Conveyor belt breakage monitoring and belt joining mechanism

Abstract

The application discloses a conveyor belt breakage monitoring and belt connecting mechanism, wherein a scanner and a matched scanning plate correspond to each other in up and down directions, the matched scanning plate assists the scanner to perform belt breakage monitoring and scanning, the scanner performs transverse scanning on the belt, so that the overall quality of the belt is detected, if a problem is detected, a hydraulic machine moves a telescopic motor, a movable block and a movable nail fixing box forward and backward, when the belt moves backward to below the nail fixing plate, the telescopic motor below provides upward extrusion force to extrude the nail fixing nail upward, the broken belt ends are fixed by cooperation with the nail fixing plate, the broken belt ends are fixed, the temporary belt connecting effect is achieved, the special-shaped spring makes the nail fixing nail always above the movable block, the limitation of the movable block makes one nail fixing nail above the movable block each time, so that the continuous operation of the overall mechanism is realized, the on-site equipment maintenance convenience is improved, and the automation level of the belt machine breakage monitoring and belt connecting is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of material conveying, and particularly relates to a conveyor belt breakage monitoring and belt connecting mechanism. BACKGROUND

[0002] A belt conveyor is a material conveying device using a belt as a conveying tool, which can be widely applied to fields such as mines, ports, electric power and chemical industry. The device places materials on a user-defined length belt in operation, and drives the belt to move by a driving device, so as to realize the conveying of the materials, and the advantages include large conveying capacity, long conveying distance, strong adaptability, simple structure and the like. Meanwhile, different belt materials and conveying speeds can be adopted according to the conveying requirements of different materials in the design process, and dustproof measures are matched, so that better conveying effect and safety performance are achieved.

[0003] The belt conveyor has a long service life, but also has some disadvantages. For example, the belt is prone to fatigue cracks, breakage, tensile deformation and the like due to the influence of bending and tension in the operation process, which affects the normal operation of the device. Meanwhile, the belt is also prone to wear and corrosion caused by materials, which shortens the service life. In addition, for the case that the conveying materials have large viscosity or are easy to block, the belt may be stuck or leaked, which further affects the normal operation of the device. In addition, the belt conveyor cannot be used in some low-noise, dust-free and environmentally friendly equipment occasions. Therefore, when the belt conveyor is selected and used, the material characteristics, process flow and the like need to be comprehensively considered, and the daily maintenance and management of the device are well done. Generally, when the belt has problems, hot melting is adopted, and hot vulcanization glue and the like are matched to complete the belt connecting mechanism through hot melting, bonding and polishing, so as to ensure the overall quality of the belt.

[0004] However, the hot melting of the belt means that the whole device is stopped, and the conveyed materials on the upper part need to be moved away, which seriously affects the efficiency. If there is no standby conveyor, the device often continues to work until it is difficult to operate. SUMMARY

[0005] To achieve the above technical purposes, the application provides a conveyor belt breakage monitoring and belt connecting mechanism, which has the advantages that the belt is detected when the conveyor works, the belt is temporarily operated when small problems occur, the work continues, and the belt connecting operation is performed after the completion of the conveying of the belt, so that the conveyor belt breakage monitoring and belt connecting mechanism is provided.

[0006] The technical solution adopted in this invention is as follows: a conveyor belt breakage monitoring and splicing mechanism, comprising a main body shell, a scanner fixedly connected between the inner surfaces of one end of the main body shell, a nailing plate fixedly connected next to the scanner on the inner surface of the main body shell, support blocks welded to the four corners of the lower surface of one end of the main body shell, a support plate welded to the lower surface of the support blocks, a telescopic motor movably connected to the support plate below the nailing plate, a movable block fixedly connected to the output end of the telescopic motor, a movable nailing box movably connected to the upper surface of the movable block, a shaped spring movably connected to the inner side of the movable nailing box, nailing pins movably connected to the surface of the shaped spring, and a hydraulic press fixedly connected to the side surface of the support plate corresponding to the movable nailing box.

[0007] By adopting the above technical solution, during use, the scanner and the cooperating scanning plate are aligned vertically. The cooperating scanning plate assists the scanner in detecting belt breakage. The scanner performs a lateral scan of the belt to detect the overall quality of the belt. If a problem is detected, the extension and retraction of the hydraulic press moves the extension motor, the movable block, and the movable nailing box back and forth. When the belt moves backward to below the nailing plate, the extension motor below provides an upward squeezing force, squeezing the nailing pin upward. Through cooperation with the nailing plate, the two ends of the broken belt are nailed, which serves as a temporary connection. The irregularly shaped spring ensures that the nailing pin is always above the movable block. The corresponding restriction of the movable block ensures that one pin can be above the nailing pin at any time, thereby ensuring the continuous operation of the entire mechanism.

