Tower beam synchronous construction measuring device

The infrared monitoring system of the bridge tower vertical planning department and the beam length planning department solved the problem of maintaining verticality and synchronization during bridge tower construction, thus achieving safe and stable bridge tower construction.

CN117053725BActive Publication Date: 2026-04-07CHINA RAILWAY CONSTR BRIDGE ENG BUREAU GRP CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-14
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

During bridge construction, it is difficult to maintain the verticality of the bridge towers and the synchronization of the crossbeams, leading to unsafe and unstable construction.

Method used

The system employs a bridge tower verticality planning unit and a beam length planning unit, which monitor the verticality of the bridge tower and the synchronization of the beam through infrared transmitters and receivers, respectively, and uses infrared signals and drive motors for real-time measurement and prompting.

Benefits of technology

It enables real-time monitoring and alerts during bridge tower construction, ensuring the verticality of the bridge towers and the synchronization of the crossbeams, thus improving the safety and stability of construction.

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Abstract

The application discloses a tower beam synchronous construction measuring equipment, belongs to the technical field of tower beam synchronous construction auxiliary equipment, and is characterized in that, with the synchronous construction of the tower beam, a launching seat is fixed on the side of the uppermost end of the bridge tower through screws, an infrared signal is vertically downwardly emitted through a first infrared launching cylinder, if the first infrared signal is received by a first infrared receiving head, the construction state of the bridge tower extending vertically upward can be ensured, the deformation of the bridge tower can be prompted, and subsequent maintenance and repair can be facilitated; the length planning part of the cross beam is rotated to make a second infrared receiving head receive an infrared signal of a second infrared launching cylinder, and the difference between the rotation angles of the second rotating seats of the length planning parts of the two cross beams needs to be within a reasonable control range, so that the construction lengths of the two cross beams in a length stage can be prompted.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of tower beam synchronous construction auxiliary equipment, and particularly relates to a tower beam synchronous construction measuring device. BACKGROUND

[0002] In the construction of a bridge, bridge tower synchronous construction is a construction project of simultaneously constructing a tower beam upward and simultaneously extending a cross beam on both sides of the tower beam, and has the characteristics of high efficiency and simple construction. In the process of bridge tower synchronous construction, the vertical upward extension of the bridge tower and the synchronous length of the cross beam on both sides are states that need to be recorded and observed at all times during the construction process.

[0003] However, in the current construction process, the verticality of the bridge tower is easily deviated due to the tension of the two sides of the cable, and because the bridge has a large volume and a huge construction space, the extension length of the cross beam on both sides of the tower beam may not be synchronized due to the inability to observe, and multiple construction personnel cannot quickly reach an agreement on the length, which brings insecurity and instability to the construction of the bridge tower. SUMMARY

[0004] Therefore, the purpose of the present application is to provide a tower beam synchronous construction measuring device that can monitor the verticality of the bridge tower and the synchronization of the cross beam on both sides at all times, and ensure the safety and stability of the bridge tower synchronous construction.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0006] The present application comprises two bridge tower vertical planning parts and cross beam length planning parts, the two bridge tower vertical planning parts are respectively located on both sides of the bridge tower, and the two cross beam length planning parts are respectively arranged on the top side of the extension end of the two cross beams, the bridge tower vertical planning part comprises a launching seat and a receiving seat, the launching seat is fixed on the side surface of the extension end of the bridge tower, the launching seat comprises a launching head, the launching head is provided with a first infrared launching cylinder downward, the launching head is further fixedly connected with a pull rope, the receiving seat is provided with a clamping part for clamping the pull rope and a first infrared receiving head for receiving the signal of the first infrared launching cylinder, and the receiving seat is fixed on the side surface of the bottom end of the bridge tower; the cross beam length planning part comprises a vehicle body and a second rotating seat rotatably arranged on the vehicle body, the second rotating seat is provided with a second infrared launching cylinder, and the launching head is provided with a second infrared receiving head.

