Energy-saving concrete paving equipment for municipal road construction

By designing automated concrete paving equipment and using servo motors and DC motors to drive scrapers and rollers, the tedious problem of manual paving was solved, efficient paving and vibration were achieved, and construction efficiency and quality were improved.

CN117188259BActive Publication Date: 2025-09-05JIAXIANGCHEN ACCESS BRIDGE CO LTD
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Patent Information

Application Number
CN202310997143.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-09
Publication Date
2025-09-05
Estimated Expiration
2043-08-09

AI Technical Summary

Technical Problem

The existing concrete paving process relies on manual operation, which is cumbersome, time-consuming and labor-intensive, resulting in low paving efficiency and affecting the progress of road construction.

Method used

An energy-saving concrete paving equipment for municipal road construction is designed. It uses a servo motor to drive a reciprocating screw to drive a scraper to level the concrete. Combined with a DC motor drive device for movement, it is equipped with a vibrator and a rolling roller to achieve automated paving and vibration to ensure flatness and density.

Benefits of technology

It improves the efficiency of concrete paving, reduces the labor intensity of workers, ensures the smooth progress of road construction, and improves the quality and flatness of concrete paving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a paving device, and in particular to an energy-saving concrete paving device for municipal road construction. The present invention provides an energy-saving concrete paving device for municipal road construction, comprising a support frame and a universal wheel, wherein the support frames are symmetrically arranged, and at least two universal wheels for movement are rotatably mounted on the two support frames, respectively. The device also comprises a DC motor and a mounting frame, etc. A DC motor for driving is fixedly mounted on the rear universal wheel, and a mounting frame is slidably mounted between the two support frames. The present invention drives a reciprocating screw to rotate by a servo motor, thereby driving a scraper to scrape the surface of the concrete back and forth left and right, thereby smoothing the concrete surface, and slowly moves by a DC motor drive device, thereby realizing automatic concrete paving, thereby reducing the workload of workers, improving the concrete paving efficiency, and ensuring the progress of road construction.
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Description

Technical Field

[0001] The present invention relates to a paving device, in particular to an energy-saving concrete paving device for municipal road construction. Background Art

[0002] Cement concrete roads in municipal roads are rigid pavements. They are a relatively advanced type of road pavement. Their main components are cement, water, coarse aggregate, fine aggregate, and admixtures. This type of pavement has many advantages, such as high strength, good durability, good stability, long service life, low road maintenance costs, and convenient night driving. Therefore, it is extremely common in road construction.

[0003] Currently, in the process of laying concrete roads, the traditional laying method is to pour the concrete on the ground and then manually flatten and compact the concrete. This method involves many steps and is cumbersome, time-consuming and labor-intensive, resulting in low concrete paving efficiency and affecting the road construction process. Summary of the Invention

[0004] In order to overcome the shortcomings of the existing paving method that mainly relies on manual leveling and compacting of concrete, which has many steps and is relatively cumbersome, time-consuming and labor-intensive, resulting in low concrete paving efficiency and affecting the progress of road construction, the present invention aims to provide an energy-saving concrete paving equipment for municipal road construction to solve the above problems.

[0005] The technical solution is: an energy-saving concrete paving equipment for municipal road construction, including a support frame and universal wheels, the support frames are symmetrically arranged, and at least two universal wheels for movement are rotatably installed on the two support frames. It also includes a DC motor, a mounting frame and a scraping assembly. A DC motor for driving is fixedly installed on the universal wheel on the rear side, and a mounting frame is slidably installed between the two support frames. The mounting frame is provided with a scraping assembly for smoothing the concrete.

[0006] Furthermore, the scraping assembly includes a guide block, a servo motor, a reciprocating screw and a scraper. Two guide blocks for guiding are fixedly installed on the mounting frame, a servo motor for driving is fixedly installed on the mounting frame, and two reciprocating screws are rotatably installed on the mounting frame. The ends of the two reciprocating screws close to each other are connected by a spline, and the right reciprocating screw is fixedly connected to the output shaft of the servo motor. The ends of the two reciprocating screws close to each other are respectively threadedly connected with a scraper for scraping the concrete, and the two scrapers are both slidably connected to the two guide blocks.

[0007] Furthermore, it also includes a vibrating mechanism, which includes a vibrator, a support block, a guide rod, a return spring and a connecting rod. Two vibrators for vibrating concrete are fixedly installed on the mounting frame, and a support block is fixedly connected in the mounting frame. Two guide rods for guiding are slidably installed on the support block. Return springs are respectively fixed between the two guide rods and the support block. A connecting rod is fixedly connected between the two guide rods, and both ends of the connecting rod are respectively fixedly connected to the vibrators on the same side.

