A corrosion-resistant and wear-resistant rubber lining preparation equipment

By designing automated rubber lining preparation equipment, the problem of lack of automatic material unloading after manual cutting and spraying has been solved, realizing efficient processing and safe production of rubber linings.

CN117245703BActive Publication Date: 2025-10-31NANJING GUBO RUBBER & PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202311238522.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-25
Publication Date
2025-10-31
Estimated Expiration
2043-09-25

AI Technical Summary

Technical Problem

Existing rubber lining preparation equipment requires manual pushing during the cutting process and lacks an automatic unloading structure after spraying, resulting in workers being exposed to harmful gases and affecting their health.

Method used

A corrosion-resistant and wear-resistant rubber lining preparation equipment was designed, which includes a cutting unit, a pushing unit, a feeding unit, a guiding unit, and a purification unit. Automatic cutting and conveying are achieved through a motor-driven cutting bracket and a conveyor belt. Combined with a spraying machine and a purification box, automatic feeding and gas purification are achieved.

Benefits of technology

It enables automated cutting and spraying of rubber linings, improving processing efficiency and quality, ensuring worker safety, and effectively handling harmful gases.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a corrosion-resistant and wear-resistant rubber lining preparation device, comprising: a main unit including a processing table, a cutting bracket disposed on the upper surface of the processing table, a spraying machine disposed on the upper surface of the processing table to the right of the cutting bracket, a storage box disposed on the lower surface of the processing table below the spraying machine, and a purification box disposed on the front surface of the storage box below the cutting bracket; and a cutting unit including a first motor disposed on the inner top surface of the cutting bracket. Its advantages are: the inter-structure cooperation facilitates automatic feeding, and the straightening of the rubber lining entering below the cutter facilitates cutting, thereby providing auxiliary fixation for the rubber lining and facilitating processing; and the operation of the structure allows for easy adjustment and cutting of rubber linings of different batches requiring different lengths, thus improving the applicability of the device. The rubber lining enters the interior of the spraying machine under the push of the connecting plate.
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Description

Technical Field

[0001] This invention relates to the field of rubber lining technology, and more particularly to a device for preparing corrosion-resistant and wear-resistant rubber linings. Background Technology

[0002] Rubber lining is made by selecting sheet-like corrosion-resistant rubber material of a certain thickness and bonding it to a given surface of the substrate to form a continuous and complete protective covering layer, thereby isolating the corrosive medium from the substrate and achieving the purpose of corrosion prevention. Anti-corrosion lining is an unvulcanized, pre-vulcanized or vulcanized rubber sheet used to prevent equipment corrosion.

[0003] Many existing rubber lining preparation devices rely on manual pushing of the rubber lining for cutting during operation. This requires ensuring the stability of the rubber lining during the cutting process. Additionally, some rubber linings lack an automatic unloading structure after spraying, which leads to manual unloading by workers causing respiratory problems due to strange gases inside the spraying machine. Summary of the Invention

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.

[0005] In view of the problems of the aforementioned equipment for preparing corrosion-resistant and wear-resistant rubber linings, the present invention is proposed.

[0006] Therefore, the purpose of this invention is to provide a corrosion-resistant and wear-resistant rubber lining preparation device, which solves the problems of some rubber lining preparation devices relying on manual pushing of the rubber lining for cutting, requiring the stability of the rubber lining during the cutting process, and the lack of an automatic unloading structure after spraying some rubber linings, which leads to manual unloading by workers causing respiratory harm from strange gases inside the spraying machine.

[0007] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a corrosion-resistant and wear-resistant rubber lining preparation device, comprising:

[0008] The main unit includes a processing table, a cutting bracket disposed on the upper surface of the processing table, a sprayer disposed on the upper surface of the processing table at the right side of the cutting bracket, a storage box disposed on the lower surface of the processing table at the bottom of the sprayer, a purification box disposed on the front surface of the storage box at the bottom of the cutting bracket, and a bracket disposed on the lower surfaces of the processing table and the purification box.

