A compression ring, machining process and machining equipment
By using a stamping process that integrates the mounting ring and the clamping ring into one piece, the problem of grinding the welded joints in the clamping ring manufacturing process is solved, resulting in a more convenient production process and a more efficient processing procedure.
Patent Information
- Application Number
- CN202311433559.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-30
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2043-10-30
AI Technical Summary
In the existing technology, the weld joints need to be ground during the processing of the clamping ring, which makes the processing inconvenient.
The clamping ring is formed by stamping with the mounting ring and the clamping ring in one piece. The clamping ring is processed by cutting, stamping, turning and grinding, and is formed by stamping with special processing equipment.
The production process of the clamping ring has been simplified, the processing convenience has been improved, the grinding steps after welding have been reduced, and the production efficiency has been increased.
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Figure CN117415567B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of water meter accessories, in particular to a compression ring, a processing technology and a processing device. BACKGROUND
[0002] The compression ring is an accessory of a water meter and is mainly used for compressing a cover of the water meter. The compression ring comprises a mounting ring and a compression ring piece. The central axis of the compression ring piece coincides with the central axis of the mounting ring. The outer wall of the mounting ring is provided with threads for mounting on a copper shell of the water meter. The compression ring piece is located at one end of the mounting ring, and the outer peripheral wall of the compression ring piece abuts against the inner peripheral wall of the mounting ring. Four slots are circumferentially arranged on the compression ring piece. When the compression ring needs to be tightened or loosened, a tool can be inserted into two slots to rotate the compression ring.
[0003] In the related art, the compression ring piece and the mounting ring are welded together during processing. However, welding points are generated at the welding position of the compression ring piece and the mounting ring. Therefore, the welding points need to be polished after welding to make the surface of the welding position smooth and flat, which leads to inconvenient processing. SUMMARY
[0004] In the first aspect, in order to improve the convenience of producing the compression ring, the application provides a compression ring which adopts the following technical scheme:
[0005] A compression ring comprises a mounting cylinder and a compression ring piece. The compression ring piece is located at one end of the mounting cylinder. The inner diameter of the compression ring piece is smaller than the inner diameter of the mounting cylinder. The mounting cylinder and the compression ring piece are integrally formed. The compression ring piece is formed by stamping.
[0006] Optionally, the thickness of the compression ring piece is smaller than the thickness of the mounting cylinder. The outer edge of the mounting cylinder away from the compression ring piece is provided with an inclined chamfer. The outer peripheral wall of the mounting cylinder is provided with outer wall threads. Slots are arranged on the compression ring piece.
[0007] The mounting cylinder and the compression ring piece can be made of stainless steel, aluminum, copper or iron.
[0008] In the second aspect, in order to produce the compression ring, the application provides a compression ring processing technology which adopts the following technical scheme:
[0009] A compression ring processing technology comprises the following steps:
[0010] 1. Cut a whole circular pipe into a plurality of tubular compression ring blank pieces by using a cutting machine;
[0011] 2. Form a compression ring piece by using a stamping device;
[0012] 3) Turning the compression ring by a lathe;
[0013] 3.1) Turning an inclined chamfer by a lathe;
[0014] 3.2) Turning an outer wall thread by a lathe;
[0015] 3.3) Turning a notch by a lathe;
[0016] 4) Polishing the compression ring by a polisher;
[0017] 4.1) Polishing the outer surface of the compression ring by a polisher;
[0018] 4.2) Polishing the notch wall by a polisher
[0019] In a third aspect, in order to stamp the compression ring, the application provides a compression ring processing equipment, which adopts the following technical scheme:
[0020] A compression ring processing equipment, comprising a base, a rotating disc rotatably installed on the base, a clamp assembly installed on the rotating disc for clamping the compression ring and rotating synchronously with the rotating disc, a stamping mechanism slidably installed on the base for stamping the compression ring, and a linkage mechanism for linking the rotating disc and the stamping mechanism, wherein the clamp assembly is provided in plurality, and the plurality of clamp assemblies are arranged uniformly and spaced apart circumferentially on the rotating disc, and the linkage mechanism drives the rotating disc to rotate circumferentially at intervals when the stamping mechanism moves back and forth.