[0008] Furthermore, it also includes fixed rods and rolling rollers. Two fixed rods are fixedly connected to the mounting frame, and a rolling roller for rolling and leveling concrete is rotatably installed between the two fixed rods.

[0009] Furthermore, it also includes a transmission mechanism, which includes a fixed block, a rotating rod, a missing gear, a rack and a pulley group. The fixed block is fixedly connected to the support block, and the rotating rod is rotatably connected to the fixed block. Two missing gears are fixedly connected to the rotating rod, and racks are fixedly connected to the two guide rods. When the missing gears rotate, they will engage with the rack on the same side. The two ends of the rotating rod are respectively fixedly connected to the pulley group, and the other ends of the two pulley groups are respectively fixedly connected to the rolling rollers.

[0010] Furthermore, it also includes a sliding rod and a screed plate. Two sliding rods are slidably connected to the mounting frame, and a screed plate for smoothing concrete is fixedly connected between the two sliding rods.

[0011] Furthermore, it also includes a connecting frame and a return spring. The connecting frame is slidably connected to the guide block on the rear side. The other ends of the two connecting frames are respectively rotatably connected to the sliding rods on the same side. Return springs are respectively fixed between the connection points of the two connecting frames and the guide blocks.

[0012] Furthermore, it also includes a lifting assembly, which includes a connecting block, a threaded rod and a handwheel. The connecting blocks are respectively slidably installed on the two support frames, and the sides of the two connecting blocks close to each other are fixedly connected to the mounting frame. The two support frames are respectively rotatably connected to the threaded rods for adjusting the height, and the two connecting blocks are respectively threadedly connected to the threaded rods on the same side, and a handwheel for rotation is fixedly installed on each threaded rod.

[0013] The beneficial effects are as follows: 1. The present invention drives the reciprocating screw to rotate through a servo motor, thereby driving the scraper to scrape the surface of the concrete back and forth left and right, thereby leveling the concrete surface, and slowly moves through a DC motor drive device, thereby realizing automatic paving of the concrete, thereby reducing the labor workload of workers, improving the concrete paving efficiency, and ensuring the construction progress of the road.

[0014] 2. The present invention uses a rolling roller to level the concrete surface and drives the gear to rotate, thereby driving the vibrator to be inserted into the concrete for vibration, and cooperates with the movement of the device to intermittently vibrate the concrete, thereby eliminating bubbles in the concrete while paving, ensuring the construction quality of the road.

[0015] 3. The present invention pushes the connecting frame during the movement of the scraper, thereby driving the screed plate to move back and forth on the concrete through the sliding rod, so as to smooth the concrete again and ensure the flatness of the paving. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the scraping assembly of the present invention.

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the vibration mechanism of the present invention.

[0019] Figure 4 It is a schematic structural diagram of the fixing rod and the rolling roller etc. of the present invention.

[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the transmission mechanism of the present invention.

[0021] Figure 6 It is a schematic diagram of the partial structure of the transmission mechanism of the present invention.

[0022] Figure 7 It is a schematic diagram of the three-dimensional structure of the sliding rod and the screed plate of the present invention.

[0023] Figure 8 It is a schematic structural diagram of the sliding rod, connecting frame and return spring of the present invention.

[0024] Figure 9 It is a schematic diagram of the three-dimensional structure of the lifting assembly of the present invention.

[0025] The names and serial numbers of the parts in the figure are: 1_support frame, 2_universal wheel, 201_DC motor, 3_mounting frame, 401_guide block, 402_servo motor, 403_reciprocating screw, 404_scraper, 501_vibrator, 502_support block, 503_guide rod, 504_return spring, 505_connecting rod, 601_fixed rod, 602_rolling roller, 701_fixed block, 702_rotating rod, 703_missing gear, 704_rack, 705_pulley group, 801_sliding rod, 802_screed plate, 901_connecting frame, 902_return spring, 1001_connecting block, 1002_threaded rod, 1003_handwheel. Implementation Method

[0026] The technical solution of the present invention will be further described below with reference to the accompanying drawings.

