A rubber removing device for lightning arrester production and a method of using the same
The automated operation of the conveying, feeding, and removal mechanisms has solved the problems of low efficiency and environmental pollution in the removal of adhesive materials during surge arrester production, achieving a highly efficient and environmentally friendly adhesive material removal process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-17
- Publication Date
- 2026-03-17
AI Technical Summary
In existing surge arrester production, the adhesive removal device requires manual operation, has a low degree of automation, affects work efficiency, and may cause environmental pollution.
The system employs a conveying mechanism, a feeding mechanism, and a removal mechanism to automatically transport, position, and clamp the surge arresters. Excess adhesive is removed using scrapers and wire brushes, and waste is sucked away by a vacuum cleaner.
It improves the automation level of surge arrester adhesive removal, saves labor costs, increases work efficiency, prevents environmental pollution, and ensures the quality and performance of surge arresters.
Smart Images

Figure CN117225765B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of surge arrester production equipment, specifically a surge arrester production adhesive removal device and its usage method. Background Technology
[0002] A surge arrester is an electrical device used to protect electrical equipment from high transient overvoltages and to limit the duration and amplitude of follow current. Existing processes generally involve the production of surge arresters through standardized U-shaped production lines, which include automatic withstand voltage testing and screening of valve cores, application of coupling agent and screwing in fastening screws, withstand voltage testing and repair of burrs on finished products, laser processing of markings and factory serial numbers, removal of residual adhesive from bolts, lead wire insertion station, lead wire screwing station, scanning and counting station, and packaging station.
[0003] After the surge arrester is fed into the molding machine to process the silicone rubber shell, the excess rubber material needs to be removed. Otherwise, the excess rubber material will cover the primer coating of the surge arrester and reduce the insulation capacity of the silicone rubber shell.
[0004] Existing surge arrester manufacturing rubber removal equipment requires manual placement of the surge arrester in a designated location, followed by cleaning of excess rubber particles on the silicone rubber shell and the rubber at both ends of the surge arrester using pliers and an edge grinder. This process is cumbersome, has a low degree of automation, and affects the efficiency of surge arrester rubber removal. Summary of the Invention
[0005] The purpose of this invention is to automatically transport surge arresters to a designated position via a conveying mechanism on the base plate, and then position and clamp the surge arresters on a designated support frame via a feeding mechanism, before transporting them to one side of the cleaning box. This facilitates the removal of excess adhesive from the surge arresters by the removal mechanism, improving the automation and efficiency of adhesive removal, significantly reducing labor costs, and avoiding the cumbersome and inefficient manual placement of surge arresters on the adhesive removal device. The removal mechanism quickly removes excess adhesive from the surge arresters to prevent affecting their quality and performance, and also removes the removed adhesive to avoid environmental pollution.
[0006] The technical solution adopted in this invention is as follows: A device for removing adhesive material in the production of surge arresters, comprising:
[0007] Base plate;
[0008] A conveying mechanism is mounted on a base plate. The conveying mechanism includes a mounting frame, multiple support frames, a conveying component, and two conveying frames. The mounting frame is fixedly mounted on the top of the outer wall of the base plate. Each support frame is fixedly mounted at equal intervals along the horizontal direction on the top of the outer wall of the mounting frame. The conveying component is mounted on the mounting frame, and each conveying frame is mounted on the conveying component.
[0009] A feeding mechanism, mounted on a base plate, includes two sets of support components, connecting rod components, a mounting plate, a fixing component, and two fixing cylinders. Each set of support components is mounted on the base plate, the connecting rod components are mounted on the support components, the mounting plate is mounted on the connecting rod components, the fixing component is mounted on the mounting plate, and each fixing cylinder is mounted on the fixing component.
[0010] A removal mechanism is provided on a support component. The removal mechanism includes a vacuum cleaner device, a cleaning box, and a removal component. The vacuum cleaner device is provided on the support component, the cleaning box is installed at the output end of the vacuum cleaner device, and the removal component is located inside the cleaning box.
[0011] The conveying component includes a rotating motor, a rotating shaft, a connecting gear, and two sets of conveying assemblies. The rotating motor is bolted to one side of the inner wall of the mounting frame. The rotating shaft is rotatably embedded in one side of the inner wall of the mounting frame and is fixedly located at the output end of the rotating motor. The connecting gear is fixedly sleeved on the outer wall of the rotating shaft. Each set of conveying assemblies is located on the mounting frame.