[0007] Further, the vehicle body is provided with a second driving motor, the end of the second driving motor is provided with a second gear, the second gear is engaged with the second rotating seat, the second rotating seat is coaxially provided with a rotating shaft, the rotating shaft is rotatably arranged on the vehicle body at both ends, one end of the rotating shaft penetrates through the vehicle body and is fixedly connected with an indicating needle, the vehicle body is provided with an angle scale line on the surface where the indicating needle penetrates through, and the extending direction of the indicating needle is the same as the direction of the second infrared launching cylinder.

[0008] Further, a first rotating seat is arranged on the emitting head, the first infrared emitting cylinder is fixed on the side of the first rotating seat, a set of counterweights are fixed on the outside of the first infrared emitting cylinder, and the counterweights pull the first infrared emitting cylinder vertically downward.

[0009] Further, a sliding groove is arranged on the emitting seat, the emitting head is arranged in the sliding groove in a transverse sliding mode, a rack is arranged on the emitting head, a first driving motor is arranged in the sliding groove, a first gear is arranged on the end of the first driving motor, and the first gear is engaged with the rack.

[0010] Further, two vertical columns are arranged on the emitting head, two pulling ropes are respectively fixed on the vertical columns, the receiving seat comprises a shell, a guide hole is arranged on the upper and lower ends of the shell respectively for the pulling ropes, the clamping part comprises a middle seat, an outer seat is arranged on the two sides of the middle seat respectively, a clamping screw is threadedly connected on the outer seat, the end of the clamping screw is arranged in the middle seat in a rotating mode, the clamping screw is screwed, the outer seat and the middle seat clamp the pulling rope, a guide column is arranged in the shell, the middle seat is arranged on the guide column in a sliding mode, a tightening screw is arranged on the shell in a rotating mode, the tightening screw is threadedly connected on the guide column, and the middle seat is moved on the guide column by rotating the tightening screw.

[0011] Further, a gap slot is arranged on the shell for the movement of the locking screw.

[0012] The present application has the following beneficial effects:

[0013] The application synchronously constructs the tower beam, the launching seat is fixed on the side of the upper end of the bridge tower through screws, the receiving seat clamps the pull rope through the clamping part, the receiving seat is suspended and located at the bottom end of the bridge tower, under the action of gravity, the receiving seat straightens the pull rope, if the receiving seat is too far away from the side of the bridge tower at this time, the serious deflection of the bridge tower can be prompted, if the receiving seat is close to the side of the bridge tower at this time, the receiving seat is fixed on the side of the bottom end of the bridge tower through screws, so that the receiving seat is located in the signal receiving area, the infrared signal is vertically downwardly emitted through the first infrared launching cylinder, if the first infrared receiving head receives the infrared signal, the construction state of the bridge tower extending vertically upward can be ensured, if the first infrared receiving head suddenly cannot receive the infrared signal during the construction process, the bridge tower changes from the vertical state to the deflection state, the deformation of the bridge tower can be prompted, so as to facilitate subsequent maintenance and repair, the vertical planning part of the bridge tower is used as the planning equipment for upward construction of the bridge tower, and can measure and prompt the extending state of the bridge tower at each stage of upward construction of the bridge tower, correspondingly, the length planning part of the cross beam rotates the second infrared launching cylinder, so that the second infrared receiving head receives the infrared signal of the second infrared launching cylinder, the difference between the angles of rotation of the second rotating seats of the length planning parts of the two cross beams needs to be within a reasonable control range, so that the construction length of the two cross beams in a length stage can be prompted, the measurement equipment sets the vertical planning part of the bridge tower and the length planning part of the cross beam, can measure, plan and prompt the perpendicularity of the upward construction of the bridge tower and the synchronism of the extension of the two cross beams during the synchronous construction of the bridge tower, the measurement equipment is used as a data prompting device, the state of the synchronous construction of the bridge tower can be known in real time, and the safety and stability of the synchronous construction of the bridge tower are ensured.

