A deburring device for processing special-shaped steel products

Abstract

The application discloses a deburring equipment for special-shaped steel product processing and relates to the technical field of steel product processing.The outer wall upper end of a box body is provided with a motor box, the front surface of the motor box is fixedly provided with a first automatic hydraulic rod, the output end of the first automatic hydraulic rod is fixedly connected with a sliding plate on the surface close to the side of the box body, the upper surface of the side close to the first automatic hydraulic rod of the sliding plate is fixedly provided with a second automatic hydraulic rod, the output end of the second automatic hydraulic rod is fixedly provided with a third automatic hydraulic rod on the surface away from the side of the first automatic hydraulic rod, the top of the third automatic hydraulic rod is fixedly connected with a T-shaped sliding sheet, and the bottom is welded with an electromagnet.The deburring equipment for special-shaped steel product processing is used in cooperation with the movable rod, the conductive sheet, the third automatic hydraulic rod and the electromagnet, so that the special-shaped steel falls within a controllable range during the working process, the human body is prevented from directly contacting the chemical reagent to collect the special-shaped steel, the safety is improved, and the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of steel product processing, in particular to a deburring device for processing special-shaped steel products. Background Art

[0002] During the processing of special-shaped steel products, burrs on their edges and corners need to be removed. The existing deburring machine is a typical mechatronics device. For the deburring of special-shaped steel products, because the shapes of special-shaped steel products are different and special-shaped steel products have grooves of different shapes, conventional grinding paper cannot achieve a complete grinding effect. Most of them use abrasive fluid for deburring. The abrasive fluid deburring machine uses its uniform magnetic field distribution to produce a magnetic induction effect, so that fine particles are ground at multiple angles, achieving the effects of quickly removing dead corners, removing burrs and cleaning workpieces, without damaging the workpiece surface or affecting the workpiece accuracy.

[0003] Among them, the existing grinding liquid deburring machine cannot automatically remove the special-shaped steel products after removing the burrs from the special-shaped steel products. The special-shaped steel products have to be removed manually. During the manual removal of the special-shaped steel products, the workers' hands will directly contact the grinding liquid to remove the steel products. Because the grinding liquid contains a large amount of fine particles and metal debris, the fine particles and metal debris in the grinding liquid will cause the risk of scratching the workers' hands after contact with the grinding liquid, which poses a safety hazard. During the grinding and deburring process of the special-shaped steel products, a large amount of metal debris will remain in the grinding liquid. If the special-shaped steel products are not cleaned after multiple grindings, the grinding effect of the grinding liquid will be affected, and the burr removal quality of the special-shaped steel products will be reduced.

[0004] Therefore, it is necessary to provide a deburring device for processing special-shaped steel products to solve the above problems. Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a deburring equipment for processing special-shaped steel products, aiming to solve the shortcomings of low safety performance and the inability of special-shaped steel to automatically separate from the water surface after cleaning.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a deburring device for processing special-shaped steel products, comprising a box body, a motor box is provided at the upper end of the outer wall of the box body, a first automatic hydraulic rod is fixedly installed on the front of the motor box, a slide is fixedly connected to the surface of the output end of the first automatic hydraulic rod close to the box body, a second automatic hydraulic rod is fixedly installed on the upper surface of the slide board close to the first automatic hydraulic rod, a third automatic hydraulic rod is fixedly installed on the surface of the output end of the second automatic hydraulic rod away from the first automatic hydraulic rod, a T-shaped slide is fixedly connected to the top of the third automatic hydraulic rod, an electromagnet is welded to the bottom of the third automatic hydraulic rod, a groove plate is fixedly installed on the lower surface of the slide board, a cylinder is welded to the inner wall of the groove plate, a cleaning brush is hinged in the middle of the cylinder, and the box body is welded with The top of the positioning column is fixedly installed with a concave frame, the middle of the concave frame is slidably connected to a movable rod, the T-shaped slide slides inside the movable rod, and a conductive sheet is provided on one side of the inner wall of the movable rod, and the T-shaped slide slides in conflict with the conductive sheet. The positioning column is fixedly installed with a slide rail near the bottom of the slide, and a slider is symmetrically fixedly installed on the bottom of the slide. The lower surface of the slider is slidably connected to the slide rail, and an air pipe is provided on the front side of the motor box near the box body, and a garbage chute is welded on the lower surface of the box body, and a hemp rope net is provided on the garbage chute on the side away from the box body. A grinding groove is provided on the box body, and four fixed blocks are equidistantly provided on the bottom of the inner cavity of the grinding groove, and a telescopic rod is provided on the top of the fixed block. A buoyancy tube is fixedly installed on the top of the telescopic rod, and a buoyancy net is fixedly connected to the inside of the buoyancy tube.