[0012] Each of the conveying components includes two first gears, a first rotating shaft, two mounting shafts, and two support rods. Both ends of the first rotating shaft are rotatably embedded in the outer wall of the mounting frame. Each first gear is fixedly sleeved on the outer wall of the first rotating shaft. Each mounting shaft is fixedly set on one side of the outer wall of the first gear. Each support rod is movably sleeved on the outer wall of the mounting shaft and is fixedly set at the bottom of the outer wall of the conveying frame. Both first gears mesh with connecting gears.
[0013] Each set of supporting components includes a first bracket, a second bracket, and a third bracket. The first bracket is fixedly installed on the top of the outer wall of the base plate, the second bracket is fixedly installed on the top of the outer wall of the base plate, and the third bracket is fixedly installed on the top of the outer wall of the base plate. The vacuum cleaner device is installed between the two third brackets.
[0014] The connecting rod assembly includes a moving motor, a first connecting rod, a second connecting rod, two sets of moving components, and a fixed shaft. The moving motor is bolted to one side of the outer wall of one of the third supports. The first connecting rod is fixedly disposed at the output end of the first connecting rod. One end of the second connecting rod is mounted to one end of the first connecting rod via a rotating shaft. Each set of moving components is disposed on the fixed shaft, and the fixed shaft is rotatably embedded between the second supports.
[0015] Each set of moving components includes a pull rod, a connecting shaft, a moving rod, a slider, and a placement shaft. The pull rod is fixedly sleeved on the outer wall of the fixed shaft, the connecting shaft is fixedly disposed on one side of the outer wall of the moving rod, one end of the pull rod is movably sleeved on the outer wall of the connecting shaft, the placement shaft is fixedly embedded in one side of the outer wall of the first bracket, the slider is movably sleeved on the outer wall of the placement shaft, and the slider and the moving rod are in sliding engagement. One end of the second connecting rod is installed on one side of the outer wall of one of the pull rods near the bottom edge via a pivot. The mounting plate is fixedly disposed between the two moving rods.
[0016] The fixing components include a forward and reverse motor, a bidirectional threaded rod, two sliding plates, and a rotary motor. The forward and reverse motor is bolted to one side of the outer wall of one of the moving rods. Both ends of the bidirectional threaded rod are rotatably embedded between the two moving rods, and the bidirectional threaded rod is fixedly set at the output end of the forward and reverse motor. Each sliding plate is threaded to the outer wall of the bidirectional threaded rod, and each sliding plate is slidably embedded in one side of the outer wall of the mounting plate. Each fixing cylinder is symmetrically rotatably embedded in one side of the outer wall of the two sliding plates. The rotary motor is bolted to one side of the outer wall of one of the sliding plates, and one of the fixing cylinders is fixedly set at the output end of the rotary motor.
[0017] The removal component includes multiple scrapers and two sets of removal components. Each scraper is fixedly arranged at equal intervals on one side of the outer wall of the cleaning box, and each set of removal components is symmetrically arranged on both sides of the outer wall of the cleaning box.
[0018] Each set of removal components includes a removal frame, a removal motor, a wire brush, and two dust removal pipes. The removal frame is fixedly installed on one side of the outer wall of the cleaning box, the removal motor is bolted to one side of the outer wall of the removal frame, the wire brush is fixedly sleeved on the output end of the removal motor, and each dust removal pipe is fixedly installed on one side of the outer wall of the cleaning box.
[0019] A method for using a glue removal device for surge arrester production includes the following steps:
[0020] Step 1: Transporting the surge arrester: The surge arrester is placed on the support frame. The rotating motor is started to drive the connecting gear on the rotating shaft to rotate. This drives the two first gears to rotate the first rotating shaft on the mounting frame 201, so that each first gear can synchronously drive the mounting shaft to move synchronously. During the movement of the mounting shaft, the support rod remains vertical and moves with the movement of the mounting shaft. This causes the support rod to drive the support frame. During the movement of the support frame, the surge arrester on the support frame will be supported and lifted and placed on another support frame. This allows the surge arresters on each support frame to move in one direction simultaneously, thus realizing the transport of the surge arrester.
[0021] Step 2: Loading the surge arrester: When the surge arrester moves to the support frame between the two first brackets, the two fixed cylinders on both sides of the surge arrester start the forward and reverse motors to drive the bidirectional threaded rods to rotate, so that the sliding plates move closer to each other, driving the two fixed cylinders on both sides of the surge arrester to fit on both sides of the surge arrester to clamp and fix the surge arrester. Then, the moving motor starts to drive one end of the first connecting rod to rotate, so that the other end of the first connecting rod drives the second connecting rod, so that one end of the second connecting rod presses the bottom end of one of the pull rods, which can drive the fixed shaft to rotate on the second bracket. The top of each pull rod pulls the moving rod on the connecting shaft to rotate around the placement shaft as the axis, changing the position and direction of the mounting plate, so that the brushes on one side of the surge arrester in the cleaning box are in contact, realizing the automatic loading of the surge arrester.
