Full-automatic nylon zipper thread removing machine

By designing a fully automatic nylon zipper removal machine, and utilizing a buffer device and sensor switches to achieve automatic shutdown and suture collection, the problem of manual inspection required by existing equipment has been solved, achieving highly efficient and energy-saving suture removal and collection.

CN117144584BActive Publication Date: 2025-11-21SU ZHOU XIAO HUANG YUAN CHUANG JI XIE YOU XIAN GONG SI
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Patent Information

Application Number
CN202310996644.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-09
Publication Date
2025-11-21
Estimated Expiration
2043-08-09

AI Technical Summary

Technical Problem

The existing semi-automatic nylon zipper stitch removal equipment does not have a runaway device, which means that manual inspection is still required after the stitches are removed, which is wasteful of electricity and inconvenient.

Method used

Design a fully automatic nylon zipper unraveling machine, comprising a top and bottom thread buffer device, a roller guide assembly, a drive assembly, an empty running device, and a collection device, which realizes automatic shutdown and thread collection through sensor switches and a control box.

Benefits of technology

It achieves fully automated zipper removal, saving electricity, improving zipper removal efficiency, reducing manual intervention, and ensuring that the zipper threads are collected evenly and reused.

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Abstract

The application discloses a full-automatic nylon zipper thread removing machine, and relates to the technical field of thread removing equipment.The scheme is that a thread removing and buffering device is arranged in the middle of a rack, a bottom thread buffering device is arranged at the bottom end of the rack, a roller guide assembly is arranged at the side end of the rack, a belt discharging motor is arranged at the other side end of the rack, a running empty device is bolted to the side end of the belt discharging motor, a collecting device in the form of equidistant distribution is arranged at the side end of the top of the rack, and a control electric box is bolted to the side of the rack.The nylon zipper belt is moved by the roller guide assembly and the belt discharging motor, and the machine stopping device is automatically stopped when the zipper has a joint.In this process, each thread of the nylon zipper can be collected by winding of the collecting device, and the thread is wound on the corresponding yarn drum, and the thread can be used again, thereby saving raw materials, and the running empty device is arranged, the whole automatic stopping can be controlled, and power is saved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of thread removal equipment, in particular to a full-automatic nylon zipper thread removal machine. BACKGROUND

[0002] With the development of the times, people are more and more pursuing novelty in dressing, and the zipper as an important auxiliary material for clothing is also changing with each passing day. In the nylon zipper, designs such as different color teeth and different color threads are also used, and the style of the nylon zipper is also becoming more and more diverse. In order to improve the efficiency of removing the nylon zipper thread, a full-automatic nylon zipper thread removal machine is needed. Through retrieval, a patent with Chinese patent number CN103806229A discloses a semi-automatic thread removal equipment for nylon zipper sewing thread. The above-mentioned patent only describes the collection of two sewing threads, but the remaining four sewing threads of the nylon zipper are not processed. At the same time, during the thread removal process, after the sewing thread is broken, the thread removal machine will still run, which will waste power cost. Only through manual inspection can it be known whether the thread removal machine has completed the removal of the sewing thread, which is time-consuming and laborious. SUMMARY

[0003] In order to solve the problem that the semi-automatic thread removal equipment for nylon zipper sewing thread does not set an empty running device, so that after the automatic thread removal machine for nylon zipper completes the thread removal, it will still run, which will waste power cost, and manual inspection is needed to know the progress of the removed sewing thread, which is not convenient, therefore there is still a problem of limited use. The present application is implemented through the following technical solutions: a full-automatic nylon zipper thread removal machine, comprising a rack, a face thread removal buffer device is arranged in the middle of the rack, a bottom thread buffer device is arranged at the bottom end of the rack, a roller guide assembly is arranged at the side end of the rack, a driving assembly is arranged at the other side end of the rack, an empty running device is bolted at the side end of the driving assembly, a collecting device in the form of equidistant distribution is arranged at the top side end of the rack, a control electric box is bolted at the side of the rack, a supporting plate is arranged at the side end of the driving assembly, a driving end of a belt output motor is bolted at the side end of the supporting plate, the output end of the belt output motor is connected with a driving roller through a rotating shaft, a pressing plate is bolted at the side end of the supporting plate, and a rubberized pressing wheel is connected with the pressing plate through a shaft pin in the middle of the pressing plate.

