Coil winding and strapping apparatus
By designing a coiling and bundling device for coiled materials, automatic rolling, cutting and unloading of geogrids are achieved, solving the problem of low production efficiency in the existing technology and improving production efficiency.
Patent Information
- Application Number
- CN202311170272.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-12
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2043-09-12
AI Technical Summary
The roll production efficiency of geogrids in the prior art is low and requires manual cutting and handling, resulting in high labor intensity.
A coiling and bundling device for coiled materials is designed, which includes a frame, a coiling device, a material recognition mechanism, a cutting mechanism and a conveying mechanism to realize automatic coiling, cutting and unloading. The material recognition mechanism guides the end of the grid mesh into the coiling device, the cutting mechanism automatically cuts, and the conveying mechanism automatically detaches from the coiling device.
It realizes automatic rolling, cutting and unloading in the grille production process, reduces labor intensity and improves production efficiency.
Smart Images

Figure CN117048958B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of coiled material production, and more particularly relates to a coiled material winding and bundling device. BACKGROUND
[0002] Coiled material is a collective term for objects that can be continuously coiled, and in addition to soft coiled material, it also includes coiled material with a certain degree of hardness, such as gratings, which are also known as geogrids in civil engineering. Geogrids include four major categories: plastic geogrids, steel-plastic geogrids, glass fiber geogrids, and polyester warp-knitted polyester geogrids.
[0003] Currently, geogrid production is fully automated, and the winding and bundling step at the end of the production line generally uses a winding machine. According to the materials being wound, there are film winding machines, sheet winding machines, and profile winding machines, etc. However, the winding machine can only wind the geogrid, and manual cutting of the geogrid is required during winding. After winding, manual handling and core removal are also required, resulting in low efficiency of geogrid coiling production. SUMMARY
[0004] The present application aims to provide a coiled material winding and bundling device to solve the technical problem of low efficiency of geogrid coiling production in the prior art.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present application is to provide a coiled material winding and bundling device, which includes a rack, a winding device, a material recognition mechanism, a cutting mechanism, and a conveying mechanism. The winding device is arranged on the rack and is used to coil the geogrid. The material recognition mechanism is arranged on the rack and faces the winding device, and is used to guide the end of the geogrid into the winding device. The cutting mechanism is arranged on the rack and is located on one side of the winding device, and is used to cut the geogrid. The conveying mechanism is located below the winding device and is used to convey the coiled geogrid out of the winding device to complete the core removal.
[0006] In combination with the above technical solution, in one possible implementation, the conveying mechanism has at least two groups, one of which is located below the winding device, and the other is located outside the winding device. The coiled material winding and bundling device further includes a bundling device and a turnover assembly. The bundling device is arranged between the two groups of conveying mechanisms and is used to automatically bundle the geogrid coil. The turnover assembly is arranged below the conveying mechanism and is used to drive the conveying mechanism to rotate, so that the bundled geogrid coil is separated from the conveying mechanism.
[0007] In combination with the above technical solution, in a possible implementation manner, the material recognizing mechanism comprises a feeding shaft, a feeding motor, a mounting strip and a guide plate; the feeding shafts are two in total, rotationally connected to the rack and oppositely arranged; the feeding motor is arranged on the rack and connected with one of the feeding shafts; the mounting strips are two in total and oppositely arranged, fixed to the rack and located above the feeding shafts; the guide plates are multiple groups in total and distributed along the length direction of the mounting strip; each group is two in total and oppositely arranged, and the distance between the two guide plates gradually shortens from the direction of the mounting strip to the winding device.
[0008] In combination with the above technical solution, in a possible implementation manner, the winding and bundling device for the winding material further comprises a lifting frame and a lifting cylinder; the lifting frame is slidingly connected to the rack, and the material recognizing mechanism is mounted on the lifting frame; the lifting cylinder is mounted between the rack and the lifting frame, and used to drive the lifting frame to slide, so that the material recognizing mechanism is close to or away from the winding device.
[0009] In combination with the above technical solution, in a possible implementation manner, the winding device comprises a winding motor, a rotating disc, inflatable shafts, a receiving disc and a giving-way mechanism; the winding motor is arranged on the rack; the rotating disc is rotationally connected to the rack and connected with the winding motor; the inflatable shafts are at least two in total, one end of each of the inflatable shafts is fixed to the rotating disc and parallel to each other, and the end of the grid is inserted between the adjacent inflatable shafts; the receiving disc is located at the end of the inflatable shafts away from the rotating disc, and the end of all the inflatable shafts is inserted into the receiving disc; the giving-way mechanism is arranged on the rack, and the receiving disc is rotationally connected to the giving-way mechanism; the giving-way mechanism is used to drive the receiving disc to disengage from the inflatable shafts, so that the conveying mechanism drives the grid roll to disengage from the inflatable shafts.
