A detachable trough-type turning machine

The small gear of the turning and throwing main shaft is lifted by the clamp and hydraulic cylinder to engage with the large gear, which solves the problem of complicated assembly of the existing trough-type turning and throwing machines, realizes more efficient rotation of the stirring blades and equipment maintenance, and convenient operation process.

CN117024191BActive Publication Date: 2025-09-19酒泉市铸陇机械制造有限责任公司
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Patent Information

Application Number
CN202311144686.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-06
Publication Date
2025-09-19
Estimated Expiration
2043-09-06

AI Technical Summary

Technical Problem

The existing trough-type turning machine is cumbersome to assemble and replace the stirring paddle, which makes it inconvenient to use and reduces work efficiency.

Method used

The turning spindle is clamped by a fixture and lifted by a hydraulic cylinder so that its small gear is engaged with the large gear. The driving motor and transmission mechanism are used to drive the stirring blade to rotate, realizing simple installation, maintenance and replacement.

Benefits of technology

The assembly of the turning machine and the maintenance process of the turning spindle are simplified, and the working efficiency of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.
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Description

Technical Field

[0001] The present invention relates to the technical field of turners, and more particularly to a detachable trough-type turner. Background Art

[0002] Trough-type turning machines are used for fermentation and turning of organic waste such as livestock and poultry manure, sludge, sugar factory filter mud, trough cake, straw and sawdust. They are widely used in fermentation, composting and moisture removal operations in organic fertilizer plants, compound fertilizer plants, sludge landfills, gardening fields and Agaricus bisporus cultivation fields. They are suitable for aerobic fermentation, have high efficiency, operate smoothly, and are sturdy and durable.

[0003] In the prior art, a Chinese authorized patent application with publication number CN215559943U discloses a trough-type turning machine, comprising: a moving mechanism movably arranged on a notch of a waste trough; a turning mechanism connected to the moving mechanism for turning over the waste in the waste trough; a lifting and adjusting mechanism installed on the moving mechanism and connected to the turning mechanism for driving the turning mechanism to move in a vertical direction; the lifting and adjusting mechanism can drive the turning assembly to move in a vertical direction, and at this time the position in the vertical direction can be adjusted, and then the turning position can be adjusted according to the depth of the waste trough, thereby increasing the turning range.

[0004] Based on the above, the inventors found that: during the use of the prior art trough turning machine, although the lifting and adjusting mechanism can be used to drive the turning assembly to move up and down to increase the turning range, the assembly problem is that the operation process is often inconvenient. The stirring paddles in the existing trough turning machines are mostly installed on the frame as a whole, or are installed and fixed by bearing seats and a large number of bolts. When the stirring paddles need to be replaced, the operation is more cumbersome, which makes it less convenient to use and reduces work efficiency. Therefore, in view of this, the existing structure is studied and improved to provide a detachable trough turning machine in order to achieve a more practical purpose. Summary of the Invention

[0005] 1. Technical problems to be solved

[0006] In response to the problems existing in the prior art, the purpose of the present invention is to provide a detachable trough-type turning machine, which can use a clamp to clamp and fix the turning spindle, and under the action of the second hydraulic cylinder, the turning spindle is lifted, so that the small gear and the large gear are meshed and connected. With the cooperation of the drive motor and the transmission mechanism, the turning spindle can drive the stirring blade to rotate to perform the turning operation. The installation operation is simple and the use is relatively convenient, which greatly improves the convenience of subsequent assembly and maintenance and replacement of the turning spindle, and greatly improves the working efficiency of the equipment.

[0007] 2. Technical solution

[0008] To solve the above problems, the present invention adopts the following technical solutions.

[0009] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring or rubber cushion, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

[0010] Furthermore, the clamping assembly includes a second hydraulic cylinder fixed to the inner wall of the top of the lifting frame, and a clamp is fixedly installed on the output bottom end of the second hydraulic cylinder.

[0011] Furthermore, the clamp includes a base fixed to the bottom end of the second hydraulic cylinder output, a fixed clamp is fixedly connected to the bottom of one end of the base, a slide groove is provided at the bottom of the other end of the base, a movable clamp is slidably connected to the inner wall of the slide groove, and cylinders are fixedly installed on both sides of the fixed clamp, and the output end of the cylinder is fixedly connected to the movable clamp.

[0012] Furthermore, bearings are fixedly installed on the outer periphery of both ends of the flipping spindle, and the bearings are clamped and fixed between the corresponding fixed chuck and the movable chuck.

