Atomization generating device with double heating structure

Abstract

The application provides an atomization generating device with a double-layer heating structure, which comprises a base, a lower cover, an atomization core and the like. The base is internally provided with a containing cavity, a wall thickness, an oil inlet hole and an air inlet hole. The lower cover is buckled on the base, and a gap is formed between the lower cover and the base. The lower part of the oil inlet hole is communicated with the gap. The atomization core is arranged in the containing cavity. The atomization core comprises an inner shaft, an atomization channel, an atomization inner hole, a first heating net, a second heating net, a first shell, a second shell and a side shell. The side shell is provided with an atomization outer hole. The atomization outer hole is communicated with the air inlet hole. The first shell is provided with a first oil hole. The second shell is provided with a second oil hole. The second oil hole is communicated with a gap and an oil storage bin, and is used for loading tobacco tar. The tobacco tar enters the first heating net through the first oil hole. The tobacco tar enters the second heating net through the oil inlet hole, the gap and the second oil hole in sequence. The oil path is used to replace the traditional oil guiding cotton. The structure is novel, can meet the demand of large lung suction volume and can prevent dry burning.

Description

[0001] This invention patent application is a divisional application of the invention patent application with application number CN201810350370.6, application date April 18, 2018, and invention title "A Double-Layer Heating Structure Atomizing Generator". Technical Field

[0002] This invention relates to an atomizing device with a double-layer heating structure. Background Technology

[0003] A currently used electronic cigarette atomizer includes an atomizing component, an e-liquid storage component, a battery component, and a control component. The atomizing component has an air intake. The control component is connected to the atomizing component. The e-liquid storage component is connected to the atomizer of the atomizing component via wicking cotton, facilitating the entry of e-liquid from the storage component into the atomizer. The battery component provides power to the control and atomizing components. The atomizing component contains a heating wire wound around the wicking cotton. During use, the atomizer operates at a constant power to atomize the e-liquid. The wicking cotton absorbs a fixed amount of e-liquid each time. If a large volume of vapor is inhaled at once, more e-liquid needs to be atomized, but the wicking cotton cannot absorb enough, potentially causing the heating wire in the atomizer to burn out. This is not ideal for people with large inhalations. Summary of the Invention

[0004] The purpose of this invention is to overcome the defects of the prior art and provide an atomizing device with a double-layer heating structure, which has the characteristics of novel structure and large air intake.

[0005] This invention is implemented as follows: an atomizing device with a double-layer heating structure, comprising:

[0006] A base has a receiving cavity inside it. There is a wall thickness between the receiving cavity and the side wall of the base. An oil inlet hole is formed in the wall thickness. An air inlet hole is formed in the side wall of the base. The air inlet hole communicates with the receiving cavity.

[0007] The lower cover is fastened to the lower part of the base, and there is a gap between the lower cover and the base. The lower part of the oil inlet hole communicates with the gap.

[0008] An atomizing core is installed in the receiving cavity. The atomizing core includes an inner shaft with an atomizing channel and an atomizing inner hole. The atomizing channel is arranged axially along the inner shaft, and the atomizing inner hole is arranged radially along the inner shaft. The atomizing inner hole communicates with the atomizing channel. A first heating mesh and a second heating mesh are installed on the inner shaft. The first heating mesh and the second heating mesh are located above and below the atomizing inner hole, respectively. An outer shell includes a first housing, a second housing, and a side housing. The side housing is fitted onto the first heating mesh and the second heating mesh. The side housing has an atomizing outer hole that communicates with the air inlet. The first housing is located above the first heating mesh and has a first oil hole. The second housing is located below the second heating mesh and has a second oil hole that communicates with the gap.

[0009] An oil storage tank is used to hold e-liquid. The e-liquid enters the first heating grid through a first oil hole, and the e-liquid also enters the second heating grid in sequence through an oil inlet, a gap, and a second oil hole.

[0010] Furthermore, the inner shaft includes a first shaft body, a second shaft body, a third shaft body, and a fourth shaft body arranged sequentially from top to bottom. The first shaft body is made of insulating material. A first outer groove is recessed on the lower outer surface of the first shaft body, and a first inner groove is recessed on the lower inner surface of the first shaft body. A second outer groove is recessed on the upper outer surface of the second shaft body, and a second inner groove is recessed on the lower inner surface of the second shaft body. The third shaft body includes a third main body, a third retaining part protruding upward from the third main body, and a third protrusion protruding downward from the third main body. The first inner groove is installed in the second outer groove, and the third retaining part is installed in the second inner groove. A fourth groove is recessed at the top of the fourth shaft body, and a fourth protrusion is protruding at the bottom of the fourth shaft body. The third protrusion is installed in the fourth groove, and a fourth insulating pad is installed in the fourth protrusion.

