to accelerate heat exchange.
[0047] The top of the blending tank 1 is provided with a top cover 6, one side of the top cover 6 is provided with a feeding bin 7, the top of the top cover 6 is provided with a top platform 8, the top of the top platform 8 is provided with a blending motor 9, the output shaft of the blending motor 9 is fixedly connected with the top end of the shaft rod 2, the end of the lower telescopic rod 401 is fixedly connected with the sleeve shaft 3, the fixed end of the telescopic pipe 408 is fixedly connected with the rotary seat 402, and specifically, the rotation of the blending motor 9 can drive the shaft rod 2 to rotate.
[0048] The bottom of the blending tank 1 is penetrated by a discharging pipe 10, the top of the discharging pipe 10 is provided with a bottom platform 11, the top circumferential surface of the discharging pipe 10 is uniformly provided with a discharging groove 12, the inside of the discharging pipe 10 is slidably connected with an inner moving pipe 13, the bottom side surface of the discharging pipe 10 is provided with a hydraulic cylinder 14, the outside of the inner moving pipe 13 is provided with a boss 15, the boss 15 is slidably connected with the sliding groove formed in the side surface of the discharging pipe 10, and the telescopic end of the hydraulic cylinder 14 is fixedly connected with the outside of the boss 15. Specifically, the discharging groove 12 is used for discharging the material in the blending tank 1, the inner moving pipe 13 is driven to move downward by the boss 15 through the elongation of the hydraulic cylinder 14, so that the inner moving pipe 13 moves downward and away from the discharging groove 12, and the discharging pipe 10 is opened.
[0049] In use, after the oil is added into the blending tank 1 from the feeding bin 7, the electric heating rod 1604 is started, the air in the temperature rising box 1602 is heated after the electric heating rod 1604 is electrified, the temperature of the temperature rising box 1602 rises, the temperature of the oil is raised through the heat conduction sheet 1607, the blending motor 9 is started at the same time, the shaft rod 2 is driven to rotate by the blending motor 9, the rotary seat 402 and the lower telescopic rod 401 are driven to rotate, the hollow rod 403 moves around the circumference of the shaft rod 2, the oil in the blending tank 1 is stirred and mixed, the temperature of the oil reaches the preset blending temperature, the temperature rising assembly 16 stops working, the spiral heating rod 2002 is started at the same time, the heating liquid in the water bath cavity 18 is heated by the spiral heating rod 2002, until the temperature in the water bath cavity 18 reaches the preset blending temperature, in the heating process of the heating liquid, the driving motor 27 is used to drive the driving gear 28 to rotate, the driving gear 28 drives the rotary ring 21 to rotate through the meshing with the annular gear 25, the rotary ring 21 drives the annular seat 2001 and the inner rotary plate 23 to rotate, the liquid uniformizing rod 2003 rotates and stirs in the heating liquid, and the temperature in the water bath cavity 18 is quickly and stably stabilized at the preset blending temperature value.
[0050] After the blending is completed, the hydraulic cylinder 14 is extended to drive the inner moving pipe 13 to move downward, the discharging groove 12 is opened, the hydraulic oil enters the discharging pipe 10 from the discharging groove 12 and is discharged from the bottom end of the discharging pipe 10 through the inner moving pipe 13.