[0004] Preferably, a thread removal motor is arranged at the side end of the collecting device, the driving end of the thread removal motor is bolted with the rack, the output end of the thread removal motor is connected with a winding drum through a rotating shaft, and a winding groove in the form of a screw thread is arranged on the surface of the winding drum.

[0005] Preferably, a yarn drum is arranged at the side end of the thread removal motor, and the yarn drum is connected with the rack through a support.

[0006] Preferably, a movable handle is arranged at the other side end of the collecting device, and the movable handle is connected with the rack through a circular shaft.

[0007] Preferably, the bottom end of the running empty device is provided with a first iron plate, the top end of the first iron plate is symmetrically provided with a plastic fixing rod, the surface of the plastic fixing rod is connected with a second iron plate in a penetrating manner, the side end of the first iron plate and the second iron plate is connected with a control electric box, and the top surface of the control electric box is bolted with a display controller.

[0008] Preferably, the side end of the roller guide assembly is provided with a support, the bottom side end of the support is bolted with a rack, the support is provided with guide pulleys in an equidistant distribution form, the side end of the support is bolted with a pull link head stop device in the middle, the side end of the pull link head stop device is provided with a sensing switch, and the side end of the sensing switch is bolted with a connecting plate.

[0009] Preferably, the bottom end of the rack is provided with universal wheels in a rectangular distribution form, and the middle of the rack is connected with six guide pulleys through shaft pins.

[0010] Preferably, the side end of the support plate is bolted with a bearing seat in the middle, and the side end of the support plate is bolted with a rack.

[0011] Preferably, the face thread disassembling buffer device is provided with at least two groups, a first connecting rod is arranged in the middle, the side end of the first connecting rod is threadedly connected with a rack, the surface of the first connecting rod is connected with a thread passing slider in a penetrating manner, the side end of the face thread disassembling buffer device is provided with a thread disassembling starting sensing switch and a thread disassembling stop sensing switch, the thread disassembling starting sensing switch and the thread disassembling stop sensing switch are symmetrically distributed, and the side end of the thread disassembling starting sensing switch is connected with the rack through a fastener.

[0012] Preferably, the bottom thread buffer device is provided with four thread passing sliders in a symmetric distribution form, the four thread passing sliders are connected with a second thread passing slider in an up-down sliding manner, the side end of the second thread passing slider is connected with the rack through a rotating shaft and a fixing block; the side end of the bottom thread buffer device is provided with a starting sensing switch and a stop sensing switch, the starting sensing switch and the stop sensing switch are symmetrically distributed, and the starting sensing switch and the stop sensing switch are connected with the rack through fasteners.

[0013] The application provides a full-automatic thread disassembling machine for nylon zippers.

[0014] (1) In the application, the roller guide assembly and the driving assembly drive the nylon zipper belt to move, the stop device is automatically stopped in the case that the zipper has a joint, in this process, the stitches of the nylon zipper are collected by the winding of the collecting device and are wound on the corresponding yarn drums, and the stitches can be reused, thereby saving raw materials.