[0011] Furthermore, the third main body has an atomizing inner hole, and the atomizing outer hole is at the same height as the atomizing inner hole. The lower part of the second shaft is pressed against the upper surface of the first heating mesh, the upper surface of the third main body abuts against the lower surface of the first heating mesh, the lower surface of the third main body is pressed against the upper surface of the second heating mesh, and the lower surface of the second heating mesh is pressed against the top of the fourth shaft. The edge of the atomizing outer hole protrudes inward with an inner edge. The lower surface of the first heating mesh is pressed against the upper side of the inner edge, and the upper surface of the second heating mesh abuts against the lower side of the inner edge. A housing includes a first horizontal portion and a first vertical portion. The first vertical portion bends downward from the first horizontal portion. A first oil hole is opened in the first horizontal portion. The first horizontal portion is installed in the first outer slot. The lower part of the first vertical portion is pressed against the upper surface of the first heating mesh. A second housing includes a second horizontal portion. The outer side of the second horizontal portion bends upward to extend into a second vertical portion. The inner side of the second horizontal portion bends downward to extend into a second spiral portion. A second oil hole is opened in the second horizontal portion. The second horizontal portion is snapped onto the periphery of a fourth insulating pad. The upper part of the second vertical portion abuts against the lower surface of the second heating mesh.

[0012] Furthermore, the lower cover is provided with an internal thread, the internal thread and the second spiral part cooperate with each other, the lower part of the lower cover is provided with a mating screw head, a rubber pad is installed in the mating screw head, a mating electrode is installed in the rubber pad, and the upper part of the mating electrode abuts against the bottom of the fourth shaft.

[0013] Furthermore, a connector is provided on the base, and a first oil passage 51 and a second oil passage are provided in the connector. The first oil passage 51 is located above the first oil hole and is connected to the first oil hole. The second oil passage is located above the oil inlet and is connected to the oil inlet. A connecting channel is provided in the connector and is located above the atomizing channel.

[0014] Furthermore, a top cover is provided on the upper part of the connector, and a transparent ring is provided between the top cover and the connector. An air outlet channel is opened in the top cover, and the air outlet channel is located above the connecting channel. The connector, the transparent ring, and the top cover form an oil storage tank.

[0015] Furthermore, the upper cover is provided with an oil injection hole located above the oil storage tank. The upper cover is also provided with a sliding cover, which can be slid to open or close the oil injection hole.

[0016] Furthermore, an air regulating ring is provided on the periphery of the base, and an air regulating hole is provided on the air regulating ring, the air regulating hole corresponding to the air inlet.

[0017] The atomizing core of this invention includes an inner shaft with an atomizing channel and an atomizing inner hole. The atomizing channel is arranged axially along the inner shaft, and the atomizing inner hole is arranged radially along the inner shaft, communicating with the atomizing channel. A first heating mesh and a second heating mesh are mounted on the inner shaft, located above and below the atomizing inner hole, respectively. An outer shell includes a first housing, a second housing, and a side housing. The side housing is fitted onto the first and second heating meshes and has an atomizing outer hole communicating with the air inlet. The first housing is located at the first heating mesh. Above the top, the first housing has a first oil hole, and the second housing is located below the second heating grid. The second housing has a second oil hole, which connects to the gap. The e-liquid enters the first heating grid through the first oil hole, and also enters the second heating grid sequentially through the oil inlet, the gap, and the second oil hole. The e-liquid is atomized by the first and second heating grids simultaneously, greatly improving the atomization volume and solving the problem for users with large inhalation volumes. Its novel structure and high e-liquid utilization rate can also prevent oil leakage and effectively prevent the first and second heating grids from dry burning, thus improving the product's lifespan. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A three-dimensional composite view provided for the present invention;

[0020] Figure 2 An overall exploded perspective view provided for this invention;

[0021] Figure 3 A three-dimensional assembly diagram of the atomizing core provided by the present invention;

[0022] Figure 4 An exploded perspective view of the atomizing core provided by the present invention;

[0023] Figure 5 A cross-sectional view of the atomizing core provided by the present invention;

[0024] Figure 6 A cross-sectional view provided for the present invention;

