Installation method of environment-friendly bin partition wall

Abstract

The present application belongs to the technical field of detachable partition wall construction, and particularly relates to an installation method of an environment-friendly type material bin partition wall, which comprises the following steps: S1: reserving a foundation reserved groove on a bottom plate foundation, and vertically erecting a foundation outer panel, a foundation inner panel, a foundation shear-resistant outer panel and a foundation shear-resistant inner panel in the foundation reserved groove according to a designed position; S2: blocking the gap among the foundation outer panel, the foundation inner panel, the foundation shear-resistant outer panel and the foundation shear-resistant inner panel; S3: pouring foundation external mud concrete between the outer circle of the foundation outer panel and the foundation shear-resistant outer panel and the foundation reserved groove, and simultaneously pouring foundation internal mud concrete in the inner circle surrounded by the foundation inner panel and the foundation shear-resistant inner panel; S4: filling fine sand between the foundation outer panel and the foundation inner panel and between the foundation shear-resistant outer panel and the foundation shear-resistant inner panel; and S5: inserting end panels and intermediate shear-resistant panels between the foundation shear-resistant outer panel and the foundation shear-resistant inner panel, and finally inserting a partition wall panel.

Description

Technical Field

[0001] This invention belongs to the field of detachable partition wall construction technology, specifically relating to an environmentally friendly silo partition wall installation method. Background Technology

[0002] With the development of national highway construction, reconstruction and expansion projects will generate a large number of decommissioned components. How to effectively and environmentally utilize these decommissioned components is a technology worth studying.

[0003] Currently, most engineering projects have different types of mixing plants with multi-stage batching silos. The silos are separated by partition walls, which are usually made of materials such as masonry rubble masonry or concrete. If the partition walls of the silos can be made of retired highway guardrails, they can accommodate a large number of renovated and expanded retired components, which has excellent environmental benefits and will further improve the utilization rate of waste materials.

[0004] The traditional method of using retired highway guardrails to build silo partitions has problems such as inconvenience in disassembly, easy deformation, and low secondary utilization rate.

[0005] Therefore, it is very important to study an environmentally friendly construction method for silo partition walls that is easy to disassemble, not easily deformed, easy to reuse multiple times, and whose main materials are all retired parts that can be reused. Summary of the Invention

[0006] The purpose of this invention is to provide an environmentally friendly method for constructing silo partition walls that is easy to disassemble, not easily deformed, easy to reuse multiple times, and whose main materials are all retired parts that can be reused.

[0007] The present invention adopts the following technical solution: an installation method for an environmentally friendly silo partition wall, the partition wall including a partition wall panel, an end panel and a shear plate, the partition wall panel, the end panel and the shear plate are inserted into slots filled with granules on the base plate, the granules squeeze the slots tightly to support each panel, the partition wall panel and the end panel form a hollow partition wall, and the shear plate is distributed in the cavity of the partition wall to support the partition wall panels on both sides;

[0008] Installing partition walls on a base plate includes the following steps:

[0009] S1: Reserve a foundation groove on the base plate, and erect the foundation outer panel, foundation inner panel, foundation shear outer panel and foundation shear inner panel in the foundation groove according to the design position;

[0010] The slot between the outer base panel and the inner base panel forms the partition wall panel;

[0011] The outer and inner shear plates of the foundation on both sides are aligned with the ends of the outer and inner foundation panels, respectively, forming a slot for the end panel between them.

[0012] The two ends of the outer and inner shear plates of the foundation are connected to the inner panel of the foundation, forming a slot for the shear plate.

[0013] S2: Seal the gaps between the outer foundation panel, inner foundation panel, outer foundation shear plate, and inner foundation shear plate to prevent leakage during concrete pouring and sand filling.

[0014] S3: Pour the foundation external concrete between the outer ring of the foundation outer panel and the foundation shear outer plate and the foundation reserved groove, and at the same time pour the foundation internal concrete in the inner ring formed by the foundation inner panel and the foundation shear inner plate to fix the foundation outer panel, foundation inner panel, foundation shear outer plate and foundation shear inner plate.

[0015] S4: After the concrete outside the foundation and the concrete inside the foundation have solidified, fine sand is filled between the outer panel and the inner panel of the foundation, as well as between the outer shear plate and the inner shear plate of the foundation.