[0022] Step 3: Removal of rubber material from the surge arrester: Start the rotary motor to drive the surge arrester inside the fixed cylinder to rotate. Combined with the scraper, this removes excess rubber particles from the silicone rubber shell of the surge arrester. Simultaneously, start the removal motor to drive the wire brush to rotate, removing excess rubber from both ends of the surge arrester. During the removal of the surge arrester's rubber material, start the vacuum cleaner device, along with the cleaning box and dust removal pipe, to suck in the waste and impurities generated during the removal of the surge arrester's rubber material, preventing environmental pollution. After the surge arrester's rubber material removal is complete, start the moving motor again to position the surge arrester on the mounting plate within its original support frame. Then, rotate the bidirectional threaded rod in the opposite direction to move the two fixed cylinders away from the surge arrester, releasing the clamps on the surge arrester. Start the rotary motor again to transport the surge arrester, now with the rubber material removed, to the next support frame 202. Repeating the above steps improves the automation level of the surge arrester's rubber material removal process.
[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0024] (1) In this invention, the surge arrester can be automatically transported to the designated position by the conveying mechanism on the base plate, and then the surge arrester on the designated support frame can be positioned and clamped by the feeding mechanism and transported to one side of the cleaning box so that the removal mechanism can remove the excess adhesive on the surge arrester, thereby improving the automation level of surge arrester adhesive removal and improving the working efficiency of surge arrester adhesive removal, greatly saving labor costs, avoiding the need for manual placement of the surge arrester on the adhesive removal device, which is more troublesome and has a low degree of automation, thus affecting the working efficiency of surge arrester adhesive removal.
[0025] (2) In this invention, the removal mechanism can quickly remove excess adhesive from the surge arrester to prevent it from affecting the quality and performance of the surge arrester, and suck away the adhesive removed from the surge arrester to avoid environmental pollution. Attached Figure Description
[0026] Figure 1 This is a first-view perspective perspective view of the present invention;
[0027] Figure 2 This is a second-view perspective perspective view of the present invention;
[0028] Figure 3 This is a schematic diagram of the transmission mechanism of the present invention;
[0029] Figure 4 This is a schematic diagram of the transmission mechanism of the present invention;
[0030] Figure 5 This is a partial structural schematic diagram of the present invention;
[0031] Figure 6 This is a schematic diagram of the feeding mechanism of the present invention;
[0032] Figure 7 This is a schematic diagram of the structure of the removal mechanism of the present invention;
[0033] Figure 8 This is a partial structural schematic diagram of the feeding mechanism of the present invention;
[0034] Figure 9 For the present invention Figure 1 Enlarged diagram of point A in the middle.
[0035] In the diagram, the markings are: 1. Base plate; 2. Conveying mechanism; 201. Mounting frame; 202. Support frame; 203. Conveying frame; 204. Rotating shaft; 205. Connecting gear; 206. First gear; 207. First rotating shaft; 208. Mounting shaft; 209. Support rod; 210. Rotating motor; 3. Feeding mechanism; 301. Mounting plate; 302. Fixed cylinder; 303. First bracket; 304. Second bracket; 305. Third bracket; 306. Moving motor; 30 7. First connecting rod; 308. Second connecting rod; 309. Pull rod; 310. Connecting shaft; 311. Moving rod; 312. Slider; 313. Placement shaft; 314. Forward and reverse motor; 315. Bidirectional threaded rod; 316. Sliding plate; 317. Rotary motor; 318. Fixed shaft; 4. Removal mechanism; 401. Vacuum cleaner device; 402. Cleaning box; 403. Scraper; 404. Removal frame; 405. Removal motor; 406. Wire brush; 407. Dust removal pipe. Detailed Implementation
[0036] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0037] Example 1, refer to Figure 1-9 A device for removing adhesive residue during surge arrester production, comprising:
[0038] Base plate 1;
[0039] The conveying mechanism 2 is mounted on the base plate 1. The conveying mechanism 2 includes a mounting frame 201, multiple support frames 202, a conveying component, and two conveying frames 203. The mounting frame 201 is fixedly mounted on the top of the outer wall of the base plate 1. Each support frame 202 is fixedly mounted at equal intervals along the horizontal direction on the top of the outer wall of the mounting frame 201. The conveying component is mounted on the mounting frame 201, and each conveying frame 203 is mounted on the conveying component.