[0014] Additional advantages, objects, and features of the application will be set forth in part by the description that follows, and in part will become apparent to those skilled in the art upon examination of the following or can be learned from practice of the application. The objects and other advantages of the application can be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to make the objects, technical solutions and beneficial effects of the present application clearer, the present application provides the following drawings for description:

[0016] Figure 1 It is a schematic diagram of the installation of the synchronous construction measurement equipment of the embodiment of the present application;

[0017] Figure 2 It is a schematic diagram of the structure of the launching seat of the embodiment of the present application;

[0018] Figure 3 It is a sectional view of the launching seat of the embodiment of the present application;

[0019] Figure 4 It is a schematic diagram of the structure of the receiving seat of the embodiment of the present application;

[0020] Figure 5 This is a cross-sectional view of the receiver in an embodiment of the present invention;

[0021] Figure 6 This is a schematic diagram of the beam length planning section in an embodiment of the present invention;

[0022] Figure 7 This is a cross-sectional view of the beam length planning section in an embodiment of the present invention;

[0023] The following labels are used in the attached diagram: 1. Vertical planning section of bridge tower; 11. Transmitter base; 111. Transmitter head; 112. First infrared transmitter tube; 1121. Counterweight block; 113. First rotating base; 114. Slide groove; 1141. Rack; 115. First drive motor; 116. First gear; 117. Column; 118. Second infrared receiver head; 12. Receiver base; 121. Clamping part; 1211. Middle base; 1212. Outer base; 1213. Locking screw; 1214. Tensioning screw; 1215. Guide post; 122. First infrared receiver head; 123. Housing; 1231. Guide hole; 1232. Clearance groove; 13. Pull rope; 2. Crossbeam length planning section; 21. Vehicle body; 22. Second rotating seat; 23. Second infrared transmitter tube; 24. Second drive motor; 25. Second gear; 26. Rotating shaft; 27. Indicator needle; 28. Angle scale line. Detailed Implementation

[0024] like Figures 1-7 As shown, this invention discloses a surveying device for synchronous construction of towers and beams, such as... Figure 1 As shown, this measuring device can be used in the construction of bridge towers with vertical and horizontal sides. During bridge construction, as the bridge tower is moved upwards, the crossbeams on both sides of the tower extend outwards simultaneously. Each stage of bridge tower construction requires two parts: a vertical tower planning section 1 and a crossbeam length planning section 2. The two vertical tower planning sections 1 are located on both sides of the bridge tower, and the two crossbeam length planning sections 2 are located on the top side of the extension ends of the two crossbeams. Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the bridge tower vertical planning part 1 includes a launching seat 11 and a receiving seat 12, the launching seat 11 is fixed on the side of the bridge tower extension end, the launching seat 11 is a steel base plate, which is fixed on the side of the bridge tower by screws, the fixing of the launching seat 11 can be realized by drilling holes on the side of the bridge tower, the launching seat 11 includes a launching head 111, the launching head 111 extends from the outside of the launching cylinder, the launching head 111 is provided with a first infrared launching cylinder 112 downward, the launching head 111 is also fixed with a pull rope 13, the receiving seat 12 is provided with a clamping part 121 for clamping the pull rope 13 and a first infrared receiving head 122 for receiving the signal of the first infrared launching cylinder 112, the receiving seat 12 is also fixed on the side of the bottom end of the bridge tower by screws, and the first infrared launching cylinder 112 is arranged upward. Figure 6 and Figure 7 As shown, the bridge tower vertical planning part 1 includes a launching seat 11 and a receiving seat 12, the launching seat 11 is fixed on the side of the bridge tower extension end, the launching seat 11 is a steel base plate, which is fixed on the side of the bridge tower by screws, the fixing of the launching seat 11 can be realized by drilling holes on the side of the bridge tower, the launching seat 11 includes a launching head 111, the launching head 111 extends from the outside of the launching cylinder, the launching head 111 is provided with a first infrared launching cylinder 112 downward, the launching head 111 is also fixed with a pull rope 13, the receiving seat 12 is provided with a clamping part 121 for clamping the pull rope 13 and a first infrared receiving head 122 for receiving the signal of the first infrared launching cylinder 112, the receiving seat 12 is also fixed on the side of the bottom end of the bridge tower by screws, and the first infrared launching cylinder 112 is arranged upward.