[0025] Figure 7 An overall sectional view provided from another perspective for this invention; Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] like Figures 1-7 This invention provides a double-layer heating structure atomizing device, comprising a base 1 with a receiving cavity 11 inside, a wall thickness 12 between the receiving cavity 11 and the side wall of the base 1, an oil inlet 13 in the wall thickness 12, and an air inlet 14 in the side wall of the base 1, the air inlet 14 communicating with the receiving cavity 11; and a lower cover 2, which is fastened to the lower part of the base 1, with a gap 21 between the lower cover 2 and the base 1, the lower part of the oil inlet 13 communicating with the gap 21. An atomizing core 3 is installed in the receiving cavity 11. The atomizing core 3 includes an inner shaft 31, which has an atomizing channel 32 and an atomizing inner hole 33. The atomizing channel 32 is arranged axially along the inner shaft 31, and the atomizing inner hole 33 is arranged radially along the inner shaft 31. The atomizing inner hole 33 communicates with the atomizing channel 32. A first heating mesh 34 and a second heating mesh 35 are installed on the inner shaft 31. The first heating mesh 34 and the second heating mesh 35 are located above and below the atomizing inner hole 33, respectively. Shell 36 includes a first shell 361, a second shell 362, and a side shell 363. The side shell 363 is sleeved on the first heating mesh 34 and the second heating mesh 35. The side shell 363 has an atomizing external hole 3631, which communicates with the air inlet 14. The first shell 361 is located above the first heating mesh 34 and has a first oil hole 3613. The second shell 362 is located below the second heating mesh 35 and has a second oil hole 3613. Hole 3624, the second oil hole 3624 is connected to the gap 21; an oil storage tank 4 is used to hold e-liquid, the e-liquid enters the first heating mesh 34 through the first oil hole 3613, the e-liquid also enters the second heating mesh 35 in sequence through the oil inlet hole 13, the gap 21, and the second oil hole 3624, the first heating mesh 34 and the second heating mesh 35 are both mesh-shaped, or the first heating mesh and the second heating mesh are both flat, and the first heating mesh has a first strip hole and the second heating mesh has a second strip hole.

[0028] The inner shaft 31 includes a first shaft body 311, a second shaft body 312, a third shaft body 313, and a fourth shaft body 314 arranged sequentially from top to bottom. The first shaft body 311 is made of insulating material. A first external groove 3111 is recessed on the lower outer surface of the first shaft body 311, and a first internal groove 3112 is recessed on the lower inner surface of the first shaft body 311. A second external groove 3121 is recessed on the upper outer surface of the second shaft body 312, and a second internal groove 3122 is recessed on the lower inner surface of the second shaft body 312. The third shaft body 313 includes a third main body 3131. A third retaining part 3132 protrudes upward from the body part 3131, and a third protrusion 3133 protrudes downward from the third main body part 3131. The first inner retaining groove 3112 is installed in the second outer retaining groove 3121, and the third retaining part 3132 is installed in the second inner retaining groove 3122. The top of the fourth shaft body 314 is recessed with a fourth retaining groove 3141, and the bottom of the fourth shaft body 314 is protruding with a fourth protrusion 3142. The third protrusion 3133 is installed in the fourth retaining groove 3141, and a fourth insulating pad 3143 is installed in the fourth protrusion 3142.

[0029] The atomizing inner hole 33 is formed in the third main body 3131, and the atomizing outer hole 3631 is at the same height as the atomizing inner hole 33. The lower part of the second shaft 312 is pressed against the upper surface of the first heating mesh 34, the upper surface of the third main body 3131 abuts against the lower surface of the first heating mesh 34, the lower surface of the third main body 3131 is pressed against the upper surface of the second heating mesh 35, and the lower surface of the second heating mesh 35 is pressed against the top of the fourth shaft 314. An inner edge 3632 protrudes inward from the edge of the atomizing outer hole 3631. The lower surface of the first heating mesh 34 is pressed against the upper side of the inner edge 3632, and the upper surface of the second heating mesh 35 abuts against the lower side of the inner edge 3632. The first housing 361 includes a first horizontal part 3611 and The first vertical portion 3612 extends downward from the first horizontal portion 3611. The first oil hole 3613 is opened in the first horizontal portion 3611. The first horizontal portion 3611 is installed in the first outer slot 3111. The lower part of the first vertical portion 3612 is pressed against the upper surface of the first heating mesh 34. The second housing 362 includes a second horizontal portion 3621. The outer side of the second horizontal portion 3621 extends upward to form a second vertical portion 3622. The inner side of the second horizontal portion 3621 extends downward to form a second spiral portion 3623. The second oil hole 3624 is opened in the second horizontal portion 3621. The second horizontal portion 3621 is snapped onto the periphery of the fourth insulating pad 3143. The upper part of the second vertical portion 3622 abuts against the lower surface of the second heating mesh 35. The lower cover 2 is provided with an internal thread 22, the internal thread 22 and the second spiral part 3623 are mutually engaged, the lower part of the lower cover 2 is provided with a mating screw head 23, a rubber pad 24 is installed in the mating screw head 23, a mating electrode 25 is installed in the rubber pad 24, and the upper part of the mating electrode 25 abuts against the bottom of the fourth shaft 314.