[0040] The feeding mechanism 3 is mounted on the base plate 1. The feeding mechanism 3 includes two sets of support components, connecting rod components, a mounting plate 301, a fixing component, and two fixing cylinders 302. Each set of support components is mounted on the base plate 1, the connecting rod components are mounted on the support components, the mounting plate 301 is mounted on the connecting rod components, the fixing component is mounted on the mounting plate 301, and each fixing cylinder 302 is mounted on the fixing component.
[0041] The removal mechanism 4 is mounted on the support member. The removal mechanism 4 includes a vacuum cleaner device 401, a cleaning box 402, and a removal component. The vacuum cleaner device 401 is mounted on the support member, the cleaning box 402 is installed at the output end of the vacuum cleaner device 401, and the removal component is located inside the cleaning box 402.
[0042] In this implementation scheme: the conveying mechanism 2 on the base plate 1 automatically transports the surge arrester to the designated position, improving the convenience of removing the surge arrester adhesive. Multiple support frames 202 on the mounting frame 201 are used to place and support the surge arrester. The conveying component drives each conveying frame 203 to move, allowing the surge arresters on each support frame 202 to move simultaneously in one direction, thus achieving surge arrester transport. The feeding mechanism 3 positions and clamps the surge arresters on the designated support frame 202 and transports them to one side of the cleaning box 402, facilitating the removal mechanism 4 to remove excess adhesive from the surge arrester. This improves the automation level and efficiency of surge arrester adhesive removal, significantly saving labor costs and avoiding the cumbersome and low-automation process of manually placing the surge arrester onto the adhesive removal device, which negatively impacts the removal of the surge arrester adhesive. In addition to improving work efficiency, the mounting plate 301 is moved to the cleaning box 402 via the connecting rod components on the two sets of support components. This allows the surge arrester to be transported to one side of the cleaning box 402. The fixing components drive the two fixing cylinders 302 to approach each other, positioning and clamping the surge arrester. The removal mechanism 4 removes excess adhesive from the surge arrester to prevent it from affecting its quality and performance. The cleaning box 402 has cleaning brushes on the part that contacts the surge arrester, which removes impurities from the surge arrester. The cleaning box 402 has multiple holes, which, together with the vacuum cleaner device 401, suck away excess adhesive and impurities from the surge arrester to prevent environmental pollution. The removal components remove excess rubber particles from the silicone rubber shell of the surge arrester and the rubber at both ends of the surge arrester. The vacuum cleaner device 401 is a vacuum cleaner, and its interior is connected to the interior of the cleaning box 402.
[0043] Specifically, the conveying components include a rotating motor 210, a rotating shaft 204, a connecting gear 205, and two sets of conveying assemblies. The rotating motor 210 is bolted to one side of the inner wall of the mounting frame 201. The rotating shaft 204 is rotatably embedded in one side of the inner wall of the mounting frame 201, and the rotating shaft 204 is fixedly set at the output end of the rotating motor 210. The connecting gear 205 is fixedly sleeved on the outer wall of the rotating shaft 204. Each set of conveying assemblies is located on the mounting frame 201.
[0044] In this embodiment: the rotating motor 210 drives the rotating shaft 204 to rotate the connecting gear 205, which can simultaneously drive the two first gears 206 to rotate, and through the conveying assembly, can drive the conveyor frame 203 to move.
[0045] Specifically, each set of conveying components includes two first gears 206, a first rotating shaft 207, two mounting shafts 208, and two support rods 209. Both ends of the first rotating shaft 207 are rotatably embedded in the outer wall of the mounting frame 201. Each first gear 206 is fixedly sleeved on the outer wall of the first rotating shaft 207. Each mounting shaft 208 is fixedly set on one side of the outer wall of the first gear 206. Each support rod 209 is movably sleeved on the outer wall of the mounting shaft 208. Each support rod 209 is fixedly set on the bottom of the outer wall of the conveying frame 203. Both first gears 206 mesh with the connecting gear 205.
[0046] In this implementation scheme: the two first gears 206 located on the same side of the mounting frame 201 are located on both sides of the connecting gear 205. When the rotating motor 210 is energized, it drives the connecting gear 205 on the rotating shaft 204 to rotate. This allows the two first gears 206 to drive the first gear 206 on the other end of each first rotating shaft 207 to rotate, so that each mounting shaft 208 moves synchronously along the circumferential direction on the first gear 206. During the movement of the mounting shaft 208, the support rod 209 remains vertical and moves with the movement of the mounting shaft 208, thereby driving the conveyor frame 203 to transport the surge arrester on the support frame 202 to another support frame 202, thus completing the transport of the surge arrester.
[0047] Specifically, each set of support components includes a first bracket 303, a second bracket 304, and a third bracket 305. The first bracket 303 is fixedly installed on the top of the outer wall of the base plate 1, the second bracket 304 is fixedly installed on the top of the outer wall of the base plate 1, and the third bracket 305 is fixedly installed on the top of the outer wall of the base plate 1. The vacuum cleaner device 401 is installed between the two third brackets 305.