[0013] Furthermore, the transmission mechanism includes two bearing seats fixed to the top of one end of the lifting frame, and a rotating shaft 2 is rotatably connected between the two bearing seats. A chain and a sprocket group are arranged between one end of the rotating shaft 2 and the rotating shaft 1, and a pulley group is arranged between the other end of the rotating shaft 2 and the output shaft of the driving motor.

[0014] Furthermore, the chain and sprocket group includes sprocket 1 fixed to one end of rotating shaft 1 and sprocket 2 fixed to one end of rotating shaft 2, and sprocket 1 and sprocket 2 are connected by a chain. The pulley group includes pulley 1 fixed to the other end of rotating shaft 2 and pulley 2 connected to the output end of the driving motor through a coupling, and pulley 1 and pulley 2 are connected by a synchronous belt transmission.

[0015] Furthermore, limiting holes are provided on the outer sides of both ends of the lifting frame, and the trusses are fixedly connected with limiting blocks at the positions corresponding to the limiting holes, and the outer periphery of the limiting blocks is slidably connected with the side walls of the corresponding limiting holes.

[0016] Furthermore, a driving wheel and a driven wheel are respectively provided at both ends of the bottom of the mobile frame, two tracks are fixedly installed on the top of the transfer vehicle, and the bottoms of the driving wheel and the driven wheel are movably connected to the corresponding tracks.

[0017] 3. Beneficial effects

[0018] Compared with the existing technology, the advantages of the present invention are: in this solution, the turning spindle can be clamped and fixed by a clamp, and under the action of the second hydraulic cylinder, the turning spindle can be lifted, so that the small gear and the large gear on the turning spindle can be engaged. With the cooperation of the drive motor and the transmission mechanism, the turning spindle can drive the stirring blade to rotate and perform the turning operation. The installation operation is relatively simple and the use is more convenient. It can provide great convenience for the subsequent equipment assembly and the maintenance and replacement of the turning spindle, thereby greatly improving the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front three-dimensional structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention;

[0021] Figure 3 It is a front view structural schematic diagram of the present invention;

[0022] Figure 4 It is a partial cross-sectional structural schematic diagram of the present invention;

[0023] Figure 5 This is a schematic diagram of the connection position structure of the clamping assembly and the flipping spindle of the present invention;

[0024] Figure 6 This is a schematic diagram of the position structure of the clamp assembly of the present invention.

[0025] Description of the numbers in the figure:

[0026] 1. Mobile rack;

[0027] 2. Transfer vehicle;

[0028] 3. Truss;

[0029] 4. Lifting frame; 41. Limiting hole;

[0030] 5. First hydraulic cylinder;

[0031] 6. Rotation axis 1;

[0032] 7. Large gear;

[0033] 8. Drive motor;

[0034] 9. Transmission mechanism; 91. Bearing seat; 92. Rotating shaft 2; 93. Chain and sprocket assembly; 94. Pulley assembly;

[0035] 10. Clamping assembly; 101. Second hydraulic cylinder; 102. Clamp; 103. Base; 104. Fixed chuck; 105. Movable chuck; 106. Cylinder;

[0036] 11. Turning spindle;

[0037] 12. Pinion;

[0038] 13. Stirring blade;

[0039] 14. Bearings;

[0040] 15. Driving wheel;

[0041] 16. Driven wheel;

[0042] 17. Track. DETAILED DESCRIPTION

[0043] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0044] Example:

[0045] See also Figure 1-6 A detachable trough-type turning machine comprises a mobile frame 1 and a transfer vehicle 2. The mobile frame 1 is movably connected to the top of the transfer vehicle 2. The top of the mobile frame 1 is fixedly connected to a truss 3. A lifting frame 4 is slidably connected between the inner walls at both ends of the truss 3. A first hydraulic cylinder 5 is fixedly installed between the top of the lifting frame 4 and the inner wall of the top of the truss 3. The inner side wall of one end of the lifting frame 4 is rotatably connected to a rotating shaft 6. The outer periphery of the rotating shaft 6 is fixedly connected to a large gear 7. A driving motor 8 is fixedly installed on the top of the lifting frame 4. The output shaft of the driving motor 8 is connected to the rotating shaft 6 through a transmission mechanism 9. Two clamping assemblies 10 are symmetrically provided on the inner wall of the top of the lifting frame 4. A turning spindle 11 is provided between the two clamping assemblies 10. A pinion 12 is fixedly connected to the outer periphery of one end of the turning spindle 11, and the pinion 12 is meshed with the large gear 7. A number of stirring blades 13 are provided on the outer periphery of the turning spindle 11.