[0010] In combination with the above technical solution, in a possible implementation manner, the giving-way mechanism comprises a giving-way frame, a translation assembly, a rotating frame and a giving-way cylinder; the giving-way frame is slidingly connected to the rack, and the sliding direction of the giving-way frame is close to or away from the inflatable shafts; the translation assembly is arranged on the rack and connected with the giving-way frame, and used to drive the giving-way frame to move; the rotating frame is rotationally connected to the giving-way frame, and the receiving disc is rotationally connected to the rotating frame; the giving-way cylinder is hinged between the giving-way frame and the rotating frame, and used to drive the rotating frame to rotate.
[0011] In combination with the above technical solution, in a possible implementation manner, the conveying mechanism comprises a conveying frame, conveying rollers and a driving assembly; the conveying frames are two in total and oppositely arranged, and arranged on the rack and located below the winding device on both sides; the conveying rollers are two rows in total and multiple in each row, and each row of the conveying rollers is rotationally connected to the corresponding conveying frame and used to support the movement of the grid roll, and the two rows of the conveying rollers are arranged in a V shape; the driving assembly is arranged on the corresponding conveying frame and used to drive the conveying rollers to synchronously rotate.
[0012] In combination with the above technical solution, in a possible implementation method, the coiled material winding and bundling device also includes a pushing mechanism for driving the grille mesh roll away from the winding device, and the pushing mechanism includes a push plate and a pushing assembly; the push plate is located above or below the winding device, and is used to push the grille mesh roll to move, and the moving trajectory of the push plate is located between two rows of conveyor rollers; the pushing assembly is arranged on the frame, and is used to drive the push plate to move.
[0013] In combination with the above technical solution, in a possible implementation method, the flipping assembly includes a flip shaft and a flip cylinder; each conveyor rack is rotatably connected to two flip shafts at the bottom and are parallel to each other, one of which is located on the outside of the conveyor rack and the other is located on the inside of the conveyor rack; there are multiple flip cylinders, the bottom of which is fixed on the frame and the top is rotatably connected to the corresponding flip shaft.
[0014] In combination with the above technical solution, in a possible implementation method, the cutting mechanism includes a cutting blade, a rotating motor, a telescopic assembly and a moving assembly; the cutting blade is used to cut the grille mesh; the output shaft of the rotating motor is coaxially fixed with the cutting blade; the rotating motor is installed on the telescopic assembly, and the telescopic assembly is used to drive the rotating motor close to or away from the grille mesh; the moving assembly is arranged on the frame, and the telescopic assembly is installed on the moving assembly, and the moving assembly is used to drive the telescopic assembly to move along the length direction of the grille mesh roll.
[0015] The beneficial effect of the coiling and bundling device for coiled materials provided by the present invention is that, compared with the prior art, the present invention guides the end of the grille mesh into the coiling device through the material recognition mechanism. After the coiling device rolls the grille mesh, the cutting device cuts the grille mesh. The rolled grille mesh roll is automatically separated from the coiling device through the conveying mechanism, and this reciprocating process is realized, thereby realizing automatic rolling, automatic cutting and automatic unloading in the grille production process, reducing labor intensity and improving the production efficiency of grille rolling. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 Schematic diagram of the structure of the coiled material winding and bundling device provided in an embodiment of the present invention Figure 1 ;
[0018] Figure 2 Schematic diagram of the structure of the coiled material winding and bundling device provided in an embodiment of the present invention Figure 2 ;
[0019] Figure 3This is a schematic diagram of the structure of the material recognition mechanism in an embodiment of the present invention;
[0020] Figure 4 for Figure 3 Part A in the middle is a partial enlarged view showing the material recognition mechanism;
[0021] Figure 5 This is a schematic structural diagram showing a winding device and a pushing mechanism in an embodiment of the present invention;
[0022] Figure 6 A side view showing a transmission mechanism according to an embodiment of the present invention;
[0023] Figure 7 A schematic structural diagram of a display transmission mechanism in an embodiment of the present invention;
[0024] Figure 8 yes Figure 7 Part B is a partial enlarged view of the display driver component;
[0025] Figure 9 is a schematic structural diagram of a display support assembly in an embodiment of the present invention;
[0026] Figure 10 It is a structural schematic diagram showing the cutting mechanism in an embodiment of the present invention.