[0027] Example 1: An energy-saving concrete paving equipment for municipal road construction, such as Figure 1 and Figure 2 As shown, it includes a support frame 1, a universal wheel 2, a DC motor 201, a mounting frame 3 and a leveling component. The support frame 1 is symmetrically arranged on the left and right. The bottom surfaces of the two support frames 1 are respectively symmetrically mounted with universal wheels 2 in a front-to-back rotatable manner. The universal wheels 2 will facilitate the movement of the device. The DC motor 201 is mounted on the universal wheel 2 on the rear side through bolts. The DC motor 201 will drive the device to move through the universal wheel 2 on the rear side. The mounting frame 3 is slidably mounted between the two support frames 1, and the mounting frame 3 is provided with a leveling component for leveling concrete.

[0028] like Figure 1 and Figure 2 As shown, the scraping assembly includes a guide block 401, a servo motor 402, a reciprocating screw rod 403 and a scraper 404. The guide block 401 is welded symmetrically on the front of the mounting frame 3, and the servo motor 402 is installed on the right side of the front of the mounting frame 3 by bolts. The reciprocating screw rod 403 is symmetrically and rotatably installed on the front of the mounting frame 3. The ends of the two reciprocating screw rods 403 close to each other are connected by a spline, and the right end of the right reciprocating screw rod 403 is connected to the output shaft of the servo motor 402 by a coupling. The servo motor 402 will drive the two reciprocating screw rods 403 to rotate, and the ends of the two reciprocating screw rods 403 close to each other are respectively threadedly connected with scrapers 404. The two reciprocating screw rods 403 will drive the two scrapers 404 to move on the concrete through the threads, thereby scraping the surface of the concrete. The two scrapers 404 are both slidably connected to the two guide blocks 401, and the scrapers 404 will move along the guide blocks 401.

[0029] like Figure 1 and Figure 9 As shown, it also includes a lifting component, which includes a connecting block 1001, a threaded rod 1002 and a handwheel 1003. The top surfaces of the two support frames 1 are respectively slidably installed with connecting blocks 1001, and the sides of the two connecting blocks 1001 close to each other are connected to the mounting frame 3 by welding. The connecting blocks 1001 will drive the mounting frame 3 to move synchronously, and the top surfaces of the two support frames 1 are respectively symmetrically connected to the threaded rod 1002 in a front-to-rear symmetrical rotation manner. The two connecting blocks 1001 are respectively threadedly connected to the two threaded rods 1002 on the same side. The threaded rod 1002 will adjust the height of the connecting block 1001 through threads, and a handwheel 1003 is welded to the top of each threaded rod 1002.

[0030] When concrete needs to be paved during municipal road construction, first pour the concrete on the road to be paved, then push the device to the starting point through the universal wheel 2, and then turn the hand wheel 1003 in sequence. The hand wheel 1003 will drive the corresponding threaded rod 1002 to rotate, and the threaded rod 1002 will drive the connecting block 1001 to move up or down through the thread, and the two connecting blocks 1001 will drive the mounting frame 3 to move synchronously, so as to adjust the height of the mounting frame 3 to adapt to paving concrete of different thicknesses. When the adjustment is completed, start The servo motor 402 is started, and the output shaft of the servo motor 402 drives the two reciprocating screws 403 to rotate. The two reciprocating screws 403 drive the two scrapers 404 to move back and forth along the guide block 401 in the directions of moving away from and approaching each other through the threads, thereby scraping the surface of the concrete to prevent concrete accumulation and ensure the flatness of the concrete surface. Then the DC motor 201 is started, and the DC motor 201 drives the device to move slowly along the direction of the concrete to be paved through the universal wheel 2 on the rear side, thereby starting the concrete paving construction.

[0031] Example 2: Based on Example 1, Figure 1 and Figure 3 As shown, it also includes a vibrating mechanism, which includes a vibrator 501, a support block 502, a guide rod 503, a return spring 504 and a connecting rod 505. The top surface of the mounting frame 3 is symmetrically fixed with a vibrator 501 by bolts. The vibrator 501 is used to eliminate bubbles in the concrete and make the concrete densely combined. The middle part of the rear side of the mounting frame 3 is connected by bolts to the support block 502. The guide rods 503 are symmetrically slidably installed on the support block 502. The guide rods 503 will move along the support block 502. Return springs 504 are respectively fixed between the two guide rods 503 and the support block 502. A connecting rod 505 is connected between the lower ends of the two guide rods 503 by bolts. The left and right ends of the connecting rod 505 are respectively connected to the vibrator 501 on the same side by bolts. When the guide rod 503 moves downward, the vibrator 501 will be inserted into the concrete through the connecting rod 505.