[0016] S5: Using a vibration device, insert the end panels and the middle shear plate sequentially between the foundation shear outer panel and the foundation shear inner panel, and finally insert the partition wall panel between the foundation outer panel and the foundation inner panel.

[0017] Furthermore, shear plate has pre-reserved notches on both sides of the top of the shear plate. After the partition wall panel is installed, the partition wall frame is inserted into the pre-reserved notches of the shear plate. The partition wall frame supports the partition wall panel against the shear plate and is connected to the end panel at both ends.

[0018] Furthermore, in step S1, an adjustable guardrail fixing device is used to position the outer foundation panel, the inner foundation panel, the outer foundation shear plate, and the inner foundation shear plate.

[0019] The adjustable guardrail fixing device includes a sliding rod and guardrail calipers. The guardrail calipers are connected to the sliding rod through a sliding sleeve. The sliding sleeve can slide along the sliding rod and be fixed at a preset position. The sliding sleeve cannot rotate around the sliding rod. At least two guardrail calipers are arranged on the sliding rod.

[0020] Of the three tooth spacings on the guardrail caliper, the tooth spacings on the two outer sides correspond to the thickness of the plate, and the tooth spacing in the middle corresponds to the installation spacing between the plates.

[0021] Furthermore, a heightening rod for the caliper is connected between the guardrail caliper and the sliding sleeve;

[0022] The slide rod is a square rod. The width of the square hole on the slide sleeve is the same as the width of the slide rod, and the height of the square hole is greater than the height of the slide rod. A fastening bolt is inserted into the slide sleeve from top to bottom. The adjusting nut of the fastening bolt has a washer installed at the end outside the square hole and inside the square hole. When the fastening bolt is tightened, the slide sleeve is fixed.

[0023] Furthermore, the partition wall panels, end panels, shear plates, partition wall fencing, foundation outer panels, foundation inner panels, foundation shear outer panels, and foundation shear inner panels are all retired highway guardrails.

[0024] Furthermore, the foundation outer panel, foundation inner panel, foundation shear outer panel, and foundation shear inner panel protrude from the top surface of the base slab foundation.

[0025] Furthermore, a display panel is installed at the top of the partition wall to display real-time environmental information and material storage information inside the silo.

[0026] Compared with the prior art, the advantages of the present invention are:

[0027] 1. The partition wall has bending and shear resistance, making full use of the material's properties, and the silo is sturdy and durable.

[0028] 2. The bottom and top of the panel are constrained, and the stress is simply supported at both ends, resulting in good stress distribution.

[0029] 3. The main panel material is not bonded to the concrete, making installation and disassembly extremely convenient and easy to reuse.

[0030] 4. The base material is bonded to concrete on only one side, while the other side is open, making installation and disassembly convenient.

[0031] 5. All main materials are decommissioned highway guardrails, resulting in a high waste utilization rate. Attached Figure Description

[0032] Figure 1 This is a structural diagram showing the foundation layout of an environmentally friendly silo partition wall.

[0033] Figure 2 Plan view of the foundation layout for the partition wall of the environmentally friendly silo;

[0034] Figure 3 This is a structural diagram of an adjustable guardrail fixing device.

[0035] Figure 4 This is a structural diagram of the basic structure of the partition wall for an environmentally friendly silo.

[0036] Figure 5 Installation diagram of shear guardrail for silo partition wall;

[0037] Figure 6 Installation diagram of the partition wall enclosure for the silo;

[0038] Figure 7 Installation diagram for the partition wall panel of the silo;

[0039] Figure 8 This is a model diagram of an environmentally friendly silo partition wall.

[0040] In the diagram: A - Base plate foundation; 1 - Foundation reserved groove; 2 - Foundation outer panel; 3 - Foundation inner panel; 4 - Foundation shear-resistant outer panel; 5 - Foundation shear-resistant inner panel; 6 - Adjustable guardrail fixing device; 6.1 - Guardrail calipers; 6.2 - Caliper heightening rod; 6.3 - Sliding sleeve; 6.4 - Sliding rod; 6.5 - Wafer; 6.6 - Fastening bolt; 7 - Foundation external concrete; 8 - Foundation internal concrete; 9 - Foundation filling sand; 10 - End panel; 11 - Shear plate; 12 - Shear plate reserved notch; 13 - Fence; 14 - Partition wall panel; 15 - Display panel. Detailed Implementation

[0041] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0042] Example 1

[0043] like Figure 7 As shown: This embodiment provides an environmentally friendly silo partition wall, including a partition wall panel 14, an end panel 10, and a shear plate 11. The partition wall panel 14, the end panel 10, and the shear plate 11 are inserted into slots filled with granular material on a base plate. The granular material compacts and supports each panel in the slots, and while stably supporting each panel, each panel is removed. The partition wall panel 14 and the end panel 10 form a hollow partition wall. The shear plate 11 is distributed in the cavity of the partition wall and supports the partition wall panels 14 on both sides.