[0009] The cutting unit includes a first motor disposed on the inner top surface of the cutting bracket, a rotating shaft disposed on the output end of the first motor, a slide cylinder disposed on the outer surface of the rotating shaft and connected by a reciprocating thread, a connecting plate disposed on the lower surface of the slide cylinder, a cutter disposed on the lower surface of the connecting plate, a sliding plate disposed on the front and rear surfaces of the cutter, a slide bar disposed on the lower surface of the sliding plate, a plurality of teeth disposed on the left outer surface of the slide bar and rotatably connected by a shaft, a plurality of first connecting shafts disposed on the inner surface of the processing table, a gear disposed on the front surface of the right first connecting shaft and meshing with the teeth, a first conveyor belt disposed between the outer surfaces of the two first connecting shafts, a plurality of first anti-slip strips disposed on the outer surface of the first conveyor belt, an electric push rod disposed on the inner surfaces of the front and rear sides of the cutting bracket, a first push plate disposed on the outer surface of the electric push rod near the rotating shaft and slidably connected to the cutting bracket, and a clamping plate disposed on the outer surface of the first push plate near the slide cylinder.

[0010] The processing table has a pushing unit located on its upper surface between the cutting bracket and the spraying machine; a feeding unit is located on its inner surface; a guiding unit is located on its inner surface; and a purification unit is located on its inner surface.

[0011] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the slide bar has a plurality of placement grooves on its left outer surface that match the teeth, and the placement grooves are located below the teeth.

[0012] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the pushing unit includes a second motor disposed on the inner surface of the front side of the processing table and located on the right side of the cutting frame, a second connecting shaft disposed on the output end of the second motor, a second conveyor belt disposed on the outer surface of the second connecting shaft, a third connecting shaft disposed on the inner surface of the second conveyor belt and rotatably connected to the processing table, multiple sets of spaced clamping plates disposed on the outer surface of the second conveyor belt, and multiple second anti-slip strips disposed on the outer surface of the second conveyor belt between two clamping plates.

[0013] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the feeding unit includes: a plurality of worm gears disposed on the inner surface of the second connecting shaft; a worm wheel disposed below the second connecting shaft and meshing with the worm gears; a fourth connecting shaft disposed on the outer surface of the right side of the worm wheel; a slider disposed on the outer surface of the fourth connecting shaft and connected by a reciprocating thread; an insert rod disposed on the outer surface of the left side of the slider; a plurality of placement plates disposed on the inner surface of the processing table, located below the spraying machine and rotatably connected to the processing table by a shaft; a plurality of rubber ropes disposed on the upper surface of the placement plates and fixedly connected to the spraying machine; a first spring disposed between the placement plates and the spraying machine and slidably connected to the rubber ropes; and a spray head disposed on the inner top surface of the spraying machine.

[0014] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the feeding unit further includes a second push plate disposed on the inner surface of the front placement plate and located on the outer surface of the right side of the insertion rod, a telescopic shaft disposed on the inner surface of the second push plate and fixedly connected between it and the placement plate, and a second spring disposed on the inner surface of the second push plate and slidably connected to the telescopic shaft.

[0015] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the feeding unit further includes a sealing gasket disposed between the placement plate and the second push plate, and a sliding groove matching the second push plate is provided on the upper surface of the placement plate on the left side.

[0016] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the feeding unit further includes a second magnetic strip disposed on the upper surface of the placement plate, and a first magnetic strip disposed on the upper surface of the second magnetic strip and fixedly connected between it and the processing table.

[0017] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the feeding unit further includes a plurality of partitions disposed between the inner surfaces of the spraying machine and rotatably connected by a shaft, a third magnetic strip disposed between the front and rear partitions, and a rubber strip disposed on the inner surface of the spraying machine and slidably connected to the partitions.

[0018] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the material guiding unit includes a guide plate disposed on the bottom surface of the storage box, a chute disposed on the rear side of the upper surface of the guide plate, and a rotating plate disposed on the outer rear surface of the storage box below the cutting bracket and rotatably connected by a shaft.