[0032] like Figure 1 and Figure 4 As shown, it also includes a fixed rod 601 and a rolling roller 602. The fixed rods 601 are symmetrically welded on the mounting frame 3. The rolling roller 602 is rotatably installed between the two fixed rods 601. The rolling roller 602 will roll the surface of the concrete flat. The rolling roller 602 is located behind the scraper 404.

[0033] like Figure 1 、 Figure 5 and Figure 6As shown, it also includes a transmission mechanism, which includes a fixed block 701, a rotating rod 702, a missing gear 703, a rack 704 and a pulley group 705. The middle of the top surface of the support block 502 is connected to the fixed block 701 by bolts. The front of the fixed block 701 is rotatably connected to the rotating rod 702. The missing gear 703 is welded symmetrically on the left and right sides of the rotating rod 702. The rotating rod 702 will drive the missing gear 703 to rotate synchronously. The front of the two guide rods 503 is respectively welded with a rack 704. When the missing gear 703 rotates, it will mesh with the rack 704 on the same side. The missing gear 703 will drive the guide rod 503 to move downward through the rack 704. The left and right ends of the rotating rod 702 are respectively fixedly connected to the pulley group 705. The other ends of the two pulley groups 705 are respectively fixedly connected to the rolling roller 602. When the rolling roller 602 rolls, the rotating rod 702 will be driven to rotate synchronously through the pulley group 705.

[0034] like Figure 1 and Figure 7 As shown, it also includes a sliding rod 801 and a screed plate 802. The sliding rod 801 is symmetrically connected to the rear of the mounting frame 3 in a sliding manner. The sliding rod 801 will move back and forth along the mounting frame 3. The rear ends of the two sliding rods 801 are connected to the screed plate 802 by bolts. The screed plate 802 will smooth the concrete to ensure the flatness of the paving, and the screed plate 802 is located behind the vibrator 501.

[0035] like Figure 1 and Figure 8 As shown, it also includes a connecting frame 901 and a return spring 902. The connecting frame 901 is symmetrically and slidingly connected to the guide block 401 on the rear side. When the two scrapers 404 move away from each other, the scrapers 404 will push the connecting frame 901 on the same side to move away from each other. The other ends of the two connecting frames 901 are respectively rotatably connected to the sliding rod 801 on the same side. When the two connecting frames 901 move, the sliding rod 801 will be pushed to move back and forth. Reset springs 902 are respectively fixed between the connection points of the two connecting frames 901 and the guide block 401.

[0036] As the mounting frame 3 moves, the rolling roller 602 will follow the rolling, thereby flattening the scraped concrete again to ensure the flatness and compactness of the concrete surface. As the rolling roller 602 rotates, the rolling roller 602 will drive the rotating rod 702 to rotate synchronously through the pulley sets 705 at both ends, and the rotating rod 702 will drive the two missing gears 703 to rotate synchronously. When the two missing gears 703 are engaged with the corresponding racks 704, the missing gears 703 will drive the racks 704 to move downward, and the two racks 704 will drive the corresponding guide rods 503 to move downward synchronously along the support block 502, the return spring 504 will be compressed, and the two guide rods 503 will insert the two vibrators 501 into the concrete through the connecting rod 505, and eliminate the bubbles in the concrete through the vibrators 501, so that the concrete is densely combined, its strength is improved, and the quality of the concrete components is guaranteed. When the missing gear 703 is not engaged with the rack 704, the return spring 504 will reset and drive the guide rod 503 back to the initial position. The guide rod 503 will drive the vibrator 501 to be pulled out of the concrete upward through the connecting rod 505, thereby coordinating the movement of the device and intermittently vibrating the concrete, thereby eliminating the bubbles in the concrete while paving, and ensuring the construction quality of the road.

[0037] When the two scrapers 404 move in the direction of moving away from each other, the scrapers 404 will contact the connecting frame 901 on the same side and push the corresponding connecting frame 901 to move in the direction of moving away from each other. The return springs 902 are compressed. As the two connecting frames 901 move, the two connecting frames 901 will push the sliding rod 801 on the same side to move backward along the mounting frame 3. The two sliding rods 801 will drive the screed plate 802 to move backward synchronously on the concrete. When the two scrapers 404 move in the direction of moving towards each other, after losing the pushing force of the scrapers 404, the return springs 902 will reset and drive the two connecting frames 901 back to their initial positions in the direction of moving towards each other. The two connecting frames 901 will pull the screed plate 802 forward again through the sliding rod 801, thereby driving the screed plate 802 to move back and forth on the concrete in a cycle, thereby smoothing the concrete again to ensure the flatness of the paving.