[0015] (2) the invention also has a running empty device, in the process of using the nylon zipper automatic thread removal machine, the first iron plate and the second iron plate of the running empty device are placed between the nylon zipper belt, at this time the first iron plate and the second iron plate do not directly contact, and when the first iron plate and the second iron plate directly contact, the control electric box controls the whole machine to stop. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is the schematic diagram of the whole invention;

[0017] Figure 2 is the side view of the whole invention;

[0018] Figure 3 is the top view of the whole invention;

[0019] Figure 4 is the structural schematic diagram of the driving assembly of the invention;

[0020] Figure 5 is the structural schematic diagram of the collecting device of the invention;

[0021] Figure 6 is the structural schematic diagram of the face thread removal buffer device of the invention;

[0022] Figure 7 is the schematic diagram of the display controller of the invention.

[0023] In the figure, 10, rack; 101, 6 guide wheels; 102, universal wheel; 20, roller guide assembly; 201, support; 202, guide pulley; 30, zipper joint stop device; 301, sensing switch; 302, connecting plate; 40, collecting device; 401, movable handle; 402, yarn drum; 403, thread removal motor; 404, winding drum; 405, winding groove; 50, driving assembly; 501, support plate; 502, bearing seat; 503, belt outlet motor; 504, pressing plate; 505, rubberized compression roller; 506, driving roller; 60, running empty device; 601, first iron plate; 602, second iron plate; 603, plastic fixing rod; 70, control electric box; 701, display controller; 80, face thread removal buffer device; 801, first connecting rod; 802, wire passing slider; 803, thread removal start sensing switch; 804, thread removal stop sensing switch; 90, bottom thread buffer device; 901, start sensing switch; 902, second wire passing slider; 903, stop sensing switch; 904, fixed block. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.

[0025] Please refer to Figures 1-7 The embodiment of the present application provides a technical solution: a full-automatic nylon zipper thread removing machine, comprising a rack 10, a roller guide assembly 20 arranged at one side end of the rack 10, a driving assembly 50 arranged at the other side end of the rack 10, a running-out device 60 bolted to the side end of the driving assembly 50, a collecting device 40 arranged at the top side end of the rack 10 in an equidistant distribution form, a control electric box 70 bolted to the side surface of the rack 10, a support plate 501 arranged at the side end of the driving assembly 50, a driving end of a belt-out motor 503 bolted to the side end of the support plate 501, an output end of the belt-out motor 503 connected with a driving roller 506 through a rotating shaft, a pressing plate 504 bolted to the inner side surface of the side end of the support plate 501, and a rubberized pressing roller 505 connected with the middle part of the pressing plate 504 through an axle pin, such as Figure 4 The driving assembly 50 supports and connects the belt-out motor 503 through the support plate 501, the output end of the belt-out motor 503 drives the driving roller 506 to rotate, and the pressing plate 504 can be connected with the rubberized pressing roller 505. By adjusting the position of the pressing plate 504, the roller between the rubberized pressing roller 505 and the driving roller 506 can be adjusted. At this time, the nylon zipper can be moved by the rotation of the driving roller 506. In addition, such as Figures 1-2 The control electric box 70 can control the running state of the overall circuit.

[0026] A thread removing motor 403 is arranged at the side end of the collecting device 40, a driving end of the thread removing motor 403 is bolted to the rack 10, an output end of the thread removing motor 403 is connected with a winding drum 404 through a rotating shaft, and a thread winding groove 405 in a screw thread shape is arranged on the surface of the winding drum 404, such as Figure 5 After the thread removing motor 403 drives the winding drum 404 to rotate, the surface of the winding drum 404 drives the yarn drum 402 to rotate through the friction force generated by the thread winding groove 405. After the yarn drum 402 rotates, the sewing thread can be collected. A yarn drum 402 is arranged at the side end of the thread removing motor 403, and the yarn drum 402 is connected with the rack 10 through a support, such as Figure 5 When the thread removing motor 403 drives the winding drum 404 to rotate, the surface of the yarn drum 402 collects and winds the sewing thread.

[0027] Such as Figure 5 The other side end of the collecting device 40 is provided with a movable handle 401, and the side end of the movable handle 401 is connected with the rack 10 through a circular shaft.