[0021] The stamping mechanism comprises a stamping seat, an upper stamping die, and a lower stamping die, the stamping seat is slidably installed on the base, the upper stamping die is installed on the top of the stamping seat for stamping a tubular blank rotating to the top of the stamping seat to make one end of the tubular blank close to the upper stamping die into a closed shape, and the lower stamping die is installed on the bottom of the stamping seat for stamping the tubular part processed by the upper stamping die to form a compression ring piece.
[0022] Optionally, the base comprises a bottom plate, a vertical plate, and a fixed shaft, the vertical plate is fixedly installed on the top of the bottom plate, the fixed shaft is fixedly installed on the vertical plate, the rotating disc is rotatably installed on the fixed shaft, the bottom plate is provided with a bottom support assembly cooperating with the lower stamping die to support the compression ring, and the vertical plate is provided with a top support assembly cooperating with the upper stamping die to clamp and abut the compression ring.
[0023] Optionally, one end of the fixed shaft away from the vertical plate is fixedly installed with a connecting block, the connecting block is provided with a dovetail strip, the stamping seat is provided with a dovetail groove for inserting the dovetail strip, the dovetail groove penetrates through the stamping seat along the sliding direction of the stamping seat, and the stamping mechanism further comprises a stamping hydraulic oil cylinder which is installed on the connecting block and drives the stamping seat to reciprocate in the vertical direction.
[0024] Optionally, the rotating disc is installed with a damping sleeve, the damping sleeve is sleeved on the fixed shaft, the linkage mechanism comprises a first linkage assembly and a second linkage assembly, and the first linkage assembly and the second linkage assembly are connected to the stamping seat.
[0025] When the stamping seat moves downward, the first linkage assembly drives the rotating disc to rotate counterclockwise, and at this time, the second linkage assembly does not interfere with the rotating disc.
[0026] When the stamping seat moves upward, the second linkage assembly drives the rotating disc to still rotate counterclockwise, and at this time, the first linkage assembly does not interfere with the rotating disc.
[0027] Optionally, the first linkage assembly comprises a first linkage plate, a first rack, a first protruding tooth segment and a first protruding block, one side of the first linkage plate is installed on the stamping seat, the other side extends towards the direction close to the rotating disc, the first rack is installed on the first linkage plate, the first protruding tooth segment is arranged on the damping sleeve and is in mesh with the first rack, a plurality of first protruding tooth segments are arranged along the circumference of the damping sleeve, the first protruding block is located on one side of the first protruding tooth segment and is installed on the damping sleeve for driving the first rack to deform and be located out of mesh with the first protruding tooth segment, a plurality of first protruding blocks are arranged, the number of the first protruding blocks is consistent with and corresponds to the number of the first protruding tooth segments.
[0028] Optionally, the second linkage assembly and the first linkage assembly are oppositely arranged and arranged along the axial direction of the damping sleeve, the second linkage assembly comprises a second linkage plate, a second rack, a second protruding tooth segment and a second protruding block, one side of the second linkage plate is installed on the stamping seat, the other side extends towards the direction close to the rotating disc, the second rack is installed on the second linkage plate, the second protruding tooth segment is arranged on the damping sleeve and is in mesh with the second rack, a plurality of second protruding tooth segments are arranged along the circumference of the damping sleeve, the second protruding block is located on one side of the second protruding tooth segment and is installed on the damping sleeve for driving the second rack to deform and be located out of mesh with the second protruding tooth segment, a plurality of second protruding blocks are arranged, the number of the second protruding blocks is consistent with and corresponds to the number of the second protruding tooth segments.
[0029] Optionally, the clamp assembly comprises a mounting plate fixedly mounted on the rotating disc, a clamping cylinder fixedly mounted on the mounting plate, and two clamping half-rings mounted on the clamping cylinder for clamping or releasing the compression ring.
[0030] In summary, the present application has at least one of the following beneficial technical effects:
[0031] 1. When installing the barrel ring and the compression ring piece, the two are integrally formed by stamping, which is more convenient than the processing method of welding the two together and then polishing. When producing the compression ring, only the tubular blank needs to be stamped, which is more convenient for processing.
