A truck cab folding bunk and its connections

By designing a multi-point support structure and connectors, the stability and comfort issues of the folding sleeper berth in the truck cab have been resolved, meeting the needs of multiple people resting at the same time and improving the driver's comfort and safety.

CN117360350BActive Publication Date: 2026-05-01ANHUI JINCHENG VEHICLE ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ANHUI JINCHENG VEHICLE ENG CO LTD
Filing Date
2023-10-16
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The existing folding sleeper berths in truck cabs lack stability and comfort, failing to meet the needs of two people resting at the same time, thus affecting the driver's comfort and safety.

Method used

It adopts a multi-point support structure, including components such as U-shaped telescopic plates, support plates, movable cross plates and merging frames. Through multiple support points, the folding plate and extension plate are stably folded to form a stable triangular structure, which increases the width and stability of the berth, and improves safety through elastic bands and connectors.

Benefits of technology

The comfort and stability of the truck cab sleeper berth have been improved, enabling it to support heavier drivers, enhancing the safety of the sleeper berth and the stability of the connecting parts, and meeting the needs of multiple people resting at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of truck folding bunk, in particular to a truck cab folding bunk and connecting piece, which comprises a bunk board main body, the upper end face of the bunk board main body is provided with a bed board, the left end face of the bunk board main body is fixedly connected with a fixed seat, the inner side face of the fixed seat is rotatably connected with a connecting rotating plate, and the outer side face of the connecting rotating plate is rotatably connected with a folding rotating plate, the two U-shaped extension plates and the two supporting plates can stably support the folding rotating plate and the clamped fixed lengthening plate, so that the folding rotating plate and the lengthening plate increase the width of the truck cab bunk, improve the comfort of the truck cab bunk, the movable cross plate is used to limit and support the lengthening plate, so that the two movable plates and the movable cross plate can form a stable triangular state, ensure the stability of the folding bunk, and the folding bunk can bear the driver with heavy weight.
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Description

Technical Field

[0001] This invention relates to the field of truck folding sleeper technology, specifically a truck cab folding sleeper and its connecting parts. Background Technology

[0002] Sleeper cars are a special type of vehicle with a unique appearance and functions, which can meet more travel needs. Long-distance transportation requires a high level of comfort in the cab, and the sleeper space is an important indicator of comfort. Widening the sleeper berth can effectively improve the driver's sleep quality in the vehicle, and users pay close attention to this indicator.

[0003] Chinese patent (application number CN201711285859.1) discloses a foldable and flip-up sleeper berth. By widening the berth through a flip-up mechanism and manually adjusting it via a flip-up guide rail, the maximum width reaches 1100mm when unfolded, perfectly conforming to the design concept of a "couple's bed." During normal driving, the berth can be folded up, not occupying any space in the driver's cab. This foldable and flip-up sleeper berth is easy to install, with a simple, sturdy, and durable folding and flipping structure, suitable for the daily rest of a family of three.

[0004] While the aforementioned foldable and flip-up sleeper berths can be folded and widened, they only use a single support mechanism to support the middle position of the entire sleeper berth, resulting in poor stability and easy swaying in other sleeper positions. Furthermore, due to the limited space in the truck cab, the size of the truck cab sleeper berth is relatively small, generally only accommodating one person's rest, not two people's. This can lead to driver fatigue and affect the comfort of the truck cab sleeper berth, which is not conducive to the use of the foldable sleeper berth and its connecting parts in the truck cab. Summary of the Invention

[0005] The purpose of this invention is to provide a folding sleeper berth in a truck cab and its connecting parts to solve the problems mentioned in the background art.

[0006] The objective of this invention can be achieved through the following technical solutions:

[0007] A folding sleeper berth for a truck cab includes a sleeper berth body, a bed board mounted on the upper surface of the sleeper berth body, a fixed seat fixedly connected to the left end of the sleeper berth body, a connecting plate rotatably connected to the inner side of the fixed seat, a folding plate rotatably connected to the outer side of the connecting plate, two square plates mounted on the left end of the folding plate, L-shaped inserts snapped onto the upper surface of each of the two square plates, an extension plate fixedly mounted on the left end of each of the two L-shaped inserts, and two U-shaped telescopic plates slidably connected to the front end of the sleeper berth body, each of the front end of the two U-shaped telescopic plates snapping onto a positioning plate.