[0048] In this embodiment: the first bracket 303, the second bracket 304 and the third bracket 305 are used for the installation and placement of the internal structure of the connecting rod component; the third bracket 305 is used for the installation of the moving motor 306 and the vacuum cleaner device 401; the second bracket 304 is used for the installation and placement of the fixed shaft 318; and the first bracket 303 is used for the installation and placement of the shaft 313.
[0049] Specifically, the linkage component includes a moving motor 306, a first link 307, a second link 308, two sets of moving components, and a fixed shaft 318. The moving motor 306 is bolted to one side of the outer wall of one of the third brackets 305. The first link 307 is fixedly mounted on the output end of the first link 307. One end of the second link 308 is mounted on one end of the first link 307 via a rotating shaft. Each set of moving components is mounted on the fixed shaft 318, and the fixed shaft 318 is rotatably embedded between the second brackets 304.
[0050] In this embodiment: when the moving motor 306 is energized, it drives the first connecting rod 307 to rotate, which in turn drives the second connecting rod 308 to move, so that the second connecting rod 308 drives the moving assembly, which is used for the installation and placement of the two tie rods 309 via the fixed shaft 318.
[0051] Specifically, each set of moving components includes a pull rod 309, a connecting shaft 310, a moving rod 311, a slider 312, and a placement shaft 313. The pull rod 309 is fixedly sleeved on the outer wall of the fixed shaft 318, the connecting shaft 310 is fixedly set on one side of the outer wall of the moving rod 311, one end of the pull rod 309 is movably sleeved on the outer wall of the connecting shaft 310, the placement shaft 313 is fixedly embedded in one side of the outer wall of the first bracket 303, the slider 312 is movably sleeved on the outer wall of the placement shaft 313, and the slider 312 and the moving rod 311 slide together. One end of the second connecting rod 308 is installed on one side of the outer wall of one of the pull rods 309 near the bottom edge through a rotating shaft, and the mounting plate 301 is fixedly set between the two moving rods 311.
[0052] In this embodiment: Since the pull rod 309 is fixedly connected to the fixed shaft 318, the second connecting rod 308 is moved by the first connecting rod 307, which can press and pull the pull rod 309, causing the two pull rods 309 to rotate around the fixed shaft 318. This can drive the moving rod 311 on the connecting shaft 310 to move, thereby changing the position of the moving rod 311. The mounting plate 301 on the moving rod 311 is located above the support frame 202 or on the outer wall of the cleaning box 402, so as to facilitate the transfer of the surge arrester. The moving rod 311 is provided with a moving hole, which slides with the slider 312. Through the slider 312, the moving rod 311 can be connected to the placement shaft 313, and the moving rod 311 can rotate around the placement shaft 313.
[0053] Specifically, the fixing components include a forward and reverse motor 314, a bidirectional threaded rod 315, two sliding plates 316, and a rotary motor 317. The forward and reverse motor 314 is bolted to one side of the outer wall of one of the moving rods 311. Both ends of the bidirectional threaded rod 315 are rotatably embedded between the two moving rods 311, and the bidirectional threaded rod 315 is fixedly set at the output end of the forward and reverse motor 314. Each sliding plate 316 is threaded to the outer wall of the bidirectional threaded rod 315, and each sliding plate 316 is slidably embedded in one side of the outer wall of the mounting plate 301. Each fixed cylinder 302 is symmetrically rotatably embedded in one side of the outer wall of the two sliding plates 316. The rotary motor 317 is bolted to one side of the outer wall of one of the sliding plates 316, and one fixed cylinder 302 is fixedly set at the output end of the rotary motor 317.
[0054] In this implementation scheme: When the forward and reverse motor 314 is energized, it drives the bidirectional threaded rod 315 to rotate, which can drive the two sliding plates 316 to move closer or further apart, so that the interior of the two fixed cylinders 302 is wrapped around both ends of the surge arrester to fix the surge arrester. The fixed cylinder 302 is equipped with a rubber cylinder to protect the surge arrester. The rotation motor 317 drives one of the fixed cylinders 302 to rotate, which can drive the surge arrester to rotate, so that the scraper 403 can remove excess rubber particles from the silicone rubber shell of the surge arrester. Two sliding holes are opened on one side of the outer wall of the mounting plate 301, and each sliding hole slides with the sliding plate 316.
[0055] Specifically, the removal components include multiple scrapers 403 and two sets of removal components. Each scraper 403 is fixedly arranged at equal intervals on one side of the outer wall of the cleaning box 402, and each set of removal components is symmetrically arranged on both sides of the outer wall of the cleaning box 402.