[0044] like Figure 1 , Figure 4 , Figure 5 , Figure 7 As shown: Foundation outer panel 2, foundation inner panel 3, foundation shear outer panel 4, and foundation shear inner panel 5 are embedded in the foundation; foundation outer panel 2, foundation inner panel 3, foundation shear outer panel 4, and foundation shear inner panel 5 protrude from the top surface of the foundation to facilitate knocking during dismantling.

[0045] The outer foundation panel 2 and the inner foundation panel 3 form a slot for the partition wall panel 14; the outer foundation shear-resistant outer panel 4 and the inner foundation shear-resistant inner panel 5 on both sides are aligned with the ends of the outer foundation panel 2 and the inner foundation panel 3 respectively, forming a slot for the end panel 10; the two ends of the middle outer foundation shear-resistant outer panel 4 and the inner foundation shear-resistant inner panel 5 are in contact with the panel surface of the inner foundation panel 3, forming a slot for the shear plate 11; the outer foundation panel 2, the inner foundation panel 3, the outer foundation shear-resistant outer panel 4 and the inner foundation shear-resistant inner panel 5 are bonded to the concrete in the foundation slab.

[0046] like Figure 6 As shown: Shear plate 11 has shear plate reserved notches 12 on both sides of the top end. Partition wall 13 is inserted into the shear plate reserved notches 12. The partition wall 13 supports the partition wall panel 14 against the shear plate 11 and is connected to the end panel 10 at both ends.

[0047] Partition wall panel 14, end panel 10, shear plate 11, partition wall fencing 13, foundation outer panel 2, foundation inner panel 3, foundation shear outer plate 4, and foundation shear inner plate 5 are all retired highway guardrails. Among them, foundation outer panel 2 and foundation inner panel 3 are two-corrugated retired guardrails, due to their larger usage compared to other models, which aligns with the current state of highway guardrails in my country. Foundation shear outer plate 4 and foundation shear inner plate 5 are three-corrugated retired guardrails to increase shear strength. End panel 10 and the middle shear plate 11 also use three-corrugated retired guardrails to increase shear strength.

[0048] Because the guardrail itself has good elasticity and toughness, its elastic deformation has good load-bearing capacity. The bottom of the partition wall panel 14 is fixed in the foundation, and the top transmits the force to the fence 13, and then to the shear plate 11. The partition wall uses a retired guardrail with three corrugations for shear resistance, and the overall stress is reasonable.

[0049] like Figure 8 As shown: A display panel 15 is installed at the top of the partition wall to display real-time environmental information and material storage information inside the silo, making it easy for operators to identify. Finally, project information is painted on the partition wall.

[0050] Example 2

[0051] This embodiment provides a method for installing the partition wall of Embodiment 1.

[0052] An installation method for an environmentally friendly silo partition wall includes the following steps:

[0053] S1: Reserve a foundation groove 1 on the base plate, and erect the foundation outer panel 2, foundation inner panel 3, foundation shear outer panel 4 and foundation shear inner panel 5 in the foundation groove 1 according to the design position.

[0054] like Figure 2 As shown: Adjustable guardrail fixing device 6 is used to position the outer foundation panel 2, inner foundation panel 3, outer foundation shear-resistant panel 4, and inner foundation shear-resistant panel 5.

[0055] like Figure 3As shown: The adjustable guardrail fixing device 6 includes a sliding rod 6.4 and guardrail calipers 6.1. The guardrail calipers 6.1 are connected to the sliding rod 6.4 through a sliding sleeve 6.3. The sliding sleeve 6.3 can slide along the sliding rod 6.4 and be fixed at a preset position. The sliding sleeve 6.3 cannot rotate around the sliding rod 6.4. Because there are two types of retired guardrails in my country, which are narrower guardrails with two corrugations and wider guardrails with three corrugations, the number of guardrail calipers 6.1 on the sliding rod 6.4 can be increased or decreased according to the actual situation on site. However, at least two guardrail calipers 6.1 must be arranged on the sliding rod 6.4. Two guardrail calipers 6.1 can only fix one section of guardrail.