[0051] Second embodiment
[0052] Reference Figures 1-9, based on the high-purity hydraulic oil blending device provided in the first embodiment, there is a large gap between the hollow rods 403 in the actual use process, which cannot make the oil fully and uniformly mixed, thereby reducing the blending effect and easily producing bubbles that cannot be eliminated in time. In addition, during the heating of the oil, since the heating source is located at the center of the blending tank 1, a large temperature difference exists between the oil on the inside and the oil on the outside within a certain time, thereby causing the viscosity of the oil on the inside to be smaller than that of the oil on the outside. Part of the oil on the outside is easily adhered to the inner wall of the blending tank 1 and the internal parts and cannot participate in the mixing and stirring, thereby affecting the mixing and stirring effect of the oil. In addition, after the blending is completed and the oil is discharged from the inside of the blending tank 1, a large amount of oil is still adhered to the inner wall of the blending tank 1 and the internal parts, and a large amount of impurities are adhered to the internal parts, which is not convenient for cleaning and discharging. In order to solve the above problems:
[0053] The hollow rods 403 are provided with spherical capsules 404 at equal intervals. The spherical capsules 404 are provided with air pressure sensors. The spherical capsules 404 are in communication with the hollow rods 403. The spherical capsules 404 are uniformly provided with rubber spikes 405. The bottom of the spherical capsules 404 is uniformly provided with pressure relief valves 406. Specifically, the side of the center hole of the spherical capsule 404 is provided with an air hole. The side of the hollow rod 403 is provided with a guide hole in communication with the air hole. The hollow rod 403 is moved up and down to drive the spherical capsule 404 to rise and fall while rotating and stirring, so as to stir the oil and further improve the mixing effect. The rubber spikes 405 on the outside of the spherical capsule 404 can pierce the bubbles in the oil during the stirring process, so as to eliminate the bubbles and improve the blending degree of the hydraulic oil. The air pressure sensor is used for monitoring the air pressure value in the spherical capsule 404.
[0054] The top of the rotating seat 402 is provided with an electric push rod 407 corresponding to the telescopic pipe 408. The end of the electric push rod 407 is fixedly connected with the telescopic end of the telescopic pipe 408. Specifically, the telescopic movement of the electric push rod 407 can drive the telescopic end of the telescopic pipe 408 to telescope, thereby driving the hollow rod 403 to move along the radial direction, and the telescopic end of the lower telescopic rod 401 is synchronously telescoped.
[0055] The bottom of the rotating seat 402 is uniformly provided with an electric telescopic rod 5. The telescopic end of the electric telescopic rod 5 is fixedly connected with the fixed end of the lower telescopic rod 401. Specifically, the extension of the electric telescopic rod 5 can reversely lift the telescopic pipe 408 upward, thereby driving the hollow rod 403 to move upward. The contraction of the electric telescopic rod 5 can drive the hollow rod 403 to move downward. The rotation of the blending motor 9 can drive the shaft rod 2 to rotate. During the stirring and mixing process, the electric telescopic rod 5 continuously telescopes, so that the rotating seat 402 reciprocally moves up and down while rotating. The telescopic pipe 408 drives the hollow rod 403 to rise and fall, and the oil is stirred by the rising and falling of the spherical capsule 404.
[0056] The fixed end of the telescopic pipe 408 is connected with the external gas supply system through the trachea, and the pressure relief valve 406 is arranged obliquely. Specifically, the telescopic pipe 408 is made of hard material. The external gas supply system passes high-pressure gas into the telescopic pipe 408, and then into the hollow rod 403 and into the spherical capsule 404, so as to expand the spherical capsule 404.
[0057] In use, especially in the process of mixing and stirring by rotating the hollow rod 403, the external gas supply system passes high-pressure gas into the telescopic pipe 408, and then into the hollow rod 403 and into the spherical capsule 404, so as to expand the spherical capsule 404. The external gas supply system is used for irregularly sucking and inflating, so that the spherical capsule 404 continuously and irregularly expands and shrinks. In the process of irregular expansion and shrinkage of the spherical capsule 404, the oil can be further stirred and mixed. At the same time, the electric telescopic rod 5 continuously extends and retracts, so that the rotary seat 402 reciprocates up and down while rotating. The telescopic pipe 408 drives the hollow rod 403 to ascend and descend, so that the spherical capsule 404 reciprocates up and down. The oil can be stirred by the spherical capsule 404. The oil is fully stirred and mixed by the reciprocating motion, rotating motion and expansion and shrinkage of the spherical capsule 404, so as to improve the stirring and mixing effect. The oil between the hollow rods 403 is also fully mixed and stirred. The rubber prongs 405 on the outside of the spherical capsule 404 are used to break and eliminate the generated bubbles. The irregular expansion and shrinkage of the spherical capsule 404 increases the gap between the rubber prongs 405, so that the bubbles distributed unevenly can be fully broken and eliminated, and the bubble elimination effect is improved.