[0008] In a preferred embodiment, a pressing plate is fixedly connected to the side of the nailing plate on the inner surface of the main body shell, and an assembly nailing box is movably connected to the other side surface of the movable nailing box. A telescopic motor is also provided below the assembly nailing box. The assembly nailing box is fixed to the main body shell corresponding to the outer surface of the main body shell, and an assembly box is movably connected to the side surface of the assembly nailing box away from the movable nailing box.

[0009] By adopting the above technical solution, the assembly and fastening box provides limiting and support for the movable fastening box and the assembly box. The assembly and fastening box has a pre-positioned belt and fastening nails inside. The overall compression and the cooperation of the compression plate can repair the problem of belt surface breakage in a large area. The assembly box can be disassembled and reassembled, and operations such as filling and replacing the assembly and fastening box can be performed. The assembly and fastening box is also equipped with a special-shaped spring to ensure the implementation of the binding effect.

[0010] In a preferred embodiment, a tension rod is provided between the inner surfaces of the main body housing and the scanner, and a tension spring is fixedly connected to the upper end of the tension rod on the main body housing, with the other end of the tension spring fixed to the upper surface of the tension rod.

[0011] By adopting the technical scheme, the fixed tension spring provides corresponding stress to the tension rod, so that the belt generates tension, which on one hand ensures the efficiency of the belt in conveying articles, and on the other hand provides better conditions for detection of the mechanism.

[0012] In a preferred embodiment, the body shell is provided with a support on both sides of the outer surface of one end close to the tension rod, and the other end of the body shell is also provided with a support, the middle of the support is provided with a movable shaft, the movable shaft is fixedly connected with a force converter on the same side of the outer surface of the hydraulic machine, and the force converter is fixedly connected with a power motor at the other end of the connecting movable shaft.

[0013] By adopting the technical scheme, the support ensures that the belt of the conveyor has power for conveying, the movable shaft ensures that the support has supporting force, so that it can rotate around the central axis, the power motor provides overall power, the force converter converts the power of the power motor in direction, which facilitates the power motor to change position and occupies smaller space.

[0014] In a preferred embodiment, the outer surface of the movable shaft is movably connected with a belt.

[0015] By adopting the technical scheme, the belt provides a conveying platform for the conveyor, so that the conveyor can carry goods.

[0016] In a preferred embodiment, the body shell is fixedly connected with a heater at one end away from the tension rod, the body shell is fixedly connected with a limiting box below the heater, and the upper surface of the limiting box is fixedly connected with an extruding machine.

[0017] By adopting the technical scheme, when the conveyor is not used, the heater can heat the damaged belt, and the extruding machine can limit the belt to ensure the effect of belt splicing.

[0018] In a preferred embodiment, the support plate is fixedly connected with an intelligent control computer close to the upper surface of the hydraulic machine.

[0019] By adopting the technical scheme, the intelligent control computer is the overall control mechanism, which controls the scanning of the scanner, temporarily splices the subsequent equipment and provides alarm service.

[0020] In a preferred embodiment, the support plate is provided with a damping bearing below one end corresponding to the tension rod, a part of the inner side of the damping bearing is connected with the support plate, and the damping bearing is fixedly connected with a base on the other side of the support plate.

[0021] By adopting the technical scheme, the base provides support for the equipment, and the damping bearing enables the overall platform to change angle, so that the equipment has a wider use.

[0022] In a preferred embodiment, the body shell is fixedly connected with a support rod below one end away from the tension rod, and the outer surface of the support rod is sleeved with a support seat, and the support rod and the support seat are also correspondingly installed on both sides of the support plate away from the tension rod.

[0023] By adopting the above technical scheme, the support rod and the support seat provide support for the other end of the equipment, the support seat is provided with a screw and a threaded hole, the screw is taken out, the lifting is raised to each height position, and then the screw is screwed into the corresponding threaded hole, so that the height is fixed.

[0024] In a preferred embodiment, the support plate is fixedly connected with a motor base on the upper surface corresponding to the power motor, and the body shell is fixedly connected with a side support on the side surface corresponding to the power motor, and the other end of the side support is fixedly connected to the power motor.