[0008] The front ends of the two positioning plates are respectively connected to a first support plate and a second support plate. The lower end of the first support plate is threaded with two long threaded feet, and the lower end of the second support plate is threaded with a short threaded foot. The front end of the berth body is fixedly installed with a first mounting base. The inner side of the first mounting base is rotatably connected with a movable cross plate, and the right end of the first mounting base is slidably engaged with a limit plate.

[0009] Preferably, a support plate is fixedly connected to the lower end face of the movable crossboard, a first movable plate is rotatably connected to the outer side of the support plate, a second movable plate is slidably engaged with the lower end face of the first movable plate, and a second mounting seat is installed on the front end face of the berth body, the second mounting seat being located below the first mounting seat.

[0010] Preferably, the second movable plate is located on the inner side of the second mounting base, and the right end face of the second mounting base is slidably engaged with a plug, the left side of the plug passing through the second mounting base and extending to the left end face of the second mounting base.

[0011] Preferably, the front end face of the folding plate is connected to a first fixing block, the front end face of the extension plate is connected to a second fixing block, and the inner side of the first fixing block is rotatably connected to an embedded plate.

[0012] Preferably, the left end face of the embedded plate is rotatably engaged with the inner side of the second fixing block, and the front end face of the second fixing block is threaded with a bolt, the rear side of the bolt passing through the second fixing block and extending to the front end face of the embedded plate.

[0013] Preferably, the front ends of the folding plate and the extension plate are equipped with connecting blocks, the front ends of the two connecting blocks are slidably connected with sliding protrusions, the rear ends of the two sliding protrusions penetrate the connecting blocks and extend into the interior of the connecting blocks, and the rear ends of the two sliding protrusions are connected to the inner side of the connecting blocks with connecting springs.

[0014] Preferably, the upper surfaces of the two connecting blocks are each fitted with an mounting block, the front surfaces of the two mounting blocks are slidably fitted with the rear surfaces of the sliding protrusions, the upper surfaces of the two mounting blocks are connected with vertical rods, and elastic bands are arrayed between the two vertical rods. The upper surfaces of the first fixing block and the second fixing block are each fitted with a vertical baffle, which is located in front of the elastic band.

[0015] Preferably, the left side of the limiting plate passes through the first mounting base and extends to the lower end face of the first mounting base, the first support plate is located below the extension plate, and the second support plate is located below the folding rotating plate.

[0016] Preferably, the upper surfaces of the first fixing block and the second fixing block are provided with circular grooves, which are adapted to the vertical baffle. The lower surface of the vertical baffle is engaged with the upper surfaces of the first fixing block and the second fixing block through the circular grooves.

[0017] A connector for a folding sleeper berth in a truck cab, the connector comprising:

[0018] The combined frame is snapped between the fixed base and the folding plate. A protruding plate is fixedly connected to the left end face of the fixed base. A support seat is slidably connected to the upper end face of the protruding plate. The lower side of the support seat passes through the protruding plate and extends to the lower end face of the protruding plate. An array of mounting springs is connected between the support seat and the inner side of the protruding plate. A base plate is connected to the lower end face of the support seat. Two rotating plates are rotatably connected to the lower end face of the fixed base.

[0019] The beneficial effects of this invention are:

[0020] This invention uses two U-shaped telescopic plates and two support plates to stably support the folding and rotating plate and the snap-fit ​​extension plate, thereby increasing the width of the entire truck cab sleeper berth and improving the comfort of the truck cab sleeper berth.

[0021] This invention utilizes a movable crossbar to limit and support the extended plate, so that the two movable plates and the movable crossbar can form a stable triangular state, ensuring the stability of the folded sleeper berth and further improving its stability, allowing the folded sleeper berth to support heavier drivers.