[0058] Since the distance between the innermost spherical capsule 404 and the electric heating rod 1604 is the smallest, the temperature of the innermost spherical capsule 404 is greater than that of the outermost spherical capsule 404, and the air pressure value in the innermost spherical capsule 404 is greater than that in the outermost spherical capsule 404 due to the effect of thermal expansion, and the volume of the innermost spherical capsule 404 is greater than that of the outermost spherical capsule 404. After stirring and mixing for a specified time, when the difference between the air pressure value detected by the air pressure sensor in the innermost spherical capsule 404 and the air pressure value detected by the air pressure sensor in the outermost spherical capsule 404 is greater than the set threshold value, it is actively judged that the temperature difference between the oil liquid on the inside and the oil liquid on the outside is large, and the oil liquid on the inside and the outside is unevenly heated. At this time, the external air supply system still maintains irregular air extraction and air charging, the electric push rod 407 is started, the extension and retraction end of the telescopic pipe 408 is driven to extend and retract by the continuous extension and retraction of the electric push rod 407, and the hollow rod 403 is driven to reciprocate along the radial direction. At this time, the extension and retraction end of the lower telescopic rod 401 synchronously extends and retracts, and the radial reciprocating motion of the spherical capsule 404 is realized. In the process of radial reciprocating motion of the spherical capsule 404, the high-temperature heat in the middle part can be quickly and uniformly diffused to the oil liquid on the outside, so that the temperature of the oil liquid on the inside is close to or equal to that of the oil liquid on the outside. At the same time, the radial reciprocating motion of the hollow spherical capsule 404 can realize more sufficient stirring and mixing of the oil liquid. When the air pressure sensor detects that the air pressure value in the innermost spherical capsule 404 is equal to or close to that in the outermost spherical capsule 404, it is actively judged that the oil liquid on the inside and the oil liquid on the outside in the blending tank 1 are uniformly heated.
[0059] However, when the temperature of the oil liquid inside is still greater than the temperature of the oil liquid outside before the air pressure value inside the innermost spherical capsule 404 reaches the air pressure value inside the outermost spherical capsule 404, or is close to the air pressure value inside the outermost spherical capsule 404, and the viscosity of the oil liquid is lower as the temperature is higher, the oil liquid outside with lower temperature is prone to adhere to the inner wall of the blending tank 1 and the internal components at this time. When it is detected that the air pressure value inside the innermost spherical capsule 404 is greater than the air pressure value inside the outermost spherical capsule 404, it can be judged that the temperature of the oil liquid inside is greater than the temperature of the oil liquid outside. At this time, the driving motor 27 is started to drive the rotating ring 21 to rotate through the driving gear 28 and the ring gear 25, the rotating ring 21 drives the inner rotating plate 23 to rotate, and the inner rotating plate 23 drives the scraper 24 to rotate to scrape the inner wall of the blending tank 1, so that the oil liquid adhering to the inner wall of the blending tank 1 is scraped off and participates in the mixing and stirring. However, the oil liquid with greater viscosity is prone to adhere to the scraper 24, which affects the scraping effect. Therefore, while the mixing and stirring are performed, the external air supply system is used to perform irregular air suction and air charging, so that the spherical capsules 404 are irregularly expanded and contracted, and the electric push rod 407 is used to drive the spherical capsules 404 to reciprocate along the radial direction. The outermost spherical capsule 404 after expansion collides with the inner rotating plate 23, so that the scraper 24 vibrates, thereby causing the oil liquid adhering to the scraper 24 to shake off, preventing the scraper 24 from adhering to too much oil liquid and affecting the scraping effect of the oil liquid adhering to the inner wall of the blending tank 1.