[0025] By adopting the above technical scheme, the motor base provides gravitational support for the power motor, and the side support provides limiting for the power motor, so as to ensure the operation quality of the equipment.

[0026] As described above, due to the adoption of the above technical scheme, the beneficial effects of the present application are:

[0027] In the present application, when in use, the scanner and the cooperating scanning plate correspond to each other up and down, the cooperating scanning plate assists the scanner to scan and monitor the belt breakage, the scanner scans the belt in the transverse direction, so as to detect the overall quality of the belt, if a problem is detected, the hydraulic machine moves the telescopic motor, the movable block and the movable nail fixing box forward and backward, when the belt moves backward to below the nail fixing plate, the telescopic motor below provides upward extrusion force to extrude the nail fixing nail upward, through cooperation with the nail fixing plate, the two ends of the broken belt are nailed, which plays a role of temporary belt connection, the special-shaped spring makes the nail fixing nail always above the movable block, and the restriction of the movable block ensures that one nail fixing nail is above the movable block each time, so as to ensure the continuous operation of the overall mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments or the related art, the following will briefly introduce the drawings needed to be used in the embodiments or the related art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0029] Figure 1 It is the overall appearance of the present application.

[0030] Figure 2 It is the front view of the structure in the present application.

[0031] Figure 3 For the structure of the application is a top view;

[0032] Figure 4 For the structure of the application is a schematic diagram below the binding;

[0033] Figure 5 For the structure of the application is a schematic diagram above the binding;

[0034] Figure 6 For the structure of the application is a schematic diagram of the device power;

[0035] Figure 7 For the structure of the application is a schematic diagram of the force converter. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.

[0037] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application.

[0038] The present application will be described in detail below through specific embodiments: Embodiment:

[0039] Referring to Figures 1-5 , the conveyor belt breakage monitoring and belt connecting mechanism, including the main body shell 1, the inner surface between one end of the main body shell 1 is fixedly connected with the scanner 4, the inner surface of the main body shell 1 is fixedly connected with the scanner 4 next to the scanner 4, the lower surface of one end of the main body shell 1 is welded with the support block 10, the lower surface of the support block 10 is welded with the support plate 11, the lower surface of the support plate 11 is movably connected with the telescopic motor 8 corresponding to the nail fixing box 12, the output end of the telescopic motor 8 is fixedly connected with the movable block 9, the upper surface of the movable block 9 is movably connected with the movable nail fixing box 12, the inner side of the movable nail fixing box 12 is movably connected with the special-shaped spring 29, the surface of the special-shaped spring 29 is movably connected with the nail fixing nail 30, and the side surface of the support plate 11 corresponding to the movable nail fixing box 12 is fixedly connected with the hydraulic machine 15.

[0040] In use, the scanner 4 and the matching scanning plate 5 correspond to each other up and down, and the matching scanning plate 5 assists the scanner 4 to perform the belt breakage monitoring scanning, and the scanner 4 performs the transverse scanning on the belt 28, so as to detect the overall quality of the belt, if the problem is detected, the extension of the hydraulic machine 15 moves the extension motor 8, the movable block 9 and the movable nailing box 12 forward and backward, when the belt 28 moves backward to the lower side of the nailing plate 6, the extension motor 8 below provides upward extrusion force to extrude the nailing nail 30 upward, and through the cooperation with the nailing plate 6, the two ends of the broken belt 28 are nailed, which plays a role of temporary connection. The special-shaped spring 29 makes the nailing nail 30 always above the movable block 9, and the corresponding limitation of the movable block 9 ensures that one is above the nailing nail 30 each time, so as to ensure the continuous operation of the overall mechanism.

[0041] Referring to Figures 1-3 , the extrusion plate 7 is fixedly connected to the side of the inner surface of the main body shell 1, the assembly nailing box 13 is movably connected to the other side surface of the movable nailing box 12, the extension motor 8 is also arranged below the assembly nailing box 13, the assembly nailing box 13 is fixed to the main body shell 1 corresponding to the outer surface of the main body shell 1, and the assembly box 14 is movably connected to the side surface of the assembly nailing box 13 away from the movable nailing box 12.

[0042] The assembly nailing box 13 provides limiting and supporting for the movable nailing box 12 and the assembly box 14, the assembly nailing box 13 has the belt 28 and the nailing nail 30 in advance, and the overall extrusion and the cooperation with the extrusion plate 7 can repair the large-area surface breakage of the belt 28, the assembly box 14 can be disassembled and assembled, and the assembly nailing box 13 can be filled and replaced, and the special-shaped spring 29 is also arranged at the assembly nailing box 13, so as to ensure the implementation of the binding effect.