[0007] Preferably, the hemp rope net is woven from hemp ropes with low plasticity.

[0008] Preferably, the buoyancy tube is configured as a hollow structure, and the material of the buoyancy tube is plastic, and the size and shape of the buoyancy tube are adapted to the grinding groove.

[0009] Preferably, both ends of the movable rod are arranged to be spherical, and the inner walls on both sides of the concave frame are provided with grooves adapted to the spherical shapes at both ends of the movable rod.

[0010] Preferably, when the buoyancy net is floated without the special-shaped steel placed thereon, its upper surface contacts the bottom end of the cleaning brush.

[0011] Preferably, the motor box is electrically connected to the first automatic hydraulic rod, the second automatic hydraulic rod, and the third automatic hydraulic rod, and the air pipe movably connects the first automatic hydraulic rod, the second automatic hydraulic rod, and the third automatic hydraulic rod.

[0012] Preferably, the T-shaped slide is electrically connected to the electromagnet, and the conductive sheet is electrically connected to the power supply used by the device.

[0013] Preferably, the forward and backward movement of the slide plate is driven by a first automatic hydraulic rod.

[0014] Preferably, the conductive sheet is only arranged at a position perpendicular to the middle of the hemp rope net inside the movable rod.

[0015] The present invention provides a deburring device for processing special-shaped steel products. Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. Through the coordinated use of the movable rod, conductive sheet, third automatic hydraulic rod and electromagnet, the special-shaped steel can be dropped within a controllable range during the working process, and the human body is prevented from directly contacting the chemical reagents to collect the special-shaped steel, thereby improving safety and accelerating production efficiency;

[0017] 2. The hemp rope net is designed to stably collect special-shaped steel. The hemp rope net is made of plastic and low elastic material to prevent the special-shaped steel from bouncing when it falls. It can stably and safely collect the fallen special-shaped steel. If the special-shaped steel is made of metal, gravity may damage the special-shaped steel when it falls and accidentally injure nearby workers, increasing safety risks.

[0018] 3. Through the coordinated use of the slide plate, groove plate, cylinder, cleaning brush and garbage chute, the movement of the slide plate drives the cleaning brush to clean and collect impurities on the buoyancy net, thereby improving production efficiency and solving the problem that the conventional cleaning pool is too large or too small and difficult to clean;

[0019] 4. The coordinated use of fixed blocks, telescopic rods, buoyancy tubes and buoyancy nets ensures that the special-shaped steel is taken out without any downward force after cleaning. The buoyancy of the buoyancy tubes themselves can carry the impurities upward, which can separate and clean the impurities from the water in the grinding tank, thereby improving production efficiency.

[0020] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the position relationship of the hydraulic rods of the present invention;

[0023] Figure 3 This is a schematic diagram of the positional relationship between the buoyancy tube and the buoyancy tube of the present invention;

[0024] Figure 4 It is a schematic diagram of the front view structure of the present invention;

[0025] Figure 5 This is a schematic diagram of the trachea position relationship of the present invention;

[0026] Figure 6 For the present invention Figure 5 A schematic diagram of the partially enlarged structure of the middle part A;

[0027] Figure 7 This is a schematic diagram of the connection relationship between the concave frame and the movable rod of the present invention;

[0028] Figure 8 This is a schematic diagram of the positional relationship among the groove plate, cylinder, and cleaning brush of the present invention;

[0029] Figure 9 It is a side view schematic diagram of the overall structure of the present invention;

[0030] Figure 10 It is a schematic diagram of the internal structure of the movable rod of the present invention.

[0031] Figure numerals: 1. Box body; 2. Motor box; 3. First automatic hydraulic rod; 4. Slide plate; 5. Second automatic hydraulic rod; 6. Third automatic hydraulic rod; 7. T-shaped slide; 8. Electromagnet; 9. Groove plate; 10. Cylinder; 11. Cleaning brush; 12. Positioning column; 13. Concave frame; 14. Movable rod; 15. Conductive sheet; 16. Slide rail; 17. Slider; 18. Air pipe; 19. Garbage chute; 20. Hemp rope net; 21. Grinding trough; 22. Fixed block; 23. Telescopic rod; 24. Buoyancy tube; 25. Buoyancy net. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. The specific implementation of the present invention is described in detail below in combination with specific embodiments.