[0028] The bottom of the running device 60 is provided with a first iron plate 601, and the top of the first iron plate 601 is symmetrically provided with plastic fixing rods 603. The surface of the plastic fixing rods 603 is connected to a second iron plate 602 in an interlocking manner. Figure 4 A nylon zipper passes between the first iron plate 601 and the second iron plate 602 of the air-running device 60. However, when the nylon zipper is pulled out from between the first iron plate 601 and the second iron plate 602, the top surface of the first iron plate 601 and the bottom surface of the second iron plate 602 come into contact.

[0029] The roller guide assembly 20 has a bracket 201 on its side, and the bottom side of the bracket 201 is bolted to the frame 10. The bracket 201 contains guide rollers 202 arranged at equal intervals. Figures 1-2 The bracket 201 of the roller guide assembly 20 serves to support and connect, and the guide wheel 202 can guide the nylon zipper.

[0030] The bracket 201 is bolted to the middle of its side end with a zipper head stopping device 30. A sensor switch 301 is provided on the side end of the zipper head stopping device 30, and a connecting plate 302 is bolted to the side end of the sensor switch 301. Figures 1-2 After the bracket 201 is connected to the zipper head stop device 30, a nylon zipper is placed between the sensor switch 301 and the connecting plate 302. This way, the nylon zipper will not shift significantly when it moves.

[0031] The bottom of the frame 10 is provided with universal wheels 102 arranged in a rectangular pattern. The middle part of the frame 10 is connected to six guide wheels 101 via axle pins. Figures 1-2 The casters 102 facilitate the movement of the frame 10, such as... Figure 6 The six guide wheels 101 can each guide two separate nylon zipper fabrics.

[0032] The bearing seat 502 is bolted to the middle of the side end of the support plate 501, and the frame 10 is bolted to the side end of the support plate 501. Figure 4 A bearing can be connected to the bearing housing 502, and the bearing assists the rotation of the shaft at the output end of the motor 503.

[0033] The first iron plate 601 and the second iron plate 602 are electrically connected to the control box 70 at their sides, such as... Figure 4 When the nylon zipper tape runs out of material, the first iron plate 601 and the second iron plate 602 come into contact with each other and transmit an electrical signal to the control box 70. The control box 70 then controls the entire machine to stop, saving power.

[0034] The control box 70 top surface bolted display controller 701, control box 70 and display controller 701 can show the overall operation status, and control the overall start-stop.

[0035] The face line dismounting buffer device 80 is provided with two groups, wherein the middle part is provided with a first connecting rod 801, the side end of the first connecting rod 801 is threadedly connected with the rack 10, the surface of the first connecting rod 801 is connected with a wire passing slider 802 in a penetrating manner, the side end of the face line dismounting buffer device 80 is provided with a dismounting starting inductive switch 803, the dismounting starting inductive switch 803 and a dismounting stopping inductive switch 804 are symmetrically distributed, and the side end of the dismounting starting inductive switch 803 and the dismounting stopping inductive switch 804 is connected with the rack 10 through a fastener. Figure 7 This is the face line dismounting buffer device 80 of the nylon zipper, under the normal dismounting condition, the driving assembly 50 normally operates, and as the zipper moves forward, when the slider 802 contacts the starting inductive switch 803, the dismounting motor starts to operate, and since the speed of the dismounting motor is much greater than that of the driving assembly, when the wire passing slider 802 contacts the stopping inductive switch 804, the dismounting motor stops operating, the sewing thread is guided into the collecting pipe through the wire guide wheel, and the reciprocating work is completed to automatically dismount the face line. It should be noted that the face line dismounting buffer device 80 is provided with two groups, thus, the problem that the two face lines are different in tightness and length is solved, automatic dismounting is realized, and each line is provided with a broken line stopping inductive switch, and the main machine stops operating when the line is broken.