[0019] As a preferred embodiment of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention, the purification unit includes: a connecting rod rotatably connected to the inner surface of the purification chamber; a belt disposed between the outer surface of the connecting rod and the second connecting shaft; multiple fan blades disposed on the outer surface of the connecting rod behind the belt; an exhaust groove disposed on the inner surface of the purification chamber below the belt; a baffle disposed on the inner surface of the purification chamber below the fan blades; an air guide pipe disposed on the inner surface of the baffle below the fan blades; multiple exhaust holes disposed in front of the purification chamber and located to the right of the baffle; a sealing door disposed on the left outer surface of the purification chamber; and a drain pipe disposed on the inner surface of the sealing door.

[0020] The beneficial effects of this invention are:

[0021] The device's automatic feeding is facilitated by the interoperability of its structures, and the rubber lining entering below the cutter is straightened for easy cutting. This also helps to fix the rubber lining for easier processing. Furthermore, the operation of the structure allows for easy adjustment and cutting of rubber linings of different lengths for different batches, thereby expanding the device's application range.

[0022] The rubber liner enters the spraying machine under the push of the connecting plate. When the second conveyor belt drives the cut rubber liner to move, the length of the rubber liner is reduced after being cut. The second anti-slip belt is set to help stabilize the rubber liner, thereby ensuring the stable conveying of the rubber liner.

[0023] The inter-structure cooperation facilitates the unloading of the rubber lining after spraying, thereby improving the processing efficiency of the rubber lining. The movement of the rubber lining during the spraying process allows the spraying structure to spray the rubber lining from all directions, thus improving the processing quality of the rubber lining.

[0024] The inter-structure cooperation allows for quick and easy storage of the rubber lining. The rounded corners at the location of the groove on the surface of the guide plate will not damage the surface of the rubber lining, thus ensuring that the processing of the rubber lining is relatively intact.

[0025] The interaction between the structures can effectively treat harmful gases generated during the rubber lining process, thereby ensuring the safety of workers and facilitating the cleaning or replacement of the purification structure, thus maintaining the continuous high efficiency and practicality of the structure. Attached Figure Description

[0026] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0027] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention.

[0028] Figure 2 This is a schematic diagram of the internal structure connection of a corrosion-resistant and wear-resistant rubber lining preparation device according to the present invention.

[0029] Figure 3 This invention relates to an equipment for preparing corrosion-resistant and wear-resistant rubber liners. Figure 2 Enlarged structural diagram at point A in the middle.

[0030] Figure 4 This invention relates to an equipment for preparing corrosion-resistant and wear-resistant rubber liners. Figure 2 Enlarged structural diagram at point B.

[0031] Figure 5 This is a schematic diagram of the feeding unit connection structure of a corrosion-resistant and wear-resistant rubber lining preparation equipment according to the present invention.

[0032] Figure 6 This is a front view sectional structural schematic diagram of a corrosion-resistant and wear-resistant rubber lining preparation equipment according to the present invention.

[0033] Figure 7 This is a schematic diagram of the left cross-sectional structure of a corrosion-resistant and wear-resistant rubber lining preparation device according to the present invention.

[0034] Figure 8 This is a schematic cross-sectional view of the left side of the structure of the anti-corrosion and wear-resistant rubber lining preparation equipment of the present invention.

[0035] Figure Descriptions: 100. Main Unit; 101. Processing Table; 102. Cutting Support; 103. Spraying Machine; 104. Storage Box; 105. Cleanroom Box; 106. Support; 200. Cutting Unit; 201. First Motor; 202. Rotating Shaft; 203. Slide Cylinder; 204. Connecting Plate; 205. Cutting Blade; 206. Slide Plate; 207. Slide Strip; 208. Tooth; 209. Gear; 210. First Connecting Shaft; 211. First Conveyor Belt; 212. First Anti-slip Belt; 213. Electric Push Rod; 214. First Push Plate; 215. Clamping Plate; 300. Pushing Unit; 301. Second Motor; 302. Second Connecting Shaft; 303. Second Conveyor Belt; 304. Clamping Plate; 305. Second Anti-slip Belt; 306. Third Connecting Shaft; 400. 401. Feeding unit; 402. Worm gear; 403. Fourth connecting shaft; 404. Slider; 405. Insert rod; 406. Placement plate; 407. First magnetic strip; 408. Second magnetic strip; 409. Rubber rope; 410. First spring; 411. Telescopic shaft; 412. Second push plate; 413. Sealing gasket; 414. Second spring; 415. Nozzle; 416. Partition plate; 417. Rubber strip; 418. Third magnetic strip; 500. Material guiding unit; 501. Slide chute; 502. Guide plate; 503. Turning plate; 600. Purification unit; 601. Connecting rod; 602. Fan blade; 603. Exhaust chute; 604. Baffle; 605. Air guide pipe; 606. Sealing door; 607. Drain pipe; 608. Exhaust hole; 609. Belt. Detailed Implementation

[0036] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0037] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.