[0046] See Figure 6 The clamping assembly 10 includes a second hydraulic cylinder 101 fixed to the inner wall of the top of the lifting frame 4. The output bottom end of the second hydraulic cylinder 101 is fixedly installed with a clamp 102. When in use, the setting of the clamp 102 can clamp and fix the flipping spindle 11 for installation operation. The second hydraulic cylinder 101 can be used to lift the flipping spindle 11 so that the small gear 12 on the flipping spindle 11 is engaged with the large gear 7 on the rotating shaft 6, so that the flipping spindle 11 can obtain driving force to drive the stirring blade 13 to rotate and perform the flipping operation.

[0047] See Figure 6 The clamp 102 includes a base 103 fixed to the bottom output end of the second hydraulic cylinder 101, and a fixed chuck 104 is fixedly connected to the bottom of one end of the base 103. A slide groove is provided at the bottom of the other end of the base 103, and a movable chuck 105 is slidably connected to the inner wall of the slide groove. Cylinders 106 are fixedly installed on both sides of the fixed chuck 104, and the output end of the cylinder 106 is fixedly connected to the movable chuck 105. When in use, the cylinder 106 is connected to an external air pump, which can then drive the movable chuck 105 to move its position. With the cooperation of the fixed chuck 104, the flipping spindle 11 can be clamped and fixed.

[0048] See Figure 6 Bearings 14 are fixedly installed on the outer periphery of both ends of the flipping spindle 11, and the bearings 14 are clamped and fixed between the corresponding fixed chuck 104 and the movable chuck 105. When in use, the setting of the bearings 14 can reduce the friction between the flipping spindle 11 and the clamp 102, making the flipping spindle 11 rotate more smoothly, while also avoiding wear on the outer periphery of the flipping spindle 11 and extending its service life.

[0049] See Figure 4 The transmission mechanism 9 includes two bearing seats 91 fixed to the top of one end of the lifting frame 4, and a rotating shaft 2 92 is rotatably connected between the two bearing seats 91. A chain and a sprocket group 93 are provided between one end of the rotating shaft 2 92 and the rotating shaft 1 6, and a pulley group 94 is provided between the other end of the rotating shaft 2 92 and the output shaft of the driving motor 8. When in use, through the coordinated use of the rotating shaft 2 92, the chain, the sprocket group 93 and the pulley group 94, the power output by the driving motor 8 can be transmitted to the position of the large gear 7, so that the flipping main shaft 11 can be rotated.

[0050] See Figure 4The chain and sprocket group 93 includes a sprocket 1 fixed to one end of the rotating shaft 1 6 and a sprocket 2 fixed to one end of the rotating shaft 2 92, and the sprocket 1 and the sprocket 2 are connected by a chain. The pulley group 94 includes a pulley 1 fixed to the other end of the rotating shaft 2 92 and a pulley 2 connected to the output end of the drive motor 8 through a coupling transmission, and the pulley 1 and the pulley 2 are connected by a synchronous belt transmission.

[0051] See Figure 2 and Figure 4 , limiting holes 41 are provided on the outer sides of both ends of the lifting frame 4, and the truss 3 is fixedly connected to the limiting blocks at the positions corresponding to the limiting holes 41, and the outer periphery of the limiting blocks is slidably connected to the side walls of the corresponding limiting holes 41. When in use, the limiting holes 41 and the limiting blocks are used in conjunction with each other to play a limiting role in the process of the lifting frame 4 moving up and down, thereby avoiding the position deviation of the lifting frame 4 and improving its lifting stability.

[0052] See Figure 1 and Figure 2 The bottom ends of the mobile frame 1 are respectively provided with a driving wheel 15 and a driven wheel 16. Two rails 17 are fixedly installed on the top of the transfer vehicle 2. The bottoms of the driving wheel 15 and the driven wheel 16 are movably connected to the corresponding rails 17.

[0053] When in use: When assembling the equipment, the staff installs the mobile frame 1 on the track 17 on the transfer vehicle 2, and then moves the transfer vehicle 2 to the tipping spindle 11 where the stirring blade 13 is installed, adjusts the position so that the lifting frame 4 is located just above the tipping spindle 11, and then starts the second hydraulic cylinder 101 to drive the clamp 102 to move down, and move it to the outer periphery of the bearings 14 at both ends of the tipping spindle 11 and fit with the fixed chuck 104. At this time, the cylinder 106 is started to move the movable chuck 105 close to the bearing 14, and with the cooperation of the fixed chuck 104, the tipping spindle 11 is clamped and fixed, and then the second hydraulic cylinder 101 is used to lift the tipping spindle 11 until the small gear 12 is meshed with the large gear 7. At this time, the tipping spindle 11 can be quickly assembled, and with the cooperation of the drive motor 8 and the transmission mechanism 9, the tipping spindle 11 can drive several stirring blades 13 to rotate to perform the tipping operation. The installation operation is relatively simple and more convenient to use, which can provide greater convenience for the subsequent equipment assembly and the maintenance and replacement of the flipping spindle 11, thereby greatly improving the working efficiency of the equipment.