[0027] Among them, the reference numerals in the figures are as follows:
[0028] 1. Frame; 11. Lifting frame; 12. Lifting cylinder;
[0029] 2. Winding device; 21. Winding motor; 22. Turntable; 23. Air shaft; 24. Receiver plate; 25. Giving mechanism; 251. Giving frame; 252. Translation assembly; 2521. Translation cylinder; 2522. Translation rail; 253. Rotating frame; 254. Giving cylinder;
[0030] 3. Material recognition mechanism; 31. Feed shaft; 32. Feed motor; 33. Mounting bar; 34. Guide plate; 35. Smooth roller; 36. Lifting assembly; 361. Lifting frame; 362. Lifting shaft; 363. Limiting shaft;
[0031] 4. Cutting mechanism; 41. Cutting blade; 42. Rotating motor; 43. Telescopic assembly; 431. Telescopic cylinder; 432. Guide rail; 433. Guide block; 44. Moving assembly; 441. Moving motor; 442. Moving sprocket; 443. Moving chain; 444. Moving rail; 445. Moving plate;
[0032] 5. Conveying mechanism; 51. Conveying frame; 52. Conveying roller; 53. Driving assembly; 531. Conveying motor; 532. Conveying sprocket; 533. Conveying chain;
[0033] 6, push mechanism; 61, push plate; 62, push assembly; 621, push motor; 622, push sprocket; 623, push chain;
[0034] 7, bundling device; 8, turnover assembly; 81, turnover shaft; 82, turnover cylinder; 9, support assembly; 91, support cylinder; 92, support slide rail; 93, support frame. DETAILED DESCRIPTION
[0035] In order to make the technical problems to be solved by the present application, the technical solutions and beneficial effects clearer, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the described embodiments are only part of the embodiments of the present application, not all the embodiments. The specific embodiments described herein are only used to explain the present application, and are not used to limit the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0036] It should be further pointed out that the drawings and embodiments of the present application mainly describe the concept of the present application. On the basis of the concept, the specific forms and settings of some connection relationships, position relationships, power mechanisms, power supply systems, hydraulic systems and control systems, etc. may not be completely described, but those skilled in the art can realize the above-mentioned specific forms and settings by using well-known ways on the premise of understanding the concept of the present application.
[0037] When an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0038] The terms "inner, outer" refer to the inner and outer of the contour of each component itself. The terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0039] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be subsequently positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device may also be positioned in other different ways, and the spatially relative descriptions used herein are interpreted accordingly.
[0040] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features being referred to. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "plurality" means two or more, and "several" means one or more, unless otherwise specifically defined.
[0041] The coiling and bundling device provided by the present invention will now be described.
[0042] like Figure 1 and Figure 3 As shown, one embodiment of the present invention provides a winding and bundling device for coiled materials, comprising a frame 1, a winding device 2, a material recognition mechanism 3, a cutting mechanism 4 and a conveying mechanism 5; the winding device 2 is arranged on the frame 1, and is used to roll the grid mesh; the material recognition mechanism 3 is arranged on the frame 1 and faces the winding device 2, and is used to guide the end of the grid mesh into the winding device 2; the cutting mechanism 4 is arranged on the frame 1 and is located on one side of the winding device 2, and is used to cut the grid mesh; the conveying mechanism 5 is located below the winding device 2, and is used to transport the rolled grid mesh out of the winding device 2 to complete core pulling.
[0043] When rolling up the grille, it is only necessary to manually feed the end of the grille mesh into the material recognition mechanism 3. The subsequent material recognition mechanism 3 automatically drives the end of the grille mesh into the winding device 2, and the winding device 2 automatically rewinds. After rewinding is completed, the cutting mechanism 4 automatically cuts the grille mesh, and finally the conveying mechanism 5 sends the cut grille mesh roll out of the rewinding device 2.
[0044] Compared with the prior art, the coiling and bundling device provided in this embodiment guides the end of the grille mesh into the coiling device 2 through the material recognition mechanism 3. After the coiling device 2 rolls the grille mesh, the cutting device cuts the grille mesh. The rolled grille mesh roll is automatically separated from the coiling device through the conveying mechanism 5. This reciprocating process realizes automatic rolling, automatic cutting and automatic unloading in the grille production process, reduces labor intensity and improves the production efficiency of grille rolling.