[0056] Of the three tooth spacings on the guardrail caliper 6.1, the tooth spacings on both sides correspond to the guardrail thickness, and the tooth spacing in the middle corresponds to the guardrail installation spacing. The guardrail caliper 6.1 is connected to the sliding sleeve 6.3 by the caliper raising rod 6.2. The purpose of the caliper raising rod 6.2 is to raise the height of the sliding rod 6.4 so that the sliding rod 6.4 is a certain height away from the base panel when in use, making it easier to operate.

[0057] The sliding rod 6.4 is a square rod. The width of the square hole on the sliding sleeve 6.3 is the same as the width of the sliding rod 6.4 to prevent the guardrail caliper 6.1 from twisting. The height of the square hole is greater than the height of the sliding rod 6.4. The fastening bolt 6.6 is inserted into the sliding sleeve 6.3 from top to bottom. The adjusting nut of the fastening bolt 6.6 has a washer 6.5 installed at the end outside the square hole and inside the square hole. When the fastening bolt 6.6 is tightened, the sliding sleeve 6.3 is fixed. After the fastening bolt 6.6 is removed, the washer 6.5 separates from the sliding rod 6.4, and the sliding sleeve 6.3 can slide freely on the sliding rod 6.4.

[0058] S2: Use cloth strips or other materials to seal the gaps between the foundation outer panel 2, foundation inner panel 3, foundation shear outer panel 4, and foundation shear inner panel 5 to prevent leakage during concrete pouring and sand filling.

[0059] S3: Pour foundation external concrete 7 between the outer ring of the foundation outer panel 2 and the foundation shear outer plate 4 and the foundation reserved groove 1. At the same time, pour foundation internal concrete 8 in the inner ring formed by the foundation inner panel 3 and the foundation shear inner plate 5 to fix the foundation outer panel 2, foundation inner panel 3, foundation shear outer plate 4 and foundation shear inner plate 5.

[0060] S4: After the foundation external concrete 7 and foundation internal concrete 8 have solidified, remove the adjustable guardrail fixing device 6 and fill the space between the foundation outer panel 2 and foundation inner panel 3, as well as between the foundation shear outer panel 4 and foundation shear inner panel 5 with fine sand.

[0061] S5: The end panel 10, the middle shear plate 11, and finally the partition wall panel 14 are inserted sequentially between the foundation shear outer plate 4 and the foundation shear inner plate 5 using a hydraulic vibration device.

[0062] S6: Install fencing 13.

[0063] S7: Install a display panel 15 at the top of the partition wall and paint project information, slogans, reflective strips and other auxiliary devices on the partition wall to facilitate identification by workers or managers.

[0064] The depth of the foundation reserved groove 1 is calculated through conventional stress check, and the width is the sum of the foundation shear outer plate 4, the two foundation outer panels 2 and the foundation inner panel 3, and the space reserved for pouring concrete on both sides.

[0065] Example 3

[0066] This embodiment provides a method for dismantling the partition wall of Embodiment 1.

[0067] A method for dismantling an environmentally friendly silo partition wall, wherein the dismantling sequence is the reverse of the installation sequence, and steps S6~S1 in Example 2 are reversed. After removing the end panel 10, shear plate 11 and partition wall panel 14, the foundation outer panel 2, foundation inner panel 3, foundation shear outer plate 4 and foundation shear inner plate 5 are knocked off to make them fall off, and then collected and transported in a unified manner for the next use.

[0068] The foundation was reclaimed and revegetated in accordance with local environmental protection requirements.