[0025] When using this measuring device, with the synchronous construction of the tower beam, the launching seat 11 is fixed on the side of the uppermost end of the bridge tower by screws, the receiving seat 12 clamps the pull rope 13 by the clamping part 121, and the receiving seat 12 is suspended and located at the bottom end of the bridge tower, under the action of gravity, the receiving seat 12 straightens the pull rope 13, if the receiving seat 12 is too far away from the side of the bridge tower at this time, it can prompt the serious deflection of the bridge tower, if the receiving seat 12 is close to the side of the bridge tower at this time, the receiving seat 12 is fixed on the side of the bottom end of the bridge tower by screws, so that the receiving seat 12 is located in the signal receiving area, the first infrared launching cylinder 112 vertically downward launches an infrared signal, if the first infrared receiving head 122 receives the infrared signal, it can ensure the construction state of the bridge tower vertically extending upward, if the first infrared receiving head 122 suddenly cannot receive the infrared signal during the construction process, the bridge tower changes from the vertical state to the deflection state, which can prompt the deformation of the bridge tower for subsequent maintenance and repair; this bridge tower vertical planning part 1, as a planning device for the upward construction of the bridge tower, can measure and prompt the upward extending state of the bridge tower at each stage of the upward construction of the bridge tower; correspondingly, the beam length planning part 2 receives the infrared signal of the second infrared launching cylinder 23 by rotating the second infrared launching cylinder 23, the difference between the angles of rotation of the second rotating seats 22 of the beam length planning parts 2 on both sides needs to be within a reasonable control range, which can prompt the construction length of the beams on both sides to be within a length stage; this measuring device can measure, plan and prompt the verticality of the upward construction of the bridge tower and the synchronous degree of the extension of the beams on both sides during the synchronous construction of the bridge tower by setting the bridge tower vertical planning part 1 and the beam length planning part 2, as a data prompting device, it can instantly understand the state of the synchronous construction of the bridge tower, and ensure the safety and stability of the synchronous construction of the bridge tower.

[0026] In further proposals, such as Figure 6 and Figure 7 As shown, the vehicle body 21 is provided with a second drive motor 24, and the end of the second drive motor 24 is provided with a second gear 25. The second gear 25 meshes with a second rotating seat 22. The second rotating seat 22 is coaxially provided with a rotating shaft 26. The two ends of the rotating shaft 26 are rotatably mounted on the vehicle body 21. One end of the rotating shaft 26 extends out of the vehicle body 21 and is fixedly connected to an indicator needle 27. The vehicle body 21 is provided with an angle scale line 28 on the surface through which the indicator needle 27 extends. The extension direction of the indicator needle 27 is the same as the orientation of the second infrared emitting tube 23.

[0027] In this structure, the second drive motor 24 can quickly drive the rotation of the second rotating base 22. When the second infrared receiver head 118 receives the infrared signal, the second drive motor 24 stops rotating, and the indicator needle 27 stops with the second rotating base 22, indicating the corresponding angle position on the angle scale line 28. This structure can represent the rotation angle of the second infrared emitting tube 23 in a very concrete way, providing the construction personnel at the extension end of the crossbeam with an instant and easy-to-understand angle signal. During the construction of the crossbeam, it can serve as data information that needs attention, reminding the construction personnel of the current crossbeam construction length status, thus achieving the functions of prompting and standardization.