[0022] This invention utilizes an embedded plate to make the connection between the folding slab and the extension plate more reliable, increasing the stability between them. Simultaneously, the elastic bands at the two vertical bars can surround the folding berth area to protect and prevent occupants from resting, thus improving the safety of the truck cab sleeper berth.

[0023] This invention inserts a merging frame into a fixed base and a folding turntable. At this time, the merging frame can position the connecting turntable and also allow the support base to form a connecting part of the folding berth, so as to increase the stability between the connecting parts of the folding berth. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 yes Figure 1 Schematic diagram of the structure of medium-length threaded support and short threaded support;

[0027] Figure 3 yes Figure 2 Enlarged view of point A in the middle;

[0028] Figure 4 yes Figure 1 Installation diagram of the Chinese-shaped plate and the L-shaped insert plate;

[0029] Figure 5 yes Figure 1 A structural schematic diagram of the first and second support plates in the middle section;

[0030] Figure 6 yes Figure 1 Schematic diagram of the installation of the sliding lead and the connecting spring;

[0031] Figure 7 yes Figure 1 A schematic diagram of the structure of the central frame and support base.

[0032] The attached figures are labeled as follows:

[0033] 1. Main body of the berth board; 2. Bed board; 3. Fixing base; 4. Connecting rotating plate; 5. Folding rotating plate; 6. Square plate; 7. L-shaped insert plate; 8. Extension plate; 9. Positioning plate; 10. First support plate; 11. Second support plate; 12. Long threaded support foot; 13. Short threaded support foot; 14. First mounting base; 15. Movable cross plate; 16. Limiting plate; 17. Support plate; 18. First movable plate; 19. Second movable plate; 20. Second 21. Mounting base; 22. Insert post; 23. First fixing block; 24. Second fixing block; 25. Embedded plate; 26. Bolt; 27. Connecting block; 28. Sliding convex rod; 29. ​​Connecting spring; 30. Mounting block; 31. Vertical rod; 32. Elastic band; 33. Vertical baffle; 34. Circular groove; 35. Merging frame; 36. Convex plate; 37. Support base; 38. Mounting spring; 39. Base plate; 90. Rotating plate; 101. U-shaped telescopic plate. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] A folding sleeper berth for a truck cab includes a sleeper berth body 1, a bed board 2 mounted on the upper surface of the sleeper berth body 1, a fixed base 3 fixedly connected to the left end of the sleeper berth body 1, a connecting rotating plate 4 rotatably connected to the inner side of the fixed base 3, and a folding rotating plate 5 rotatably connected to the outer side of the connecting rotating plate 4. By installing and using the connecting rotating plate 4 and the folding rotating plate 5, the connecting rotating plate 4 and the folding rotating plate 5 can be rotated together onto the bed board 2 for easy folding and storage of the folding rotating plate 5. This design is convenient to use. Two square plates 6 are installed on the left end face of the folding board 5. The upper end face of each square plate 6 is snapped with an L-shaped insert plate 7. An extension plate 8 is fixedly installed on the left end face of each L-shaped insert plate 7. Through the setting of the L-shaped insert plate 7, the extension plate 8 can be snapped and fixed, so that the extension plate 8 can be assembled onto the folding board 5 to increase the area of ​​the berth. Two U-shaped telescopic plates 99 are slidably connected to the front end face of the berth board body 1. The front end face of each U-shaped telescopic plate 99 is snapped with a positioning plate 9.

[0036] The front ends of the two positioning plates 9 are respectively connected to the first support plate 10 and the second support plate 11. The lower end of the first support plate 10 is threaded with two long threaded feet 12, and the lower end of the second support plate 11 is threaded with a short threaded foot 13. By installing and using the long threaded feet 12 and the short threaded feet 13, the support height can be adjusted using the two sets of threaded feet to support the first support plate 10 and the second support plate 11 respectively. At this time, the two support plates and the two U-shaped telescopic plates 99 can simultaneously support the folding turntable 5 and the extension plate 8 at the four sides and the center, improving the stability of the berth. The front end of the berth board body 1 is fixedly installed with a first mounting seat 14. The inner side of the first mounting seat 14 is rotatably connected with a movable cross plate 15. The right end of the first mounting seat 14 is slidably engaged with a limit plate 16.