[0043] Referring to Figures 1-3 , the main body shell 1 is provided with the tension rod 2 between the inner side surfaces beside the scanner 4, the main body shell 1 is fixedly connected with the tension spring 3 corresponding to the upper end of the tension rod 2, and the other end of the tension spring 3 is fixed to the upper surface of the tension rod 2.

[0044] The fixed tension spring 3 provides corresponding force to the tension rod 2, so that the belt 28 generates tension, which on the one hand ensures the efficiency of the belt 28 in conveying articles, and on the other hand provides better conditions for the detection of the mechanism.

[0045] Referring to Figures 1-3, the two sides of the outer surface of the main body shell 1 close to the tension rod 2 one end is provided with support 20, the other end of the main body shell 1 is also provided with support 20 corresponding, the middle of support 20 is provided with movable shaft 21, movable shaft 21 in the same side of the outer surface of the hydraulic machine 15 is fixedly connected with force converter 22, force converter 22 is fixedly connected with power motor 23 at the other end of the connecting movable shaft 21.

[0046] Support 20 ensures that the conveyor belt 28 has power transmission, movable shaft 21 ensures that support 20 has supporting force, so that it can rotate around the center axis, power motor 23 provides overall power, force converter 22 converts the power direction of power motor 23, which is convenient for power motor 23 to change position and occupies smaller space.

[0047] Referring to Figures 1-3 , the outer surface of the movable shaft 21 is movably connected with the belt 28.

[0048] Belt 28 provides a platform for the conveyor to transfer, so that the conveyor can carry goods.

[0049] Referring to Figures 1-3 , the main body shell 1 is fixedly connected with the heater 17 away from the tension rod 2 one end, the main body shell 1 is fixedly connected with the limiting box 18 below corresponding to the heater 17, the upper surface of the limiting box 18 is fixedly connected with the extruder 19.

[0050] When the conveyor is not used, the heater 17 can heat the damaged belt 28, and the hot melt joint operation of the vulcanized glue, the core glue and the surface glue is carried out by heating, and the extruder 19 can limit the belt 28 to ensure the joint effect.

[0051] Referring to Figures 1-3 , the upper surface of the support plate 11 close to the hydraulic machine 15 is fixedly connected with the intelligent control computer 16.

[0052] Intelligent control computer 16 is the overall control mechanism, which controls the scanning of the scanner 4, the temporary joint of the subsequent equipment and provides alarm service.

[0053] Referring to Figures 1-3 , the support plate 11 is provided with a damping bearing 27 below corresponding to one end of the tension rod 2, a part of the inner side of the damping bearing 27 is connected with the support plate 11, and the damping bearing 27 is fixedly connected with the base 26 corresponding to the other side of the support plate 11.

[0054] The base 26 provides support for the equipment, and the damping bearing 27 enables the overall platform to change angle, so that the equipment use surface is wider.

[0055] Referring to Figures 1-3, 6, the body shell 1 is fixedly connected with the support rod 24 below the end away from the tension rod 2, the outer surface of the support rod 24 is sleeved with the support seat 25, the support rod 24, the support seat 25 are also installed on both sides of the end away from the tension rod 2 of the support plate 11.

[0056] The support rod 24 and the support seat 25 provide support to the other end of the equipment, the support seat 25 is provided with a screw and a threaded hole, by taking out the screw, the rear lifting is lifted to each height position, and then the screw is installed in the corresponding threaded hole, so that the height is fixed.

[0057] Referring to Figures 1-3 , 6, the support plate 11 is fixedly connected with the motor base 31 on the upper surface corresponding to the power motor 23, and the main body shell 1 is fixedly connected with the side support 32 on the side surface corresponding to the power motor 23, and the other end of the side support 32 is fixedly connected to the power motor 23.

[0058] The motor base 31 provides gravity support to the power motor 23, and the side support 32 provides limiting to the power motor 23, so that the running quality of the equipment is guaranteed.