[0028] In further proposals, such as Figure 2 and Figure 3 As shown, a first rotating base 113 is rotatably mounted on the transmitter head 111, and the first infrared transmitter tube 112 is fixed on the side of the first rotating base 113. A counterweight block 1121 is fixed on the outside of the first infrared transmitter tube 112, and the counterweight block 1121 pulls the first infrared transmitter tube 112 vertically downward.

[0029] This structure ensures that the first infrared emitting tube 112 always faces downwards. When encountering unevenness on the side of the tower beam, the fixation of the emitting base 11 itself will cause a slight tilt of the emitting head 111. During the construction of long bridge towers, even a slight tilt can lead to inaccurate measurement data for this measuring device. Therefore, by setting the first infrared emitting tube 112 to be oriented with gravity in the positive direction, and making the orientation of the first infrared emitting tube 112 parallel to the extension direction of the pull rope 13, the effect of the fixed tilt of the emitting base 11 caused by the unevenness on the side of the tower beam can be offset.

[0030] In further proposals, such as Figure 2 and Figure 3As shown, the launching seat 11 is provided with a sliding groove 114, the launching head 111 is transversely arranged in the sliding groove 114, the launching head 111 is provided with a rack 1141, the sliding groove 114 is provided with a first driving motor 115, the first driving motor 115 is provided with a first gear 116 at the end, and the first gear 116 is engaged with the rack 1141.

[0031] The structure is used as the fine adjustment device of the first infrared launching cylinder 112 and the first infrared receiving head 122. When the receiving seat 12 is fixed, the left and right deflection of the receiving seat 12 caused by vibration and force can be avoided by driving the launching head 111 to slide left and right in the sliding groove 114, so that the first infrared receiving head 122 can receive the launching signal of the first infrared launching cylinder 112, and the subsequent verticality detection can be performed.

[0032] In a further scheme, as shown in Figure 4 and Figure 5 The launching head 111 is provided with two vertical columns 117, the pulling rope 13 is provided with two ropes and is fixed to the vertical columns 117 respectively, the receiving seat 12 includes a shell 123, the shell 123 is provided with a guide hole 1231 at the upper and lower ends for the pulling rope 13 to pass through, the clamping part 121 includes a middle seat 1211, the middle seat 1211 is provided with an outer seat 1212 on both sides respectively, the outer seat 1212 is provided with a clamping screw, the end of the clamping screw is rotatably arranged in the middle seat 1211, the shell 123 is provided with a gap slot 1232 for the movement of the locking screw 1213, the clamping screw is tightened, the outer seat 1212 and the middle seat 1211 clamp the pulling rope 13, the shell 123 is further provided with a guide column 1215, the middle seat 1211 is slidably arranged on the guide column 1215, the shell 123 is further rotatably provided with a tightening screw 1214, the tightening screw 1214 is threadedly connected to the guide column 1215, and the tightening screw 1214 is rotated to move the middle seat 1211 on the guide column 1215.

[0033] In this structure, the two pulling ropes 13 can avoid the rotation of the receiving seat 12 when it is suspended, the length of the pulling rope 13 should be longer than the overall height of the tower beam, the pulling rope 13 passes through the guide hole 1231, and the clamping screw is tightened to clamp the two outer seats 1212 and the middle seat 1211 to adjust the position of the receiving seat 12 on the pulling rope 13, so that the receiving seat 12 is located at the bottom of the tower beam, and the receiving seat 12 is fixed on the side of the bridge tower, and the pulling rope 13 can be tightened by tightening the tightening screw 1214, so that the receiving seat 12 and the launching seat 11 can be used as a prompt symbol for the deflection of the tower beam when the pulling rope 13 is broken or loosened in the subsequent construction process.

[0034] Finally, it should be pointed out that the above preferred embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail by the above preferred embodiments, those skilled in the art should understand that various modifications can be made in form and details thereof without departing from the scope defined by the appended claims of the present application.