[0037] A support plate 17 is fixedly connected to the lower end face of the movable horizontal plate 15. A first movable plate 18 is rotatably connected to the outer side of the support plate 17. A second movable plate 19 is slidably engaged with the lower end face of the first movable plate 18. Through the installation and use of the first movable plate 18 and the second movable plate 19, the two movable plates can provide support for the movable horizontal plate 15, making the limiting support effect of the movable horizontal plate 15 better. A second mounting seat 20 is installed on the front end face of the berth board body 1. The second mounting seat 20 is located below the first mounting seat 14.

[0038] The second movable plate 19 is located on the inner side of the second mounting base 20. The right end face of the second mounting base 20 is slidably engaged with the insertion post 21. The left side of the insertion post 21 passes through the second mounting base 20 and extends to the left end face of the second mounting base 20.

[0039] The front end of the folding plate 5 is connected to a first fixing block 22, the front end of the extension plate 8 is connected to a second fixing block 23, and the inner side of the first fixing block 22 is rotatably connected to an embedded plate 24.

[0040] The left end face of the embedded plate 24 is rotatably engaged with the inner side of the second fixing block 23. The front end face of the second fixing block 23 is threaded with a bolt 25. The rear side of the bolt 25 passes through the second fixing block 23 and extends to the front end face of the embedded plate 24.

[0041] The front ends of the folding plate 5 and the extension plate 8 are each equipped with a connecting block 26. The front ends of the two connecting blocks 26 are slidably connected with sliding protrusions 27. The rear ends of the two sliding protrusions 27 pass through the connecting blocks 26 and extend into the interior of the connecting blocks 26. The rear ends of the two sliding protrusions 27 are connected to the inner side of the connecting blocks 26 with connecting springs 28.

[0042] The upper end faces of the two connecting blocks 26 are each snapped with a mounting block 29. Through the installation and use of the sliding protrusion 27 and the connecting spring 28, pulling the sliding protrusion 27 will compress the connecting spring 28, allowing the sliding protrusion 27 to release the limit on the mounting block 29, so as to disassemble the protective mechanism. The front end faces of the two mounting blocks 29 are slidably snapped with the rear end faces of the sliding protrusion 27, and the upper end faces of the two mounting blocks 29 are connected with a vertical rod 30.

[0043] An elastic band 31 is arrayed between the two vertical bars 30. The elastic band 31 can prevent resting personnel from rolling off the bunk, thus better protecting them. It is also convenient to disassemble and store. Vertical baffles 32 are installed on the upper surfaces of the first fixing block 22 and the second fixing block 23. The vertical baffles 32 can play a certain limiting role to protect resting personnel. The vertical baffles 32 are located in front of the elastic band 31.

[0044] The left side of the limiting plate 16 passes through the first mounting base 14 and extends to the lower end face of the first mounting base 14. The first support plate 10 is located below the extension plate 8, and the second support plate 11 is located below the folding rotating plate 5.

[0045] The upper surfaces of the first fixing block 22 and the second fixing block 23 are provided with circular grooves 33, which are adapted to the vertical baffle 32. The lower surface of the vertical baffle 32 is engaged with the upper surface of the first fixing block 22 and the second fixing block 23 through the circular grooves 33.

[0046] A connector for a folding sleeper berth in a truck cab, the connector comprising:

[0047] A combined frame 34 is snapped between a fixed base 3 and a folding rotating plate 5. A protruding plate 35 is fixedly connected to the left end face of the fixed base 3. A support base 36 is slidably connected to the upper end face of the protruding plate 35. The lower side of the support base 36 passes through the protruding plate 35 and extends to the lower end face of the protruding plate 35. A mounting spring 37 is arrayed between the support base 36 and the inner side face of the protruding plate 35. A base plate 38 is connected to the lower end face of the support base 36. Two rotating plates 39 are rotatably connected to the lower end face of the fixed base 3.