[0032] 2. When stamping, one of the clamp assemblies holds the tubular blank and rotates to the upper side of the stamping seat along with the rotating disc. Then the stamping seat moves upward under the action of the stamping hydraulic cylinder, and the upper stamping die impacts the end of the blank close to the stamping seat to make the end close, which is convenient for subsequent stamping to form the compression ring piece. Then the pipe stamped by the upper stamping die moves to the lower side of the stamping seat through the rotating disc, and the stamping hydraulic cylinder drives the stamping seat to descend so that the lower stamping die stamps out the compression ring piece. The above process can stamp the blank during the reciprocating process of the stamping seat, and fully utilizes the kinetic energy of the stamping seat during the return stroke.
[0033] 3. During the descending process of the stamping seat, the second rack is tilted under the action of the second protrusion to lose the meshing relationship with the second protrusion section. At this time, the first rack will mesh with one of the first protrusion sections to drive the damping sleeve to rotate the rotating disc. In addition, during the ascending process of the stamping seat, the first rack is tilted under the action of the first protrusion to lose the meshing relationship with the first protrusion section. At this time, the second rack will mesh with one of the second protrusion sections to drive the damping sleeve to rotate the rotating disc in the same direction as before. In the case of saving the power source, the rotating disc can be driven to rotate in the same direction and at the same angle during each reciprocating movement of the stamping seat. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 is the overall structure diagram of the compression ring in the embodiment of the present application.
[0035] Figure 2 is a schematic diagram of the positional relationship between the barrel ring and the compression ring piece in the embodiment of the present application.
[0036] Figure 3 is the overall structure diagram of the compression ring processing equipment in the embodiment of the present application.
[0037] Figure 4 is a schematic diagram of the cooperation structure of the base and the rotating disc in the embodiment of the present application.
[0038] Figure 5is a schematic diagram of the cooperation relationship between the turntable and the clamp assembly in the embodiment of the present application.
[0039] Figure 6 is a schematic diagram of the cooperation relationship between the turntable, the stamping mechanism and the linkage mechanism in the embodiment of the present application.
[0040] Figure 7 is an exploded schematic diagram of the connecting block and the stamping seat in the embodiment of the present application.
[0041] Figure 8 is a schematic diagram of the cooperation relationship between the damping sleeve and the linkage mechanism in the embodiment of the present application.
[0042] Legend: 1, mounting cylinder; 11, compression ring; 12, inclined chamfer; 13, outer wall thread; 14, notch; 2, base; 21, turntable; 22, damping sleeve; 23, bottom plate; 24, vertical plate; 25, fixed shaft; 26, connecting block; 261, dovetail strip; 3, clamp assembly; 31, mounting plate; 32, clamping cylinder; 33, clamping half ring; 4, stamping mechanism; 41, stamping seat; 411, dovetail groove; 42, upper stamping die; 43, lower stamping die; 44, stamping hydraulic cylinder; 5, linkage mechanism; 51, first linkage assembly; 511, first linkage plate; 512, first rack; 513, first protruding tooth section; 514, first protruding block; 515, first abutment plate; 516, first spring; 52, second linkage assembly; 521, second linkage plate; 522, second rack; 523, second protruding tooth section; 524, second protruding block; 525, second abutment plate; 526, second spring; 6, top support assembly; 61, top plate; 62, top hydraulic cylinder; 63, top die seat; 7, bottom support assembly; 71, bottom hydraulic cylinder; 72, bottom die seat. DETAILED DESCRIPTION
[0043] The following will be described in detail with reference to the accompanying drawings. Figures 1-8 The present application will be further described in detail.
[0044] The embodiment of the present application discloses a compression ring. Referring to Figure 1 and Figure 2 The compression ring comprises a mounting cylinder 1 and a compression ring 11. The compression ring 11 is located at one end of the mounting cylinder 1, and the mounting cylinder 1 and the compression ring 11 are integrally formed by stamping technology. Among them, the mounting cylinder 1 and the compression ring 11 can be stainless steel material, or aluminum material, copper material or iron material.