[0038] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.

[0039] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth. Example

[0040] A corrosion-resistant and wear-resistant rubber lining preparation equipment includes: a main unit 100, a cutting unit 200, a pushing unit 300, a feeding unit 400, a guiding unit 500, and a purification unit 600.

[0041] The main unit 100 includes a processing table 101, a cutting bracket 102 disposed on the upper surface of the processing table 101, a sprayer 103 disposed on the upper surface of the processing table 101 at the right side of the cutting bracket 102, a storage box 104 disposed on the lower surface of the processing table 101 at the lower part of the sprayer 103, a purification box 105 disposed on the front surface of the storage box 104 at the lower part of the cutting bracket 102, and a bracket 106 disposed on the lower surfaces of the processing table 101 and the purification box 105.

[0042] The cutting unit 200 includes a first motor 201 disposed on the inner top surface of the cutting bracket 102, a rotating shaft 202 disposed on the output end of the first motor 201, a slide cylinder 203 disposed on the outer surface of the rotating shaft 202 and connected by a reciprocating thread, a connecting plate 204 disposed on the lower surface of the slide cylinder 203, a cutter 205 disposed on the lower surface of the connecting plate 204, a sliding plate 206 disposed on the front and rear surfaces of the cutter 205, a slide bar 207 disposed on the lower surface of the sliding plate 206, a plurality of teeth 208 disposed on the left outer surface of the slide bar 207 and connected by a shaft rotatably on their lower sides, and a plurality of teeth 208 disposed on the inner surface of the processing table 101. A first connecting shaft 210, a gear 209 meshing with teeth 208 on the front surface of the right first connecting shaft 210, a first conveyor belt 211 between the outer surfaces of the two first connecting shafts 210, multiple first anti-slip belts 212 on the outer surface of the first conveyor belt 211, an electric push rod 213 on the inner surfaces of the front and rear sides of the cutting bracket 102, a first push plate 214 slidably connected between the outer surface of the electric push rod 213 near the rotating shaft 202 and the cutting bracket 102, and a clamping plate 215 on the outer surface of the first push plate 214 near the slide cylinder 203.

[0043] The outer surface of the left side of the slide bar 207 has multiple placement slots that match the teeth 208, and the placement slots are located below the teeth 208.

[0044] The pushing unit 300 includes a second motor 301 disposed on the inner surface of the front side of the processing table 101 and located on the right side of the cutting frame 102, a second connecting shaft 302 disposed at the output end of the second motor 301, a second conveyor belt 303 disposed on the outer surface of the second connecting shaft 302, a third connecting shaft 306 disposed on the inner surface of the second conveyor belt 303 and rotatably connected to the processing table 101, a plurality of spaced-apart clamping plates 304 disposed on the outer surface of the second conveyor belt 303, and a plurality of second anti-slip strips 305 disposed on the outer surface of the second conveyor belt 303 between two clamping plates 304;

[0045] The unloading unit 400 includes a plurality of worm gears 401 disposed on the inner surface of the second connecting shaft 302, a worm wheel 402 disposed below the second connecting shaft 302 and meshing with the worm gears 401, a fourth connecting shaft 403 disposed on the outer right side of the worm wheel 402, a slider 404 disposed on the outer surface of the fourth connecting shaft 403 and connected by a reciprocating thread, an insert rod 405 disposed on the outer left side of the slider 404, a plurality of placement plates 406 disposed on the inner surface of the processing table 101, located below the sprayer 103 and rotatably connected to the processing table 101 by a shaft, a plurality of rubber ropes 409 disposed on the upper surface of the placement plates 406 and fixedly connected to the sprayer 103, a first spring 410 disposed between the placement plates 406 and the sprayer 103 and slidably connected to the rubber ropes 409, and a nozzle 415 disposed on the inner top surface of the sprayer 103.