[0060] In addition, after the blending is completed and the oil liquid is discharged from the blending tank 1, part of the oil liquid still adheres to the inner wall of the blending tank 1, the heat-conducting fins 1607 and the spherical capsules 404, and the gap between the heat-conducting fins 1607 and the gap between the rubber spikes 405 still have a lot of impurities. Therefore, after the blending is completed and the material is discharged from the blending tank 1, the external air supply system is used to continuously charge high-pressure gas into the spherical capsules 404, so that the air pressure value inside the spherical capsules 404 reaches the pressure relief value of the pressure relief valve 406. The gas inside the spherical capsules 404 can be discharged through the pressure relief valve 406 at the bottom of the spherical capsules 404. Since the pressure relief valve 406 is inclinedly arranged, the continuous extension and contraction of the electric telescopic rod 5 drives the spherical capsules 404 to reciprocate up and down, the driving of the blending motor 9 drives the spherical capsules 404 to rotate, and the continuous extension and contraction of the electric push rod 407 drives the spherical capsules 404 to reciprocate along the radial direction. The high-pressure gas flow discharged can be discharged to the inner wall of the blending tank 1, the gap between the heat-conducting fins 1607 and the adjacent spherical capsules 404, so that the oil liquid adhering to the inner wall of the blending tank 1 is blown down, and the oil liquid and impurities gathered between the heat-conducting fins 1607 and the rubber spikes 405 are blown off. Under the expansion of the spherical capsules 404, the gap between the rubber spikes 405 increases, which is helpful for the blowing off of the oil liquid and impurities. The blown-off impurities and oil liquid are discharged through the dropping chute 12, so that the inside of the blending tank 1 is cleaned, and the residual oil liquid and impurities are thoroughly cleaned out.
[0061] Third embodiment
[0062] The application further provides a method for using the high-purity hydraulic oil blending device, comprising the following steps:
[0063] Step one, add oil into the blending tank 1, and simultaneously start the temperature raising assembly 16, the temperature keeping assembly 20 and the blending assembly 4.
[0064] Step two, heat the oil in the blending tank 1 by the temperature raising assembly 16, and blend the oil by the blending assembly 4 until the temperature of the oil reaches the preset blending temperature, then stop the temperature raising assembly 16.
[0065] Step three, keep the oil in the blending tank 1 warm by the temperature keeping assembly 20 outside the blending tank 1.
[0066] Step four, blend the oil by the blending assembly 4, and eliminate the air bubbles in the oil by driving the spherical capsule 404 and the rubber spike 405 to move by the electric telescopic rod 5.
[0067] Step five, after the blending is completed, the finished hydraulic oil is discharged from the bottom of the blending tank 1.
[0068] The above is only the preferred embodiment of the application, but the protection scope of the application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the application within the technical range disclosed by the application, which should be covered in the protection scope of the application.
Claims
1. A high cleaning hydraulic oil blending apparatus characterized by, The application relates to a blending tank, which is internally provided with a shaft, the outer side of the shaft is provided with a sleeve shaft, the shaft is provided with a blending assembly, the blending tank is internally provided with a temperature rising assembly, the outer side of the blending tank is provided with a heat preservation assembly, and the heat preservation assembly comprises an annular seat and a spiral heating rod. The blending assembly comprises a rotary seat and three equidistantly arranged lower telescopic rods, the rotary seat is movably sleeved on the shaft, the telescopic end surfaces of the lower telescopic rods are equidistantly penetrated by hollow rods, the hollow rods are equidistantly provided with spherical capsules, the spherical capsules are uniformly provided with rubber spikes, the bottom of each spherical capsule is uniformly provided with a pressure relief valve, the upper side of each lower telescopic rod is provided with a telescopic pipe, the telescopic end of the telescopic pipe is communicated with the top end of the corresponding hollow rod, the top of the rotary seat is provided with an electric push rod corresponding to the telescopic pipe, the end of the electric push rod is fixedly connected with the telescopic end of the telescopic pipe, and the bottom of the rotary seat is uniformly provided with an electric telescopic rod. The top of the blending tank is provided with a rotary ring, the bottom of the rotary ring is equidistantly provided with inner rotary plates, and the inner rotary plates are provided with scrapers. The spherical capsule is communicated with the hollow rod, and the fixed end of the telescopic pipe is connected with an external gas supply system through an air pipe.