[0045] Referring to Figure 1 and Figure 2The inner diameter of the compression ring 11 is smaller than the inner diameter of the mounting cylinder 1, and the thickness of the compression ring 11 is smaller than the thickness of the mounting cylinder 1. An inclined chamfer 12 is arranged on the outer edge of the end of the mounting cylinder 1 away from the compression ring 11, an outer wall thread 13 is arranged on the outer peripheral wall of the mounting cylinder 1, and a notch 14 is arranged on the compression ring 11. Preferably, four notches 14 are arranged on the compression ring 11 and are evenly distributed in the circumferential direction. When it is necessary to tighten or loosen the compression ring, a tool can be inserted into two notches 14 to rotate the compression ring.
[0046] The implementation principle of the compression ring in the embodiment of the application is as follows: the mounting cylinder 1 and the compression ring 11 are integrally formed by stamping during production and processing, compared with the processing method of welding the two together and then polishing. The above only needs to stamp the tubular blank to process the compression ring, and the processing is more convenient. Due to the stamping process, the thickness of the compression ring 11 is smaller than the thickness of the mounting cylinder 1. The arrangement of the inclined chamfer 12 prevents the edge of the mounting cylinder 1 from scratching the worker.
[0047] The embodiment of the application also discloses a compression ring processing technology, mainly using a cutting machine, a stamping device, a lathe and a polisher. The processing technology comprises the following steps.
[0048] 1. Cutting a whole circular pipe into a plurality of tubular compression ring blanks by a cutting machine;
[0049] 2. Forming the compression ring 11 by a stamping device;
[0050] 3. Turning the compression ring by a lathe;
[0051] 3.1. Turning the inclined chamfer 12 by the lathe;
[0052] 3.2. Turning the outer wall thread 13 by the lathe;
[0053] 3.3. Turning the four notches 14 by the lathe;
[0054] 4. Polishing the compression ring by a polisher;
[0055] 4.1. Polishing the outer surface of the compression ring by the polisher;
[0056] 4.2. Polishing the groove wall of the notch 14 by the polisher.
[0057] The embodiment of the application also discloses a compression ring processing device. Referring to Figure 3 and Figure 4The pressing ring processing device comprises a base 2, a rotating disc 21, a clamp assembly 3, a punching mechanism 4 and a linkage mechanism 5. The rotating disc 21 is rotatably installed on the base 2, and the clamp assembly 3 is installed on the rotating disc 21 to clamp the pressing ring and rotate synchronously with the rotating disc 21. The punching mechanism 4 is slidably installed on the base 2 in the vertical direction to punch the pipe into the pressing ring. When the punching mechanism 4 reciprocally slides, the rotating disc 21 will rotate in the same direction at intervals under the action of the linkage assembly, thereby driving the blank of the pressing ring to rotate.
[0058] With reference to Figure 3 With Figure 4 The clamp assembly 3 is provided with a plurality of clamp assemblies 3, which are evenly and spacedly arranged on the rotating disc 21. Six clamp assemblies 3 are preferably arranged in the embodiment, and the six clamp assemblies 3 are the same in structure. When the punching mechanism 4 slides upward, the tubular pressing ring blank is punched to close the end portion. When the punching mechanism 4 slides downward, the tubular blank after closing is punched, and the pressing ring piece 11 is formed.
[0059] The damping sleeve 22 is fixedly installed on one side of the rotating disc 21 in the axial direction. The base 2 comprises a bottom plate 23, a vertical plate 24 and a fixed shaft 25. The vertical plate 24 is fixedly installed on the top of the bottom plate 23, and the fixed shaft 25 is fixedly installed on the vertical plate 24. The rotating disc 21 and the damping sleeve 22 are sleeved on the fixed shaft 25 and can rotate around the fixed shaft 25 as the rotating shaft. The damping sleeve 22 and the fixed shaft 25 have a certain damping force, so that the rotating disc 21 is not easy to rotate under the action of gravity when the damping sleeve 22 is not forced.
[0060] With reference to Figure 4 With Figure 5 The clamp assembly 3 is installed on the side of the rotating disc 21 away from the vertical plate 24. The clamp assembly 3 comprises a mounting plate 31 fixedly installed on the rotating disc 21, a clamping cylinder 32 fixedly installed on the mounting plate 31 and two clamping half-rings 33 installed on the clamping cylinder 32 to clamp or release the pressing ring. Since the clamping part of the clamping cylinder 32 is two clamping jaws approaching or moving away from each other, the two clamping half-rings 33 are respectively installed on the two clamping jaws, and the two clamping half-rings 33 are oppositely arranged along the sliding direction of the clamping jaws. The two clamping half-rings 33 can tightly clamp the mounting cylinder 1.