[0045] like Figures 1 to 3 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:
[0046] There are at least two groups of conveying mechanisms 5, one of which is located below the winding device 2, and the other is located outside the winding device 2. The coil winding and bundling device also includes a bundling device 7 and a flipping assembly 8; the bundling device 7 is arranged between the two groups of conveying mechanisms 5, and is used to automatically bundle the grille mesh roll; the flipping assembly 8 is arranged below the conveying mechanism 5, and is used to drive the conveying mechanism 5 to rotate so that the bundled grille mesh roll can be separated from the conveying mechanism 5.
[0047] Specifically, the strapping device 7 in this embodiment is a fully automatic strapping machine.
[0048] Since the width of the grille mesh roll is relatively long, it can be divided into specifications ranging from one meter to six meters, or even wider. When the conveying mechanism 5 located below the winding device 2 drives the grille mesh roll to detach outward, the conveying mechanism 5 located outside can support the grille mesh roll to share the gravity, and can also assist in driving the grille mesh roll to move. During the outward movement of the grille mesh roll, the grille mesh roll can be stopped at a specified position as needed, and the bundling device 7 bundles the grille mesh roll. After the bundling is completed, the grille mesh roll is completely located on the external conveying mechanism 5, and the flipping component 8 can be used to rotate the conveying mechanism 5, and the bundled grille mesh roll automatically detaches from the conveying mechanism 5 for unloading, thereby realizing automatic bundling and automatic unloading of the grille mesh roll, and further improving the production efficiency of the grille roll.
[0049] like Figures 2 to 4 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:
[0050] The material recognition mechanism 3 includes a feed shaft 31, a feed motor 32, a mounting bar 33 and a guide plate 34; there are two feed shafts 31, which are rotatably connected to the frame 1 and arranged opposite to each other; the feed motor 32 is set on the frame 1 and connected to one of the feed shafts 31; there are two mounting bars 33 and they are arranged opposite to each other, fixed on the frame 1 and located above the feed shaft 31, there are multiple groups of guide plates 34 and they are distributed along the length direction of the mounting bars 33, each group has two and they are arranged opposite to each other, and the distance between the two guide plates 34 gradually shortens from the mounting bar 33 to the winding device 2.
[0051] Furthermore, in this embodiment, a plurality of friction sleeves may be fixedly mounted on the feed shaft 31 to improve the conveying efficiency of the grid mesh.
[0052] During the first winding, the end of the grid mesh is manually inserted between the two feed shafts 31, and then the feed motor 32 is started. The rotation of the feed shaft 31 drives the grid mesh to move, and the guide plate 34 guides the movement of the grid mesh, so that it enters the designated position of the winding device 2 more accurately.
[0053] like Figures 2 to 4 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:
[0054] The coiling and bundling device also includes a lifting frame 11 and a lifting cylinder 12; the lifting frame 11 is slidably connected to the frame 1, and the material recognition mechanism 3 is installed on the lifting frame 11; the lifting cylinder 12 is installed between the frame 1 and the lifting frame 11, and is used to drive the lifting frame 11 to slide so that the material recognition mechanism 3 is close to or away from the winding device 2.
[0055] By driving the lifting frame 11 to move through the lifting cylinder 12, the guide plate 34 can be brought closer to the winding device 2, further improving the accuracy of the grille mesh roll end entering the specified position in the winding device 2, and after the winding is completed, the lifting frame 11 drives the material recognition mechanism 3 away from the winding device 2, enabling the cutting mechanism 4 to cut the edge of the grille mesh roll, thereby improving the accuracy of the grille mesh roll winding number of meters and facilitating the subsequent transportation and bundling of the grille mesh roll.
[0056] Furthermore, in this embodiment, the material recognition mechanism 3 also includes a smooth roller 35 and a lifting assembly 36. The smooth roller 35 is rotatably connected to the lifting frame 11, and is located above the feeding shaft 31 and parallel to the feeding shaft 31; the lifting assembly 36 includes a lifting frame 361, a lifting shaft 362 and a limiting shaft 363. The lifting frame 361 is located on one side of the lifting frame 11, and the lifting shaft 362 and the limiting shaft 363 are rotatably connected to the lifting frame 361 and are both parallel to the smooth roller 35. The lifting shaft 362 is located on the side of the limiting shaft 363 close to the smooth roller 35, and the height of the lifting shaft 362 is consistent with the height of the smooth roller 35.
[0057] The grille mesh roll passes under the limiting shaft 363, is placed upward on the lifting shaft 362, extends to the smooth roller 35, and is then inserted downward between the two feeding shafts 31, which is beneficial to the transmission and feeding of the grille mesh. The rotating shafts can reduce the wear on the grille mesh and extend its service life.