[0069] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A method for installing an environmentally friendly bin partition, the method comprising: The partition wall comprises a partition wall panel (14), an end panel (10) and a shear plate (11), the partition wall panel (14), the end panel (10) and the shear plate (11) are inserted into the slots filled with granules on the base, the granules tightly support the plates in the slots, the partition wall panel (14) and the end panel (10) form the partition wall body with an internal cavity, and the shear plate (11) is distributed in the cavity of the partition wall body and supports the partition wall panels (14) on both sides; ​ The installation of the partition wall on the base comprises the following steps: S1: reserving a base reserved slot (1) on the base, and vertically arranging a base outer panel (2), a base inner panel (3), a base shear outer panel (4) and a base shear inner panel (5) in the base reserved slot (1) according to the design position; The base outer panel (2) and the base inner panel (3) form the slot of the partition wall panel (14); The base shear outer panel (4) and the base shear inner panel (5) on both sides are aligned with the end portions of the base outer panel (2) and the base inner panel (3), and the base shear outer panel (4) and the base shear inner panel (5) form the slot of the end panel (10) between them; The two ends of the base shear outer panel (4) and the base shear inner panel (5) in the middle are connected with the panel surface of the base inner panel (3), and the base shear outer panel (4) and the base shear inner panel (5) form the slot of the shear plate (11) between them; S2: sealing the gap between the base outer panel (2), the base inner panel (3), the base shear outer panel (4) and the base shear inner panel (5) to prevent leakage during pouring of concrete and filling of sand; S3: pouring base external concrete (7) between the outer circle of the base outer panel (2) and the base shear outer panel (4) and the base reserved slot (1), and pouring base internal concrete (8) in the inner circle formed by the base inner panel (3) and the base shear inner panel (5) to fix the base outer panel (2), the base inner panel (3), the base shear outer panel (4) and the base shear inner panel (5); S4: after the base external concrete (7) and the base internal concrete (8) are solidified, filling fine sand between the base outer panel (2) and the base inner panel (3) and between the base shear outer panel (4) and the base shear inner panel (5); S5: inserting the end panel (10) and the shear plate (11) in the middle between the base shear outer panel (4) and the base shear inner panel (5) by means of a vibrating device, and finally inserting the partition wall panel (14) between the base outer panel (2) and the base inner panel (3).

2. The installation method of the environment-friendly bin partition wall according to claim 1, characterized in that: The shear plate (11) is provided with shear plate reserved notches (12) on both sides of the top end, and a partition wall fender (13) is inserted into the shear plate reserved notches (12) after the installation of the partition wall panel (14), the partition wall fender (13) supports the partition wall panel (14) and the end panel (10) at both ends.

3. The installation method of the environment-friendly bin partition wall according to claim 2, characterized in that: In step S1, the adjustable guardrail fixing device (6) is used to position the base outer panel (2), the base inner panel (3), the base shear outer panel (4) and the base shear inner panel (5); The adjustable guardrail fixing device (6) comprises a slide rod (6.4) and a guardrail caliper (6.1), the guardrail caliper (6.1) is connected with the slide rod (6.4) through a slide sleeve (6.3), the slide sleeve (6.3) can slide along the slide rod (6.4) and is fixed at a preset position, the slide sleeve (6.3) cannot rotate around the slide rod (6.4), and at least two guardrail calipers (6.1) are arranged on the slide rod (6.4); In the three tooth intervals of the guardrail caliper (6.1), the tooth intervals on the two sides correspond to the thickness of the plate, and the tooth interval in the middle corresponds to the installation interval of the plate and the plate.

4. The installation method of the environment-friendly bin partition wall according to claim 3, characterized in that: The guardrail caliper (6.1) is connected with the slide sleeve (6.3) through a caliper heightening rod (6.2); The slide rod (6.4) is a square rod, the hole width of the square hole on the slide sleeve (6.3) is the same as the width of the slide rod (6.4), the hole height of the square hole is greater than the height of the slide rod (6.4), the fastening bolt (6.6) is penetrated into the slide sleeve (6.3) from top to bottom, the adjusting nut of the fastening bolt (6.6) is provided with a clamping pad (6.5) at the end head outside the square hole and in the square hole, and the slide sleeve (6.3) is fixed when the fastening bolt (6.6) is screwed.

5. The method of claim 4, wherein: The partition wall panel (14), the end panel (10), the shear plate (11), the partition wall (13), the outer foundation panel (2), the inner foundation panel (3), the outer foundation shear plate (4) and the inner foundation shear plate (5) are all retired highway guardrails.

6. The installation method of the environment-friendly bin partition wall according to claim 5, characterized in that: The outer foundation panel (2), the inner foundation panel (3), the outer foundation shear plate (4) and the inner foundation shear plate (5) protrude from the top surface of the bottom plate foundation.

7. The method of claim 6, wherein: The top end of the partition wall is provided with a display panel (15) for displaying the environment information and the storage information of the silo in real time.

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