[0036] The bottom line buffer device 90 is provided with four wire passing sliders which are symmetrically distributed, the four wire passing sliders are connected with a second wire passing slider 902 in a sliding manner from top to bottom, the side end of the second wire passing slider 902 is connected with the rack through a rotating shaft and a fixed block 904; the side end of the bottom line buffer device 90 is provided with a starting inductive switch 901 and a stopping inductive switch 903, the starting inductive switch 901 and the stopping inductive switch 903 are symmetrically distributed, and the starting inductive switch 901 and the stopping inductive switch 903 are connected with the rack 10 through a fastener. The bottom line buffer device 90 interacts with the face line dismounting buffer device 80, under the normal dismounting condition, when the face line dismounting buffer device 80 completes the dismounting work of the face line, the second wire passing slider 902 contacts the starting inductive switch 901, the dismounting motor starts to operate, and since the speed of the dismounting motor is much greater than that of the driving assembly, when the face line is dismounted, the second wire passing slider 902 moves upward, when the wire passing slider 902 contacts the stopping inductive switch 903, the dismounting motor stops operating, the sewing thread is guided into the collecting pipe through the wire guide wheel, and the reciprocating work is completed to automatically dismount the face line. The bottom line buffer device is provided with four groups, thus, the problem that the four bottom lines are different in tightness and length is solved, each line is provided with a broken line stopping inductive switch, and the main machine stops operating when the line is broken.

[0037] It should be noted that: when the application is used, first, the nylon zipper is disassembled, then according to the number of stitches of the nylon zipper, the number of installed collecting devices 40 is selected, for example, four stitches of the disassembled nylon zipper, four collecting devices 40 can be installed, so that the collecting device 40 can simultaneously collect and wind the four stitches of the nylon zipper; after the collecting device 40 and the nylon zipper are installed, the driving assembly 50 drives the nylon zipper to move, at the same time, the roller guide assembly 20 guides the cloth tape of the nylon zipper, the six guide wheels 101 guide the stitches and the face line of the cloth tape into the collecting device 40, then the collecting device 40 can drive the winding drum 404 and the yarn drum 402 to rotate and wind the stitches of the nylon zipper through the disassembling motor 403, when the driving assembly 50 moves the whole nylon zipper, the top surface of the first iron plate 601 and the bottom surface of the second iron plate 602 are in contact, at this time, the first iron plate 601 and the second iron plate 602 will contact each other and transmit the electrical signal to the control electric box 70, the control electric box 70 controls the whole machine to stop, and the power is saved.

[0038] In addition, because the tightness and length of each stitch of the nylon zipper are not uniform, it is necessary to install a collecting device 40 for each stitch of the zipper, and in the process of collecting each stitch by the collecting device 40, the overline slider 802 of the face line disassembling buffer device 80 contacts the side end of the nylon zipper tape, so that the overline slider 802 is driven to move in the process of moving the nylon zipper tape, at this time, the disassembling start induction switch 803 detects the position of the overline slider 802, the disassembling start induction switch 803 transmits the detected data to the control electric box 70, the control electric box 70 can control the rotating speed of the disassembling motor 403 to adjust and control the speed of the collecting device 40 collecting the stitches.

[0039] The above shows and describes the basic principles and main features of the present application and the advantages of the present application, for those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0040] In addition, it should be understood that although the present application is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments that those skilled in the art can understand.