[0058] like Figure 2 、 Figure 3 and Figure 5As shown, the present invention provides a specific implementation method based on the above implementation method as follows:
[0059] The winding device 2 includes a winding motor 21, a turntable 22, an inflatable shaft 23, a receiving plate 24 and a giving way mechanism 25; the winding motor 21 is arranged on the frame 1; the turntable 22 is rotatably connected to the frame 1 and is connected to the winding motor 21; there are at least two inflatable shafts 23, one end of which is fixed on the turntable 22 and parallel to each other, and the end of the grid mesh is inserted between adjacent inflatable shafts 23; the receiving plate 24 is located at the end of the inflatable shaft 23 away from the turntable 22, and this end of all inflatable shafts 23 is inserted on the receiving plate 24; the giving way mechanism 25 is arranged on the frame 1, and the receiving plate 24 is rotatably connected to the giving way mechanism 25. The giving way mechanism 25 is used to drive the receiving plate 24 to disengage from the inflatable shaft 23, so that the conveying mechanism 5 drives the grid mesh roll to disengage from the inflatable shaft 23.
[0060] After the end of the grille mesh enters between the two inflatable shafts 23, the inflatable shafts 23 expand and clamp the end of the grille mesh. At this time, the winding motor 21 is started to rotate the turntable 22, and the two inflatable shafts 23 drive the grille mesh to rotate into a roll. The receiving plate 24 supports the rotation of the end of the two inflatable shafts 23 away from the turntable 22; after the winding is completed, the giving way mechanism 25 drives the receiving plate 24 to separate from the end position of the inflatable shaft 23, and the contraction of the inflatable shaft 23 causes the gravity of the grille mesh roll to act on the conveying mechanism 5. At this time, the grille mesh roll can be driven by the conveying mechanism 5 to separate from the winding device 2, thereby improving the rolling efficiency and material unloading efficiency of the grille mesh.
[0061] like Figure 3 and Figure 5 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:
[0062] The yielding mechanism 25 includes a yielding frame 251, a translation assembly 252, a rotating frame 253 and a yielding cylinder 254; the yielding frame 251 is slidably connected to the frame 1, and the sliding direction of the yielding frame 251 is close to or away from the inflatable shaft 23; the translation assembly 252 is set on the frame 1 and connected to the yielding frame 251, and is used to drive the yielding frame 251 to move; the rotating frame 253 is rotationally connected to the yielding frame 251, and the receiving plate 24 is rotationally connected to the rotating frame 253; the yielding cylinder 254 is hinged between the yielding frame 251 and the rotating frame 253, and is used to drive the rotating frame 253 to rotate.
[0063] Specifically, the translation assembly 252 includes a translation cylinder 2521 and a translation slide rail 2522 . The translation cylinder 2521 and the translation slide rail 2522 are fixed on the frame 1 , and the positioning frame 251 is slidably connected to the translation slide rail 2522 .
[0064] After the grille mesh is rolled up, the translation assembly 252 first drives the clearance frame 251, the clearance cylinder 254 and the rotating frame 253 to move, so that the receiving plate 24 is separated from the inflatable shaft 23, and then the contraction of the clearance cylinder 254 drives the rotating frame 253 to rotate downward, so that the position of the receiving plate 24 is away from the end of the inflatable shaft 23, which is convenient for the subsequent movement and unloading of the grille mesh roll.
[0065] like Figure 2 、 Figure 6 、 Figure 7 and Figure 8 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:
[0066] The conveying mechanism 5 includes a conveying frame 51, a conveying roller 52 and a driving assembly 53; there are two conveying frames 51 and they are arranged opposite to each other. The conveying frames 51 are arranged on the frame 1 and are located on both sides below the winding device 2; there are two rows of conveying rollers 52 and there are multiple conveying rollers in each row. Each row of conveying rollers 52 is rotatably connected to the corresponding conveying frame 51 to support the movement of the grid mesh roll. The two rows of conveying rollers 52 are arranged in a V shape; the driving assembly 53 is arranged on the corresponding conveying frame 51 to drive the conveying rollers 52 to rotate synchronously.
[0067] Specifically, the driving assembly 53 includes a transmission motor 531, a transmission sprocket 532 and a transmission chain 533. The transmission motor is fixed on the corresponding transmission frame 51. There are multiple transmission sprockets, which are coaxially fixed on the ends of the transmission roller 52. The transmission chain 533 is sleeved and engaged with all the transmission sprockets 532.