[0056] In this implementation scheme: the scraper 403 can remove excess rubber particles from the silicone rubber shell of the surge arrester. The position of each scraper 403 is set according to the shape of the silicone rubber shell of the surge arrester. Two sets of removal components are used for the rubber at both ends of the surge arrester.
[0057] Specifically, each set of removal components includes a removal frame 404, a removal motor 405, a wire brush 406, and two dust removal pipes 407. The removal frame 404 is fixedly installed on one side of the outer wall of the cleaning box 402. The removal motor 405 is installed on one side of the outer wall of the removal frame 404 by bolts. The wire brush 406 is fixedly sleeved on the output end of the removal motor 405. Each dust removal pipe 407 is fixedly installed on one side of the outer wall of the cleaning box 402.
[0058] In this implementation scheme: the removal frame 404 is used for the installation and placement of the removal motor 405. When the removal motor 405 is energized, it drives the wire brush 406 to rotate, so that the wire brush 406 removes excess rubber from both ends of the surge arrester. The wire brush 406 is located on one side of the outer wall of the surge arrester, and the rotation speed of the wire brush 406 is greater than the rotation speed of the surge arrester. Two dust removal pipes 407 are located at the top and bottom of the outer wall of the wire brush 406, and each dust removal pipe 407 is connected to the interior of the cleaning box 402. The removal motor 405, the forward and reverse motor 314, the rotary motor 317, the moving motor 306, the rotary motor 210, and the vacuum cleaner device 401 are powered by an external power source and should be electrically connected to the external power source. The internal circuit principle and structure are common knowledge to those skilled in the art and will not be described in detail here. The model can be selected according to the actual use.
[0059] In use, step one: Transporting the surge arrester: The surge arrester is placed on the support frame 202. The rotating motor 210 is started, driving the connecting gear 205 on the rotating shaft 204 to rotate. This drives two first gears 206 to rotate the first rotating shaft 207 on the mounting frame 201, ensuring that each first gear 206 synchronously drives the mounting shaft 208 to move synchronously. During the movement of the mounting shaft 208, the support rod 209 remains vertical and moves along with the mounting shaft 208. This causes the support rod 209 to drive the support frame 202. As the support frame 202 moves, it lifts the surge arrester on the support frame 202 and places it on another support frame 202, allowing each support frame 202 to move smoothly. The surge arresters on 02 move simultaneously in one direction to transport them. Step 2: Loading the surge arresters: When the surge arresters move to the support frame 202 between the two first supports 303, the two fixed cylinders 302 on both sides of the surge arresters activate the forward and reverse motors 314 to drive the bidirectional threaded rod 315 to rotate, causing the sliding plate 316 to move closer together. This drives the two fixed cylinders 302 on both sides of the surge arresters to fit onto both sides of the surge arresters, thus clamping and fixing them. Then, the moving motor 306 is activated to drive one end of the first connecting rod 307 to rotate, causing the other end of the first connecting rod 307 to drive the second connecting rod 308, causing one end of the second connecting rod 308 to press down on the bottom end of one of the pull rods 309. The pull rod 309 drives the fixed shaft 318 to rotate on the second bracket 304, causing the top of each pull rod 309 to pull the moving rod 311 on the connecting shaft 310 to rotate around the placement shaft 313, changing the position and orientation of the mounting plate 301, so that the brush on one side of the surge arrester in the cleaning box 402 is in contact, realizing automatic feeding of the surge arrester. Step 3: Removal of rubber from the surge arrester: Start the rotary motor 317 to drive the surge arrester inside the fixed cylinder 302 to rotate, and with the help of the scraper 403, remove excess rubber particles from the silicone rubber shell of the surge arrester. At the same time, start the removal motor 405 to drive the wire brush 406 to rotate, so that the wire brush 406 removes excess rubber from both ends of the surge arrester. During the removal of the surge arrester adhesive, the vacuum cleaner device 401 is activated, working in conjunction with the cleaning box 402 and the dust removal pipe 407 to suck the waste and impurities generated during the removal of the surge arrester adhesive into the vacuum cleaner device 401 to prevent environmental pollution. After the surge arrester adhesive is removed, the moving motor 306 is activated again to position the surge arrester on the mounting plate 301 within the original support frame 202. Then, the bidirectional threaded rod 315 is rotated in the opposite direction to move the two fixed cylinders 302 away from the surge arrester, releasing the clamp on the surge arrester. The rotating motor 210 is activated again to transport the surge arrester after adhesive removal to the next support frame 202. Repeating the above process can improve the automation level of surge arrester adhesive removal.