[0061] With reference to Figure 5 With Figure 6, the stamping mechanism 4 includes a stamping seat 41, an upper stamping die 42, a lower stamping die 43 and a stamping hydraulic cylinder 44. The upper stamping die 42 is fixedly installed on the top of the stamping seat 41 for stamping the tubular blank material rotating to the top of the stamping to make the end of the tubular blank material close to the upper stamping die 42 into a closed state. The lower stamping die 43 is fixedly installed on the bottom of the stamping seat 41 for stamping the tubular blank material processed by the upper stamping die 42 to form the compression ring piece 11. The end of the fixed shaft 25 away from the vertical plate 24 is fixedly installed with a connecting block 26, the stamping seat 41 is slidingly installed on the connecting block 26, and the stamping hydraulic cylinder 44 is also installed on the connecting block 26 for driving the stamping seat 41 to slide.
[0062] Referring to Figure 6 With Figure 7 , the connecting block 26 is fixedly installed with a dovetail bar 261, and the stamping seat 41 is provided with a dovetail groove 411 for inserting the dovetail bar 261, the dovetail groove 411 penetrates the stamping seat 41 along the vertical direction. The stamping seat 41 can slide on the connecting block 26 through the cooperation of the dovetail bar 261 and the dovetail groove 411. The cylinder body of the stamping hydraulic cylinder 44 is fixedly installed on the connecting block 26, and the telescopic rod of the stamping hydraulic cylinder 44 is connected to the stamping seat 41, so that the stamping hydraulic cylinder 44 can drive the stamping seat 41 to move up and down along the vertical direction.
[0063] Referring to Figure 4 With Figure 6 , the side of the vertical plate 24 where the fixed shaft 25 is installed is provided with a top supporting assembly 6 cooperating with the upper stamping die 42 to limit the compression ring from being clamped and abutted. The top supporting assembly 6 includes a top plate 61, a top hydraulic cylinder 62 and a top die seat 63. The top plate 61 is fixedly installed on the vertical plate 24, the cylinder body of the top hydraulic cylinder 62 is fixedly installed on the top of the top plate 61, and the telescopic rod of the top hydraulic cylinder 62 penetrates the top plate 61 and is located on the bottom of the top plate 61. The top die seat 63 is installed on the telescopic rod of the top hydraulic cylinder 62. When the blank to be processed is rotated to the position between the top die seat 63 and the upper stamping die 42, the stamping seat 41 moves upward, at the same time, the top hydraulic cylinder 62 drives the top die seat 63 to move towards the stamping seat 41, thereby clamping and stamping the blank, so that the end of the blank close to the upper stamping die 42 is in a closed state. When the stamping seat 41 moves downward, the top hydraulic cylinder 62 drives the top die seat 63 to move away from the stamping seat 41, so that the top die seat 63 does not interfere with the rotation of the rotating disc 21.
[0064] Referring to Figure 4 With Figure 6A bottom support assembly 7, which cooperates with the lower stamping die 43 to support the clamping ring, is installed on the base plate 23. The bottom support assembly 7 includes a bottom hydraulic cylinder 71 and a bottom die base 72. The cylinder body of the bottom hydraulic cylinder 71 is fixedly installed on the bottom of the base plate 23, and the telescopic rod of the bottom hydraulic cylinder 71 passes through the base plate 23 and is located above the base plate 23. The bottom die base 72 is installed on the telescopic rod of the bottom hydraulic cylinder 71. When the stamping seat 41 moves downward, the bottom hydraulic cylinder 71 drives the bottom die base 72 to move closer to the stamping seat 41, thereby clamping and stamping the blank, and stamping out the clamping ring 11. When the stamping seat 41 moves upward, the bottom hydraulic cylinder 71 drives the bottom die base 72 to move away from the stamping seat 41, so that the bottom die base 72 does not interfere with the rotation of the turntable 21.