[0048] In use, this invention involves pulling out two U-shaped telescopic plates 99 from the main body 1 of the berth, then threading three short threaded support legs 13 onto the underside of the second support plate 11. Next, the positioning plate 9 on the second support plate 11 is inserted in front of the U-shaped telescopic plates 99. Then, the folding rotating plate 5 is rotated downwards, allowing it and the connecting rotating plate 4 to rotate down from the bed board 2. This positions the folding rotating plate 5 within the U-shaped telescopic plates 99 and the second support plate 11, providing stable support. Folding plate 5 is flipped and folded, and then three long threaded feet 12 are threaded onto the bottom of the first support plate 10. Then, the positioning plate 9 at the first support plate 10 is inserted into the front of another U-shaped telescopic plate 99. Then, the L-shaped insert 7 at the extension plate 8 is inserted into the two square plates 6 of the folding plate 5. In this way, the U-shaped telescopic plate 99 and the long threaded feet 12 can stably position the extension plate 8, so as to increase the width of the entire truck cab sleeper by using the folding plate 5 and the extension plate 8, and improve the comfort of the truck cab sleeper.

[0049] By rotating the movable horizontal plate 15 upwards, it is made to fit and support the extension plate 8 below. Then, the limiting plate 16 is inserted into the first mounting base 14 to fix the movable horizontal plate 15. Next, the support plate 17 is rotated downwards, and the second movable plate 19 at the first movable plate 18 is stretched so that the second movable plate 19 can enter the interior of the second mounting base 20. Then, the insert 21 is fixed into the second mounting base 20. In this way, the two movable plates and the movable horizontal plate 15 can form a stable triangular state, which further improves the stability of the folding sleeper and allows the folding sleeper to support drivers with heavier weights.

[0050] By rotating the embedded plate 24 into the second fixing block 23 at the extension plate 8, and then rotating the bolt 25 to install and fix the embedded plate 24, the embedded plate 24 can make the connection between the folding plate 5 and the extension plate 8 more reliable and increase the stability between the two. Then, the two mounting blocks 29 are inserted into the two connecting blocks 26. At this time, the mounting blocks 29 will compress the sliding protrusion rod 27 with the connecting spring 28 installed, so that the sliding protrusion rod 27 can be embedded into the mounting blocks 29 to install and fix the two mounting blocks 29. Then, the elastic band 31 at the two vertical bars 30 can surround the folding berth to block and protect the resting personnel and improve the safety of the truck cab berth.

[0051] By inserting the merging frame 34 into the fixed base 3 and the folding rotating plate 5, the merging frame 34 can be positioned to connect the rotating plate 4. Then, the base plate 38 is pushed upward, so that the support seat 36, which is equipped with the mounting spring 37, can fit and support the bottom of the connecting rotating plate 4. Next, the two rotating plates 39 are rotated to the base plate 38, so that the two rotating plates 39 can limit and support the entire support seat 36, so that the support seat 36 can form the connecting part of the folding berth, thereby increasing the stability between the connecting parts of the folding berth.

[0052] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A folding sleeper berth for a truck cab, comprising a sleeper berth body (1), characterized in that, A bed board (2) is installed on the upper surface of the main body (1) of the berth board. A fixed seat (3) is fixedly connected to the left end of the main body (1). A connecting plate (4) is rotatably connected to the inner side of the fixed seat (3). A folding plate (5) is rotatably connected to the outer side of the connecting plate (4). Two square plates (6) are installed on the left end of the folding plate (5). An L-shaped insert (7) is snapped onto the upper end of each of the two square plates (6). An extension plate (8) is fixedly installed on the left end of each of the two L-shaped inserts (7). Two U-shaped telescopic plates (99) are slidably connected to the front end of the main body (1) of the berth board. A positioning plate (9) is snapped onto the front end of each of the two U-shaped telescopic plates (99). The front ends of the two positioning plates (9) are respectively connected to a first support plate (10) and a second support plate (11). The lower end of the first support plate (10) is threaded with two long threaded feet (12), and the lower end of the second support plate (11) is threaded with a short threaded foot (13). The front end of the berth body (1) is fixedly installed with a first mounting seat (14). The inner side of the first mounting seat (14) is rotatably connected with a movable horizontal plate (15). The right end of the first mounting seat (14) is slidably engaged with a limit plate (16). The lower end face of the movable horizontal plate (15) is fixedly connected to a support plate (17), the outer side of the support plate (17) is rotatably connected to a first movable plate (18), the lower end face of the first movable plate (18) is slidably engaged with a second movable plate (19), the front end face of the berth body (1) is equipped with a second mounting seat (20), and the second mounting seat (20) is located below the first mounting seat (14); The first support plate (10) is located below the extension plate (8), and the second support plate (11) is located below the folding plate (5).