[0060] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A rubber removing device for a surge arrester production, characterized by, Include: The bottom plate (1); Conveying mechanism (2), provided on the bottom plate (1), the conveying mechanism (2) includes a mounting frame (201), a plurality of support frames (202), conveying components and two conveying frames (203), the mounting frame (201) is fixedly arranged on the top of the outer wall of the bottom plate (1), each support frame (202) is equidistantly arranged on the top of the outer wall of the mounting frame (201) along the horizontal direction, the conveying component is arranged on the mounting frame (201), each conveying frame (203) is arranged on the conveying component; The feeding mechanism (3) is arranged on the bottom plate (1), the feeding mechanism (3) includes two groups of support components, a connecting rod component, a mounting plate (301), a fixing component and two fixed cylinders (302), each group of support components is arranged on the bottom plate (1), the connecting rod component is arranged on the support component, the mounting plate (301) is arranged on the connecting rod component, the fixing component is arranged on the mounting plate (301), and each fixed cylinder (302) is arranged on the fixing component; and The removal mechanism (4) is arranged on the support component, the removal mechanism (4) includes a dust collector device (401), a cleaning box (402) and a removal component, the dust collector device (401) is arranged on the support component, the cleaning box (402) is mounted on the output end of the dust collector device (401), and the removal component is arranged in the cleaning box (402); Each group of support components includes a first support (303), a second support (304) and a third support (305), the first support (303) is fixedly arranged on the top of the outer wall of the bottom plate (1), the second support (304) is fixedly arranged on the top of the outer wall of the bottom plate (1), the third support (305) is fixedly arranged on the top of the outer wall of the bottom plate (1), and the dust collector device (401) is mounted between the two third supports (305); The connecting rod component includes a moving motor (306), a first connecting rod (307), a second connecting rod (308), two groups of moving assemblies and a fixed shaft (318), the moving motor (306) is mounted on the outer wall of one of the third supports (305) through bolts, the first connecting rod (307) is fixedly arranged on the output end of the moving motor (306), one end of the second connecting rod (308) is rotatably mounted on one end of the first connecting rod (307), each moving assembly is arranged on the fixed shaft (318), and the fixed shaft (318) is rotatably embedded between the second supports (304); Each of the moving assemblies comprises a pull rod (309), a connecting shaft (310), a moving rod (311), a sliding block (312) and a placing shaft (313), the pull rod (309) is fixedly sleeved on the outer wall of the fixed shaft (318), the connecting shaft (310) is fixedly arranged on one side of the outer wall of the moving rod (311), one end of the pull rod (309) is movably sleeved on the outer wall of the connecting shaft (310), the placing shaft (313) is fixedly embedded on one side of the outer wall of the first support (303), the sliding block (312) is movably sleeved on the outer wall of the placing shaft (313), and the sliding block (312) and the moving rod (311) are in sliding fit, one end of the second connecting rod (308) is installed on one side of the outer wall of one of the pull rods (309) near the bottom edge, and the mounting plate (301) is fixedly arranged between the two moving rods (311); The fixing component comprises a reversible motor (314), a bidirectional threaded rod (315), two sliding plates (316) and a rotating motor (317), the reversible motor (314) is installed on one side of the outer wall of one of the moving rods (311) through bolts, both ends of the bidirectional threaded rod (315) are rotatably embedded between the two moving rods (311), and the bidirectional threaded rod (315) is fixedly arranged on the output end of the reversible motor (314), each sliding plate (316) is threadedly connected to the outer wall of the bidirectional threaded rod (315), and each sliding plate (316) is slidably embedded on one side of the outer wall of the mounting plate (301), each fixed cylinder (302) is symmetrically rotatably embedded on one side of the outer wall of the two sliding plates (316), and the rotating motor (317) is installed on one side of the outer wall of one of the sliding plates (316) through bolts, and one of the fixed cylinders (302) is fixedly arranged on the output end of the rotating motor (317).
2. The rubber removal device for surge arrester production according to claim 1, characterized in that: The conveying component comprises a rotating motor (210), a rotating shaft (204), a connecting gear (205) and two groups of conveying assemblies, the rotating motor (210) is installed on one side of the inner wall of the mounting frame (201) through bolts, the rotating shaft (204) is rotatably embedded on one side of the inner wall of the mounting frame (201), and the rotating shaft (204) is fixedly arranged on the output end of the rotating motor (210), the connecting gear (205) is fixedly sleeved on the outer wall of the rotating shaft (204), and each of the conveying assemblies is located on the mounting frame (201).