[0038] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications and equivalent structures and functions.

Claims

1. An energy-saving concrete paving device for municipal road construction, comprising a support frame (1) and a universal wheel (2), wherein the support frames (1) are symmetrically arranged, and at least two universal wheels (2) for movement are rotatably mounted on the two support frames (1), characterized in that: It also includes a DC motor (201), a mounting frame (3) and a scraping assembly, wherein the DC motor (201) for driving is fixedly mounted on the universal wheel (2) on the rear side, the mounting frame (3) is slidably mounted between the two support frames (1), and the scraping assembly for smoothing concrete is provided on the mounting frame (3); The scraping assembly comprises a guide block (401), a servo motor (402), a reciprocating screw rod (403) and a scraper (404); two guide blocks (401) for guiding are fixedly mounted on the mounting frame (3); a servo motor (402) for driving is fixedly mounted on the mounting frame (3); two reciprocating screw rods (403) are rotatably mounted on the mounting frame (3); the ends of the two reciprocating screw rods (403) close to each other are connected by a spline, and the right reciprocating screw rod (403) is fixedly connected to the output shaft of the servo motor (402); the ends of the two reciprocating screw rods (403) close to each other are respectively threadedly connected to a scraper (404) for scraping concrete; and the two scrapers (404) are both slidably connected to the two guide blocks (401); It also includes a sliding rod (801) and a screed plate (802), wherein the mounting frame (3) is slidably connected to two sliding rods (801), and a screed plate (802) for smoothing concrete is fixedly connected between the two sliding rods (801); The utility model further comprises a connecting frame (901) and a return spring (902), wherein the connecting frame (901) is slidably connected to the guide block (401) on the rear side, the other ends of the two connecting frames (901) are respectively rotatably connected to the sliding rod (801) on the same side, and the return spring (902) is fixedly provided between the connection points of the two connecting frames (901) and the guide block (401).

2. The energy-saving concrete paving equipment for municipal road construction according to claim 1, characterized in that: The vibrating mechanism further comprises a vibrator (501), a support block (502), a guide rod (503), a return spring (504) and a connecting rod (505). Two vibrators (501) for vibrating concrete are fixedly mounted on the mounting frame (3). The support block (502) is fixedly connected inside the mounting frame (3). Two guide rods (503) for guiding are slidably mounted on the support block (502). Return springs (504) are respectively fixedly provided between the two guide rods (503) and the support block (502). A connecting rod (505) is fixedly connected between the two guide rods (503). Both ends of the connecting rod (505) are respectively fixedly connected to the vibrator (501) on the same side.

3. The energy-saving concrete paving equipment for municipal road construction according to claim 2, characterized in that: It also includes a fixed rod (601) and a rolling roller (602). The mounting frame (3) is fixedly connected to the two fixed rods (601), and a rolling roller (602) for rolling and leveling concrete is rotatably mounted between the two fixed rods (601).

4. The energy-saving concrete paving equipment for municipal road construction according to claim 3, characterized in that: The invention also includes a transmission mechanism, which includes a fixed block (701), a rotating rod (702), a missing gear (703), a rack (704) and a pulley group (705). The supporting block (502) is fixedly connected to the fixed block (701), the fixed block (701) is rotatably connected to the rotating rod (702), the rotating rod (702) is fixedly connected to two missing gears (703), and the two guide rods (503) are respectively fixedly connected to the racks (704). When the missing gears (703) rotate, they will mesh with the racks (704) on the same side. The two ends of the rotating rod (702) are respectively fixedly connected to the pulley groups (705), and the other ends of the two pulley groups (705) are respectively fixedly connected to the rolling rollers (602).

5. The energy-saving concrete paving equipment for municipal road construction according to claim 4, characterized in that: The lifting assembly further comprises a connecting block (1001), a threaded rod (1002) and a hand wheel (1003), the connecting blocks (1001) being slidably mounted on the two support frames (1), the two connecting blocks (1001) being fixedly connected to the mounting frame (3) on the sides close to each other, the threaded rods (1002) for adjusting the height being rotatably connected to the two support frames (1), the two connecting blocks (1001) being respectively threadedly connected to the threaded rods (1002) on the same side, and a hand wheel (1003) for rotation being fixedly mounted on each threaded rod (1002).

Citation Information

Patent Citations

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    CN110318323A

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    CN215164428U

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