2. A folding sleeper berth in a truck cab according to claim 1, characterized in that, The second movable plate (19) is located on the inner side of the second mounting base (20). The right end face of the second mounting base (20) is slidably engaged with a plug (21). The left side of the plug (21) passes through the second mounting base (20) and extends to the left end face of the second mounting base (20).

3. A folding sleeper berth in a truck cab according to claim 2, characterized in that, The front end face of the folding plate (5) is connected to a first fixing block (22), the front end face of the extension plate (8) is connected to a second fixing block (23), and the inner side of the first fixing block (22) is rotatably connected to an embedded plate (24).

4. A folding sleeper berth in a truck cab according to claim 3, characterized in that, The left end face of the embedded plate (24) is rotatably engaged with the inner side of the second fixing block (23). The front end face of the second fixing block (23) is threaded with a bolt (25). The rear side of the bolt (25) passes through the second fixing block (23) and extends to the front end face of the embedded plate (24).

5. A folding sleeper berth in a truck cab according to claim 4, characterized in that, The front ends of the folding plate (5) and the extension plate (8) are each equipped with a connecting block (26). The front ends of the two connecting blocks (26) are slidably connected with sliding protrusions (27). The rear ends of the two sliding protrusions (27) penetrate the connecting block (26) and extend into the interior of the connecting block (26). The rear ends of the two sliding protrusions (27) are connected to the inner side of the connecting block (26) with connecting springs (28).

6. A folding sleeper berth in a truck cab according to claim 5, characterized in that, The upper surfaces of the two connecting blocks (26) are each fitted with an mounting block (29). The front surfaces of the two mounting blocks (29) are slidably fitted with the rear surfaces of the sliding protrusions (27). The upper surfaces of the two mounting blocks (29) are connected with vertical rods (30). Elastic bands (31) are arrayed between the two vertical rods (30). The upper surfaces of the first fixing block (22) and the second fixing block (23) are each fitted with a vertical baffle (32). The vertical baffle (32) is located in front of the elastic band (31).

7. A folding sleeper berth in a truck cab according to claim 6, characterized in that, The left side of the limiting plate (16) passes through the first mounting base (14) and extends to the lower end face of the first mounting base (14).

8. A folding sleeper berth in a truck cab according to claim 7, characterized in that, The upper surfaces of the first fixing block (22) and the second fixing block (23) are provided with circular grooves (33), which are adapted to the vertical baffle (32). The lower surface of the vertical baffle (32) is engaged with the upper surfaces of the first fixing block (22) and the second fixing block (23) through the circular grooves (33).

9. A folding sleeper berth in a truck cab according to claim 8, characterized in that, The connector includes: A combined frame (34) is snapped between a fixed base (3) and a folding rotating plate (5). A protruding plate (35) is fixedly connected to the left end face of the fixed base (3). A support seat (36) is slidably connected to the upper end face of the protruding plate (35). The lower side of the support seat (36) passes through the protruding plate (35) and extends to the lower end face of the protruding plate (35). A mounting spring (37) is arrayed between the support seat (36) and the inner side of the protruding plate (35). A base plate (38) is connected to the lower end face of the support seat (36). Two rotating plates (39) are rotatably connected to the lower end face of the fixed base (3).

Citation Information

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