[0065] Reference Figure 6 and Figure 8 The linkage mechanism 5 includes a first linkage component 51 and a second linkage component 52, both of which are connected to the stamping base 41. The second linkage component 52 and the first linkage component 51 are arranged opposite to each other and spaced apart along the axial direction of the damping sleeve 22. When the stamping base 41 moves downward, the first linkage component 51 drives the turntable 21 to rotate counterclockwise, at which time the second linkage component 52 does not interfere with the turntable 21. When the stamping base 41 moves upward, the second linkage component 52 drives the turntable 21 to rotate counterclockwise again, at which time the first linkage component 51 does not interfere with the turntable 21.
[0066] Reference Figure 6 and Figure 8The first linkage assembly 51 comprises a first linkage plate 511, a first rack 512, a first convex tooth segment 513, a first convex block 514, a first abutment plate 515 and a first spring 516. One side of the first linkage plate 511 is fixedly installed on the stamping seat 41, and the other side extends towards the direction close to the rotating disc 21. A first pin shaft is welded on the first linkage plate 511, and the first rack 512 is sleeved and rotatably installed on the first pin shaft. The first abutment plate 515 is located on the side of the first rack 512 away from the second linkage assembly 52, and the first abutment plate 515 is arranged in a spaced manner with the first rack 512. A first spring groove is formed on the side of the first abutment plate 515 close to the first rack 512, and a first spring column is welded on the side of the first rack 512 close to the first abutment plate 515. One end of the first spring 516 is inserted into the first spring groove and abuts against the groove bottom of the first spring groove; the other end of the first spring 516 is sleeved on the first spring column and abuts against the first rack 512. The first rack 512 always has a tendency to move close to the damping sleeve 22 under the action of the first spring 516. The first convex tooth segment 513 is welded on the damping sleeve 22 and engaged with the first rack 512, and the first convex tooth segment 513 is arranged in a plurality of segments along the circumference of the damping sleeve 22, and three segments are preferably arranged in the embodiment. The first convex block 514 is located on one side of the first convex tooth segment 513 and is installed on the damping sleeve 22 for driving the first rack 512 to move away from the damping sleeve 22 after being extruded, so that the first rack 512 is not engaged with the first convex tooth segment 513. The number of the first convex block 514 is consistent with and corresponds to the number of the first convex tooth segment 513.
[0067] With reference to Figure 6 With reference to Figure 8The second linkage assembly 52 comprises a second linkage plate 521, a second rack 522, a second protruding tooth segment 523, a second protruding block 524, a second abutting plate 525 and a second spring 526. The two sides of the second linkage plate 521 are fixedly installed on the stamping seat 41, and the other side extends towards the direction close to the rotating disc 21. The second linkage plate 521 is welded with a second pin shaft, and the second rack 522 is sleeved and rotationally installed on the second pin shaft. The second abutting plate 525 is located on the side of the second rack 522 away from the first rack 512, and the second abutting plate 525 is arranged in a spaced manner with the second rack 522. The side of the second abutting plate 525 close to the second rack 522 is provided with a second spring groove, and the side of the second rack 522 close to the second abutting plate 525 is welded with a second spring column. One end of the second spring 526 is inserted into the second spring groove and abuts against the groove bottom of the second spring groove, and the other end is sleeved on the second spring column and abuts against the second rack 522. The second rack 522 always has a tendency to move close to the damping sleeve 22 under the action of the second spring 526. The second protruding tooth segment 523 is welded on the damping sleeve 22 and engaged with the second rack 522, and the second protruding tooth segment 523 is arranged in a plurality of segments along the circumference of the damping sleeve 22, and three segments are preferably arranged in the embodiment. The second protruding block 524 is located on one side of the second protruding tooth segment 523 and is installed on the damping sleeve 22 for driving the second rack 522 to move away from the damping sleeve 22 in the direction away from the damping sleeve 22 after being pressed, so that the second rack 522 is not engaged with the second protruding tooth segment 523. The number of the second protruding block 524 is consistent with and corresponds to the number of the second protruding tooth segment 523.
[0068] The implementation principle of the pressing ring machining equipment in the embodiment of the application is that the cut tubular blank is placed on the clamping assembly 3 close to the top die holder 63 along the rotating direction of the rotating disc 21, and the clamping cylinder 32 drives the two clamping half rings 33 to move close to each other to clamp and position the blank.