[0068] After the inflatable shaft 23 contracts, the gravity of the grille mesh roll acts on the two rows of conveyor rollers 52, which are driven by the drive assembly 53 to rotate synchronously, so that the grille mesh roll can be moved. The two rows of conveyor rollers 52 arranged in a V-shape can, on the one hand, stably support the grille mesh roll to prevent it from falling, and on the other hand, increase the friction with the grille mesh roll. The synchronously rotating conveyor rollers 52 can reduce the phenomenon of the grille mesh roll becoming loose during movement.
[0069] like Figures 2 to 9 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:
[0070] The coiling and bundling device for the coiled material also includes a support assembly 9 located near the receiving tray 24. The support assembly 9 includes a support cylinder 91, a support slide rail 92 and a support frame 93. The support cylinder 91 is fixed on one side of the frame 1, the support slide rail 92 is fixed on the bottom of the frame 1, the support frame 93 is slidably connected to the support slide rail 92, and the piston rod of the support cylinder 91 is fixed to the support frame 93; one side of the conveying frame 51 has a space for the support frame 93 to slide into, and the top surface of the support frame 93 is used to support the position of the inflatable shaft 23 near the receiving tray 24.
[0071] When the grid net roll moves to the tail end beyond the support frame 93 position, the support cylinder 91 is started, and the support frame 93 slides along the support slide rail 92 until the top surface of the support frame 93 supports the lower part of the air inflation shaft 23, thereby improving the safety of the air inflation shaft 23 and the rotating disc 22.
[0072] As shown in Figure 3 , Figure 5 and Figure 6 , the present application provides a specific embodiment based on the above-mentioned embodiments as follows:
[0073] The coiled material winding and bundling device further comprises a pushing mechanism 6 for driving the grid net roll to separate from the winding device 2, the pushing mechanism 6 comprises a push plate 61 and a pushing assembly 62; the push plate 61 is located above or below the winding device 2 for pushing the grid net roll to move, and the moving track of the push plate 61 is located between the two rows of conveying rollers 52; the pushing assembly 62 is arranged on the rack 1 for driving the push plate 61 to move.
[0074] Specifically, in the embodiment, the push plate 61 is located below the air inflation shaft 23, the pushing assembly 62 comprises a pushing motor 621, a pushing sprocket 622 and a pushing chain 623, the pushing motor 621 is fixed on the rack 1, the pushing sprocket 622 has at least two and is rotationally connected to the rack 1, wherein the two pushing sprockets 622 are respectively located below the rotating disc 22 and the receiving disc 24, the pushing motor 621 is connected with one of the pushing sprockets 622, the pushing chain 623 is sleeved and engaged on all the pushing sprockets 622, and the push plate 61 is fixed on the pushing chain 623.
[0075] When the grid net roll is coiled and discharged, the pushing motor 621 is started to drive the pushing sprocket 622 to rotate, the pushing chain 623 drives the push plate 61 to push the end of the grid net roll close to the rotating disc 22, and the conveying assembly is cooperated to convey, thereby improving the conveying efficiency of the grid net roll, and since the push plate 61 pushes the end surface of the grid net roll, the phenomenon of loosening or uneven end of the grid net roll in the moving process is further reduced.
[0076] Further, in the embodiment, there are two push plates 61, when one of the push plates 61 pushes the grid net roll out of the air inflation shaft 23, the other push plate 61 just moves to the initial position before pushing the grid net roll, thereby improving the pushing efficiency and reducing the idling stroke of the pushing motor 621.
[0077] As shown in Figures 6 and 7 , the present application provides a specific embodiment based on the above-mentioned embodiments as follows:
[0078] The flip assembly 8 includes a flip shaft 81 and a flip cylinder 82; each conveyor rack 51 has two flip shafts 81 rotatably connected to the bottom and parallel to each other, one of the flip shafts 81 is located on the outside of the conveyor rack 51, and the other flip shaft 81 is located on the inside of the conveyor rack 51; there are multiple flip cylinders 82, the bottom of which is fixed on the frame 1, and the top is rotatably connected to the corresponding flip shaft 81.
[0079] By extending and retracting different rows of flip cylinders 82, the angle and height between the two rows of conveying rollers 52 can be adjusted, which is suitable for conveying grille mesh rolls of different thicknesses; when the grille mesh roll is completely moved to the external conveying mechanism 5, the external flip cylinder 82 under one of the conveying racks 51 is retracted, and the internal flip cylinder 82 under the other conveying rack 51 is raised, so that the two V-shaped rows of conveying rollers 52 gradually form the same inclined surface, thereby realizing automatic unloading of the bundled grille mesh roll.