[0054] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention.

[0055] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0056] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed by the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A detachable trough-type turning machine, comprising a mobile frame (1) and a transfer vehicle (2), characterized in that: The mobile frame (1) is movably connected to the top of the transfer vehicle (2), the top of the mobile frame (1) is fixedly connected to a truss (3), a lifting frame (4) is slidably connected between the inner walls of both ends of the truss (3), a first hydraulic cylinder (5) is fixedly installed between the top of the lifting frame (4) and the inner wall of the top of the truss (3), a rotating shaft (6) is rotatably connected to the inner side wall of one end of the lifting frame (4), a large gear (7) is fixedly connected to the outer periphery of the rotating shaft (6), and the top of the lifting frame (4) is fixedly installed A driving motor (8) is provided, wherein the output shaft of the driving motor (8) is connected to the rotating shaft (6) via a transmission mechanism (9), two clamping assemblies (10) are symmetrically provided on the inner wall of the top of the lifting frame (4), a flipping main shaft (11) is provided between the two clamping assemblies (10), a small gear (12) is fixedly connected to the outer periphery of one end of the flipping main shaft (11), and the small gear (12) is meshedly connected to the large gear (7), and a plurality of stirring blades (13) are provided on the outer periphery of the flipping main shaft (11); The clamping assembly (10) comprises a second hydraulic cylinder (101) fixed to the inner wall of the top of the lifting frame (4), and a clamp (102) is fixedly mounted on the output bottom end of the second hydraulic cylinder (101); The clamp (102) includes a base (103) fixed to the output bottom end of the second hydraulic cylinder (101), a fixed chuck (104) is fixedly connected to the bottom of one end of the base (103), a sliding groove is provided at the bottom of the other end of the base (103), a movable chuck (105) is slidably connected to the inner wall of the sliding groove, and cylinders (106) are fixedly installed on both sides of the fixed chuck (104), and the output end of the cylinder (106) is fixedly connected to the movable chuck (105); Bearings (14) are fixedly mounted on the outer periphery of both ends of the flipping spindle (11), and the bearings (14) are clamped and fixed between the corresponding fixed chuck (104) and the movable chuck (105).

2. A detachable trough-type turning machine according to claim 1, characterized in that: The transmission mechanism (9) includes two bearing seats (91) fixed to the top of one end of the lifting frame (4), a second rotating shaft (92) is rotatably connected between the two bearing seats (91), a chain and a sprocket group (93) are provided between one end of the second rotating shaft (92) and the first rotating shaft (6), and a pulley group (94) is provided between the other end of the second rotating shaft (92) and the output shaft of the driving motor (8).

3. A detachable trough-type turning machine according to claim 2, characterized in that: The chain and sprocket assembly (93) includes a sprocket 1 fixed to one end of the rotating shaft 1 (6) and a sprocket 2 fixed to one end of the rotating shaft 2 (92), and the sprocket 1 and the sprocket 2 are connected by a chain. The pulley assembly (94) includes a pulley 1 fixed to the other end of the rotating shaft 2 (92) and a pulley 2 connected to the output end of the driving motor (8) through a coupling transmission, and the pulley 1 and the pulley 2 are connected by a synchronous belt transmission.

4. A detachable trough-type turning machine according to claim 1, characterized in that: Limiting holes (41) are provided on the outer sides of both ends of the lifting frame (4); the truss (3) is fixedly connected to a limiting block at a position corresponding to the limiting hole (41); and the outer periphery of the limiting block is slidably connected to the side wall of the corresponding limiting hole (41).

5. The detachable trough-type turning machine according to claim 1, characterized in that: The bottom ends of the mobile frame (1) are respectively provided with a driving wheel (15) and a driven wheel (16); the top of the transfer vehicle (2) is fixedly mounted with two rails (17); the bottoms of the driving wheel (15) and the driven wheel (16) are movably connected to the corresponding rails (17).

Citation Information

Patent Citations

  • Groove type turner

    CN215559943U

  • Turn over throwing machine and turn over throwing device

    CN204824652U

  • Bio-organic fertilizer turning and throwing machine

    CN213113140U