[0069] When the stamping seat 41 moves upward, the first rack 512 rotates under the action of the first protruding block 514, the first spring 516 is compressed, the first rack 512 is tilted, and the engagement relationship with the first protruding tooth segment 513 is lost. At this time, the second rack 522 is engaged with one of the second protruding tooth segments 523 to drive the damping sleeve 22 to rotate the rotating disc 21, and the blank rotates to the position directly above the stamping seat 41 and between the upper stamping die 42 and the top die holder 63. With the continuous upward movement of the stamping seat 41, the upper stamping die 42 and the top die holder 63 move close to each other to complete the preliminary stamping of the blank, so that the end of the blank close to the upper stamping die 42 is in a closed state.
[0070] When the punch holder 41 moves downward, the second rack 522 is rotated under the action of the second protrusion 524, compresses the second spring 526, and makes the second rack 522 tilt to lose the meshing relationship with the second protrusion section 523. At this time, the first rack 512 will mesh with one of the first protrusion sections 513 to drive the damping sleeve 22 to rotate the rotating disc 21 along the rotating direction of the rotating disc 21 and close to the clamp assembly 3 on the bottom die holder 72, which holds the blank punched by the upper punch die 42 and rotates to the position directly below the punch holder 41 and between the lower punch die 43 and the bottom die holder 72. With the continuous downward movement of the punch holder 41, the lower punch die 43 and the bottom die holder 72 approach each other to complete the punching of the blank, and then the compression ring piece 11 is punched out.
[0071] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application. Any equivalent changes made on the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A press ring machining apparatus, characterized by: The compression ring comprises a mounting cylinder ring (1) and a compression ring piece (11), the compression ring piece (11) is located at one end of the mounting cylinder ring (1), the inner diameter of the compression ring piece (11) is smaller than the inner diameter of the mounting cylinder ring (1), the mounting cylinder ring (1) and the compression ring piece (11) are integrally formed, and the compression ring piece (11) is formed by stamping; The processing equipment comprises a base (2), a rotating disc (21) rotatably mounted on the base (2), a plurality of clamp assemblies (3) mounted on the rotating disc (21) for clamping the compression ring and rotating synchronously with the rotating disc (21), a stamping mechanism (4) slidably mounted on the base (2) for stamping the compression ring, and a linkage mechanism (5) for linking the rotating disc (21) and the stamping mechanism (4), the plurality of clamp assemblies (3) are evenly and circumferentially arranged on the rotating disc (21), and the linkage mechanism (5) drives the rotating disc (21) to rotate circumferentially at intervals when the stamping mechanism (4) moves back and forth. The stamping mechanism (4) comprises a stamping seat (41), an upper stamping die (42) and a lower stamping die (43), the stamping seat (41) is slidably mounted on the base (2), the upper stamping die (42) is mounted on the top of the stamping seat (41) for stamping a tubular blank rotating to the top of the stamping seat (41) to make one end of the tubular blank close to the upper stamping die (42) into a closed shape, and the lower stamping die (43) is mounted on the bottom of the stamping seat (41) for stamping the tubular part processed by the upper stamping die (42) to form the compression ring piece (11).
2. A press ring machining apparatus according to claim 1, wherein: The thickness of the compression ring piece (11) is smaller than the thickness of the mounting cylinder ring (1), an inclined chamfer (12) is arranged on the outer edge of the end of the mounting cylinder ring (1) away from the compression ring piece (11), an outer wall thread (13) is arranged on the outer peripheral wall of the mounting cylinder ring (1), and a notch (14) is arranged on the compression ring piece (11). The mounting cylinder ring (1) and the compression ring piece (11) can be made of stainless steel, aluminum, copper or iron.
3. A press ring machining apparatus according to claim 2, wherein: The base (2) comprises a bottom plate (23), a vertical plate (24) and a fixed shaft (25), the vertical plate (24) is fixedly mounted on the top of the bottom plate (23), the fixed shaft (25) is fixedly mounted on the vertical plate (24), the rotating disc (21) is rotatably mounted on the fixed shaft (25), the bottom plate (23) is provided with a bottom supporting assembly (7) matched with the lower stamping die (43) for supporting the compression ring, and the vertical plate (24) is provided with a top supporting assembly (6) matched with the upper stamping die (42) for clamping and abutting the compression ring.