[0033] See also Figure 1-10A deburring device for processing special-shaped steel products includes a box body 1, an electric motor box 2 is provided on the upper end of the outer wall of the box body 1, a first automatic hydraulic rod 3 is fixedly installed on the front of the motor box 2, and a slide plate 4 is fixedly connected to the surface of the output end of the first automatic hydraulic rod 3 near the side of the box body 1. The forward and backward movement of the slide plate 4 is driven by the first automatic hydraulic rod 3, and a second automatic hydraulic rod 5 is fixedly installed on the top of the slide plate 4 near the side of the first automatic hydraulic rod 3. A third automatic hydraulic rod 6 is fixedly installed on the side of the second automatic hydraulic rod 5 away from the first automatic hydraulic rod 3. A T-shaped slide 7 is fixedly connected to the top of the third automatic hydraulic rod 6, and an electromagnet 8 is welded to the bottom of the third automatic hydraulic rod 6. There are wires on the first automatic hydraulic rod 3, the second automatic hydraulic rod 5, and the third automatic hydraulic rod 6. The connection relationship is that a groove plate 9 is fixedly installed on the lower surface of the slide plate 4, and a cylinder 10 is welded on the inner wall of the groove plate 9. A cleaning brush 11 is hinged in the middle of the cylinder 10. Positioning columns 12 are welded on both sides of the box body 1, and a concave frame 13 is fixedly installed on the top of the positioning column 12. A movable rod 14 is slidably connected to the middle of the concave frame 13. Both ends of the movable rod 14 are set to be spherical, and the inner walls on both sides of the concave frame 13 are set to grooves that match the spheres at both ends of the movable rod 14, so that the movable rod 14 is always in the motion trajectory inside the concave frame 13. The spherical shape and spherical groove are set to reduce friction. A conductive sheet 15 is provided on one side of the inner wall of the movable rod 14. The T-shaped slide 7 is electrically connected to the electromagnet 8, and the conductive sheet 15 is electrically connected to the power supply used by the equipment. When the slide 7 loses contact with the electromagnet 8, the magnetic force of the electromagnet 8 disappears, and the special-shaped steel falls within the set range during operation. The positioning column 12 is fixedly installed with a slide rail 16 near the bottom of the slide plate 4. The bottom of the slide plate 4 is symmetrically fixed with a slider 17. The lower surface of the slider 17 is slidably connected to the slide rail 16. The upper surface of the slide rail 16 is clamped with the slider 17. The slide rail 16 and the slider 17 limit sliding to move the slide plate 4. The front of the motor box 2 is close to the side of the box body 1. The air pipe 18 is movably connected to the first automatic hydraulic rod 3, the second automatic hydraulic rod 5, and the third automatic hydraulic rod 6. A garbage chute 19 is welded on the lower surface of the box body 1. The garbage chute 19 is provided with a hemp rope net 20 on the side away from the box body 1. The hemp rope net 20 is composed of hemp rope woven with low plasticity. The hemp rope net 20 has low elasticity, which reduces the risk of special-shaped steel falling and being bounced off. The conductive sheet 15 is only set to a vertical position in the middle of the hemp rope net 20 inside the movable rod 14, so that the target of the special-shaped steel product falling is near the middle of the hemp rope net 20. A grinding groove 21 is provided on the box body 1. Four fixed blocks 22 are equidistantly arranged at the bottom of the inner cavity of the grinding groove 21. A telescopic rod 23 is provided on the top of the fixed block 22. A buoyancy tube 24 is fixedly installed on the top of the telescopic rod 23. The buoyancy tube 24 is set as a hollow structure, and the material of the buoyancy tube 24 is plastic. The size and shape of the buoyancy tube 24 are adapted to the grinding groove 21. A buoyancy net 25 is fixedly connected to the inside of the buoyancy tube 24. After the electromagnet 8 absorbs the special-shaped steel product, the buoyancy tube 24 uses buoyancy to make impurities in the water rise and float on the buoyancy net 25.Air pipe 18 movably connects the first, second, and third automatic hydraulic rods 3, 5, and 6. When motor box 2 injects air into air pipe 18, the first, second, and third automatic hydraulic rods 3, 5, and 6 begin to move, driving slide plate 4, which in turn moves cleaning brush 11. When the buoyancy net 25 is not equipped with special-shaped steel, its upper surface contacts the bottom of cleaning brush 11, ultimately causing impurities in the water to be swept into garbage chute 19 by cleaning brush 11.