[0059] The implementation principle of the conveyor belt breakage monitoring and belt connecting mechanism embodiment of the application is as follows:

[0060] In use, the scanner 4 and the matching scanning plate 5 correspond to each other up and down, the matching scanning plate 5 assists the scanner 4 to perform belt breakage monitoring scanning, the scanner 4 performs transverse scanning on the belt 28, so that the overall quality of the belt is detected, if a problem is detected, the hydraulic machine 15 moves the telescopic motor 8, the movable block 9 and the movable nail fixing box 12 forward and backward, when the belt 28 moves backward to the lower side of the nail fixing plate 6, the telescopic motor 8 below provides upward extrusion force to extrude the nail fixing nail 30 upward, through cooperation with the nail fixing plate 6, the two ends of the broken belt 28 are nailed, which plays a temporary belt connecting role, the special-shaped spring 29 makes the nail fixing nail 30 always above the movable block 9, and the limitation that the movable block 9 corresponds to one side ensures that one nail fixing nail 30 is above each time, so that the continuous operation of the overall mechanism is guaranteed.

[0061] In the description of the present application, specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.

[0062] The above is only a specific implementation of the application, but the protection scope of the application is not limited thereto, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the application, which should be covered within the protection scope of the application. Therefore, the protection scope of the application should be subject to the protection scope of the claims.

Claims

1. A conveyor belt breakage monitoring and splicing mechanism, characterized in that, The device includes a main shell, a scanner is fixedly connected between the inner surfaces of one end of the main shell, a nailing plate is fixedly connected next to the scanner on the inner surface of the main shell, support blocks are welded to the four corners of the lower surface of one end of the main shell, support plates are welded to the lower surface of the support blocks, a telescopic motor is movably connected to the support plate below the nailing plate, a movable block is fixedly connected to the output end of the telescopic motor, a movable nailing box is movably connected to the upper surface of the movable block, a shaped spring is movably connected to the inner side of the movable nailing box, nails are movably connected to the surface of the shaped spring, and a hydraulic press is fixedly connected to the side surface of the support plate corresponding to the movable nailing box. A pressing plate is fixedly connected to the side of the nailing plate on the inner surface of the main shell. An assembly nailing box is movably connected to the other side surface of the movable nailing box. A telescopic motor is also provided below the assembly nailing box. The assembly nailing box is fixed to the main shell corresponding to the outer surface of the main shell. An assembly box is movably connected to the side surface of the assembly nailing box away from the movable nailing box.

2. The conveyor belt breakage monitoring and splicing mechanism according to claim 1, characterized in that, A tension rod is provided between the inner surfaces of the main body shell and the scanner. A tension spring is fixedly connected to the upper end of the tension rod on the main body shell, and the other end of the tension spring is fixed to the upper surface of the tension rod.

3. The conveyor belt breakage monitoring and splicing mechanism according to claim 2, characterized in that, Support members are provided on both outer surfaces of the main body shell near the tension rod, and support members are also provided on the other end of the main body shell. A movable shaft is provided in the middle of the support member. A force converter is fixedly connected to the movable shaft on the same side of the hydraulic press. A power motor is fixedly connected to the other end of the force converter connected to the movable shaft.

4. The conveyor belt breakage monitoring and splicing mechanism according to claim 3, characterized in that, A belt is movably connected to the outer surface of the movable shaft.

5. The conveyor belt breakage monitoring and splicing mechanism according to claim 4, characterized in that, A heater is fixedly connected to one end of the main body shell away from the tension rod. A limit box is fixedly connected to the lower part of the main body shell corresponding to the heater. An extruder is fixedly connected to the upper surface of the limit box.

6. The conveyor belt breakage monitoring and splicing mechanism according to claim 5, characterized in that, An intelligent control computer is fixedly connected to the support plate near the upper surface of the hydraulic press.

7. The conveyor belt breakage monitoring and splicing mechanism according to claim 6, characterized in that, A damping bearing is provided below one end of the support plate corresponding to the tension rod. A portion of the inner side of the damping bearing is connected to the support plate, and a base is fixedly connected to the other side of the support plate corresponding to the damping bearing.

8. The conveyor belt breakage monitoring and splicing mechanism according to claim 7, characterized in that, A support rod is fixedly connected to the lower part of the main body shell away from the tension rod. A support seat is sleeved on the outer surface of the support rod. The support rod and the support seat are also installed on both sides of the support plate away from the tension rod.

9. The conveyor belt breakage monitoring and splicing mechanism according to claim 8, characterized in that, The support plate is fixedly connected to the upper surface of the corresponding power motor with a motor base, and the main body shell is fixedly connected to the side surface of the corresponding power motor with a side support member, the other end of which is fixedly connected to the power motor.

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