[0030] A connector 5 is provided on the base 1. The connector 5 has a first oil passage 51 and a second oil passage 52. The first oil passage 51 is located above and connected to the first oil hole 3613. The second oil passage 52 is located above and connected to the oil inlet 13. A connecting channel 53 is provided in the connector 5, located above the atomizing channel 32. A top cover 6 is provided on the upper part of the connector 5. A transparent ring 7 is also provided between the top cover 6 and the connector 5. An air outlet channel 61 is provided in the top cover 6, located above the connecting channel 53. The connector 5, the transparent ring 7, and the top cover 6 form an oil storage tank 4. The transparent ring 7 allows observation of the e-liquid content in the oil storage tank 4. The upper cover 6 has an oil injection hole 62 located above the oil storage tank 4. The upper cover 6 also has a sliding cover 63, which can be slid to open or close the oil injection hole 62. An air regulating ring 8 is provided around the base 1, and an air regulating hole 81 is provided on the air regulating ring 8, which corresponds to the air inlet 14.

[0031] The airflow design is as follows: Rotate the air regulating ring 8 to align the air regulating hole 81 with the air inlet hole 14. The overlap area between the air regulating hole 81 and the air inlet hole 14 can adjust the amount of air entering. The gas passes sequentially through the air regulating hole 81, the air inlet hole 14, the atomizing outer hole 3631, the atomizing inner hole 33, the atomizing channel 32, the connecting channel 53, and the air outlet channel 61, and finally flows out from the mouthpiece for inhalation. After the outside air enters the atomizing outer hole 3631, it begins to move in three directions: upward, downward, and horizontally. It enters the first heating mesh 34 upward, the second heating mesh 35 downward, and the atomizing inner hole 33 horizontally. After gathering in the atomizing inner hole 33, it flows upward and enters the atomizing channel 32.

[0032] The oil channel design is as follows: E-liquid in the oil storage tank 4 is injected through the oil injection hole 62. The sliding cover 63 is pushed horizontally, and the sliding cover 63 exposes the oil injection hole 62 in the upper cover 6. At this time, e-liquid can be injected into the oil storage tank 4. After it is full, the sliding cover 63 is pushed in the opposite direction, and the sliding cover 63 seals the oil injection hole 62 to prevent e-liquid from leaking out. The e-liquid in the oil storage tank 4 flows directly downwards to the first heating mesh 34 via the first oil passage 51 and the first oil hole 3613, where it is atomized. Alternatively, it flows downwards through the second oil passage 52, the oil inlet 13, the gap 21, and the second oil hole 3624 to the second heating mesh 35, where it is atomized. In this case, the e-liquid first flows downwards through the second oil passage 52 and the oil inlet 13, then horizontally through the gap 21, and finally upwards into the second oil hole 3624, flowing upwards to the second heating mesh 35. These two paths coexist, operate independently, and do not interfere with each other, providing e-liquid to both the first and second heating meshes 34 for atomization.

[0033] The circuit design is as follows: the positive terminal of the power supply is connected to the negative electrode 25, and the current flows through the fourth shaft 314, the third shaft 313, and the second shaft 312. It is isolated on the first shaft 311 because the first shaft 311 is insulating and non-conductive. The current on the fourth shaft 314, the third shaft 313, and the second shaft 312 enters the inner side of the first heating mesh 34 and the inner side of the second heating mesh 35. The current flows through the inner side of the first heating mesh 34 and the inner side of the second heating mesh 35 to the outer side of the first heating mesh 34 and the outer side of the second heating mesh 35, respectively. The outer side of the first heating mesh 34 and the outer side of the second heating mesh 35 are connected to the outer shell 36. The outer shell 36 is connected to the base 1. The base 1 is connected to the lower cover 2. The current flows to the outer shell 36 and the base 1 and returns to the negative terminal of the power supply, or the current on the outer shell 36 flows to the second shell 362 and the lower cover 2, forming a loop.