[0046] The unloading unit 400 also includes a second push plate 412 disposed on the inner surface of the front placement plate 406 and located on the outer surface of the right side of the insertion rod 405, a telescopic shaft 411 fixedly connected between the inner surface of the second push plate 412 and the placement plate 406, and a second spring 414 slidably connected between the inner surface of the second push plate 412 and the telescopic shaft 411.

[0047] The unloading unit 400 also includes a sealing gasket 413 disposed between the placement plate 406 and the second push plate 412, and a groove matching the second push plate 412 is provided on the upper surface of the left placement plate 406.

[0048] The unloading unit 400 also includes a second magnetic strip 408 disposed on the upper surface of the placement plate 406, and a first magnetic strip 407 disposed on the upper surface of the second magnetic strip 408 and fixedly connected between it and the processing table 101.

[0049] The feeding unit 400 also includes a plurality of partitions 416 disposed between the inner surfaces of the sprayer 103 and rotatably connected by a shaft, a third magnetic strip 418 disposed between the front and rear partitions 416, and a rubber strip 417 disposed on the inner surface of the sprayer 103 and slidably connected to the partitions 416.

[0050] The material guiding unit 500 includes a guide plate 502 disposed on the bottom surface of the storage box 104, a chute 501 disposed on the rear side of the upper surface of the guide plate 502, and a rotating plate 503 disposed on the outer rear side of the storage box 104 below the cutting bracket 102 and rotatably connected by a shaft.

[0051] The purification unit 600 includes a connecting rod 601 rotatably connected to the inner surface of the purification chamber 105, a belt 609 disposed between the outer surface of the connecting rod 601 and the second connecting shaft 302, a plurality of fan blades 602 disposed on the outer surface of the connecting rod 601 behind the belt 609, an exhaust groove 603 disposed on the inner surface of the purification chamber 105 below the belt 609, a baffle 604 disposed on the inner surface of the purification chamber 105 below the fan blades 602, an air guide pipe 605 disposed on the inner surface of the baffle 604 below the fan blades 602, a plurality of exhaust holes 608 disposed in front of the purification chamber 105 and located to the right of the baffle 604, a sealing door 606 disposed on the left outer surface of the purification chamber 105, and a drain pipe 607 disposed on the inner surface of the sealing door 606.

[0052] Working principle: When using this device, the rubber liner needs to be placed on the upper surface of the first conveyor belt 211, and then the end of the rubber liner to be cut is positioned below the cutter 205. The device is then started, and the first motor 201 drives the rotating shaft 202 to rotate. The rotating shaft 202, under the action of the slider, drives the slide cylinder 203 to move up and down. The slide cylinder 203 drives the connecting plate 204 to move up and down. The connecting plate 204 drives the sliding plate 206 to move up and down. The sliding plate 206 drives the sliding strip 207 to move up and down, raising multiple sections of the left outer surface of the sliding strip 207. The teeth 208, connected by a shaft on the lower side, drive the gear 209 to rotate under the action of the first connecting shaft 210. The first connecting shaft 210 drives the first electric conveyor belt 211 to rotate. The first conveyor belt 211, under the action of the first anti-slip belt 212, pushes the rubber liner to the right, so that the part of the rubber liner to be cut is to the right of the cutter 205. Then, the slide bar 207 continues to move downward, beyond the area covered by the teeth 208, and the first conveyor belt 211 stops moving. Then, the electric push rods 213 on both sides are activated to drive the first push plate 214 and the clamping plate 215 to... The rubber liner is compressed and fixed, and then the cutter 205 cuts the rubber liner as it moves downward. After cutting, the first motor 201 continues to provide power, causing the rotating shaft 202 to drive the slide cylinder 203 to move up and down. The slide cylinder 203 drives the slide bar 207 to move upward, so that the teeth 208 on the left side of the slide bar 207 engage with the groove on the left side of the slide bar 207 during the upward movement, thus preventing the gear 209 from rotating. The gear 209 only rotates when the slide bar 207 moves downward, causing the rubber liner to move to the right. To ensure smooth operation of the structure, after cutting is completed, the electric push rod 213 drives the first push plate 214 and clamping plate 215 to move away from the first motor 201, so that the rubber lining can move to the right next time. Through the cooperation between the structures, the device can automatically feed materials and straighten the rubber lining that enters below the cutter 205 for easy cutting, thereby providing auxiliary fixation for the rubber lining. By adjusting the number of teeth 208 on the left side of the slide bar 207, it is convenient to adjust the cutting of rubber linings of different batches, thereby improving the application range of this device.