3. The rubber removal device for surge arrester production according to claim 2, characterized in that: Each of the conveying assemblies comprises two first gears (206), two first rotating shafts (207), two mounting shafts (208) and two support rods (209), both ends of the first rotating shaft (207) are rotatably embedded on the two sides of the outer wall of the mounting frame (201), each first gear (206) is fixedly sleeved on the outer wall of the first rotating shaft (207), each mounting shaft (208) is fixedly arranged on one side of the outer wall of the first gear (206), each support rod (209) is movably sleeved on the outer wall of the mounting shaft (208), and each support rod (209) is fixedly arranged on the bottom of the outer wall of the conveying frame (203), wherein the two first gears (206) are engaged with the connecting gear (205).
4. The rubber removal device for surge arrester production according to claim 3, characterized in that: The removing component comprises a plurality of scrapers (403) and two groups of removing assemblies, each scraper (403) is fixedly arranged on one side of the outer wall of the cleaning box (402) at equal intervals, and each group of removing assemblies is symmetrically arranged on the two sides of the outer wall of the cleaning box (402).
5. The rubber removal device for surge arrester production according to claim 4, characterized in that: Each of the removing assemblies comprises a removing frame (404), a removing motor (405), a steel wire brush (406) and two dust removal pipes (407), the removing frame (404) is fixedly arranged on one side of the outer wall of the cleaning box (402), the removing motor (405) is mounted on one side of the outer wall of the removing frame (404) through bolts, the steel wire brush (406) is fixedly sleeved on the output end of the removing motor (405), and each dust removal pipe (407) is fixedly arranged on one side of the outer wall of the cleaning box (402).
6. A method of using a rubber removal device for surge arrester production, characterized by, The device for removing rubber material for producing a lightning arrester according to claim 5 comprises the following steps: S1: conveying of the lightning arrester: the lightning arrester is placed on the support frame (202), the rotating motor (210) is started to drive the connecting gear (205) on the rotating shaft (204) to rotate, the two first gears (206) are driven to drive the first rotating shaft (207) to rotate on the mounting frame (201), each first gear (206) can synchronously drive the mounting shaft (208) to move synchronously, and the support rod (209) keeps a vertical state and moves with the mounting shaft (208) during the movement of the mounting shaft (208), so that the support rod (209) drives the conveying frame (203), the conveying frame (203) moves, the lightning arrester on the support frame (202) is supported and lifted, and is placed on another support frame (202), so that the lightning arrester on each support frame (202) can move in the same direction, and the conveying of the lightning arrester is realized; S2: the upper material of the lightning arrester: when the lightning arrester moves to the support frame (202) between the two first supports (303), the positive and negative motor (314) is started to drive the bidirectional threaded rod (315) to rotate, so that the sliding plates (316) are close to each other, the two fixed cylinders (302) on both sides of the lightning arrester are driven to be sleeved on both sides of the lightning arrester, so as to realize the clamping and fixing of the lightning arrester, then the moving motor (306) is started to drive one end of the first connecting rod (307) to rotate, so that the other end of the first connecting rod (307) drives the second connecting rod (308), so that one end of the second connecting rod (308) presses the bottom end of one of the pull rods (309), so that the pull rod (309) drives the fixed shaft (318) to rotate on the second support (304), so that the top end of each pull rod (309) pulls the moving rod (311) on the connecting shaft (310) to rotate around the shaft (313) as the axis, changes the position and direction of the mounting plate (301), so that the lightning arrester is in contact with the scraper (403) on one side of the cleaning box (402), and the automatic feeding of the lightning arrester is realized; S3: the removal of the lightning arrester: the rotary motor (317) is started to drive the lightning arrester in the fixed cylinder (302) to rotate, which cooperates with the scraper (403) to remove the excess rubber particles on the silicone rubber shell of the lightning arrester, and the removal motor (405) is started to drive the steel wire brush (406) to rotate, so that the steel wire brush (406) removes the excess rubber on both ends of the lightning arrester, in the process of removing the rubber of the lightning arrester, the dust collector device (401) is started, which cooperates with the cleaning box (402) and the dust removal pipe (407) to suck the rubber produced by the removal of the lightning arrester into the dust collector device (401), so as to avoid pollution to the environment, after the removal of the lightning arrester is completed, the moving motor (306) is started again, so that the lightning arrester on the mounting plate (301) is located in the original support frame (202), and the bidirectional threaded rod (315) is rotated in reverse, so that the two fixed cylinders (302) are away from the lightning arrester, and the clamping of the lightning arrester is released, the rotary motor (210) is started again to convey the lightning arrester after the removal of the rubber to the next support frame (202), and the above steps are repeated, so as to improve the automation degree of the removal of the lightning arrester.
Citation Information
Patent Citations
Lightning arrester silica gel umbrella skirt flash excess material removing device
CN210705615U
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CN218618539U