[0034] During use, the e-liquid is atomized on the outside of the first heating mesh 34 and the second heating mesh 35. The atomized e-liquid flows out of the mouthpiece through the atomization inner hole 33, the atomization channel 32, the connecting channel 53, and the air outlet channel 61, and is then inhaled. The atomized e-liquid is carried out by the air. This design can meet the needs of large lung capacity. The first heating mesh 34 and the second heating mesh 35, which are set up at the top and bottom, work at the same time. The structure is novel. The first heating mesh 34 and the second heating mesh 35 are set in a mesh shape, which also facilitates the entry of e-liquid and the evaporation of the atomized e-liquid.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An atomizing core, characterized in that, The atomizing core has a double-layer heating structure, and the atomizing core includes: An inner shaft has an atomizing channel and an atomizing inner hole. The atomizing channel is arranged axially along the inner shaft, and the atomizing inner hole is arranged radially along the inner shaft. The atomizing inner hole communicates with the atomizing channel. The double-layer heating structure consists of a first heating mesh and a second heating mesh mounted on the inner shaft, with the first heating mesh and the second heating mesh located above and below the atomizing inner hole, respectively. An outer casing includes a first housing, a second housing, and a side housing. The side housing is fitted over the first heating mesh and the second heating mesh. The side housing has an atomizing external hole for connecting to the air inlet of an adapted atomizing device. The first housing is located above the first heating mesh and has a first oil hole. The second housing is located below the second heating mesh and has a second oil hole. After the outside air enters the atomizing outer hole, it begins to move in three directions: upward, downward, and horizontally. It enters the first heating grid upward, the second heating grid downward, and the atomizing inner hole horizontally. After gathering in the atomizing inner hole, it flows upward and enters the atomizing channel. The first oil hole and the second oil hole are used to connect to the first oil passage and the second oil passage in the atomizing device, respectively, so that the e-liquid in the atomizing device with the atomizing core enters the first heating grid from the oil storage tank through the first oil passage and enters the second heating grid through the second oil passage.

2. The atomizing core as described in claim 1, characterized in that: The inner shaft includes a first shaft body, a second shaft body, a third shaft body, and a fourth shaft body arranged sequentially from top to bottom. The first shaft body is made of insulating material. A first outer groove is recessed on the lower outer surface of the first shaft body, and a first inner groove is recessed on the lower inner surface of the first shaft body. A second outer groove is recessed on the upper outer surface of the second shaft body, and a second inner groove is recessed on the lower inner surface of the second shaft body. The third shaft body includes a third main body portion. A third retaining portion protrudes upward from the third main body portion, and a third protruding portion protrudes downward from the third main body portion. The first inner groove is installed in the second outer groove, and the third retaining portion is installed in the second inner groove. A fourth groove is recessed at the top of the fourth shaft body, and a fourth protruding portion protrudes from the bottom of the fourth shaft body. The third protruding portion is installed in the fourth groove, and a fourth insulating pad is installed in the fourth protruding portion.

3. The atomizing core as described in claim 2, characterized in that: The third main body has an atomizing inner hole, and the atomizing outer hole is at the same height as the atomizing inner hole. The lower part of the second shaft is pressed against the upper surface of the first heating mesh. The upper surface of the third main body abuts against the lower surface of the first heating mesh. The lower surface of the third main body is pressed against the upper surface of the second heating mesh. The lower surface of the second heating mesh is pressed against the top of the fourth shaft. The edge of the atomizing outer hole protrudes inward to form an inner edge. The lower surface of the first heating mesh is pressed against the upper side of the inner edge, and the upper surface of the second heating mesh abuts against the lower side of the inner edge.

4. The atomizing core as described in claim 3, characterized in that: The first housing includes a first horizontal portion and a first vertical portion. The first vertical portion bends downward from the first horizontal portion. The first oil hole is opened in the first horizontal portion. The first horizontal portion is installed in the first outer slot. The lower part of the first vertical portion is pressed against the upper surface of the first heating mesh. The second housing includes a second horizontal portion. The outer part of the second horizontal portion bends upward to form a second vertical portion. The inner part of the second horizontal portion bends downward to form a second spiral portion. The second oil hole is opened in the second horizontal portion. The second horizontal portion is snapped onto the periphery of the fourth insulating pad. The upper part of the second vertical portion abuts against the lower surface of the second heating mesh.

5. The atomizing core as described in claim 1, characterized in that: Both the first heating mesh and the second heating mesh are flat, with a first strip hole in the first heating mesh and a second strip hole in the second heating mesh.

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