[0034] Working process and principle:

[0035] During operation, the special-shaped steel product that needs to be deburred is placed on the buoyancy net 25. Under the action of the weight of the special-shaped steel product, the buoyancy net 25 drives the buoyancy tube 24 to move downward inside the grinding tank 21 and causes the telescopic rod 23 to contract. The special-shaped steel product gradually sinks into the grinding liquid in the grinding tank 21, and the box body 1 is started to work. The grinding tank 21 is driven by the box body 1 to generate high-frequency vibration, and then the grinding liquid in the grinding tank 21 frictionally grinds the special-shaped steel product, thereby achieving the deburring effect on the special-shaped steel product.

[0036] When the deburring work of the special-shaped steel product is completed, at this time, because the motor box 2 is electrically connected with the first automatic hydraulic rod 3, the second automatic hydraulic rod 5, and the third automatic hydraulic rod 6, the motor box 2 first electrically controls the output end of the first automatic hydraulic rod 3 to extend forward, and the output end of the first automatic hydraulic rod 3 drives the slide plate 4 to move on the slide rail 16 through the slider 17, and the output end of the second automatic hydraulic rod 5 drives the third automatic hydraulic rod 6 to move left and right on the slide plate 4. The above movement will cause the third automatic hydraulic rod 6 to drive the electromagnet 8 to move to the top of the special-shaped steel product. At this time, the T-shaped slide 7 is in electrical contact with the conductive sheet 15. Because the conductive sheet 15 is electrically connected to the power supply used by the equipment, the T-shaped slide 7 is energized. Because the T-shaped slide 7 is electrically connected to the electromagnet 8, the electromagnet 8 is in an energized state. The motor box 2 causes the output end of the third automatic hydraulic rod 6 to drive the electromagnet 8 to move downward and contact the special-shaped steel product through the air pipe 18. At this time, the electromagnet 8 is energized and has magnetism. The electromagnet 8 magnetically attracts the special-shaped steel product, and then the motor box 2 controls the output end of the third automatic hydraulic rod 6 to contract. The output end of the third automatic hydraulic rod 6 drives the special-shaped steel product upward through the electromagnet 8, thereby achieving the effect of automatically removing the special-shaped steel product.

[0037] The buoyancy tube 24 is set to a hollow structure, and the material of the buoyancy tube 24 is plastic. After the special-shaped steel product is magnetically attracted by the electromagnet 8, the buoyancy tube 24 and the buoyancy net 25 are not subjected to the downward pressure of the special-shaped steel. Under the action of the buoyancy of the grinding liquid, the buoyancy tube 24 drives the buoyancy net 25 to move upward in the grinding tank 21, and the buoyancy tube 24 drives the telescopic rod 23 to extend, thereby being able to drive the metal debris remaining in the grinding liquid in the grinding tank 21 upward and separate from the grinding liquid. When the special-shaped steel product is frictionally ground in the grinding tank 21, the second automatic hydraulic rod 5 drives the third automatic hydraulic rod 6 to move left and right inside the grinding tank 21. The third automatic hydraulic rod 6 drives the electromagnet 8 to magnetically attract the special-shaped steel product to move synchronously. When the special-shaped steel product is magnetically attracted to the top of the grinding tank 21, the buoyancy tube 24 drives the buoyancy net 25 to move upward. At this time, the first automatic hydraulic rod 3 pushes the slide plate 4 to extend forward to drive the cleaning brush 11 to move. Because the buoyancy net 25 does not place the special-shaped steel, its upper surface collides with the bottom of the cleaning brush 11 when it floats. The movement of the cleaning brush 11 pushes the impurities to fall into the garbage chute 19. When the special-shaped steel product moves to near the middle of the hemp rope net 20, the T-shaped slide 7 cannot contact the conductive sheet 15, and the electromagnet 8 loses its magnetism and the special-shaped steel product falls near the middle of the hemp rope net 20.

[0038] It should be noted that the components in this application are all universal standard parts or components well known to those skilled in the art, which effectively solve the problems of low safety performance and the inability of special-shaped steel to automatically separate from the water surface after cleaning.