[0080] like Figure 1 and Figure 10 As shown, the present invention provides a specific implementation method based on the above implementation method as follows:
[0081] The cutting mechanism 4 includes a cutting blade 41, a rotating motor 42, a telescopic assembly 43 and a moving assembly 44; the cutting blade 41 is used to cut the grille mesh; the output shaft of the rotating motor 42 is coaxially fixed to the cutting blade 41; the rotating motor 42 is installed on the telescopic assembly 43, and the telescopic assembly 43 is used to drive the rotating motor 42 to move closer to or away from the grille mesh; the moving assembly 44 is arranged on the frame 1, and the telescopic assembly 43 is installed on the moving assembly 44, and the moving assembly 44 is used to drive the telescopic assembly 43 to move along the length direction of the grille mesh roll.
[0082] Specifically, the telescopic assembly 43 includes a telescopic cylinder 431, a guide rail 432 and a guide block 433. The telescopic cylinder 431 and the guide rail 432 are both installed on the moving assembly 44. The guide block 433 is slidably connected to the guide rail 432. The rotating motor 42 is installed on the guide block 433.
[0083] Furthermore, the moving component 44 includes a moving motor 441, a moving sprocket 442, a moving chain 443, a moving slide rail 444 and a moving plate 445; the moving motor 441 is fixed on the frame 1, there are multiple moving sprockets 442 and they are rotatably connected to the frame 1, the moving motor 441 is connected to one of the moving sprockets 442, the moving chain 443 is sleeved and engaged on all the moving sprockets 442, the moving slide rail 444 is fixed on the frame 1, and the moving plate 445 is slidably connected to the moving slide rail 444 and fixed to the moving chain 443.
[0084] The guiding mechanism 3 guides the grid net to be conveyed into the winding device 2 to be wound, after the grid net is wound, the lifting cylinder 12 drives the lifting frame 11 to be lifted, so that the position of the guiding plate 34 is lifted, and the moving track of the cutting blade 41 is given a space; at this time, the rotary motor 42 is started to make the cutting blade 41 rotate, the extension rod drives the guide block 433 to move towards the grid net, so that the cutting blade 41 contacts and cuts the grid net, and then the moving motor 441 is started, so that the moving chain 443 drives the moving plate 445 to slide along the moving slide rail 444, and the stable cutting of the cutting blade 41 to the grid net is realized.
[0085] The above merely provides the preferred embodiments of the present application, but should not be used to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.
[0086] It is to be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and / or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components and / or combinations thereof, but do not preclude the presence or addition of one or more other features, steps, operations, devices, components and / or combinations thereof.
[0087] The relative arrangement of components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless otherwise specifically indicated. It should be understood that the dimensions of the various parts shown in the drawings are not drawn to scale for the purpose of convenience in description. Techniques, methods, and devices known to those of ordinary skill in the relevant art can not be discussed in detail, but should be considered as part of the authorized description when appropriate. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary, and not as a limitation. Therefore, other examples of the exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
Claims
1. A coiling and bundling device for coiled materials, characterized in that: include: Rack (1); A winding device (2), arranged on the frame (1), for rolling the grid mesh; A material recognition mechanism (3) is arranged on the frame (1) and faces the winding device (2), and is used to guide the end of the grid mesh into the winding device (2); A cutting mechanism (4), arranged on the frame (1) and located on one side of the winding device (2), for cutting the grid mesh; as well as A conveying mechanism (5) is located below the winding device (2) and is used to convey the rolled grid mesh out of the winding device (2) to complete core pulling; The material recognition mechanism (3) comprises: There are two feeding shafts (31), which are rotatably connected to the frame (1) and arranged opposite to each other; A feeding motor (32) is arranged on the frame (1) and connected to one of the feeding shafts (31); Two mounting bars (33) are arranged opposite to each other and fixed on the frame (1) and located above the feeding shaft (31); and There are multiple groups of guide plates (34) distributed along the length direction of the installation strip (33), with each group having two guide plates arranged opposite to each other, and the distance between the two guide plates (34) gradually shortening from the installation strip (33) to the winding device (2); The coiling and bundling device for coiled materials also includes: A lifting frame (11) is slidably connected to the frame (1), and the material recognition mechanism (3) is installed on the lifting frame (11); and A lifting cylinder (12) is installed between the frame (1) and the lifting frame (11), and is used to drive the lifting frame (11) to slide so that the material recognition mechanism (3) is close to or away from the winding device (2); The winding device (2) comprises: A winding motor (21) is arranged on the frame (1); A turntable (22) is rotatably connected to the frame (1) and is connected to the winding motor (21); There are at least two inflatable shafts (23), one end of which is fixed on the rotating disk (22) and parallel to each other, and the end of the grid is inserted between adjacent inflatable shafts (23); A receiving plate (24) is located at one end of the inflatable shaft (23) away from the rotating disk (22), and this end of all the inflatable shafts (23) is inserted into the receiving plate (24); and A yielding mechanism (25) is provided on the frame (1), and the receiving plate (24) is rotatably connected to the yielding mechanism (25). The yielding mechanism (25) is used to drive the receiving plate (24) to separate from the inflatable shaft (23), so that the conveying mechanism (5) drives the grille mesh roll to separate from the inflatable shaft (23).