[0053] During the operation of the device, the second motor 301 drives the second connecting shaft 302 to rotate. Under the action of the second connecting shaft 302 and the third connecting shaft 306, the second conveyor belt 303 moves. The cut rubber lining is transported to the right by the clamping plate 304 on the surface of the second conveyor belt 303, so that the rubber lining enters the interior of the spraying machine under the push of the connecting plate. When the cut rubber lining is moved by the second conveyor belt 303, the length of the rubber lining is reduced after being cut. The second anti-slip belt 305 is set to help stabilize the rubber lining, thereby ensuring the stable transport of the rubber lining.

[0054] When the rubber liner is conveyed to the surface of the spraying machine 103, it pushes the partition 416 connected by a shaft, causing the two partitions 416 to separate through the weaker connection of the third magnetic strip 418. This allows the rubber liner to enter the position of the placement plate 406 below the spraying machine 103. The groove opened above the processing table 101 and the low-friction film on the surface of the placement plate 406 do not hinder the sliding of the rubber liner, thus facilitating its entry. When the rubber liner enters below the spraying machine 103, the partition 416, under the action of the rubber strip 417... The system is reset so that the two third magnetic strips 418 re-adhere to prevent gas leakage during the spraying of the rubber lining. Then, the multiple nozzles 415 inside the spraying machine 103 are activated to spray the rubber lining. During the spraying process, the device continues to operate. The rotation of the second connecting shaft 302 drives the worm gear 401 to rotate, which in turn drives the worm wheel 402 to rotate. The worm wheel 402 drives the fourth connecting shaft 403 to rotate, and the reciprocating thread on the outer surface of the fourth connecting shaft 403 drives the slider 404 to rotate. The slider 404 then drives the insertion rod 405 to move towards the release point. Insertion into the placement plate 406 causes the insertion rod 405 to push the second push plate 412, connected by the telescopic shaft 411, against the front of the rubber liner. This increases the spraying range of the spray nozzle 415, allowing for all-around spraying of the rubber liner. As the fourth connecting shaft 403 continues to rotate, the reciprocating thread causes the insertion rod 405 to be pulled out from inside the placement plate 406. This causes the placement plate 406 to flip downwards on one side under the weight of the rubber liner, completing the unloading operation. Then, under the action of the rubber rope 409 and the first spring 410, the placement plate 406... 6. Quickly reset, and then under the action of the first magnetic strip 407 and the second magnetic strip 408, the placement plate 406 and the processing table 101 are re-attached, which facilitates the insertion rod 405 to enter the placement plate 406 and fix the placement plate 406, which facilitates the spraying process of the rubber lining. Through the mutual cooperation between the structures, the rubber lining can be unloaded after the spraying process, thereby improving the processing efficiency of the rubber lining. It can also move during the spraying process of the rubber lining, so that the spraying structure can spray the rubber lining in all directions, thereby improving the processing quality of the rubber lining.

[0055] When the rubber liner is detached from the processing table 101 and placed inside the storage box 104, the inclined structure of the lifting guide plate 502 moves to the left. Then, the slide groove 501 on the upper surface of the guide plate 502 causes the rubber liner to shift to the rear. Then, under the action of the rotating plate 503, the rubber liner moves to the position of the rotating plate 503 and pushes the rotating plate 503 to flip, thereby completing the storage of the rubber liner. Through the cooperation between the structures, the rubber liner can be quickly stored. The rounded corners at the position of the slide groove on the surface of the lifting guide plate will not damage the surface of the rubber liner, thus making the processing of the rubber liner relatively intact.