Claims

1. A surveying device for synchronous construction of towers and beams, characterized in that: The system includes two vertical planning sections (1) for bridge towers and two horizontal beam length planning sections (2). The two vertical planning sections (1) are located on both sides of the bridge tower, and the two horizontal beam length planning sections (2) are located on the top side of the extension ends of the two horizontal beams. The vertical planning section (1) includes a transmitter (11) and a receiver (12). The transmitter (11) is fixed to the side of the extension end of the bridge tower. The transmitter (11) includes a transmitter head (111). The transmitter head (111) has a first infrared transmitter tube (112) facing downward. The transmitter head (111) is also fixed with a pull rope (13). The receiver (12) has a clamping part (121) for clamping the pull rope (13) and for receiving the signal from the first infrared transmitter tube (112). The first infrared receiver head (122) is fixed to the side of the bottom end of the bridge tower; the crossbeam length planning section (2) includes a vehicle body (21) and a second rotating seat (22) rotatably mounted on the vehicle body (21). The second rotating seat (22) is provided with a second infrared transmitter tube (23), and the transmitter head (111) is provided with a second infrared receiver head (118); the vehicle body (21) is provided with a second drive motor (24), and the end of the second drive motor (24) is provided with a second gear (25). The second gear (25) meshes with the second rotating seat (22). The second rotating seat (22) is coaxially provided with a rotating shaft (26), and both ends of the rotating shaft (26) are rotatably mounted on the vehicle body (21). One end of the rotating shaft (26) extends out of the vehicle body (21) and is fixedly connected to an indicator needle (27). The vehicle body (21) has an angle scale line (28) on the surface through which the indicator needle (27) extends. The direction of the indicator needle (27) is the same as the orientation of the second infrared emitting tube (23). The transmitting head (111) is provided with two columns (117). There are two pull ropes (13) and they are fixedly connected to the columns (117) respectively. The receiving base (12) includes a shell (123). The upper and lower ends of the shell (123) are respectively provided with guide holes (1231) for the pull ropes (13) to pass through. The clamping part (121) includes a middle seat (1211). The middle seat (1211) is provided with an outer... The outer seat (1212) is threaded with a clamping screw. The end of the clamping screw is rotatably disposed inside the middle seat (1211). When the clamping screw is tightened, the outer seat (1212) and the middle seat (1211) clamp the pull rope (13). The outer shell (123) is also provided with a guide post (1215). The middle seat (1211) is slidably disposed on the guide post (1215). The outer shell (123) is also rotatably provided with a tensioning screw (1214). The tensioning screw (1214) is threadedly connected to the guide post (1215). When the tensioning screw (1214) is rotated, the middle seat (1211) moves on the guide post (1215).

2. The tower-beam synchronous construction surveying equipment according to claim 1, characterized in that: The transmitter head (111) is rotatably provided with a first rotating seat (113), the first infrared transmitter tube (112) is fixed on the side of the first rotating seat (113), and a counterweight (1121) is fixed on the outside of the first infrared transmitter tube (112). The counterweight (1121) pulls the first infrared transmitter tube (112) vertically downward.

3. The tower-beam synchronous construction surveying equipment according to claim 1, characterized in that: The launcher (11) has a slide groove (114) and the launcher (111) is laterally slidably disposed in the slide groove (114). The launcher (111) is provided with a rack (1141) and a first drive motor (115) is provided in the slide groove (114). The end of the first drive motor (115) is provided with a first gear (116) and the first gear (116) meshes with the rack (1141).

4. The tower-beam synchronous construction surveying equipment according to claim 1, characterized in that: The outer casing (123) has a clearance groove (1232) for the movement of the locking screw (1213).

Citation Information

Patent Citations

  • Laser offset monitoring device and method for main tower of large-span bridge

    CN108827158A

  • System and method for monitoring main tower and main beam of cable-stayed bridge based on three-dimensional laser scanning

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