Claims

1. A fully automatic nylon zipper unscrewing machine, characterized in that: The utility model provides a face line dismounting buffering device (80) is equipped in the middle of rack (10), and the bottom of rack (10) is equipped with the bottom line buffering device (90), and the side end of rack (10) is equipped with the roller guide assembly (20), and the other side end of rack (10) is equipped with the drive assembly (50), and the side end of drive assembly (50) is bolted and connected to run empty device (60), and the top side end of rack (10) is equipped with the collection device (40) of equidistant distribution form, and the side of rack (10) is bolted and connected to control electric box (70), and the side end of drive assembly (50) is equipped with the support plate (501), and the side end of support plate (501) is bolted and connected to the drive end of the out belt motor (503), and the output end of out belt motor (503) is connected with drive roller (506) through the pivot, and the side end of support plate (501) is bolted and connected to the press plate (504) of inner side surface, and the middle part of press plate (504) is connected with rubberized compression wheel (505) through the shaft pin, The bottom of run empty device (60) is equipped with first iron sheet (601), and the top of first iron sheet (601) is symmetrically equipped with plastic fixed rod (603), and the surface of plastic fixed rod (603) is connected with second iron sheet (602) in the form of insertion, and the side end of first iron sheet (601) and second iron sheet (602) is connected with control electric box (70), and the top surface of control electric box (70) is bolted and connected to display controller (701), The face line dismounting buffering device (80) is provided with at least two groups, and the middle part is equipped with first connecting rod (801), and the side end of first connecting rod (801) is screwed with rack (10), and the surface of first connecting rod (801) is connected with wire sliding block (802) in the form of insertion, and the side end of face line dismounting buffering device (80) is equipped with dismounting start sensing switch (803) and dismounting stop sensing switch (804), and dismounting start sensing switch (803) and dismounting stop sensing switch (804) are symmetrically distributed, and the side end of dismounting start sensing switch (803) is connected with rack (10) through fastener.

2. The full-automatic nylon zipper suture removing machine according to claim 1, characterized in that: The side end of collection device (40) is equipped with dismounting motor (403), and the drive end of dismounting motor (403) is bolted and connected to rack (10), and the output end of dismounting motor (403) is connected with winding drum (404) through pivot, and the surface of winding drum (404) is equipped with the thread-like winding groove (405).

3. The full-automatic nylon zipper suture removing machine according to claim 2, characterized in that: The side end of dismounting motor (403) is equipped with yarn drum (402), and the side end of yarn drum (402) is connected with rack (10) through support.

4. The full-automatic nylon zipper suture removing machine according to claim 1, characterized in that: The other side end of collection device (40) is equipped with movable handle (401), and the side end of movable handle (401) is connected with rack (10) through circular shaft.

5. The full-automatic nylon zipper suture removing machine according to claim 1, characterized in that: The roller guide assembly (20) is provided with a support (201) at the side end, the bottom side end of the support (201) is bolted to the rack (10), a guide pulley (202) is arranged in the support (201) in an equidistant distribution mode, a pull link head stop device (30) is bolted to the middle of the side end of the support (201), a sensing switch (301) is arranged at the side end of the pull link head stop device (30), and the sensing switch (301) is bolted to the connecting plate (302) at the side end.

6. The full-automatic nylon zipper suture removing machine according to claim 1, characterized in that: The rack (10) is provided with universal wheels (102) in a rectangular distribution mode at the bottom end, and the middle of the rack (10) is connected with six guide pulleys (101) through shaft pins.

7. The full-automatic nylon zipper suture removing machine according to claim 1, characterized in that: The side end of the support plate (501) is bolted to the bearing seat (502) in the middle, and the side end of the support plate (501) is bolted to the rack (10).

8. The full-automatic nylon zipper suture removing machine according to claim 1, characterized in that: The bottom line buffer device (90) is provided with four wire passing sliders in a symmetrical distribution mode, the four wire passing sliders are connected with the second wire passing slider (902) in a sliding mode from top to bottom, the side end of the second wire passing slider (902) is connected with the rack through a rotating shaft and a fixed block (904); the bottom line buffer device (90) is provided with a start sensing switch (901) and a stop sensing switch (903) at the side end, the start sensing switch (901) and the stop sensing switch (903) are arranged in a symmetrical distribution mode, and they are connected with the rack (10) through fasteners.

Citation Information

Patent Citations

  • Semi-automatic thread removing device for nylon zipper threads

    CN103806229A

  • Full-automatic nylon zipper thread removing machine

    CN221297259U