[0039] For those skilled in the art, although several embodiments and examples of the present invention have been described, these embodiments and examples are provided as examples and are not intended to limit the scope of the invention. These new embodiments can be implemented in various other ways, and various omissions, substitutions, and changes can be made without departing from the scope of the invention. These embodiments and their variations are included in the scope and spirit of the invention and are included in the invention described in the claims and their equivalents.

[0040] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A deburring device for processing special-shaped steel products, comprising a box (1), characterized in that: A motor box (2) is provided at the upper end of the outer wall of the box body (1), a first automatic hydraulic rod (3) is fixedly mounted on the front face of the motor box (2), a slide plate (4) is fixedly connected to the surface of the output end of the first automatic hydraulic rod (3) close to the box body (1), a second automatic hydraulic rod (5) is fixedly mounted on the upper surface of the slide plate (4) close to the first automatic hydraulic rod (3), a third automatic hydraulic rod (6) is fixedly mounted on the surface of the output end of the second automatic hydraulic rod (5) away from the first automatic hydraulic rod (3), and the third automatic hydraulic rod (6) is fixedly mounted on the upper surface of the slide plate (4) close to the first automatic hydraulic rod (3). The top of the box (1) is fixedly connected with a T-shaped slide (7), the bottom of the third automatic hydraulic rod (6) is welded with an electromagnet (8), the lower surface of the slide plate (4) is fixedly installed with a groove plate (9), the inner wall of the groove plate (9) is welded with a cylinder (10), the middle of the cylinder (10) is hinged with a cleaning brush (11), both sides of the box (1) are welded with positioning columns (12), the top of the positioning column (12) is fixedly installed with a concave frame (13), the middle of the concave frame (13) is slidably connected with a movable rod (14), the T-shaped slide (7) slides Inside the movable rod (14), a conductive sheet (15) is provided on one side of the inner wall of the movable rod (14), the T-shaped slide (7) is in sliding contact with the conductive sheet (15), the positioning column (12) is fixedly installed with a slide rail (16) near the bottom of the slide plate (4), the slide plate (4) is symmetrically fixed with a slider (17), the lower surface of the slider (17) is slidably connected to the slide rail (16), the front of the motor box (2) is provided with an air pipe (18) near the box body (1), and the lower surface of the box body (1) is welded with a garbage chute (19) The garbage chute (19) is provided with a hemp rope net (20) on a side away from the box body (1), and the box body (1) is provided with a grinding trough (21), and four fixed blocks (22) are equidistantly arranged at the bottom of the inner cavity of the grinding trough (21), and the tops of the fixed blocks (22) are each provided with a telescopic rod (23), and a buoyancy tube (24) is fixedly installed on the top of the telescopic rod (23), and a buoyancy net (25) is fixedly connected to the inside of the buoyancy tube (24), and when the buoyancy net (25) is not placed with a special-shaped steel and floats, its upper surface contacts the bottom end of the cleaning brush (11).

2. The deburring equipment for processing special-shaped steel products according to claim 1, characterized in that: The hemp rope net (20) is formed by weaving hemp ropes with low plasticity.

3. The deburring equipment for processing special-shaped steel products according to claim 1, characterized in that: The buoyancy tube (24) is configured as a hollow structure, and the material of the buoyancy tube (24) is plastic. The size and shape of the buoyancy tube (24) are compatible with the grinding groove (21).

4. The deburring equipment for processing special-shaped steel products according to claim 1, characterized in that: Both ends of the movable rod (14) are arranged in a spherical shape, and the inner walls on both sides of the concave frame (13) are provided with grooves adapted to the spherical shapes at both ends of the movable rod (14).

5. The deburring equipment for processing special-shaped steel products according to claim 1, characterized in that: The motor box (2) is electrically connected to the first automatic hydraulic rod (3), the second automatic hydraulic rod (5), and the third automatic hydraulic rod (6), and the air pipe (18) is movably connected to the first automatic hydraulic rod (3), the second automatic hydraulic rod (5), and the third automatic hydraulic rod (6).

6. The deburring equipment for processing special-shaped steel products according to claim 1, characterized in that: The T-shaped slide (7) is electrically connected to the electromagnet (8), and the conductive sheet (15) is electrically connected to a power source used by the device.

7. The deburring equipment for processing special-shaped steel products according to claim 1, characterized in that: The forward and backward movement of the slide plate (4) is driven by the first automatic hydraulic rod (3).

8. The deburring equipment for processing special-shaped steel products according to claim 1, characterized in that: The conductive sheet (15) is arranged inside the movable rod (14) only at a position perpendicular to the middle of the hemp rope net (20).

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