2. The high-purity hydraulic oil blending apparatus according to claim 1, wherein The telescopic end of the electric telescopic rod is fixedly connected with the fixed end of the lower telescopic rod, the top of the blending tank is provided with a top cover, one side of the top cover is provided with a feeding bin, the top of the top cover is provided with a top table, the top of the top table is provided with a blending motor, the output shaft of the blending motor is fixedly connected with the top end of the shaft, the rotary seat is located above the sleeve shaft, the spherical capsule is internally provided with an air pressure sensor, the end of the lower telescopic rod is fixedly connected with the sleeve shaft, the fixed end of the telescopic pipe is fixedly connected with the rotary seat, and the pressure relief valve is obliquely arranged.
3. The high-purity hydraulic oil blending apparatus according to claim 1, wherein The bottom of the blending tank is penetrated by a discharging pipe, the top of the discharging pipe is provided with a bottom table, the top circumferential surface of the discharging pipe is uniformly provided with a discharging groove, the inside of the discharging pipe is slidably matched with an inner moving pipe, the bottom side of the discharging pipe is provided with a hydraulic cylinder, the outside of the inner moving pipe is provided with a convex table, the convex table is slidably matched with a sliding groove formed in the side of the discharging pipe, and the telescopic end of the hydraulic cylinder is fixedly connected with the outside of the convex table.
4. The high-purity hydraulic oil blending apparatus according to claim 3, wherein The temperature rising assembly comprises a sleeve seat, the sleeve seat is movably sleeved on the outside of the shaft, the bottom of the sleeve seat is fixedly connected with the top of the bottom table, the top of the sleeve seat is provided with an upper table, and the bottom of the upper table is equidistantly and circumferentially provided with electric heating rods.
5. The high-purity hydraulic oil blending apparatus according to claim 3, wherein The temperature rising assembly further comprises a temperature rising box, the temperature rising box is sleeved on the outside of the bottom table and the upper table, and the outside of the temperature rising box is equidistantly and circumferentially provided with heat conducting sheets.
6. The high-purity hydraulic oil blending apparatus according to claim 1, wherein The outside of the blending tank is provided with an outer tank, a water bath cavity is arranged between the blending tank and the outer tank, the inside of the water bath cavity is provided with heating liquid, the annular seat is rotationally connected to the top of the outer tank, and the bottom of the outer tank is provided with a supporting seat.
7. A high-purity hydraulic oil blending apparatus according to claim 6, wherein The bottom of the annular seat is equidistantly provided with liquid uniformizing rods extending into the water bath cavity, the outside of the liquid uniformizing rods is uniformly provided with blade plates, the spiral heating rod is located at the lower end of the liquid uniformizing rod, and the two ends of the spiral heating rod are fixedly connected with the inner wall of the outer tank.
8. The high-purity hydraulic oil blending apparatus according to claim 1, wherein The rotating ring is located between the blending tank and the top cover, and is movably connected with the blending tank and the top cover.
9. The high-purity hydraulic oil blending apparatus according to claim 6, wherein The inner rotating plate is located inside the blending tank, and the scraper is attached to the inner wall of the blending tank.
10. A method for using a high cleaning hydraulic oil blending device to blend hydraulic oil, wherein the method utilizes a high cleaning hydraulic oil blending device as claimed in claim 1, and wherein the method is characterized by: The method comprises the following steps: Step one, add oil into the blending tank, and simultaneously start the temperature raising assembly, the temperature keeping assembly and the blending assembly; Step two, heat the oil in the blending tank by using the temperature raising assembly, and mix the oil by using the blending assembly, until the temperature of the oil reaches the preset blending temperature, then stop the temperature raising assembly; Step three, keep the temperature of the oil in the blending tank by using the temperature keeping assembly outside the blending tank; Step four, mix the oil by using the blending assembly, and drive the spherical bag and the rubber spike to move to eliminate the air bubbles in the oil by using the electric telescopic rod; Step five, after the blending is completed, the finished hydraulic oil is discharged from the bottom of the blending tank.
Citation Information
Patent Citations
Blending and stirring device for hydraulic oil production
CN212068592U
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CN116139547A
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CN218047599U