4. A press ring machining apparatus according to claim 3, wherein: The fixed shaft (25) is fixedly installed with a connecting block (26) at one end away from the vertical plate (24), the connecting block (26) is provided with a dovetail strip (261), the stamping seat (41) is provided with a dovetail groove (411) for inserting the dovetail strip (261), the dovetail groove (411) penetrates the stamping seat (41) along the sliding direction of the stamping seat (41), and the stamping mechanism (4) further comprises a stamping hydraulic oil cylinder (44), the stamping hydraulic oil cylinder (44) is installed on the connecting block (26) and drives the stamping seat (41) to reciprocate in the vertical direction.
5. A press ring machining apparatus according to claim 3, wherein: The rotating disc (21) is installed with a damping sleeve (22), the damping sleeve (22) is sleeved on the fixed shaft (25), the linkage mechanism (5) comprises a first linkage assembly (51) and a second linkage assembly (52), and the first linkage assembly (51) and the second linkage assembly (52) are connected to the stamping seat (41); When the stamping seat (41) moves downward, the first linkage assembly (51) drives the rotating disc (21) to rotate counterclockwise, and at this time, the second linkage assembly (52) does not interfere with the rotating disc (21); When the stamping seat (41) moves upward, the second linkage assembly (52) drives the rotating disc (21) to still rotate counterclockwise, and at this time, the first linkage assembly (51) does not interfere with the rotating disc (21).
6. A press ring machining apparatus according to claim 5, wherein: The first linkage assembly (51) comprises a first linkage plate (511), a first rack (512), a first convex tooth segment (513) and a first convex block (514), one side of the first linkage plate (511) is installed on the stamping seat (41), the other side extends towards the direction close to the rotating disc (21), the first rack (512) is installed on the first linkage plate (511), the first convex tooth segment (513) is provided on the damping sleeve (22) and is engaged with the first rack (512), the first convex tooth segment (513) is provided in multiple segments along the circumference of the damping sleeve (22), the first convex block (514) is located on one side of the first convex tooth segment (513) and is installed on the damping sleeve (22) for driving the first rack (512) to deform and be located not engaged with the first convex tooth segment (513), the first convex block (514) is provided in multiple, the number of the first convex block (514) is consistent with the number of the first convex tooth segment (513) and corresponds one by one.
7. A press ring machining apparatus according to claim 6, wherein: The second linkage assembly (52) and the first linkage assembly (51) are oppositely arranged and spaced along the axial direction of the damping sleeve (22), the second linkage assembly (52) comprises a second linkage plate (521), a second rack (522), a second convex tooth segment (523) and a second convex block (524), one side of the second linkage plate (521) is mounted on the stamping seat (41), the other side extends towards the direction close to the rotating disc (21), the second rack (522) is mounted on the second linkage plate (521), the second convex tooth segment (523) is arranged on the damping sleeve (22) and engaged with the second rack (522), the second convex tooth segment (523) is arranged in multiple segments along the circumferential direction of the damping sleeve (22), the second convex block (524) is located on one side of the second convex tooth segment (523) and mounted on the damping sleeve (22) for driving the second rack (522) to deform and be located out of engagement with the second convex tooth segment (523), the second convex block (524) is provided in multiple, the number of the second convex block (524) is consistent with the number of the second convex tooth segment (523) and corresponds one by one.
8. The press ring machining apparatus of claim 1, wherein: The clamp assembly (3) comprises a mounting plate (31) fixedly mounted on the rotating disc (21), a clamping cylinder (32) fixedly mounted on the mounting plate (31) and two clamping half-rings (33) mounted on the clamping cylinder (32) for clamping or loosening the compression ring.
9. A machining process of a presser ring machining apparatus for the machining apparatus according to any one of claims 1 to 8, characterized by: The method comprises the following steps: 1) cutting the whole round pipe into a plurality of tubular compression ring blank pieces by a cutting machine; 2) forming the compression ring piece by a stamping device; 3) turning the compression ring by a lathe; 3.1) turning the inclined chamfer by the lathe; 3.2) turning the outer wall thread by the lathe; 3.3) turning the notch by the lathe; 4) polishing the compression ring by a polisher; 4.1) polishing the outer surface of the compression ring by the polisher; 4.2) polishing the groove wall of the notch by the polisher.
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