[0056] During operation, the second connecting shaft 302 drives the belt 609 to rotate, which in turn drives the connecting rod 601 to rotate. The connecting rod 601 then drives the fan blade 602 to rotate. The negative pressure generated by the rotation of the fan blade 602 draws the gas from the rubber lining inside the purification chamber 105 through the holes. The gas then enters the location of the baffle 604 through the exhaust channel 603. The gas is then discharged into the purification chamber 105 filled with purification liquid through the air guide pipe 605 connected to the baffle 604 for filtration. The purified gas is then discharged through the exhaust port 608. After prolonged use, the purification liquid inside the purification chamber 105 can be replaced by opening the drain pipe 607 with a valve, or the interior of the purification chamber 105 can be cleaned by opening the sealing door 606. This ensures the effective use of the purification unit 600 structure. Through the cooperation between the structures, harmful gases generated during the rubber lining processing can be effectively treated, ensuring the safety of the workers and facilitating the cleaning or replacement of the purification structure, thus maintaining its continuous and efficient use.

[0057] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A device for preparing corrosion-resistant and wear-resistant rubber linings, characterized in that, include: The main unit (100) includes a processing table (101), a cutting bracket (102) disposed on the upper surface of the processing table (101), a sprayer (103) disposed on the upper surface of the processing table (101) at the right side of the cutting bracket (102), a storage box (104) disposed on the lower surface of the processing table (101) at the bottom below the sprayer (103), a purification box (105) disposed on the front surface of the storage box (104) at the bottom below the cutting bracket (102), and a bracket (106) disposed on the lower surfaces of the processing table (101) and the purification box (105). The cutting unit (200) includes a first motor (201) disposed on the inner top surface of the cutting bracket (102), a rotating shaft (202) disposed at the output end of the first motor (201), a slide cylinder (203) disposed on the outer surface of the rotating shaft (202) and connected by a reciprocating thread, a connecting plate (204) disposed on the lower surface of the slide cylinder (203), a cutter (205) disposed on the lower surface of the connecting plate (204), a sliding plate (206) disposed on the front and rear surfaces of the cutter (205), a sliding strip (207) disposed on the lower surface of the sliding plate (206), a plurality of teeth (208) disposed on the left outer surface of the sliding strip (207) and rotatably connected by a shaft, and disposed inside the processing table (101). The surface includes multiple first connecting shafts (210), a gear (209) meshing with teeth (208) on the front surface of the first connecting shaft (210) on the right side, a first conveyor belt (211) between the outer surfaces of the two first connecting shafts (210), multiple first anti-slip belts (212) on the outer surface of the first conveyor belt (211), an electric push rod (213) on the inner surfaces of the front and rear sides of the cutting bracket (102), a first push plate (214) slidably connected between the outer surface of the electric push rod (213) near the rotating shaft (202) and the cutting bracket (102), and a clamping plate (215) on the outer surface of the first push plate (214) near the slide cylinder (203). Among them, the upper surface of the processing table (101) is provided with a pushing unit (300) between the cutting bracket (102) and the spraying machine (103), the inner surface of the processing table (101) is provided with a feeding unit (400), the inner surface of the storage box (104) is provided with a guiding unit (500), and the inner surface of the purification box (105) is provided with a purification unit (600).

2. The anti-corrosion and wear-resistant rubber lining preparation equipment as described in claim 1, characterized in that: The slide bar (207) has multiple placement grooves on its left outer surface that match the teeth (208), and the placement grooves are located below the teeth (208).

3. The anti-corrosion and wear-resistant rubber lining preparation equipment as described in claim 1, characterized in that: The pushing unit (300) includes a second motor (301) disposed on the inner front surface of the processing table (101) and located on the right side of the cutting frame (102), a second connecting shaft (302) disposed at the output end of the second motor (301), a second conveyor belt (303) disposed on the outer surface of the second connecting shaft (302), a third connecting shaft (306) disposed on the inner surface of the second conveyor belt (303) and rotatably connected to the processing table (101), multiple sets of spaced clamping plates (304) disposed on the outer surface of the second conveyor belt (303), and multiple second anti-slip strips (305) disposed on the outer surface of the second conveyor belt (303) between two clamping plates (304).