2. The coiled material winding and bundling device according to claim 1, wherein: The conveying mechanism (5) has at least two groups, one of which is located below the winding device (2) and the other is located outside the winding device (2). The coiled material winding and bundling device further includes: a bundling device (7), arranged between the two groups of the conveying mechanisms (5), for automatically bundling the grid mesh rolls; and The turning assembly (8) is arranged below the conveying mechanism (5) and is used to drive the conveying mechanism (5) to rotate so that the bundled grille mesh roll can be separated from the conveying mechanism (5).
3. The coiled material winding and bundling device according to claim 1, wherein: The said giving way mechanism (25) comprises: A clearance frame (251) is slidably connected to the frame (1), and the sliding direction of the clearance frame (251) is close to or away from the inflatable shaft (23); A translation assembly (252) is provided on the frame (1) and connected to the clearance frame (251), and is used to drive the clearance frame (251) to move; A rotating frame (253) is rotatably connected to the said yielding frame (251), and the said receiving plate (24) is rotatably connected to the said rotating frame (253); and The yielding cylinder (254) is hinged between the yielding frame (251) and the rotating frame (253) and is used to drive the rotating frame (253) to rotate.
4. The coiled material winding and bundling device according to claim 2, wherein: The transmission mechanism (5) comprises: There are two conveying racks (51) arranged opposite to each other, and the conveying racks (51) are arranged on the frame (1) and located on both sides below the winding device (2); There are two rows of conveying rollers (52), with a plurality of conveying rollers in each row. The conveying rollers (52) in each row are rotatably connected to the corresponding conveying frame (51) to support the movement of the grid mesh roll. The conveying rollers (52) in the two rows are arranged in a V shape; and A driving assembly (53) is arranged on the corresponding conveying frame (51) and is used to drive the conveying roller (52) to rotate synchronously.
5. The coiled material winding and bundling device according to claim 4, characterized in that: It also includes a pushing mechanism (6) for driving the grille mesh roll to separate from the winding device (2), and the pushing mechanism (6) includes: A push plate (61) is located above or below the reeling device (2) and is used to push the grid mesh to move, and the moving track of the push plate (61) is located between the two rows of conveying rollers (52); and A pushing assembly (62) is arranged on the frame (1) and is used to drive the pushing plate (61) to move.
6. The coiled material winding and bundling device according to claim 4, wherein: The flip assembly (8) comprises: Two turning shafts (81) are rotatably connected to the bottom of each conveying frame (51) and are parallel to each other, one of the turning shafts (81) is located outside the conveying frame (51), and the other turning shaft (81) is located inside the conveying frame (51); and There are a plurality of turning cylinders (82), the bottom of which is fixed on the frame (1) and the top of which is rotatably connected to the corresponding turning shaft (81).
7. The coiled material winding and bundling device according to claim 1, wherein: The cutting mechanism (4) comprises: A cutting blade (41) for cutting the grid mesh; a rotating motor (42), the output shaft of which is coaxially fixed to the cutting blade (41); a telescopic assembly (43), the rotating motor (42) being mounted on the telescopic assembly (43), the telescopic assembly (43) being used to drive the rotating motor (42) toward or away from the grid; and The moving assembly (44) is arranged on the frame (1), the telescopic assembly (43) is installed on the moving assembly (44), and the moving assembly (44) is used to drive the telescopic assembly (43) to move along the length direction of the grille mesh roll.
Citation Information
Patent Citations
Paper underlaying machine
CN111674830A
Automatic winding device integrating winding, packing and unloading
CN111807115A
Automatic exhausting device of well site pipe column
CN201202420Y
Cast pipe axial conveying device
CN215591818U