4. The anti-corrosion and wear-resistant rubber lining preparation equipment as described in claim 3, characterized in that: The feeding unit (400) includes a plurality of worms (401) disposed on the inner surface of the second connecting shaft (302), a worm wheel (402) disposed below the second connecting shaft (302) and meshing with the worms (401), a fourth connecting shaft (403) disposed on the outer right side of the worm wheel (402), a slider (404) disposed on the outer surface of the fourth connecting shaft (403) and connected by a reciprocating thread, an insert (405) disposed on the outer right side of the slider (404), and a feeding unit (405) disposed on the outer right side of the slider (404). The inner surface of the processing table (101) is located below the sprayer (103) and is rotatably connected to the processing table (101) via a shaft. There are multiple rubber ropes (409) fixedly connected to the sprayer (103) on the upper surface of the processing table (406), a first spring (410) slidably connected between the processing table (101) and the sprayer (103) and the rubber ropes (409), and a nozzle (415) is provided on the inner top surface of the sprayer (103).

5. The anti-corrosion and wear-resistant rubber lining preparation equipment as described in claim 4, characterized in that: The feeding unit (400) further includes a second push plate (412) disposed on the inner surface of the front placement plate (406) and located on the outer surface of the right side of the insertion rod (405), a telescopic shaft (411) fixedly connected between the inner surface of the second push plate (412) and the placement plate (406), and a second spring (414) disposed on the inner surface of the second push plate (412) and slidably connected to the telescopic shaft (411).

6. The anti-corrosion and wear-resistant rubber lining preparation equipment as described in claim 5, characterized in that: The feeding unit (400) also includes a sealing gasket (413) disposed between the placement plate (406) and the second push plate (412), and the upper surface of the front placement plate (406) is provided with a groove that matches the second push plate (412).

7. The anti-corrosion and wear-resistant rubber lining preparation equipment as described in claim 6, characterized in that: The unloading unit (400) further includes a second magnetic strip (408) disposed on the upper surface of the placement plate (406) and a first magnetic strip (407) disposed on the upper surface of the second magnetic strip (408) and fixedly connected between the processing table (101).

8. The anti-corrosion and wear-resistant rubber lining preparation equipment as described in claim 1, characterized in that: The feeding unit (400) further includes a plurality of partitions (416) disposed between the inner surfaces of the sprayer (103) and rotatably connected by a shaft, a third magnetic strip (418) disposed between the front and rear partitions (416), and a rubber strip (417) disposed on the inner surface of the sprayer (103) and slidably connected to the partitions (416).

9. The equipment for preparing corrosion-resistant and wear-resistant rubber linings as described in claim 1, characterized in that: The material guiding unit (500) includes a guide plate (502) disposed on the bottom surface of the storage box (104), a slide groove (501) disposed on the rear side of the upper surface of the guide plate (502), and a rotating plate (503) disposed on the outer rear side of the storage box (104) below the cutting bracket (102) and rotatably connected by a shaft.

10. The equipment for preparing corrosion-resistant and wear-resistant rubber linings as described in claim 1, characterized in that: The purification unit (600) includes a connecting rod (601) rotatably connected to the inner surface of the purification box (105), a belt (609) disposed between the outer surface of the connecting rod (601) and the second connecting shaft (302), a plurality of fan blades (602) disposed on the outer surface of the connecting rod (601) behind the belt (609), an exhaust groove (603) disposed on the inner surface of the purification box (105) below the belt (609), and a plurality of fan blades (602) disposed on the outer surface of the connecting rod (601) behind the belt (609). The purification chamber (105) has a baffle (604) located below the fan blade (602) on its inner surface, an air guide pipe (605) located below the fan blade (602) on the inner surface of the baffle (604), multiple exhaust holes (608) located in front of the purification chamber (105) and on the right side of the baffle (604), a sealing door (606) located on the outer left side of the purification chamber (105), and a drain pipe (607) located on the inner surface of the sealing door (606).

Citation Information

Patent Citations

  • Automatic cutting equipment for tissue production

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  • Oblique cutting machine for irregular metal profiles

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  • Anti-corrosion and wear-resistant rubber lining preparation equipment

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